A roller conveyor with chain turning mechanism
By using a flip mechanism with connecting rod hard connection and a common drive motor in the roller conveyor, the problems of jitter, excessive gap and high cost of the flip mechanism of the traditional roller conveyor are solved, and a stable and economical conveying effect is achieved.
Patent Information
- Application Number
- CN202110037956.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-12
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2041-01-12
AI Technical Summary
The flip mechanism of traditional roller conveyors has problems such as jitter, excessive gaps, causing cargo to be stuck, short cylinder life, high maintenance costs, and high driving equipment costs.
The flip mechanism with hard-connected connecting rods is adopted to arrange the motor in parallel with the roller and drive the motor through the chain conveyor and share the drive motor, reducing clearance and reducing equipment costs.
The stability of the flip process is achieved, avoiding cargo stuck, extending equipment life, and reducing maintenance and equipment costs.
Smart Images

Figure CN112744566B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of intelligent logistics, in particular to a roller conveyor belt chain turnover mechanism. Background Art
[0002] Roller conveyors are important conveying equipment for sorting and classification in logistics transportation. At present, the tracks of roller conveyors are mainly used to convey pallets or goods. In some logistics conveying systems, fireproof fast rolling doors are installed, and many fire rolling doors have conveying equipment underneath, such as roller conveyors. Traditional roller conveyors cannot achieve roller flipping, which will affect the transportation of goods at the position of fireproof fast rolling doors or affect the partition status of two workshops.
[0003] Therefore, the use of a roller conveyor with a chain flipping mechanism can ensure that when a fire shutter door falls, there is a gap between the roller conveyors after the effective flipping mechanism flips a certain angle, avoiding interference while ensuring the normal operation of the conveying system and ensuring that the fast rolling door can fall under the floor, thereby meeting fire protection requirements and facilitating the entry and exit of personnel and goods; it is also convenient for the transportation of goods in different production workshops.
[0004] Existing technology: The turning mechanism is a roller conveyor and a roller conveyor, that is, a movable roller conveyor turns around another fixed roller conveyor; the turning mechanism is driven by a chain or a cylinder push-out method. There are the following defects:
[0005] 1. The chain-driven flipping mechanism is used. Because there is a gap between the chain and the sprocket, the flipping mechanism is prone to shaking during the flipping process.
[0006] 2. The roller conveyor's tipping mechanism is a roller conveyor. After the tipping mechanism and the conveying surface are leveled, the gap between the rollers is too large, and the pallet or material can easily get stuck after passing through.
[0007] 3. The service life of the cylinder is short, the maintenance cost is high, and the pipeline is troublesome.
[0008] Fourth, the movable roller conveyor and the fixed roller conveyor are respectively provided with a driving device, so there is an error in the synchronization of the two roller conveyors, and each of them needs a driving device, and the equipment cost of the driving device is relatively high, resulting in a high cost of the entire set of equipment. Summary of the invention
[0009] The technical problem to be solved by the present invention is to provide a roller conveyor belt chain turning mechanism, which adopts a turning mechanism with a connecting rod hard connection, so that the turning process is not prone to shaking.
[0010] The present invention is implemented as follows: a roller conveyor belt chain turnover mechanism, comprising:
[0011] Roller conveyor;
[0012] A plurality of chain conveyors are arranged in parallel and connected to one end of the roller conveyor in an inverted manner; wherein the conveying directions of the chain conveyor and the roller conveyor are the same, and when the chain conveyor is inverted to a horizontal position, its height is less than or equal to the height of the roller conveyor;
[0013] Flip motor;
[0014] The flip mechanism comprises an adapter, a first connecting rod and a second connecting rod, wherein the adapter is fixedly connected to the bottom of the plurality of chain conveyors; one end of the first connecting rod is hinged to the adapter; one end of the second connecting rod is hinged to the other end of the first connecting rod, and the other end of the second connecting rod is fixedly connected to the output end of the flip motor;
[0015] The first detection device is used to detect whether the chain conveyor is turned over to a predetermined position.
[0016] Furthermore, it also includes a second detection device for detecting whether the chain conveyor is reset in place.
[0017] Furthermore, both the first detection device and the second detection device are photoelectric sensors.
[0018] Furthermore, it also includes a sensor bracket; the first detection device and the second detection device are respectively connected to the sensor bracket, and are located on one side of the second connecting rod and face the second connecting rod.
[0019] Furthermore, the roller conveyor comprises
[0020] Drive motor,
[0021] A conveying support, on which a plurality of rollers are arranged in parallel and at the same height;
[0022] The transmission mechanism is connected to the output end of the driving motor and is connected to a plurality of the rollers.
[0023] Furthermore, it also includes
[0024] A rotating shaft, rotatably connected to one end of the conveying bracket and arranged parallel to the roller;
[0025] Wherein, the transmission mechanism is also connected to the rotating shaft.
[0026] Furthermore, the chain conveyor comprises
[0027] A chain frame rotatably connected to the rotating shaft via a bearing;
[0028] A driving sprocket, fixedly sleeved on the rotating shaft;
[0029] A driven sprocket rotatably connected to the chain frame;
[0030] The conveying chain is meshed with the driving sprocket and the driven sprocket respectively.
[0031] Furthermore, there are three chain conveyors, and the three chain conveyors are arranged at equal intervals.
[0032] Furthermore, it also includes
[0033] A limiting plate, fixedly connected to the outer side surface of the outermost chain frame;
[0034] A first stopper, fixedly connected to one side of the top surface of the conveying bracket, and when the chain conveyor is turned upward to a predetermined first position, the first stopper abuts against the stopper plate;
[0035] The second limiting member is fixedly connected to the conveying bracket and is located below the first limiting member. When the chain conveyor flips downward to a predetermined second position, the second limiting member abuts against the chain frame at the bottom.
[0036] Furthermore, the transmission mechanism includes
[0037] A power sprocket, fixedly sleeved on the output shaft of the driving motor;
[0038] Double sprocket;
[0039] Conveyor chain;
[0040] Power chain;
[0041] Wherein, each of the two ends of the roller is fixedly connected to a double-row sprocket; the two ends of the rotating shaft are fixedly connected to a double-row sprocket; and the double-row sprockets located on the same side are arranged in a straight line;
[0042] For each of the double-row sprockets located on the same side, one row of sprockets is meshed and connected with one row of sprockets of an adjacent double-row sprocket by a transmission chain, and the other row of sprockets is meshed and connected with one row of sprockets of another adjacent double-row sprocket by a transmission chain; at the same time, one row of sprockets of each of the two double-row sprockets on one side is meshed and connected with the power sprocket by the power chain.
[0043] The present invention has the following advantages: the present invention provides a roller conveyor with chain flipping mechanism, comprising: a roller machine; a chain conveyor, which has several chains and is arranged in parallel and is flip-connected to one end of the roller machine; wherein the conveying directions of the chain conveyor and the roller machine are the same, and when the chain conveyor is flipped to horizontal, its height is less than or equal to the height of the roller machine; a flipping motor; a flipping mechanism, comprising an adapter, a first connecting rod and a second connecting rod, wherein the adapter is fixedly connected to the bottom of several chain conveyors; one end of the first connecting rod is hinged to the adapter; one end of the second connecting rod is hinged to the other end of the first connecting rod, and the other end of the second connecting rod is fixedly connected to the output end of the flipping motor; a first detection device, which is used to detect whether the chain conveyor is flipped to a predetermined position. The flipping mechanism with a hard connection of the connecting rod is adopted, so that the flipping process is not easy to shake. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0045] Figure 1 The present invention is a three-dimensional roller conveyor belt chain turning mechanism Figure 1 .
[0046] Figure 2 The present invention is a three-dimensional roller conveyor belt chain turning mechanism Figure 2 .
[0047] Figure 3 It is a front view of the roller conveyor belt chain turning mechanism described in the present invention.
[0048] Figure 4 The figure is a top view of the roller conveyor belt chain turning mechanism described in the present invention.
[0049] Figure 5 It is a left view of the roller conveyor belt chain turning mechanism described in the present invention.
[0050] Figure 6 The present invention is a schematic structural diagram of a roller conveyor with a chain turning mechanism with the outer shell of the transmission mechanism hidden.
[0051] Description of reference numerals:
[0052] Roller conveyor 1, driving motor 11, conveying support 12, roller 121, transmission mechanism 13, double-row sprocket 131, transmission chain 132, power chain 133;
[0053] Chain conveyor 2, chain frame 21, bearing 211, driving sprocket 22, driven sprocket 23, conveying chain 24,
[0054] Flip motor 3;
[0055] Flipping mechanism 4, adapter 41, first connecting rod 42, second connecting rod 43;
[0056] A first detection device 5;
[0057] A second detection device 6;
[0058] Sensor bracket 7, first bracket 71, second bracket 72;
[0059] Rotating shaft 8;
[0060] Limiting plate 9;
[0061] A first stopper 10;
[0062] The second limiting member 20 . DETAILED DESCRIPTION
[0063] In the description of the invention, it should be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings and is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as limiting the scope of protection of the invention.
[0064] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0065] The inventive concept of the present invention is as follows:
[0066] (1) The turning mechanism 4 is rigidly connected with a connecting rod, so that the turning process is not prone to shaking.
[0067] (2) The chain conveyor 2 is turned around the roller conveyor 1, and the driving sprocket 22 of the chain conveyor 2 is fixed on the rotating shaft 8, so that the rotating axis of the driving sprocket 22 is the same as the rotating axis during turning, that is, the rotating shaft 8, thereby reducing the gap between the chain conveyor 2 and the roller conveyor 1 to prevent the pallet or goods from getting stuck.
[0068] (3) The flip motor 3 is used as the flip driving component. Compared with the prior art using a cylinder, it has a longer service life and does not require the laying of pipelines.
[0069] (4) By fixing the driving sprocket 22 of the chain conveyor 2 on the rotating shaft 8 and using the transmission mechanism 13, the roller conveyor 1 and the chain conveyor 2 can share a driving motor 11. Compared with the prior art, the number of driving devices is reduced and the cost is lower.
[0070] See also Figures 1 to 6 shown.
[0071] Example:
[0072] A roller conveyor belt chain turnover mechanism of the present invention comprises:
[0073] Roller conveyor 1;
[0074] The chain conveyor 2 has a plurality of chains arranged in parallel and is connected to one end of the roller conveyor 1 in an inverted manner; wherein the chain conveyor 2 and the roller conveyor 1 have the same conveying direction, and when the chain conveyor 2 is inverted to a horizontal position, its height is less than or equal to the height of the roller conveyor 1, so that the goods or pallets can be conveyed from the roller conveyor 1 to the chain conveyor 2;
[0075] Flip motor 3;
[0076] The flipping mechanism 4 includes an adapter 41, a first connecting rod 42 and a second connecting rod 43. The adapter 41 is fixedly connected to the bottom of several of the chain conveyors 2; one end of the first connecting rod 42 is hinged to the adapter 41; one end of the second connecting rod 43 is hinged to the other end of the first connecting rod 42, and the other end of the second connecting rod 43 is fixedly connected to the output end of the flipping motor 4; in a specific implementation, a reducer can be added, and the output shaft of the flipping motor 3 is connected to the input end of the reducer, and the output end of the reducer is connected to the other end of the second connecting rod 43, so that the torque is increased by the reducer, thereby increasing the torque during flipping.
[0077] The first detection device 5 is used to detect whether the chain conveyor 2 has flipped to a predetermined position.
[0078] It also includes a second detection device 6 for detecting whether the chain conveyor 2 is reset in place.
[0079] The first detection device 5 and the second detection device 6 are both photoelectric sensors.
[0080] The sensor bracket 7 is also included; the first detection device 5 and the second detection device 6 are respectively connected to the sensor bracket 7 and are located on one side of the second connecting rod 43 and facing the second connecting rod 43. In a specific implementation, the sensor bracket can be an integrated type or a split type, such as the embodiment shown in the drawings, that is, the first detection device 5 is fixed by a first bracket 71, and the second detection device 5 is fixed by a second bracket 72, and the first bracket 71 and the second bracket 72 can be designed in various shapes.
[0081] The roller conveyor 1 comprises
[0082] Driving motor 11,
[0083] A conveying support 12, on which a plurality of rollers 121 are arranged in parallel and at the same height;
[0084] The transmission mechanism 13 is connected to the output end of the driving motor 11 and is connected to a plurality of the rollers 121 .
[0085] Also includes
[0086] The rotating shaft 8 is rotatably connected to one end of the conveying bracket 12 and is arranged parallel to the roller 121; in a specific embodiment, bearings are fixedly sleeved at both ends of the rotating shaft 8, and the outer rings of the bearings at both ends are correspondingly embedded in the two sides of the conveying bracket 12, thereby realizing the rotating shaft 8 being rotatably connected to the conveying bracket 12.
[0087] The transmission mechanism 13 is also connected to the rotating shaft 8 , so that the rotating shaft 8 is driven to rotate by the transmission mechanism 13 .
[0088] The chain conveyor 2 comprises
[0089] The chain frame 21 is rotatably connected to the rotating shaft 8 via a bearing 211 ; in a specific embodiment, the bottom of the chain frame 21 is fixedly connected to the adapter 41 , and the two can be locked by bolts.
[0090] The driving sprocket 22 is fixedly sleeved on the rotating shaft 8; thus, the rotating shaft 8 rotates to drive the driving sprocket 22 to rotate, thereby driving the chain conveyor 2 to operate and convey pallets or goods.
[0091] The driven sprocket 23 is rotatably connected to the chain frame 21 . In a specific embodiment, the inner ring of the driven sprocket 23 is fixedly sleeved with a bearing, the inner ring of the bearing is embedded in a rotating shaft, and both ends of the rotating shaft are fixed on both sides of the chain frame 21 .
[0092] The conveying chain 24 is respectively meshed with the driving sprocket 22 and the driven sprocket 23. At this time, the height of the top surface of the conveying chain 24 is less than or equal to the height of the top surface of the roller 121.
[0093] There are three chain conveyors 2, and the three chain conveyors 2 are arranged at equal intervals.
[0094] Also includes
[0095] A limiting plate 9, fixedly connected to the outer side surface of the outermost chain frame 21;
[0096] The first limit member 10 is fixedly connected to one side of the top surface of the conveying bracket 12, and when the chain conveyor 2 is flipped upward to a predetermined first position, the first limit member 10 abuts against the limit plate 10; in a specific implementation, the predetermined first position can be vertical or inclined upward, which can be preset according to actual needs.
[0097] The second stopper 20 is fixedly connected to the conveying bracket 12 and is located below the first stopper 10. When the chain conveyor 2 is turned down to the predetermined second position, the second stopper 20 abuts against the chain frame 9 at the bottom. In a specific implementation, the predetermined second position can be a horizontal position, or can be preset according to actual needs.
[0098] When the chain conveyor 2 rotates to a predetermined position, the first limit member 10 and the second limit member 20 hold the limit plate 9 and the chain frame 21 in place, and each chain frame 21 is fixed together by the adapter 41. Therefore, when the first detection device 5 or the second detection device 6 fails, the chain conveyor 2 can be blocked and limited to provide safety protection.
[0099] The transmission mechanism 13 includes
[0100] A power sprocket (not shown) is fixedly mounted on the output shaft of the drive motor 11. In a specific implementation, a reducer may be added to connect the output shaft of the drive motor 11 to the input end of the reducer, while the output end of the reducer is connected to the power sprocket (not shown) to increase the output torque.
[0101] Double row sprocket 131;
[0102] Conveyor chain 132;
[0103] Power chain 133;
[0104] Wherein, each of the two ends of the roller 121 is fixedly connected to a double-row sprocket 131; the two ends of the rotating shaft 8 are fixedly connected to a double-row sprocket 131; and the double-row sprockets 131 located on the same side are arranged in a straight line;
[0105] For each of the double-row sprockets 131 located on the same side, one row of sprockets is meshed and connected with one row of sprockets of an adjacent double-row sprocket 131 by a transmission chain 132, and the other row of sprockets is meshed and connected with one row of sprockets of another adjacent double-row sprocket 131 by a transmission chain 132; at the same time, one row of sprockets in each of the two double-row sprockets 131 on one side is meshed and connected with the power sprocket (not shown) by the power chain 133.
[0106] The driving motor 11 drives the power sprocket (not shown) to rotate, and then drives each double-row sprocket 131 to rotate through the sprocket-chain transmission, thereby driving each roller 121 and the rotating shaft 8 to rotate, and then drives the conveying chain 24 to operate, thereby realizing the conveying of pallets or goods by the rollers 121 and the conveying chain 24.
[0107] Directions:
[0108] As a supporting device of a logistics conveying system, the present invention can communicatively connect the flip motor 3, the drive motor 11, the first detection device 5 and the second detection device 6 to a central control system of the logistics conveying system, and the central control system can perform unified control.
[0109] When the chain conveyor 2 needs to be turned over and put away, the central control system controls the turning motor 3 to work, drives the turning mechanism 4 to lift up and turn the chain conveyor 2 to a predetermined first position, and after the first detection device 5 senses that it is in place, it feeds back a signal to the central control system, and the central control system controls the turning motor 3 to stop working;
[0110] Similarly, when the chain conveyor 2 needs to be turned over to a horizontal position, the central control system controls the turning motor 3 to rotate in the opposite direction, and rotates the chain conveyor 2 to a horizontal position. After the turning motor 3 is in place, it is detected by the second detection device 6, and a feedback signal is given to the central control system, and the central control system controls the turning motor 3 to stop working.
[0111] When transporting goods, the central control system controls the drive motor 11 to work, drives the power sprocket (not shown) to rotate, and then drives each double-row sprocket 131 to rotate through the sprocket-chain transmission, thereby driving each roller 121 and the rotating shaft 8 to rotate, and then drives the conveying chain 24 to operate, so as to realize the conveying of pallets or goods by the rollers 121 and the conveying chain 24.
[0112] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A roller conveyor belt chain turning mechanism, characterized in that: include: Roller conveyor; A plurality of chain conveyors are arranged in parallel and connected to one end of the roller conveyor in an inverted manner; wherein the conveying directions of the chain conveyor and the roller conveyor are the same, and when the chain conveyor is inverted to a horizontal position, its height is less than or equal to the height of the roller conveyor; Flip motor; The flip mechanism comprises an adapter, a first connecting rod and a second connecting rod, wherein the adapter is fixedly connected to the bottom of the plurality of chain conveyors; one end of the first connecting rod is hinged to the adapter; one end of the second connecting rod is hinged to the other end of the first connecting rod, and the other end of the second connecting rod is fixedly connected to the output end of the flip motor; A first detection device, used to detect whether the chain conveyor is turned over to a predetermined position; The roller conveyor comprises Drive motor, A conveying support, on which a plurality of rollers are arranged in parallel and at the same height; A transmission mechanism connected to the output end of the driving motor and connected to a plurality of the rollers; Also includes A rotating shaft, rotatably connected to one end of the conveying bracket and arranged parallel to the roller; Wherein, the transmission mechanism is also connected to the rotating shaft; The chain conveyor comprises A chain frame rotatably connected to the rotating shaft via a bearing; A driving sprocket, fixedly sleeved on the rotating shaft; A driven sprocket rotatably connected to the chain frame; A conveying chain is meshed with the driving sprocket and the driven sprocket respectively; The transmission mechanism comprises A power sprocket, fixedly sleeved on the output shaft of the driving motor; Double sprocket; Conveyor chain; Power chain; Wherein, each of the two ends of the roller is fixedly connected to a double-row sprocket; the two ends of the rotating shaft are fixedly connected to a double-row sprocket; and the double-row sprockets located on the same side are arranged in a straight line; For each of the double-row sprockets located on the same side, one row of sprockets is meshed and connected with one row of sprockets of an adjacent double-row sprocket by a transmission chain, and the other row of sprockets is meshed and connected with one row of sprockets of another adjacent double-row sprocket by a transmission chain; at the same time, one row of sprockets of each of the two double-row sprockets on one side is meshed and connected with the power sprocket by the power chain.
2. The roller conveyor belt chain turning mechanism according to claim 1, characterized in that: It also includes a second detection device for detecting whether the chain conveyor is reset in place.
3. The roller conveyor belt chain turning mechanism according to claim 2, characterized in that: The first detection device and the second detection device are both photoelectric sensors.
4. The roller conveyor belt chain turning mechanism according to claim 2, characterized in that: It also includes a sensor bracket; the first detection device and the second detection device are respectively connected to the sensor bracket, and are located on one side of the second connecting rod and face the second connecting rod.
5. The roller conveyor belt chain turning mechanism according to claim 1, characterized in that: There are three chain conveyors, and the three chain conveyors are arranged at equal intervals.
6. The roller conveyor belt chain turning mechanism according to claim 1, characterized in that: Also includes A limiting plate, fixedly connected to the outer side surface of the outermost chain frame; A first stopper, fixedly connected to one side of the top surface of the conveying bracket, and when the chain conveyor is turned upward to a predetermined first position, the first stopper abuts against the stopper plate; The second limiting member is fixedly connected to the conveying bracket and is located below the first limiting member. When the chain conveyor flips downward to a predetermined second position, the second limiting member abuts against the chain frame at the bottom.
