Repair device for artificial turf

By designing a repair device for artificial turf, the coordinated work of implantation, guidance, line feeding and transmission mechanisms is used to solve the problem of low manual repair efficiency, realize automatic repair, reduce operation difficulty and cost, and improve production efficiency .

CN112796031BActive Publication Date: 2025-01-14CHANGZHOU ZHONGMINGYUAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202011613900.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-30
Publication Date
2025-01-14
Estimated Expiration
2040-12-30

AI Technical Summary

Technical Problem

Manual repair of artificial turf is inefficient and requires high operator requirements, resulting in production costs and efficiency issues.

Method used

A repair device including an implantation mechanism, a guide mechanism, a wire feeding mechanism and a transmission mechanism is designed. The needle tube leads pierce into the lawn, the stable movement of the guide mechanism, the continuous supply of the wire feeding mechanism and the drive of the transmission mechanism are realized. Automatic patching.

Benefits of technology

It improves repair efficiency, reduces operation difficulty and cost, enables a single person to complete lawn repair, and significantly improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of artificial turf processing equipment, and relates to a repair device for artificial turf, including an implantation mechanism, a guide mechanism, a wire feeding mechanism and a transmission mechanism connected to a driving member, a connecting sleeve is provided above the driving member, the guide mechanism is arranged on one side of the connecting sleeve, the implantation mechanism is slidably arranged on the guide mechanism, the wire feeding mechanism is arranged above the connecting sleeve, the implantation mechanism and the wire feeding mechanism are both connected to the transmission mechanism inside the connecting sleeve, specifically, the implantation mechanism includes a needle tube connected to a wiring tube, which is used for the wire to penetrate into the opposite side of the lawn and return, the guide mechanism includes a transverse guide sleeve, which is used for the forward and backward telescopic movement of the implantation mechanism, the wire feeding mechanism includes a gear assembly, which is used for feeding the wire to the wiring tube, and the transmission mechanism is used for simultaneously transmitting the power of the driving member to the implantation mechanism and the wire feeding mechanism. The present invention has a simple structure, low cost, very convenient operation, and greatly improves the repair efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of artificial turf processing equipment, and in particular relates to a repairing device for artificial turf. Background Art

[0002] Artificial turf is an artificial lawn made of woven thread-like yarns such as polyethylene or polypropylene. It has been rapidly developed in China in recent years due to its easy maintenance, reasonable cost and good durability. Artificial turf is widely used in schools, sports fields, balconies, leisure venues, golf courses, garden floors and green surfaces.

[0003] Artificial turf usually weaves a number of braided silk threads onto a base backing to achieve the effect and function of the turf, and then uses a curing glue to cure it onto the base backing. However, in the process of weaving the turf, broken needles, missing needles, and missed repairs often occur, thus affecting the quality of the entire artificial turf. The traditional solution is manual repair, but the efficiency of manual repair is very low and the requirements for operators are very high, which seriously affects the production cost and production efficiency of artificial grass turf, making the repair of artificial turf a difficult problem that urgently needs to be solved in the industry. Therefore, a device is needed to solve the problem that when the braided silk threads are missed during the planting process of existing artificial turf, the efficiency of manual repair is very low and the requirements for operators are high. Summary of the invention

[0004] The purpose of the present invention is to solve the problems of slow speed and complicated operation of artificial lawn repair in the prior art, and to provide an artificial lawn repair device with simple structure, stable and reliable, convenient and effective, and which improves the repair efficiency and saves manpower and material resources.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a repair device for artificial turf, comprising:

[0006] An implantation mechanism, the implantation mechanism comprising a needle tube connected to a wiring tube, used for the lead wire to penetrate into the opposite side of the lawn and return;

[0007] A guide mechanism, the guide mechanism comprising a transverse guide sleeve, used for forward and backward telescopic movement of the implant mechanism;

[0008] A wire feeding mechanism, the wire feeding mechanism comprising a gear assembly, for feeding the wire to the wiring tube;

[0009] The transmission mechanism is connected to the driving member and is used to transmit the power of the driving member to the implanting mechanism and the wire feeding mechanism at the same time.

[0010] Preferably, a connecting sleeve is provided above the driving member, the guiding mechanism is arranged on one side of the connecting sleeve, the implanting mechanism is slidably arranged on the guiding mechanism, the wire feeding mechanism is arranged above the connecting sleeve, and the implanting mechanism and the wire feeding mechanism are both connected to the transmission mechanism inside the connecting sleeve.

[0011] Preferably, the needle tube is connected to the wiring tube through a wiring seat, a sliding block matching the transverse guide sleeve is provided at the bottom of the wiring seat, and an air inlet hole connected to the needle tube is also provided on one side of the wiring seat.

[0012] Preferably, the end of the transverse guide sleeve is provided with a front end guide seat slidably connected to the needle tube, and a roller assembly used for moving the device along the position to be repaired.

[0013] Preferably, the gear assembly comprises a driving gear and a driven gear meshing with each other, the driving gear and the driven gear are respectively connected to the bracket through spring frames, and a wire inlet pipe is provided on one of the spring frames aligned with the position between the driving gear and the driven gear.

[0014] Preferably, a rubber roller is connected to the rotating shaft of the driving gear, and the rubber roller is vertically arranged on a disc. The disc is connected to a transmission mechanism and can rotate in a circle driven by the transmission mechanism.

[0015] Preferably, the transmission mechanism comprises a first turntable and a second turntable, and a connecting rod is provided between the first turntable and the second turntable.

[0016] Preferably, the first turntable and the second turntable are connected to the driving member and the wire feeding mechanism respectively, and the first turntable and the second turntable are respectively arranged on the upper and lower sides of one end of the connecting rod, and the other end of the connecting rod is connected to the implantation mechanism.

[0017] Preferably, the driving member is a pneumatic screwdriver.

[0018] After adopting the above technical solution, the artificial turf repair device provided by the present invention has the following beneficial effects:

[0019] The present invention can insert the wire into the opposite side of the lawn and return through the design of the implanting mechanism, effectively realizing the weaving of the position where the lawn is missed; through the design of the guiding mechanism, the stability of the telescopic movement of the implanting mechanism can be guaranteed; through the design of the wire feeding mechanism, the continuous supply of the repair wire can be guaranteed, the repair quality can be guaranteed and the repair efficiency can be improved; through the design of the transmission mechanism, the implanting mechanism and the wire feeding mechanism can be driven to work at the same time under the action of a driving member, the structure is simple and ingenious, and the investment cost is reduced; through the setting of the air inlet, the external air source is used to supply air to the needle tube direction, further providing power for the forward movement of the repair wire. Therefore, the present invention has a simple structure and low cost. A worker holding the repair device can complete lawn repair alone, which is very convenient to operate, greatly improves the repair efficiency, has low requirements on the operator, and brings convenience to the production of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a repair device for artificial turf of the present invention;

[0021] Figure 2 The present invention is a partial structural schematic diagram of an artificial turf repair device.

[0022] Among them: needle tube 1, wiring tube 2, wiring seat 3, slider 4, air inlet 5, transverse guide sleeve 6, front end guide seat 7, roller assembly 8, driving gear 9, driven gear 10, spring frame 11, bracket 12, inlet tube 13, rotating shaft 14, rubber roller 15, disc 16, driving member 17, connecting sleeve 18, first rotating disk 19, second rotating disk 20, connecting rod 21. DETAILED DESCRIPTION

[0023] The present invention is further described clearly and completely below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0025] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values ​​do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0026] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0027] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0028] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0029] like Figure 1-2As shown, the present invention provides an artificial turf repair device, which includes an implantation mechanism, a guide mechanism, a wire feeding mechanism and a transmission mechanism connected to a driving member 17 .

[0030] The driving member 17 is a pneumatic screwdriver tool, and a connecting sleeve 18 is provided above the driving member 17. A transmission mechanism connected to the driving member 17 is provided inside the connecting sleeve 18. The guide mechanism is provided on one side of the connecting sleeve 18, and the implantation mechanism is slidably provided on the guide mechanism. The wire feeding mechanism is provided above the connecting sleeve 18, and the implantation mechanism and the wire feeding mechanism are both connected to the transmission mechanism inside the connecting sleeve 18.

[0031] The implantation mechanism comprises a needle tube 1, a wiring tube 2 and a wiring seat 3, wherein the needle tube 1 is connected to the wiring tube 2 via the wiring seat 3, and a slider 4 matching the transverse guide sleeve 6 of the guide mechanism is provided at the bottom of the wiring seat 3, and the horizontal telescopic movement of the implantation mechanism can be achieved by horizontally moving the slider 4 along the transverse guide sleeve 6, thereby enabling the needle tube 1 to penetrate the opposite side of the lawn and return. Furthermore, an air inlet 5 connected to the needle tube 1 is provided on one side of the wiring seat 3, and the air inlet 5 is used to connect to an external air source for blowing air toward the outlet direction of the needle tube 1, so that the wiring tube 2 is in a negative pressure state, which can provide power for the repair wire to move along the wiring tube 2 toward the outlet direction of the needle tube 1.

[0032] One end of the transverse guide sleeve 6 of the guide mechanism is fixed on the outer wall of the connecting sleeve 18, and the other end is provided with a roller assembly 8, which is used for the repair device to move along the position to be repaired, and the end is also provided with a front end guide seat 7 that is slidably connected to the needle tube 1, further ensuring the stability of the telescopic movement of the needle tube 1.

[0033] The wire feeding mechanism includes a gear assembly, which includes a driving gear 9 and a driven gear 10 that mesh with each other. The driving gear 9 and the driven gear 10 are respectively connected to a bracket 12 through a spring frame 11, and a wire inlet pipe 13 is provided on one of the spring frames 11 to align with the position between the driving gear 9 and the driven gear 10. The repair wire enters through the wire inlet pipe 13, and then passes through between the driving gear 9 and the driven gear 10 and is sent to the wiring tube 2. The driving gear 9 drives the driven gear 10 to drive, so that the repair wire between the driving gear 9 and the driven gear 10 can be pushed to move in the direction of the wiring tube 2. Furthermore, a rubber roller 15 is connected to the rotating shaft 14 of the driving gear 9, and the rubber roller 15 is vertically arranged on a disc 16. The disc 16 is connected to the transmission mechanism and can rotate in a circle under the drive of the transmission mechanism.

[0034] The transmission mechanism includes a first turntable 19 and a second turntable 20 which are arranged in parallel up and down, a connecting rod 21 is provided between the first turntable 19 and the second turntable 20, the first turntable 19 and the second turntable 20 are respectively connected to the driving member 17 and the wire feeding mechanism, and the first turntable 19 and the second turntable 20 are respectively arranged on the upper and lower sides of one end of the connecting rod 21, and the other end of the connecting rod 21 is connected to the implantation mechanism. Specifically, the first turntable 19 is connected to the driving member 17 and can rotate in a circle under the action of the driving member 17. One end of the connecting rod 21 is connected between the first turntable 19 and the second turntable 20, and the other end passes through the outside of the connecting sleeve 18 and is rotatably connected to the slider 4. The second turntable 20 is connected to the disc 16 through a connecting shaft. Further, in order to ensure the rotation effect of the first turntable 19, a copper sleeve is provided between the first turntable 19 and the connecting sleeve 18. Similarly, in order to ensure the rotation effect of the disc 16, a plane bearing is provided between the disc 16 and the connecting sleeve 18.

[0035] When the artificial turf repairing device of the present invention is used, the driving member 17 is started, and the driving member 17 drives the first rotating disk 19 to rotate in a circle, and one end of the connecting rod 21 rotates with the first rotating disk 19, and the end drives the second rotating disk 20 to rotate, and the other end of the connecting rod 21 converts the rotation into driving the slider 4 to move forward and backward. Therefore, the rotation of the second rotating disk 20 realizes the rotation of the disc 16, and the rotation of the disc 16 drives the rubber roller 15 to rotate, and the rotation of the rubber roller 15 drives the driving gear 9 to rotate. The driving gear 9 can push the repair wire between it and the driven gear 10 toward the direction of the wiring tube 2, that is, the wire feeding mechanism sends the wire to the implanting mechanism; at the same time, the forward and backward movement of the implanting mechanism is realized by the forward and backward movement of the slider 4, that is, the needle tube 1 leads the wire to penetrate the opposite side of the lawn and return, thereby realizing the repair work of the artificial turf.

[0036] In summary, the artificial turf repair device provided by the present invention has a simple structure and low cost. A worker can complete lawn repair by holding the repair device alone. The operation is very convenient, which greatly improves the repair efficiency and has low requirements for operators. It brings convenience to the production of enterprises, has great market value, and is worthy of wide promotion and application.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A repair device for artificial turf, characterized in that: include: An implantation mechanism, the implantation mechanism comprising a needle tube (1) connected to a wiring tube (2) for inserting a lead into the opposite side of the lawn and returning, the needle tube (1) being connected to the wiring tube (2) via a wiring seat (3), a slider (4) matching the transverse guide sleeve being provided at the bottom of the wiring seat (3), and an air inlet (5) connected to the needle tube (1) being provided at one side of the wiring seat (3); A guide mechanism, the guide mechanism comprising a transverse guide sleeve (6) for telescopic movement of the implant mechanism forward and backward, the end of the transverse guide sleeve (6) being provided with a front guide seat (7) slidably connected to the needle tube (1), and a roller assembly (8) for moving the device along the position to be repaired; A wire feeding mechanism, the wire feeding mechanism comprising a gear assembly for feeding a wire to a wiring tube (2), the gear assembly comprising a driving gear (9) and a driven gear (10) meshing with each other, the driving gear (9) and the driven gear (10) being connected to a bracket (12) via a spring frame (11), and a wire inlet tube (13) being arranged on one of the spring frames (11) at a position aligned with a position between the driving gear (9) and the driven gear (10), a rubber roller (15) being connected to a rotating shaft (14) of the driving gear (9), the rubber roller (15) being vertically arranged on a disc (16), the disc (16) being connected to a transmission mechanism and being capable of performing circular rotation under the drive of the transmission mechanism; A transmission mechanism, the transmission mechanism is connected to a driving member (17) and is used to transmit power of the driving member (17) to an implanting mechanism and a wire feeding mechanism simultaneously; a connecting sleeve (18) is provided above the driving member (17); the guide mechanism is arranged on one side of the connecting sleeve (18); the implanting mechanism is slidably arranged on the guide mechanism; the wire feeding mechanism is arranged above the connecting sleeve (18); and the implanting mechanism and the wire feeding mechanism are both connected to the transmission mechanism inside the connecting sleeve (18).

2. The artificial turf repair device according to claim 1, characterized in that: The transmission mechanism comprises a first rotating disk (19) and a second rotating disk (20), wherein a connecting rod (21) is provided between the first rotating disk (19) and the second rotating disk (20).

3. The artificial turf repair device according to claim 2, characterized in that: The first rotating disk (19) and the second rotating disk (20) are respectively connected to the driving member (17) and the wire feeding mechanism, and the first rotating disk (19) and the second rotating disk (20) are respectively arranged on the upper and lower sides of one end of a connecting rod (21), and the other end of the connecting rod (21) is connected to the implantation mechanism.

4. The artificial turf repair device according to claim 1, characterized in that: The driving member (17) is a pneumatic screwdriver tool.

Citation Information

Patent Citations

  • Special bottom lining grass supplementing device for artificial turf

    CN212128435U

  • Repairing device for artificial turf

    CN215328642U