Composite wire processing equipment

Abstract

The present invention discloses a composite wire processing device, comprising: a cutting device, the cutting device including two oppositely arranged broaches, the two broaches being oppositely arranged to form a composite wire cutting chamber, one end of the composite wire cutting chamber being a feed end and the other end being a discharge end, the two broaches being connected to a drive device to control the two broaches to move toward each other; a feeding device, the feeding device being arranged at the feed end of the composite wire cutting chamber to feed the composite wire to be cut into the composite wire cutting chamber and drive the composite wire to move along the feed end toward the discharge end; and a broaching machine, the broaching machine being arranged at the discharge end of the composite wire cutting chamber to pull the composite wire extending from the discharge end until the composite wire is completely pulled out of the composite wire cutting chamber. The processing efficiency and quality of composite wires can be improved.

Description

Technical Field

[0001] The present invention relates to the technical field of composite material production, in particular to a composite wire processing device. Background Art

[0002] Composite panels are generally classified as metal composite panels, wood composite panels, color-coated steel composite panels, rock wool composite panels, and more. Metal composite panels are constructed by layering one metal sheet over another, conserving resources and reducing costs without sacrificing performance (corrosion resistance, mechanical strength, etc.). Common composite methods include explosive lamination, explosive rolling lamination, and rolling lamination. Composite materials can be categorized as composite panels, composite pipes, and composite rods. They are primarily used in industries such as corrosion protection, pressure vessel manufacturing, power construction, petrochemicals, pharmaceuticals, light industry, and the automotive industry.

[0003] During the production process of composite panels, the width of the panels will be larger than the actual predetermined value, so the excess margin will need to be cut off later. The current processing method mainly uses milling. The transmission rotary tool processing needs to ensure surface finish, which requires increasing the rotation speed and reducing the feed speed, so the efficiency is low and the power required is high. The required spindle and other systems have high power, and the maintenance skills and tool replacement costs are high. Each time the rotary tool cuts the workpiece, it is actually a top-down impact. If the cutting amount is large, it will cause a greater impact force and the composite material will peel off. In addition, the rotary tool processing chips and coolant will splash everywhere, the environment is harsh, and the noise and vibration are large. Summary of the Invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a composite wire processing device that can improve the processing efficiency and processing quality of the composite wire.

[0005] According to an embodiment of the first aspect of the present invention, a composite wire processing device includes: a cutting device, the cutting device includes two oppositely arranged broaches, the two broaches are oppositely arranged to form a composite wire cutting chamber, one end of the composite wire cutting chamber is a feed end, and the other end is a discharge end, the two broaches are connected to a driving device to control the two broaches to move toward each other; a feeding device, the feeding device is arranged at the feed end of the composite wire cutting chamber to feed the composite wire to be cut into the composite wire cutting chamber and drive the composite wire to move along the feed end toward the discharge end; and a broaching machine, the broaching machine is arranged at the discharge end of the composite wire cutting chamber to pull the composite wire extending from the discharge end until the composite wire is completely pulled out of the composite wire cutting chamber.

[0006] The processing equipment for composite wires according to the embodiments of the present invention has at least the following beneficial effects: the present invention provides a processing equipment for composite wires, in which the composite wires, under the action of the feeding device and the broaching machine, move in the composite wire cutting chamber of the cutting device while the excess on both sides of the composite wires is cut by the broaches on both sides. By adopting this cutting method, the composite wires will not peel off, thereby improving production efficiency and processing accuracy; the vibration generated by the tool during the cutting process is small, the production is relatively quiet, and the coolant will not splash around due to the action of the tool, thereby improving the production environment.

[0007] According to some embodiments of the present invention, the feeding device includes multiple groups of conveying roller groups, and the multiple groups of conveying roller groups are arranged side by side along the traveling direction of the composite wire. The conveying roller groups include conveying rollers and pressure rollers. The conveying rollers are connected by a synchronous transmission mechanism to drive the conveying rollers to rotate synchronously. The multiple groups of conveying rollers arranged side by side together constitute a feeding channel, and the feeding channel is connected to the feeding end of the composite wire cutting chamber. The pressure roller is arranged above the conveying roller and can move up and down to press the composite wire on the conveying roller.

[0008] According to some embodiments of the present invention, an annular groove is provided on the conveying roller, and the annular grooves on the conveying rollers arranged side by side together constitute a feed trough, which is connected to the feed end of the composite wire cutting chamber, and the guide groove includes a front groove and a rear groove, and the front groove and the rear groove are connected by a support bar, and the support bar corresponds to the processing area of the broach.

[0009] According to some embodiments of the present invention, both side walls of the annular groove are inclined walls.

[0010] According to some embodiments of the present invention, a guide groove is provided in the composite wire cutting chamber, the guide groove is arranged along the traveling direction of the composite wire, and a feed end of the guide groove is docked with the feed trough.

[0011] According to some embodiments of the present invention, a first pressing wheel is provided above the front slot. The first pressing wheel is arranged above the front slot so as to be movable upward and downward and is used to press the composite wire in the front slot.

[0012] According to some embodiments of the present invention, a second pressing wheel is provided above the rear slot, and the second pressing wheel is arranged above the rear slot so as to be movable up and down, and is used for pressing and feeding the composite wire in the rear slot.

[0013] According to some embodiments of the present invention, a loading platform is further included, and a loading trough is provided on a lateral side of the loading platform, and the loading trough is docked with the feeding end of the feeding trough.

[0014] According to some embodiments of the present invention, the broaching machine includes a reciprocating travel device and two oppositely arranged clamping blocks, the two clamping blocks are connected to a driving mechanism to control the two clamping blocks to move toward each other to clamp the composite wire, and the two clamping blocks are connected to the reciprocating travel device to drive the two clamping blocks to reciprocate along the material travel direction of the composite plate.

[0015] According to some embodiments of the present invention, a discharging platform is further included. The discharging platform is arranged below the pulling bed and is used to receive the processed composite wires. A transverse transmission mechanism is provided on the discharging platform to transport the composite wires to the outside of the discharging platform.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part in the following description.

[0017] or become apparent from or learned through practice of the invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0019] Figure 1 Schematic diagram of the overall structure of a composite wire processing device according to an embodiment of the present invention;

[0020] Figure 2 It is a schematic diagram of the connection structure of the feeding device and the cutting device;

[0021] Figure 3 yes Figure 2 A top view of

[0022] Figure 4 This is a schematic diagram of the structure in which the composite wire is placed obliquely in the conveying roller;

[0023] Figure 5 It is a schematic structural diagram of the cutting device;

[0024] Figure 6 It is a structural diagram of the loading platform;

[0025] Figure 7 It is a schematic diagram of the partial structure of the broaching machine and the discharge platform.

[0026] Reference numerals:

[0027] Cutting device 100, broach 110, composite wire cutting chamber 120, front groove 121, rear groove 122, support bar 123;

[0028] Feeding device 200, conveying roller group 210, conveying roller 211, pressing roller 212, annular groove 2111;

[0029] Composite wire 300;

[0030] Broaching machine 400, traveling device 410, clamping block 420;

[0031] A first pressing wheel 510 and a second pressing wheel 520;

[0032] Loading platform 600, loading trough 610;

[0033] Discharging platform 700 and horizontal transmission mechanism 710. DETAILED DESCRIPTION

[0034] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0035] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0036] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0037] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0038] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0039] like Figure 1 As shown, the processing equipment of the composite wire according to the embodiment of the present invention includes:

[0040] The cutting device 100 includes two broaches 110 disposed opposite to each other, the two broaches 110 being disposed opposite to each other to form a composite wire cutting chamber 120, one end of the composite wire cutting chamber 120 being a feed end and the other end being a discharge end. The two broaches 110 are connected to a drive device to control the movement of the two broaches 110 toward each other;

[0041] The feeding device 200 is provided at the feeding end of the composite wire cutting chamber 120 to feed the composite wire 300 to be cut into the composite wire cutting chamber 120 and drive the composite wire 300 to move from the feeding end to the discharging end;

[0042] The broaching machine 400 is disposed at the discharge end of the composite wire cutting chamber 120 to pull the composite wire 300 extending from the discharge end until the composite wire 300 is completely pulled out of the composite wire cutting chamber 120 .

[0043] Before processing the composite wire 300 , the relative positions of the two broaches 110 are first adjusted by the driving device so that the processing distance between the two broaches corresponds to the set processing width of the composite wire 300 .

[0044] During processing of the composite wire 300, the composite wire 300 is fed into the composite wire cutting chamber 120 by the feed device 200 and travels from the feed end of the composite wire cutting chamber 120 toward the discharge end. The head of the composite wire 300 first enters the composite wire cutting chamber 120 and continues to travel until it enters the broaching machine 400, where it is clamped. The broaching machine 400 pulls the head of the composite wire 300, pulling the composite wire 300 forward until the composite wire 300 is completely removed from the composite wire cutting chamber 120. This completes the excess cutting of both sides of the composite wire 300 from the beginning to the end.

[0045] In some embodiments of the present invention, the feeding device 200 includes multiple groups of conveying roller groups 210, which are arranged side by side along the traveling direction of the composite wire 300. The conveying roller groups 210 include conveying rollers 211 and pressure rollers 212. The conveying rollers 211 are connected by a synchronous transmission mechanism to drive the conveying rollers 211 to rotate synchronously. The multiple groups of conveying rollers 211 arranged side by side together constitute a feeding channel, which is connected to the feeding end of the composite wire cutting chamber 120. The pressure roller 212 is arranged above the conveying roller 211 and can move up and down to press the composite wire 300 on the conveying roller 211.

[0046] like Figure 2 and Figure 3As shown, when feeding, one end of the composite wire 300 is fed into the feeding channel, and the composite wire 300 is pressed between the conveying roller 211 and the pressure roller 212. The position of the pressure roller 212 can be adjusted by lifting and lowering so that the composite wire 300 is subjected to sufficient clamping force, so as to ensure that there is sufficient power during the movement to drive the composite wire 300 to move in the composite wire cutting chamber 120.

[0047] During the process, all conveyor rollers 210 rotate together under the action of the synchronous transmission mechanism, driving the clamped composite wire 300 to move forward smoothly. As the composite wire 300 moves forward, the pressure roller 212 also rotates together, and the rolling friction and resistance of the composite wire 300 are relatively small, allowing the composite wire 300 to move forward smoothly and improving processing quality.

[0048] In a further embodiment of the present invention, an annular groove 2111 is provided on the conveying roller 211 , and the annular grooves 2111 on the conveying rollers 211 arranged side by side together constitute a feeding groove, which is connected to the feeding end of the composite wire cutting chamber 120 .

[0049] like Figure 2 and Figure 4 As shown, by setting the annular groove 2111, the composite wire 300 is placed in the annular groove 2111 when feeding, and moves along the feeding trough together. This can ensure that the composite wire 300 always moves on the predetermined route during the moving process, avoid the composite wire 300 from being offset, and ensure that the excess on both sides of the composite wire 300 can be accurately cut off.

[0050] In a further embodiment of the present invention, the groove walls on both sides of the annular groove 2111 are inclined walls.

[0051] The groove walls on both sides of the annular groove 2111 are as follows Figure 4 As shown in the inclined wall surface, when the composite wire 300 tilts and enters the annular groove 2111, due to the inclined wall surface of the annular groove 2111 and the action of the pressure roller 212, the inclined composite wire 300 is corrected under the force and eventually becomes flat and enters the annular groove 2111, ensuring the normal progress of subsequent cutting.

[0052] In some embodiments of the present invention, a guide groove is provided in the composite wire cutting chamber 120, and the guide groove is arranged along the traveling direction of the composite wire 300. The feed end of the guide groove is docked with the feed groove. The guide groove includes a front groove 121 and a rear groove 122. The front groove 121 and the rear groove 122 are connected by a support bar 123, and the support bar 123 corresponds to the processing area of the broach 110.

[0053] like Figure 3 and Figure 5As shown, by providing a guide groove within the composite wire cutting chamber 120, when the composite wire 300 extends from the feed trough into the composite wire cutting chamber 120, it first enters the front groove 121, travels along the front groove 121, and then enters the support bar 123. The two sides of the composite wire 300 leak out. The support bar 123 corresponds to the processing area of the broach 110, and the broach 110 begins to cut the two sides of the composite wire 300. The length of the support bar 123 is not less than the processing area of the broach 110 to ensure that the cutting operation is carried out.

[0054] In a further embodiment of the present invention, a first pressing wheel 510 is provided above the front slot 121 . The first pressing wheel 510 is arranged above the front slot 121 and can be lifted and lowered to press the composite wire 300 in the front slot 121 .

[0055] After all the composite wires 300 have come out of the feeding slot, the composite wires 300 lose the limiting effect of the feeding device 200 and can easily escape from the front slot 121. Figure 5 As shown, after the composite wire 300 enters the front groove 121, the first pressing wheel 510 presses down to prevent the composite wire 300 from escaping from the front groove 121. At the same time, the first pressing wheel 510 rotates as the composite wire 300 moves forward, and the friction resistance is small, so that the composite wire 300 moves forward smoothly.

[0056] In a further embodiment of the present invention, a second pressing wheel 520 is provided above the rear slot 122 . The second pressing wheel 520 is disposed above the rear slot 122 and can be lifted and lowered to press the composite wire 300 in the rear slot 122 .

[0057] The composite wire 300 is not limited by any limiting device during the cutting process, and its head portion is easily released from the rear groove 122 due to lack of restraint. After the composite wire 300 enters the rear groove 122, the second pressing wheel 520 presses down to prevent the composite wire 300 from releasing from the rear groove 122. At the same time, the second pressing wheel 520 rotates as the composite wire 300 moves forward, reducing frictional resistance and ensuring smooth forward movement of the composite wire 300.

[0058] In a further embodiment of the present invention, a loading platform 600 is further included. A loading trough 610 is provided on one lateral side of the loading platform 600. The loading trough 610 is docked with the feeding end of the feeding trough.

[0059] By setting up a loading platform 600, a large number of composite wires 300 to be processed can be placed on the platform. When loading, the composite wires 300 are placed in the loading trough 610, and the composite wires 300 enter the feed trough from the loading trough 610. In this way, the composite wires 300 can enter the feed trough according to the predetermined entry position as much as possible, and finally enter the composite wire cutting chamber 120 according to the predetermined position for cutting.

[0060] In a further embodiment of the present invention, the broaching machine 400 includes a reciprocating device 410 and two oppositely disposed clamping blocks 420. The two clamping blocks 420 are connected to a drive mechanism to control the movement of the two clamping blocks 420 toward each other to clamp the composite wire 300. The two clamping blocks 420 are connected to the reciprocating device 410 to drive the two clamping blocks 420 to reciprocate along the travel direction of the composite wire 300.

[0061] like Figure 7 As shown, after the head of the composite wire 300 extends from the composite wire cutting chamber 120, the two clamping blocks 420 clamp the head of the composite wire 300. Driven by the driving mechanism, the two clamping blocks 420 move along the direction of the composite wire 300, thereby dragging the composite wire 300 forward until the composite wire 300 is completely pulled out of the composite wire cutting chamber 120. The two clamping blocks 420 then release their grip on the head of the composite wire 300 and, driven by the driving mechanism, return to their initial position to begin the next round of operation.

[0062] In a further embodiment of the present invention, a discharge platform 700 is further included. The discharge platform 700 is arranged below the broaching machine 400 and is used to receive the processed composite wire 300. A transverse transmission mechanism 710 is provided on the discharge platform 700 to transport the composite wire 300 to the outside of the discharge platform 700.

[0063] like Figure 7 As shown, after the clamp 420 releases the head of the composite wire 300, the composite wire 300 falls onto the discharge platform 700 below. The composite wire 300 is transported to the outside of the discharge platform 700 under the action of the horizontal transmission mechanism 710, and the staff takes away the processed composite wire 300.

[0064] Throughout this specification, references to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" indicate that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, illustrative uses of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0065] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A composite wire processing device, characterized in that: include: A cutting device, the cutting device comprising two broaches arranged opposite to each other, the two broaches being arranged opposite to each other to form a composite wire cutting chamber, one end of the composite wire cutting chamber being a feed end and the other end being a discharge end, the two broaches being connected to a drive device to control the two broaches to move toward each other; A feeding device, wherein the feeding device is arranged at the feeding end of the composite wire cutting chamber to feed the composite wire to be cut into the composite wire cutting chamber and drive the composite wire to move along the feeding end toward the discharging end, the feeding device comprises a plurality of conveying roller groups, and the plurality of conveying roller groups are arranged side by side along the moving direction of the composite wire, the conveying roller groups comprise conveying rollers and pressure rollers, the conveying rollers are connected by a synchronous transmission mechanism to drive the conveying rollers to rotate synchronously, and the plurality of conveying rollers arranged side by side together constitute a feeding channel, which is connected to the feeding end of the composite wire cutting chamber, the pressure roller is arranged above the conveying roller and can move up and down to press the composite wire on the conveying roller, the conveying roller is provided with an annular groove, and the annular grooves on the conveying rollers arranged side by side together constitute a feeding trough, which is connected to the feeding end of the composite wire cutting chamber; a broaching machine, the broaching machine being arranged at a discharge end of the composite wire cutting chamber to pull the composite wire extending from the discharge end until the composite wire is completely pulled out of the composite wire cutting chamber; A guide groove is provided in the composite wire cutting cavity, and the guide groove is arranged along the traveling direction of the composite wire. The feed end of the guide groove is docked with the feed groove. The guide groove includes a front groove and a rear groove. The front groove and the rear groove are connected by a support bar, and the support bar corresponds to the processing area of the broach. A first pressure wheel is provided above the front groove, and the first pressure wheel is arranged above the front groove and can be lifted and moved, and is used to press the composite wire in the front groove. A second pressure wheel is provided above the rear groove, and the second pressure wheel is arranged above the rear groove and can be lifted and moved, and is used to press the composite wire in the rear groove.

2. The composite wire processing equipment according to claim 1, characterized in that: The groove walls on both sides of the annular groove are inclined wall surfaces.

3. The composite wire processing equipment according to claim 1, characterized in that: It also includes a loading platform, a loading trough is provided on one lateral side of the loading platform, and the loading trough is docked with the feeding end of the feeding trough.

4. The composite wire processing equipment according to claim 1, characterized in that: The broaching machine includes a reciprocating travel device and two oppositely arranged clamping blocks. The two clamping blocks are connected to a driving mechanism to control the two clamping blocks to move toward each other to clamp the composite wire. The two clamping blocks are connected to the reciprocating travel device to drive the two clamping blocks to reciprocate along the traveling direction of the composite wire.

5. The composite wire processing equipment according to claim 4, characterized in that: It also includes a discharging platform, which is arranged below the pulling bed and is used to receive the processed composite wires. A transverse transmission mechanism is provided on the discharging platform to transport the composite wires to the outside of the discharging platform.

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