A fully automatic fast feeding system for recyclable empty material boxes
By designing a fully automatic fast feeding system for recyclable empty material boxes, the problem of low feeding efficiency of automated production lines in the prior art is solved, and efficient and rapid material replenishment and empty material recycling are achieved.
Patent Information
- Application Number
- CN201911045636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2039-10-30
AI Technical Summary
The existing automated production lines lack efficient fully automatic and fast feeding systems when demanding high output and assembling precision product parts, resulting in inefficiency of manual replenishment of material boxes and emptying boxes.
A fully automatic rapid feeding system for recyclable empty box is designed, including a double-layer structural frame, loading mechanism, load transfer mechanism, lifting mechanism and stacking mechanism, and the rapid conveying and stacking of material boxes and empty boxes are achieved through roller conveying lines and belt conveying lines.
It realizes a feeding system with large capacity, fast feeding speed, convenient manual operation and strong compatibility, improving production efficiency and equipment flexibility.
Smart Images

Figure CN112744547B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automatic feeding equipment, in particular to a fully automatic rapid feeding system for recyclable empty material boxes. Background Art
[0002] At present, with the increase of labor costs and the rise of the automation industry, the automatic replenishment of materials has become an important part of automated production. In the automated assembly of some products, the product parts that need to be assembled are relatively precise or have high surface quality requirements, and they are often packaged and stored in material boxes; and when the product output demand of the automatic production line is large, the production rhythm requirements are relatively high, and the maneuverability and convenience must also be considered in the manual replenishment of material boxes and the removal of empty material boxes. Therefore, it is necessary to develop a fully automatic fast feeding system for recyclable empty material boxes that is suitable for loading product parts packaged in material boxes, with low replenishment frequency and high work efficiency. Summary of the invention
[0003] The purpose of the present invention is to overcome the defects of the above-mentioned prior art and to provide a fully automatic rapid feeding system for recyclable empty material boxes with large capacity, fast feeding speed, convenient manual loading and unloading and strong compatibility.
[0004] The purpose of the present invention can be achieved by the following technical solutions:
[0005] A fully automatic fast feeding system for recyclable empty material boxes is used to provide materials packaged in material boxes to a production line and recycle the empty material boxes, comprising a double-layer structural frame, a loading mechanism, a transfer mechanism for transferring the empty material boxes to a stacking area, a lifting mechanism for lifting the material boxes from the loading mechanism to the transfer mechanism, and a stacking mechanism for stacking the empty material boxes in the upper stacking area of the frame; the loading mechanism and the transfer mechanism are respectively mounted on the bottom of the lower layer and the bottom of the upper layer of the frame; the lifting mechanism is mounted on the side of the frame, and its position corresponds to the ends of the loading mechanism and the transfer mechanism; the stacking mechanism is mounted on the top of the upper layer of the frame, and its position corresponds to the stacking area.
[0006] Preferably, the feeding mechanism includes a feeding mechanism frame, a roller conveyor line, a first motor, a micro switch for detecting whether the material box has reached the end of the roller conveyor line, and a feeding mechanism photoelectric sensor; the roller conveyor line, the first motor, the micro switch and the feeding mechanism photoelectric sensor are all installed on the feeding mechanism frame; the roller conveyor line is driven by the first motor; the feeding mechanism photoelectric sensor divides the area above the roller conveyor line into three areas for placing stacked material boxes.
[0007] More preferably, the feeding mechanism is provided with a material box guide frame in two areas away from the lifting mechanism, and a guide plate in the area close to the lifting mechanism; the material box guide frame and the guide plate are fixedly connected to the feeding mechanism frame; the feeding mechanism is provided with a stop structure in the middle area for controlling the advancement or stopping of the material box, and the structure includes a first telescopic cylinder and a first stop block; the first stop block is connected to the first telescopic cylinder; the first telescopic cylinder is connected to the feeding mechanism frame.
[0008] Preferably, the lifting mechanism includes a lifting mechanism frame, a first linear guide, an electric cylinder, a connecting piece, a lifting mechanism connecting plate, a clamp, a second linear guide and a second telescopic cylinder; the first linear guide and the electric cylinder are respectively installed on the lifting mechanism frame; the lifting mechanism connecting plate is fixedly connected to the clamp; the connecting piece is a T-shaped structure, the bottoms of its two top ends are both slidably connected to the first linear guide, the top of the top end is slidably connected to the lifting mechanism connecting plate through the second linear guide, and the bottom end is connected to the slide of the electric cylinder; the two ends of the second telescopic cylinder are respectively fixedly connected to the two lifting mechanism connecting plates.
[0009] More preferably, the lifting mechanism further comprises a lifting mechanism opposing photoelectric sensor for detecting whether there is a material box between the two clamping jaws; the lifting mechanism opposing photoelectric sensor is mounted on the clamping jaws.
[0010] Preferably, the transfer mechanism includes a transfer mechanism frame and a transverse cylinder installed on the transfer mechanism frame, a third linear guide rail, a material box lifting structure, a belt conveyor line and a second motor for driving the belt conveyor line; the material box lifting structure is connected to the piston of the transverse cylinder, and the transfer action is completed through the third linear guide rail.
[0011] More preferably, the material box lifting structure includes a support plate, a lifting cylinder and a third telescopic cylinder installed on the support plate, a pallet, a first spring, a fourth linear guide rail, a pallet positioning block base, a pallet positioning block and a guide column; the guide column is connected to the support plate; the lifting cylinder is connected to the pallet; the third telescopic cylinder is connected to the pallet positioning block; the fourth linear guide rail is connected to the pallet positioning base; the pallet positioning block is slidably connected to the fourth linear guide rail; the first spring is installed between the pallet positioning block and the pallet positioning base.
[0012] More preferably, the transfer mechanism is provided with a transfer mechanism photoelectric sensor for detecting whether there are empty material boxes on the belt conveyor line and a stop assembly for controlling the advancement or stop of the stacked empty material boxes, the assembly comprising a fourth telescopic cylinder fixed on the transfer mechanism frame and a second stop block connected to the fourth telescopic cylinder; the transfer mechanism photoelectric sensor divides the area above the transfer mechanism into a material picking area, a stacking area and a material unloading area; the stop assembly is installed between the stacking area and the material unloading area.
[0013] Preferably, the stacking mechanism comprises an upper base, a lower base, a guide rod installed between the upper base and the lower base and fixedly connected to the upper base and the lower base respectively, a stacking cylinder, a lifting cylinder, a clamping structure, a stacking mechanism photoelectric sensor, and a first linear bearing, a stacking limit ring, a lifting limit ring, a second linear bearing, a stacking mechanism connecting plate, a buffer pad and a pad installed in sequence on the guide rod; the first linear bearing, the second linear bearing and the stacking mechanism connecting plate are all slidably connected to the guide rod; the stacking limit ring and the lifting limit ring are both fixedly connected to the guide rod; one end of the stacking cylinder is fixedly connected to the upper base, and the other end is connected to the first linear bearing; one end of the lifting cylinder is connected to the stacking mechanism connecting plate, and the other end is connected to the first linear bearing; the stacking mechanism photoelectric sensor is installed on the frame.
[0014] More preferably, the clamping structure includes a clamping cylinder, a second spring, a bottom support plate and a push plate for lifting and clamping the stack; the bottom support plate is an L-shaped support plate, which is fixedly connected to the stacking mechanism connecting plate; one end of the clamping cylinder is fixedly connected to the stacking mechanism connecting plate, and the other end is fixedly connected to the push plate; the two ends of the second spring are respectively connected to the bottom support plate and the push plate.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. Large capacity: In the fully automatic fast feeding system of the present invention, material boxes and empty material boxes are stacked, and the material boxes at the loading place are conveyed by a roller conveyor line, and the empty material boxes at the unloading place are conveyed by a belt conveyor line. Therefore, the number of material boxes and empty material boxes that can be stacked is large, thereby increasing the capacity of the entire feeding system.
[0017] 2. Fast feeding speed: The fully automatic feeding system of the present invention is equipped with an empty material box stacking mechanism. After each box of material is taken, the empty material box will be immediately transferred to the empty material box stacking mechanism for stacking, and then the new material box will be clamped and replenished. The whole process can be completed within 4 seconds, and the feeding speed is fast.
[0018] 3. Convenient manual loading and unloading: The fully automatic fast feeding system of the present invention uses a roller conveyor line to convey material boxes at the loading point, and a belt conveyor line to convey empty material boxes at the unloading point, and can automatically stack empty material boxes. Therefore, without stopping the feeding system, material boxes can be replenished at any time and empty material boxes that have been stacked can be taken away, which is very convenient for manual loading and unloading.
[0019] 4. Strong compatibility: The fully automatic rapid feeding system of the present invention is provided with a tray positioning block, which can locate the position of the material box and clamp the material box. It is compatible with material boxes of various sizes and has strong compatibility.
[0020] 5. Convenient material grabbing: The fully automatic rapid feeding system of the present invention is equipped with a material box positioning component. The material box on the tray will be positioned and clamped, ensuring that the material in the material box can be accurately and stably grabbed.
[0021] 6. Expandable: If space permits, the storage capacity of material boxes and empty material boxes can be expanded by extending the length of the lower roller line and the upper belt conveyor line to meet more storage needs.
[0022] 7. Good flexibility: Due to the design of the present invention, the manual removal of empty material boxes and the filling of material boxes are separated from the actions in the equipment, so that they do not affect each other and the equipment does not need to be stopped during manual operation. This makes the time for manual material box processing more flexible and reduces the downtime waiting time of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the feeding mechanism in the present invention;
[0025] Figure 3 It is a structural schematic diagram of the lifting mechanism in the present invention;
[0026] Figure 4 It is a structural schematic diagram of the transfer mechanism in the present invention;
[0027] Figure 5 It is a structural schematic diagram of the stacking mechanism in the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the feeding system of the present invention when it is working.
[0029] The numbers in the figure show:
[0030] 1. Frame, 2. Feeding mechanism, 3. Lifting mechanism, 4. Transfer mechanism, 5. Stacking mechanism, 201. Feeding mechanism frame, 202. Roller conveyor line, 203. First motor, 204. Micro switch, 205. Material box guide frame, 206. Guide plate, 207. First telescopic cylinder, 208. First stop block, 209. Feeding mechanism photoelectric sensor, 301. Lifting mechanism frame, 302. First linear guide rail, 303. Electric cylinder, 304. Connecting piece, 305. Lifting mechanism connecting plate, 306. Clamp, 307. Second linear guide rail, 308. Second telescopic cylinder, 401. Transfer mechanism frame, 402. Transverse cylinder, 403. Third linear guide rail, 404. Belt conveyor line, 405. Second motor, 406. 6. Lifting cylinder, 407. Third telescopic cylinder, 408. Pallet, 409. First spring, 410. Fourth linear guide rail, 411. Pallet positioning block, 412. Guide column, 413. Fourth telescopic cylinder, 414. Second stop block, 415. Photoelectric sensor for transfer mechanism, 501. Upper base, 502. Lower base, 503. Guide rod, 504. Stacking cylinder, 505. First linear bearing, 506. Stacking limit ring, 507. Lifting limit ring, 508. Lifting cylinder, 509. Second linear bearing, 510. Stacking mechanism connecting plate, 511. Clamping cylinder, 512. Second spring, 513. Bottom support plate, 514. Push plate, 515. Photoelectric sensor for stacking mechanism, 516. Buffer pad, 517. Pad. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0032] A fully automatic fast feeding system for recyclable empty material boxes, such as Figure 1 As shown, it includes a double-layer structure frame 1, a feeding mechanism 2, a transfer mechanism 4 for transferring empty material boxes to a stacking area, a lifting mechanism 3 for lifting material boxes from the feeding mechanism 2 to the transfer mechanism 4, and a stacking mechanism 5 for stacking empty material boxes in the upper stacking area of the frame 1. The feeding mechanism 2 and the transfer mechanism 4 are respectively installed at the bottom of the lower layer and the bottom of the upper layer of the frame 1. The lifting mechanism 3 is installed on the side of the frame 1, and the position corresponds to the ends of the feeding mechanism 2 and the transfer mechanism 4. The stacking mechanism 5 is installed at the top of the upper layer of the frame 1, and the position corresponds to the stacking area.
[0033] The structure of the feeding mechanism 2 is as follows: Figure 2As shown, it includes a feeding mechanism frame 201, a roller conveyor line 202, a first motor 203, a micro switch 204 for detecting whether a material box has reached the end of the roller conveyor line 202, and a feeding mechanism photoelectric sensor 209. The roller conveyor line 202, the first motor 203, the micro switch 204 and the feeding mechanism photoelectric sensor 209 are all installed on the feeding mechanism frame 201. The roller conveyor line 202 is driven by the first motor 203. In this embodiment, the feeding mechanism is provided with three photoelectric sensors, which divide the area above the roller conveyor line 202 into three areas for placing stacked material boxes. In actual use, the number of stacked material boxes can be increased by increasing the length of the roller conveyor line 202 to improve work efficiency. The feeding mechanism 2 is provided with a material box guide frame 205 in two areas away from the lifting mechanism 3, and a guide plate 206 in the area close to the lifting mechanism 3; the material box guide frame 205 and the guide plate 206 are both fixedly connected to the feeding mechanism frame 201, and the material box guide frame 205 and the guide plate 206 are used to prevent the stacked material boxes from tilting. The feeding mechanism 2 is provided with a stop structure in the middle area for controlling the material box to move forward or stop, and the structure includes a first telescopic cylinder 207 and a first stop block 208, the first stop block 208 is connected to the piston of the first telescopic cylinder 207, and the first telescopic cylinder 207 is connected to the feeding mechanism frame 201. Even if the system fails, the system can ensure the safety of the device and personnel through the stop structure, thereby improving the safety of the system.
[0034] The structure of the lifting mechanism 3 is as follows: Figure 3 As shown, the lifting mechanism 3 includes a lifting mechanism frame 301, a first linear guide 302, an electric cylinder 303, a connector 304, a lifting mechanism connecting plate 305, a clamp 306, a second linear guide 307 and a second telescopic cylinder 308. The first linear guide 302 and the electric cylinder 303 are respectively mounted on the lifting mechanism frame 301. The lifting mechanism connecting plate 305 is fixedly connected to the clamp 306. The connector 304 is a T-shaped structure, the bottoms of its two top ends are both slidably connected to the first linear guide 302, the top of the top end is slidably connected to the lifting mechanism connecting plate 305 through the second linear guide 307, and the bottom end is connected to the slide of the electric cylinder 303. The two ends of the second telescopic cylinder 308 are respectively fixedly connected to the two lifting mechanism connecting plates 305. The second telescopic cylinder 308 can be two one-way cylinders or a two-way cylinder, and can simultaneously control the two lifting mechanism connecting plates 305 to slide on the second linear guide 307. When the electric cylinder 303 moves, it can drive the clamping claw 306 to move up and down through the connecting piece 304. The second telescopic cylinder 308 can drive the clamping claw 306 to clamp the material box or release the empty material box through the lifting mechanism connecting plate 305.
[0035] The structure of the transfer mechanism 4 is as follows: Figure 4As shown, the transfer mechanism 4 includes a transfer mechanism frame 401 and a transverse cylinder 402 installed on the transfer mechanism frame 401, a third linear guide 403, a material box lifting structure, a belt conveyor line 404 and a second motor 405 for driving the belt conveyor line 404. The material box lifting structure is connected to the piston of the transverse cylinder 402, and the transfer action is completed through the third linear guide 403. The material box lifting structure includes a support plate, a lifting cylinder 406 and a third telescopic cylinder 407 installed on the support plate, a tray 408, a first spring 409, a fourth linear guide 410, a tray positioning block base, a tray positioning block 411 and a guide column 412. The guide column 412 is fixedly connected to the support plate, and a groove matching the guide column 412 is provided in the transfer mechanism frame 401. When the transverse cylinder 402 moves, the guide column 412 guides the support plate to drive the tray 4 to move along the groove. The lifting cylinder 406 is connected to the tray 408. The third telescopic cylinder 407 is connected to the pallet positioning block 411. The fourth linear guide 410 is connected to the pallet positioning base. The pallet positioning block 411 is slidably connected to the fourth linear guide 410. The first spring 409 is installed between the pallet positioning block 411 and the pallet positioning base. The transfer mechanism 4 is also provided with a transfer mechanism photoelectric sensor 415 for detecting whether there is an empty material box on the belt conveyor line 404 and a stop assembly for controlling the advancement or stop of the stacked empty material boxes, which includes a fourth telescopic cylinder 413 fixed on the transfer mechanism frame 401 and a second stop block 414 connected to the fourth telescopic cylinder 413. The transfer mechanism photoelectric sensor 415 divides the area above the transfer mechanism 4 into a material picking area, a stacking area and a material unloading area, and the stop assembly is installed between the stacking area and the material unloading area. A through-beam photoelectric sensor is provided between the stacking area and the unloading area to detect whether there are stacked empty material boxes that need to enter the unloading area from the stacking area; a through-beam photoelectric sensor is provided in the picking area to detect whether there are empty material boxes that need to enter the stacking area from the picking area; a through-beam photoelectric sensor is also provided at the end of the belt conveyor line 404, and the stacked empty material boxes are transported to the unloading area through the belt conveyor line 404. The computer will automatically detect the presence of empty material boxes and the completion status of the stacking of empty material boxes in the stacking area through the through-beam photoelectric sensor to determine whether the stacked empty material boxes can be transported to the unloading area. If the empty material boxes in the unloading area are not taken away in time, the computer will automatically send out an alarm signal to remind the operator to take away the empty material boxes at the manual unloading area to ensure the normal operation of the feeding system.
[0036] The structure of the stacking mechanism 5 is as follows: Figure 5As shown, the stacking mechanism 5 includes an upper base 501, a lower base 502, two guide rods 503 installed between the upper base 501 and the lower base 502 and fixedly connected to the upper base 501 and the lower base 502, a stacking cylinder 504, a lifting cylinder 508, a clamping structure, a stacking mechanism photoelectric sensor 515, and a first linear bearing 505, a stacking limit ring 506, a lifting limit ring 507, a second linear bearing 509, a stacking mechanism connecting plate 510, a buffer pad 516 and a cushion block 517 installed on the guide rod 503 in sequence. The first linear bearing 505, the second linear bearing 509 and the stacking mechanism connecting plate 510 are all slidably connected to the guide rod 503. The stacking limit ring 506 and the lifting limit ring 507 are all fixedly connected to the guide rod 503. One end of the stacking cylinder 504 is fixedly connected to the upper base 501, and the other end is connected to the first linear bearing 505. One end of the lifting cylinder 508 is connected to the stacking mechanism connecting plate 510, and the other end is connected to the first linear bearing 505. The stacking mechanism photoelectric sensor 515 is installed on the frame 1. The clamping structure includes a clamping cylinder 511, a second spring 512, a bottom support plate 513 and a push plate 514 for lifting and clamping the stack. The bottom support plate 513 is an L-shaped support plate, which is fixedly connected to the stacking mechanism connecting plate 510. One end of the clamping cylinder 511 is fixedly connected to the stacking mechanism connecting plate 510, and the other end is fixedly connected to the push plate 514. The two ends of the second spring 512 are respectively connected to the bottom support plate 513 and the push plate 514.
[0037] The structural diagram of the automatic material handling system in this embodiment when working is as follows Figure 6 shown.
[0038] The specific working process of the fully automatic feeding system in this embodiment is as follows:
[0039] When loading, the start button of the feeding system is triggered to put the stacked material boxes in. The stacked material boxes are transported to the end of the stroke by the roller conveyor line 202, triggering the micro switch 204. When the micro switch 204 is triggered, the electric cylinder 303 drives the clamping jaw 306 to move downward along the first linear guide rail 302. When the photoelectric sensor installed on the clamping jaw 306 detects that there is a material box in the clamping jaw 306, the electric cylinder 303 stops moving downward. At this time, the second telescopic cylinder 308 retracts and drives the clamping jaw 306 to clamp the material box. Then the electric cylinder 303 will drive the clamping jaw 306 to move upward to the set position, and the height of this position is higher than the height of the transfer mechanism 4.
[0040] Then the lateral cylinder 402 in the transfer mechanism 4 drives the material box lifting structure to the set position, which corresponds to the position of the material box clamped by the lifting mechanism 3. Then the lifting cylinder 406 in the material box lifting structure extends to drive the tray 408 to move upward, and then the second telescopic cylinder 308 drives the clamping claw 306 to open, and the material box is placed in the tray 408. The third telescopic cylinder 407 retracts to drive the tray positioning block 411 to position and clamp the material box. At this time, the material in the material box can be clamped. The electric cylinder 303 drives the clamping claw 306 to move downward, re-clamp the material box, and wait for the next material discharge cycle.
[0041] After the materials in the material box are completely grabbed, the material box in the tray 408 is moved to the stacking position by the transverse cylinder 402. The stacking cylinder 504 and the lifting cylinder 508 extend, and the clamping structure moves downward along the guide rod 503 to the set position, and then the clamping electric cylinder 511 retracts, and the stacked empty material box is stacked on the empty material box in the tray 408, completing the stacking action.
[0042] After completing the stacking action, the stacking cylinder 504 and the lifting cylinder 508 of the stacking mechanism 4 retract, and the stacked empty material boxes are lifted to a certain height. After the electric cylinder 303 drives the clamp 306 to lift the new material box to the set position, the transverse cylinder 402 drives the material box lifting structure to enter the material picking area and enter the next material discharge cycle.
[0043] When the stacked empty boxes are detected by the stacking mechanism's photoelectric sensor, the stacking cylinder 504 extends, the lifting cylinder 508 extends, and the clamping cylinder 511 retracts. The stacked empty boxes are placed on the belt conveyor line 404, the clamping cylinder 511 retracts, and the empty boxes are transported to the unloading area by the belt conveyor line 404, waiting to be taken away by the operator, thus completing a material discharge cycle.
[0044] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.
Claims
1. A fully automatic fast feeding system for recyclable empty material boxes, used to provide materials packaged by material boxes to the production line and recycle empty material boxes, characterized in that: The invention comprises a double-layer structure frame (1), a feeding mechanism (2), a transfer mechanism (4) for transferring an empty material box to a stacking area, a lifting mechanism (3) for lifting a material box from the feeding mechanism (2) to the transfer mechanism (4), and a stacking mechanism (5) for stacking the empty material boxes in the upper stacking area of the frame (1); the feeding mechanism (2) and the transfer mechanism (4) are respectively mounted at the bottom of the lower layer and the bottom of the upper layer of the frame (1); the lifting mechanism (3) is mounted on the side of the frame (1), and its position corresponds to the ends of the feeding mechanism (2) and the transfer mechanism (4); the stacking mechanism (5) is mounted on the top of the upper layer of the frame (1), and its position corresponds to the stacking area; The feeding mechanism (2) comprises a feeding mechanism frame (201), a roller conveyor line (202), a first motor (203), a micro switch (204) for detecting whether a material box has reached the end of the roller conveyor line (202), and a feeding mechanism photoelectric sensor (209); the roller conveyor line (202), the first motor (203), the micro switch (204) and the feeding mechanism photoelectric sensor (209) are all installed on the feeding mechanism frame (201); the roller conveyor line (202) is driven by the first motor (203); the feeding mechanism photoelectric sensor (209) divides the area above the roller conveyor line (202) into three areas for placing stacked material boxes; The feeding mechanism (2) is provided with a material box guide frame (205) in two areas away from the lifting mechanism (3), and a guide plate (206) in an area close to the lifting mechanism (3); the material box guide frame (205) and the guide plate (206) are both fixedly connected to the feeding mechanism frame (201); the feeding mechanism (2) is provided with a stop structure for controlling the material box to advance or stop in the middle area, and the structure comprises a first telescopic cylinder (207) and a first stop block (208); the first stop block (208) is connected to the first telescopic cylinder (207); the first telescopic cylinder (207) is connected to the feeding mechanism frame (201); The lifting mechanism (3) comprises a lifting mechanism frame (301), a first linear guide rail (302), an electric cylinder (303), a connecting piece (304), a lifting mechanism connecting plate (305), a clamping claw (306), a second linear guide rail (307) and a second telescopic cylinder (308); the first linear guide rail (302) and the electric cylinder (303) are respectively mounted on the lifting mechanism frame (301); the lifting mechanism connecting plate (305) is fixedly connected to the clamping claw (306); the connecting piece (304) is a T-shaped structure, the bottoms of its two top ends are both slidably connected to the first linear guide rail (302), the top of the top end is slidably connected to the lifting mechanism connecting plate (305) through the second linear guide rail (307), and the bottom end is connected to the slide table of the electric cylinder (303); the two ends of the second telescopic cylinder (308) are respectively fixedly connected to the two lifting mechanism connecting plates (305); The lifting mechanism (3) further comprises a lifting mechanism photoelectric sensor for detecting whether there is a material box between the two clamping jaws; the lifting mechanism photoelectric sensor is mounted on the clamping jaws (306).
2. The fully automatic rapid feeding system for recyclable empty material boxes according to claim 1 is characterized in that: The transfer mechanism (4) comprises a transfer mechanism frame (401) and a transverse cylinder (402) installed on the transfer mechanism frame (401), a third linear guide rail (403), a material box lifting structure, a belt conveyor line (404) and a second motor (405) for driving the belt conveyor line (404); the material box lifting structure is connected to the piston of the transverse cylinder (402) and completes the transfer action through the third linear guide rail (403).
3. The fully automatic rapid feeding system for recyclable empty material boxes according to claim 2 is characterized in that: The material box lifting structure includes a support plate, a lifting cylinder (406) and a third telescopic cylinder (407) installed on the support plate, a tray (408), a first spring (409), a fourth linear guide rail (410), a tray positioning block base, a tray positioning block (411) and a guide column (412); the guide column (412) is connected to the support plate; the lifting cylinder (406) is connected to the tray (408); the third telescopic cylinder (407) is connected to the tray positioning block (411); the fourth linear guide rail (410) is connected to the tray positioning base; the tray positioning block (411) is slidably connected to the fourth linear guide rail (410); the first spring (409) is installed between the tray positioning block (411) and the tray positioning base.
4. The fully automatic rapid feeding system for recyclable empty material boxes according to claim 3 is characterized in that: The transfer mechanism (4) is provided with a transfer mechanism photoelectric sensor (415) for detecting whether there are empty material boxes on the belt conveyor line (404) and a stop assembly for controlling the advancement or stopping of the stacked empty material boxes, the assembly comprising a fourth telescopic cylinder (413) fixed on the transfer mechanism frame (401) and a second stop block (414) connected to the fourth telescopic cylinder (413); the transfer mechanism photoelectric sensor (415) divides the area above the transfer mechanism (4) into a material taking area, a stacking area and a material unloading area; the stop assembly is installed between the stacking area and the material unloading area.
5. The fully automatic rapid feeding system for recyclable empty material boxes according to claim 1 is characterized in that: The stacking mechanism (5) comprises an upper base (501), a lower base (502), a guide rod (503) installed between the upper base (501) and the lower base (502) and fixedly connected to the upper base (501) and the lower base (502), a stacking cylinder (504), a lifting cylinder (508), a clamping structure, a stacking mechanism photoelectric sensor (515), and a first linear bearing (505), a stacking limit ring (506), a lifting limit ring (507), a second linear bearing (509), a stacking mechanism connecting plate (510), a buffer pad (516) and a cushion block (517) which are sequentially installed on the guide rod (503). ); the first linear bearing (505), the second linear bearing (509) and the stacking mechanism connecting plate (510) are all slidably connected to the guide rod (503); the stacking limit ring (506) and the lifting limit ring (507) are both fixedly connected to the guide rod (503); one end of the stacking cylinder (504) is fixedly connected to the upper base (501), and the other end is connected to the first linear bearing (505); one end of the lifting cylinder (508) is connected to the stacking mechanism connecting plate (510), and the other end is connected to the first linear bearing (505); the stacking mechanism opposing photoelectric sensor (515) is installed on the frame (1).
6. The fully automatic rapid feeding system for recyclable empty material boxes according to claim 5, characterized in that: The clamping structure comprises a clamping cylinder (511), a second spring (512), a bottom support plate (513) and a push plate (514) for lifting and clamping the stack; the bottom support plate (513) is an L-shaped support plate, which is fixedly connected to the stacking mechanism connecting plate (510); one end of the clamping cylinder (511) is fixedly connected to the stacking mechanism connecting plate (510), and the other end is fixedly connected to the push plate (514); the two ends of the second spring (512) are respectively connected to the bottom support plate (513) and the push plate (514).
Citation Information
Patent Citations
Full-automatic rapid feeding system capable of recycling empty material boxes
CN211109647U