A new type of thermal insulation board bonding and cutting machine

By designing a new PLC-controlled insulation board bonding cutting machine, the automated bonding and cutting process is realized, and the problems of waste of materials and low construction efficiency in the existing construction methods are solved, and construction efficiency and applicability are improved.

CN112848342BActive Publication Date: 2025-05-30ZHONGDING (HENAN) ARCHITECTURE RES INST CO LTD
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Patent Information

Application Number
CN202110266631.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-11
Publication Date
2025-05-30
Estimated Expiration
2041-03-11

AI Technical Summary

Technical Problem

In the existing construction methods, insulation boards are prone to waste of materials when bonding and cutting on site, and the construction efficiency is low, resulting in high costs.

Method used

A new insulation board bonding and cutting machine is designed, using a PLC control system to realize automatic glue spraying, automatic bonding and automatic cutting. It can perform longitudinal and transverse joint cutting according to different specifications to control the cutting length and width.

Benefits of technology

It effectively solves the problems of material waste and low construction efficiency, improves construction efficiency, reduces construction costs, and is suitable for multi-specified insulation boards.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a novel thermal insulation board bonding and cutting machine, which includes a support plate and a working platform. Legs are provided at the lower part of the support plate, and a support column is provided at the upper part of the support plate. The working platform is arranged on the support column. Rollers are installed on the working platform. The upper part of the working platform is successively provided with a feeding area, a bonding area, a longitudinal cutting area, a waiting area, and a transverse cutting area. The thermal insulation board to be processed successively passes through the feeding area, the bonding area, the longitudinal cutting area, the waiting area, and the transverse cutting area for joint operation. Generally speaking, the present invention is controlled by a PLC and has a highly automated function, with high operation efficiency. It can meet the automatic glue spraying, automatic bonding, and automatic cutting of thermal insulation boards of different specifications, can realize longitudinal and transverse joint cutting, can control the cutting length and width, and meet the construction requirements. It effectively solves the problems of material waste, high construction cost, and low construction efficiency caused by the existing methods, and has extremely high use value.
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Description

Technical Field

[0001] The present invention belongs to the technical field of building material production, and particularly relates to a new type of thermal insulation board bonding and cutting machine. Background Art

[0002] When constructing a building, thermal insulation boards are usually used to insulate the building. They have moisture-proof and waterproof properties, can reduce the thickness of the building's exterior envelope structure, and thus increase the indoor usable area. According to different requirements at the construction site, thermal insulation boards of different specifications and sizes are needed. However, when the thermal insulation boards are produced, their specifications and sizes are fixed, and they need to be bonded and cut to meet the usage requirements. The current construction method is to bond and cut on-site according to the usage size. Due to the complex on-site construction environment, it is not only easy to cause material waste but also reduce the on-site construction efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide a new type of thermal insulation board bonding and cutting machine. All functions of this device are controlled by a PLC, which has a high degree of automation and high operating efficiency. It can meet the automatic glue spraying, automatic bonding, and automatic cutting of thermal insulation boards of different specifications, can control the cutting length and width, meet the construction needs, and effectively solve the problems of material waste, high construction cost, and low construction efficiency caused by the existing methods, and has extremely high use value.

[0004] The purpose of the present invention is achieved as follows: A new type of thermal insulation board bonding and cutting machine includes a support plate and a working platform. Legs are arranged at the lower part of the support plate, a support column is arranged at the upper part of the support plate, the working platform is arranged on the support column, rollers are installed on the working platform, and an inlet area, a bonding area, a longitudinal cutting area, a waiting area, and a transverse cutting area are sequentially arranged on the upper part of the working platform;

[0005] The inlet area includes an inlet, a synchronous belt linear module A, and a pushing plate A. A baffle is arranged at the edge of the inlet area, the inlet is arranged on one of the baffles, the synchronous belt linear module A is fixedly installed on the support plate, the pushing plate A is fixedly installed on the slider of the synchronous belt linear module A, and a chute A is arranged on the working platform at the inlet area, and the pushing plate A moves along the chute A;

[0006] The lower section of the feeding area is provided with an adhesive area, which includes a coating pressure barrel A, a coating pressure barrel B, a synchronous belt linear module B, a push plate B, a reset plate, a synchronous belt linear module C, a brush rod, a brush head, and a painting support. The synchronous belt linear module B is fixedly installed on the support plate. The push plate B is fixedly installed on the slider of the synchronous belt linear module B. A chute B is provided on the working platform at the adhesive area, and the push plate B moves along the chute B. The reset plate is arranged on the opposite side of the push plate B, and a reset spring is connected to the reset plate. The painting support is fixedly arranged above the working platform at the adhesive area, and the painting support spans across the working platform. The synchronous belt linear module C is installed on the painting support. The brush rod is fixedly arranged on the slider of the synchronous belt linear module C. The brush heads are respectively arranged on both sides of the bottom of the brush rod. One brush head is connected to the coating pressure barrel A through a rubber tube, and the other brush head is connected to the coating pressure barrel B through a rubber tube;

[0007] The lower section of the adhesive area is provided with a longitudinal cutting area. A length meter is installed on the baffle of the longitudinal cutting area. The longitudinal cutting area includes a synchronous belt linear module D, a push plate D, a synchronous belt linear module E, and a longitudinal cutting knife. The synchronous belt linear module D is fixedly installed on the support plate. The push plate D is fixedly installed on the slider of the synchronous belt linear module D. A chute D is provided on the working platform at the longitudinal cutting area, and the push plate D moves along the chute D. The synchronous belt linear module E is arranged at the lower section of the synchronous belt linear module D. A longitudinal cutting knife seat is arranged on the slider of the synchronous belt linear module E, and the longitudinal cutting knife is installed on the longitudinal cutting knife seat. A corresponding cutting knife groove is provided on the working platform at the position of the longitudinal cutting knife;

[0008] The lower section of the longitudinal cutting area is provided with a waiting area. An optoelectronic sensor is arranged at the edge of the working platform at the front end of the waiting area. Rollers are respectively arranged at both ends of the waiting area. The rollers are connected to a drive motor, and the drive motor is fixedly arranged on the support plate. A belt is installed on the two rollers, and an electric telescopic rod is fixedly arranged on the support plate between the two rollers;

[0009] A horizontal cutting area is arranged at the lower section of the material waiting area. The horizontal cutting area includes a horizontal cutting platform, a claw platform, a resilient claw, a synchronous belt linear module F, a synchronous belt linear module G, and a horizontal cutter. The horizontal cutting platform is arranged on the upper part of the working platform in the horizontal cutting area. The support legs of the horizontal cutting platform are fixedly arranged on the support plate. Synchronous belt linear module F is respectively arranged at the left end and the right end of the upper part of the horizontal cutting platform. The running direction of the synchronous belt linear module F is perpendicular to the running direction of the working platform. Both ends of the synchronous belt linear module G are respectively installed on the sliders of the two synchronous belt linear modules F. The lower part of the slider of the synchronous belt linear module G is installed with the claw platform. The running direction of the claw platform is perpendicular to the running direction of the working platform. Fixed clamping plates are respectively arranged at both ends of the lower part of the claw platform. A resilient claw is installed inside the fixed clamping plate. One end of the resilient claw is installed on the fixed clamping plate through a rotating shaft. A resilient spring is arranged between the other end of the resilient claw and the lower part of the claw platform. A limiting groove is arranged in the middle of the resilient claw. A corresponding limiting post is arranged on the fixed clamping plate at the position of the limiting groove. A horizontal cutter seat is fixedly installed at the left end of the bottom of the slide rail of the synchronous belt linear module G, and a horizontal cutter is fixedly installed on the horizontal cutter seat.

[0010] The synchronous belt linear module A, synchronous belt linear module B, synchronous belt linear module C, synchronous belt linear module D, synchronous belt linear module E, synchronous belt linear module F, and synchronous belt linear module G all include a driving motor, a slide rail, and a slider. The driving motor is installed at one end of the slide rail, and the slider is installed on the slide rail.

[0011] Pressing plate modules are respectively arranged on the upper parts of the baffles at the bonding area, longitudinal cutting area, and horizontal cutting area. Pressing plate modules are respectively arranged on the upper parts of the push plate B and push plate D.

[0012] The pressing plate module includes a pressing plate, a bolt, and a spring. The pressing plate is installed on the corresponding baffle, push plate B, and push plate D through the bolt, and a spring is installed at the bolt part of the lower part of the pressing plate.

[0013] The synchronous belt linear module A, synchronous belt linear module B, synchronous belt linear module C, synchronous belt linear module D, synchronous belt linear module E, synchronous belt linear module F, synchronous belt linear module G, paint pressure barrel A, paint pressure barrel B, length counter, photoelectric sensor, driving motor, and electric telescopic rod are respectively connected to the PLC controller.

[0014] The longitudinal cutter and the horizontal cutter are triangular cutters.

[0015] The running direction of the slide rail of the synchronous belt linear module A is arranged along the running direction of the working platform, and the running direction of the slide rail of the synchronous belt linear module B is arranged perpendicular to the running direction of the working platform.

[0016] A spring base is arranged on the working platform at the reset plate, a sleeve rod is installed on the spring base, the top of the sleeve rod is connected to the reset plate, a reset spring is arranged outside the sleeve rod, one end of the reset spring is connected to the spring base, and the other end of the reset spring is connected to the reset plate.

[0017] The electric telescopic rods are arranged in two groups, front and rear, along the transmission direction of the belt, and each group is provided with at least two electric telescopic rods.

[0018] The roller at the right end of the material waiting area is arranged on the right side of the transverse cutting platform, and the roller at the left end is arranged below the transverse cutting platform.

[0019] The beneficial effects of the present invention are as follows: First, the rollers arranged on the working platform facilitate the movement of the insulation board on the working platform. Second, the insulation board enters the working platform from the feed port, and the synchronous belt linear module A drives the push plate A to move, so that the insulation board can be pushed to the bonding area. Third, the paint pressure barrel A and the paint pressure barrel B in the bonding area are each filled with glue, and the glue is transported to the brush head by a hose. The brush heads on both sides of the brush rod apply glue to the insulation boards on the left and right sides respectively. After the gluing is completed, the synchronous belt linear module B drives the push plate B to push the insulation board on the right back and forth, and rubs it back and forth with the insulation board on the left to fully mix the glue, increase the bonding strength, and make the insulation board bonded more firmly. Fourth, the meter arranged at the longitudinal cutting area can measure the length of the insulation board after bonding. When the length required for longitudinal cutting is passed, the PLC controller controls the longitudinal cutter to longitudinally cut the insulation board after bonding. Fifth, the waiting area provided in the present invention can store the insulation boards after longitudinal cutting. Before entering the transverse cutting area, the insulation boards are blocked in the waiting area by the blocking effect of the electric telescopic rod. A certain number of insulation boards are blocked each time, which is equivalent to grouping the insulation boards. Only one group of insulation boards is allowed to enter the transverse cutting area each time. After the cutting is completed, another group of insulation boards is put down to enter the transverse cutting area, thereby improving the quality and stability of the insulation board cutting. Sixth, the longitudinal cutter and transverse cutter of the present invention are both triangular cutters, which are easier to cut the insulation boards. Seventh, the rebound hook provided in the present invention, when the insulation board passes through the rebound hook from right to left, the rebound hook will move upward to ensure the passage of the insulation board. After the insulation board passes, the rebound spring will rebound the rebound hook downward to its original position, at which time the insulation board is stuck. Under the push of the synchronous belt linear module G, the insulation board moves to the left and is transversely cut by the transverse cutter. Eighth, the present invention can complete the bonding, longitudinal cutting and transverse cutting of the insulation board, and has multiple uses in one machine, strong applicability, and can be applied to the bonding and cutting of insulation boards of various specifications. Ninth, the pressing plate module provided in the present invention can press the insulation board to prevent the insulation board from sliding upwards out of the working platform during bonding and cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0021] Figure 2 Schematic three-dimensional structure diagram of the present invention (when the horizontal cutting platform, paint pressure tank A, paint pressure tank B, and PLC controller are removed).

[0022] Figure 3 Schematic three-dimensional structure diagram of the present invention (when the working platform is removed).

[0023] Figure 4 is Figure 2 The enlarged view of part A in

[0024] Figure 5 is Figure 2 The enlarged view of part B in

[0025] Figure 6 Schematic diagram of the process for bonding and cutting heat preservation boards.

[0026] Figure 7 Schematic diagram of the longitudinal sectional structure at the material waiting area and the horizontal cutting area.

[0027] Figure 8 Schematic three-dimensional structure diagram of the synchronous belt linear module A.

[0028] Figure 9 Schematic three-dimensional structure diagram of the synchronous belt linear module B.

[0029] Figure 10 Schematic three-dimensional structure diagram of the painting bracket.

[0030] Figure 11 Schematic three-dimensional structure diagram of the synchronous belt linear module C.

[0031] Figure 12 Schematic three-dimensional structure diagram of the synchronous belt linear module D.

[0032] Figure 13 Schematic three-dimensional structure diagram of the synchronous belt linear module E.

[0033] Figure 14 Schematic three-dimensional structure diagram of the horizontal cutting platform.

[0034] Figure 15 Schematic three-dimensional structure diagram of the horizontal cutting platform and the synchronous belt linear module F.

[0035] Figure 16 Schematic three-dimensional structure diagram of the synchronous belt linear module G.

[0036] Figure 17 Schematic three-dimensional structure diagram of the hook claw platform.

[0037] Figure 18 is Figure 17Schematic cross-sectional structure diagram at the resilient hook

[0038] In the figure: 1. Support plate; 2. Working platform; 3. Leg; 4. Support column; 5. Roller; 6. Feeding area; 7. Bonding area; 8. Longitudinal cutting area; 9. Waiting area; 10. Transverse cutting area; 11. Feeding port; 12. Synchronous belt linear module A; 13. Pusher plate A; 14. Baffle; 15. Slide groove A; 16. Coating pressure barrel A; 17. Coating pressure barrel B; 18. Synchronous belt linear module B; 19. Pusher plate B; 20. Reset plate; 21. Synchronous belt linear module C; 22. Brush rod; 23. Brush head; 24. Painting bracket; 25. Slide groove B; 26. Reset spring; 27. Rubber tube; 28. Length counter; 29. Synchronous belt linear module D; 30. Pusher plate D; 31. Synchronous belt linear module E; 32. Longitudinal cutter; 33. Slide groove D; 34. Longitudinal cutter seat; 35. Cutter groove; 36. Photoelectric sensor; 37. Roller; 38. Driving motor; 39. Belt; 40. Electric telescopic rod; 41. Transverse cutting platform; 42. Hook platform; 43. Resilient hook; 44. Synchronous belt linear module F; 45. Synchronous belt linear module G; 46. Transverse cutter; 47. Fixed clamping plate; 48. Rotating shaft; 49. Resilient spring; 50. Limit groove; 51. Limit post; 52. Transverse cutter seat; 53. Driving motor; 54. Slide rail; 55. Slide block; 56. Pressing plate module; 57. Pressing plate; 58. Bolt; 59. Spring; 60. PLC controller; 61. Spring base; 62. Sleeve rod; 63. Thermal insulation board. Detailed implementation manners

[0039] The embodiments of the present invention will be further described below with reference to the accompanying drawings. Embodiment

[0040] As shown in the Figure 1-18 accompanying drawings, a new type of thermal insulation board bonding and cutting machine includes a support plate 1 and a working platform 2. Legs 3 are arranged at the lower part of the support plate 1, a support column 4 is arranged at the upper part of the support plate 1, the working platform 2 is arranged on the support column 4, rollers 5 are installed on the working platform 2, and a feeding area 6, a bonding area 7, a longitudinal cutting area 8, a waiting area 9, and a transverse cutting area 10 are sequentially arranged at the upper part of the working platform 2;

[0041] The feeding area 6 includes a feeding port 11, a synchronous belt linear module A 12, and a pusher plate A 13. A baffle 14 is arranged at the edge of the feeding area 6, the feeding port 11 is arranged on one side of the baffle, the synchronous belt linear module A 12 is fixedly installed on the support plate 1, the pusher plate A 13 is fixedly installed on the slide block 55 of the synchronous belt linear module A 12, and a slide groove A 15 is arranged on the working platform 2 at the feeding area 6, and the pusher plate A 13 moves along the slide groove A 15;

[0042] The lower section of the feeding area 6 is provided with an adhesive area 7. The adhesive area 7 includes a paint pressure barrel A16, a paint pressure barrel B17, a synchronous belt linear module B18, a push plate B19, a reset plate 20, a synchronous belt linear module C21, a brush rod 22, a brush head 23, and a painting support 24. The synchronous belt linear module B18 is fixedly installed on the support plate 1. A push plate B19 is fixedly installed on the slider 55 of the synchronous belt linear module B18. A chute B25 is provided on the working platform 2 at the adhesive area 7, and the push plate B19 moves along the chute B25. A reset plate 20 is arranged on the opposite side of the push plate B19, and a reset spring 26 is connected to the reset plate 20. The painting support 24 is fixedly arranged above the working platform 2 at the adhesive area 7. The painting support 24 spans across the working platform 2. The synchronous belt linear module C21 is installed on the painting support 24. A brush rod 22 is fixedly arranged on the slider 55 of the synchronous belt linear module C21. Brush heads 23 are respectively arranged on both sides of the bottom of the brush rod 22. One brush head 23 is connected to the paint pressure barrel A16 through a rubber tube 27, and the other brush head 24 is connected to the paint pressure barrel B17 through a rubber tube 27;

[0043] The lower section of the adhesive area 7 is provided with a longitudinal cutting area 8. A meter counter 28 is installed on the baffle 14 of the longitudinal cutting area 8. The longitudinal cutting area 8 includes a synchronous belt linear module D29, a push plate D30, a synchronous belt linear module E31, and a longitudinal cutting knife 32. The synchronous belt linear module D29 is fixedly installed on the support plate 1. A push plate D30 is fixedly installed on the slider 55 of the synchronous belt linear module D29. A chute D33 is provided on the working platform 2 at the longitudinal cutting area 8, and the push plate D30 moves along the chute D33. The synchronous belt linear module E31 is arranged at the lower section of the synchronous belt linear module D29. A longitudinal cutting knife seat 34 is arranged on the slider 55 of the synchronous belt linear module E31, and a longitudinal cutting knife 32 is installed on the longitudinal cutting knife seat 34. A corresponding cutting knife groove 35 is provided on the working platform 2 at the position of the longitudinal cutting knife 32;

[0044] The lower section of the longitudinal cutting area 8 is provided with a material waiting area 9. A photoelectric sensor 36 is arranged at the edge of the working platform 2 at the front end of the material waiting area 9. Roller cylinders 37 are respectively arranged at both ends of the material waiting area 9. The roller cylinders 37 are connected to a driving motor 38. The driving motor 38 is fixedly arranged on the support plate 1. A belt 39 is installed on the two roller cylinders 37. An electric telescopic rod 40 is fixedly arranged on the support plate 1 between the two roller cylinders 37;

[0045] A horizontal cutting area 10 is provided at the lower section of the material waiting area 9. The horizontal cutting area 10 includes a horizontal cutting platform 41, a hook platform 42, a resilient hook 43, a synchronous belt linear module F44, a synchronous belt linear module G45, and a horizontal cutting knife 46. The horizontal cutting platform 41 is disposed on the upper part of the working platform 2 of the horizontal cutting area 10. The support legs of the horizontal cutting platform 41 are fixedly arranged on the support plate 1. Synchronous belt linear modules F44 are respectively arranged at the left end and the right end of the upper part of the horizontal cutting platform 41. The running direction of the synchronous belt linear module F44 is perpendicular to the running direction of the working platform 2. Both ends of the synchronous belt linear module G45 are respectively installed on the sliders 55 of the two synchronous belt linear modules F44. A hook platform 42 is installed at the lower part of the slider 55 of the synchronous belt linear module G45. The running direction of the hook platform 42 is perpendicular to the running direction of the working platform 2. Fixed clamping plates 47 are respectively arranged at both ends of the lower part of the hook platform 42. A resilient hook 43 is installed inside the fixed clamping plate 47. One end of the resilient hook 43 is installed on the fixed clamping plate 47 through a rotating shaft 48. A resilient spring 49 is arranged between the other end of the resilient hook 43 and the lower part of the hook platform 42. A limiting groove 50 is arranged in the middle of the resilient hook 43. A corresponding limiting post 51 is arranged on the fixed clamping plate 47 at the position of the limiting groove 50. A horizontal cutting knife seat 52 is fixedly installed at the left end of the bottom of the slide rail 54 of the synchronous belt linear module G45. A horizontal cutting knife 46 is fixedly installed on the horizontal cutting knife seat 52.

[0046] The synchronous belt linear modules A12, B18, C21, D29, E31, F44, and G45 all include a driving motor 53, a slide rail 54, and a slider 55. The driving motor 53 is installed at one end of the slide rail 54, and the slider 55 is installed on the slide rail 54.

[0047] Pressing plate modules 56 are respectively arranged on the upper parts of the baffles 14 at the bonding area 7, the longitudinal cutting area 8, and the horizontal cutting area 10. Pressing plate modules 56 are respectively arranged on the upper parts of the pushing plate B19 and the pushing plate D30.

[0048] The pressing plate module 56 includes a pressing plate 57, a bolt 58, and a spring 59. The pressing plate 57 is installed on the corresponding baffle 14, pushing plate B19, and pushing plate D30 through the bolt 58. A spring 59 is installed at the position of the bolt 58 at the lower part of the pressing plate 57.

[0049] The synchronous belt linear module A12, synchronous belt linear module B18, synchronous belt linear module C21, synchronous belt linear module D29, synchronous belt linear module E31, synchronous belt linear module F44, synchronous belt linear module G45, paint pressure bucket A16, paint pressure bucket B17, length counter 28, photoelectric sensor 36, drive motor 38, and electric telescopic rod 40 are respectively connected to the PLC controller 60.

[0050] The longitudinal cutter 32 and the transverse cutter 46 are triangular cutters.

[0051] The direction of the slide rail 54 of the synchronous belt linear module A12 is set along the direction of the working platform 2, and the direction of the slide rail 54 of the synchronous belt linear module B18 is set perpendicular to the direction of the working platform 2.

[0052] A spring base 61 is provided on the working platform 2 at the reset plate 20. A sleeve rod 62 is installed on the spring base 61. The top of the sleeve rod 62 is connected to the reset plate 20. A reset spring 26 is provided outside the sleeve rod 62. One end of the reset spring 26 is connected to the spring base 61, and the other end of the reset spring 26 is connected to the reset plate 20.

[0053] The electric telescopic rods 40 are arranged in two groups in the front and back along the transmission direction of the belt 39, and at least two electric telescopic rods are provided in each group.

[0054] The roller 37 at the right end of the material waiting area 9 is arranged on the right side of the transverse cutting platform 41, and the roller 37 at the left end is arranged below the transverse cutting platform 41.

[0055] When the present invention is in use: First, adjust the pressing plate module according to the thickness of the insulation board so that the height of the pressing plate from the working platform is consistent with the thickness of the insulation board. At the same time, the synchronous belt linear module A first pushes the push plate A to the rightmost side. The first insulation board enters from the feed port. After the first insulation board completely enters the working platform, the synchronous belt linear module A drives the push plate A to move leftward. The push plate A pushes the first insulation board to move leftward until it reaches the leftmost end of the chute A, and then the push plate A returns to the rightmost side. After the second insulation board completely enters from the feed port, the push plate A pushes the second insulation board to move leftward. The stroke of the push plate A is controlled by the PLC controller. When the push plate A moves to the set value, it stops. At this time, the synchronous belt linear module C drives the brush rod to move. At the same time, the coating pressure barrel A and the coating pressure barrel B transport the corresponding glue to the brush head. The brush heads on both sides of the brush rod brush glue on the right side of the first insulation board and the left side of the second insulation board respectively. After the glue brushing is completed, the push rod returns to the end of the painting bracket. Then, the push plate A continues to push the second insulation board to move leftward until it stops when it is in close contact with the first insulation board. Then, the synchronous belt linear module B drives the push plate B to move back and forth to fully mix the glue of the first insulation board and the second insulation board, improving the bonding strength. After the bonding is completed, the push plate A continues to push the second insulation board to move leftward until it reaches the leftmost end of the chute A. The subsequent insulation boards are cycled according to the process of the second insulation board. The bonded insulation board will continue to move leftward under the push of the subsequent insulation boards. During the leftward movement, the meter measures the size of the passed insulation board. When the passed insulation board reaches the cutting width, the synchronous belt linear module E drives the longitudinal cutter to move along the cutter groove to longitudinally cut the bonded insulation board.

[0056] If the longitudinal length of the insulation board after longitudinal cutting meets the requirements, there is no need for further transverse cutting. If the longitudinal length of the insulation board after longitudinal cutting does not meet the requirements, it needs to enter the transverse cutting area for transverse cutting so that the longitudinal length of the insulation board also meets the requirements. The insulation board after longitudinal cutting will be pushed onto the belt in the waiting area by the continuous pushing of the push plate A. The belt is driven by rollers, thus driving the insulation board on it to move to the left. When the insulation board moves to the left on the belt, it will be blocked by the rightmost group of electric telescopic rods. The insulation board will stop due to the blockage of the electric telescopic rods, while the belt will continue to rotate to transport the next insulation board. The next insulation board will also stop when it touches the previous one. When the insulation board enters the feeding area, it will trigger the photoelectric sensor, and the signal of the photoelectric sensor is transmitted to the PLC controller. When a set number of insulation boards have passed, the rightmost group of electric telescopic rods is controlled to contract downward. After this group of insulation boards has passed, the rightmost group of electric telescopic rods rises again to block the next group of insulation boards; the insulation board continues to move to the left after passing through the rightmost group of electric telescopic rods and is then blocked again by the leftmost group of electric telescopic rods. The synchronous belt linear module F on the transverse cutting platform adjusts the transverse cutter to the corresponding position, and at the same time, the synchronous belt linear module G adjusts the hook platform to the rightmost side of the transverse cutting platform. Then, the leftmost group of electric telescopic rods on the left contracts downward, and the blocked insulation board will move to the left driven by the belt. When passing through the spring-loaded hook, the spring-loaded hook will move upward to ensure the passage of the insulation board. After the insulation board has passed, the spring will bounce the spring-loaded hook downward back to its original position, at which time it will hold the insulation board. Driven by the synchronous belt linear module G, the insulation board moves to the left and is transversely cut by the transverse cutter. After the transverse cutting is completed, the hook platform returns to the rightmost side of the transverse cutting platform.

[0057] Generally speaking, the present invention is controlled by a PLC and has a highly automated function, high operation efficiency, and can meet the automatic spraying, automatic bonding, and automatic cutting of insulation boards of different specifications. It can realize longitudinal and transverse combined cutting, can control the cutting length and width, and meet the construction needs; effectively solves the problems of material waste, high construction cost, and low construction efficiency caused by the existing methods, and has extremely high use value.

Claims

1. A new type of thermal insulation board bonding and cutting machine, including a support plate and a working platform. Legs are arranged at the lower part of the support plate, and a support column is arranged at the upper part of the support plate. The working platform is arranged on the support column. Rollers are installed on the working platform. The upper part of the working platform is successively provided with a feeding area, a bonding area, a longitudinal cutting area, a waiting area, and a transverse cutting area. It is characterized in that: The feeding area includes a feeding port, a synchronous belt linear module A, and a pushing plate A. Baffles are arranged at the edge of the feeding area. The feeding port is arranged on one of the baffles. The synchronous belt linear module A is fixedly installed on the support plate. The pushing plate A is fixedly installed on the slider of the synchronous belt linear module A. A chute A is arranged on the working platform at the feeding area, and the pushing plate A moves along the chute A. The lower section of the feeding area is provided with a bonding area. The bonding area includes a paint pressure barrel A, a paint pressure barrel B, a synchronous belt linear module B, a pushing plate B, a reset plate, a synchronous belt linear module C, a brush rod, a brush head, and a painting support. The synchronous belt linear module B is fixedly installed on the support plate. The pushing plate B is fixedly installed on the slider of the synchronous belt linear module B. A chute B is arranged on the working platform at the bonding area, and the pushing plate B moves along the chute B. The reset plate is arranged on the opposite side of the pushing plate B, and a reset spring is connected to the reset plate. The painting support is fixedly arranged above the working platform at the bonding area. The painting support spans across the working platform. The synchronous belt linear module C is installed on the painting support. The brush rod is fixedly arranged on the slider of the synchronous belt linear module C. The brush heads are respectively arranged on both sides of the bottom of the brush rod. One brush head is connected to the paint pressure barrel A through a rubber tube, and the other brush head is connected to the paint pressure barrel B through a rubber tube. The lower section of the bonding area is provided with a longitudinal cutting area. A length meter is installed on the baffle of the longitudinal cutting area. The longitudinal cutting area includes a synchronous belt linear module D, a pushing plate D, a synchronous belt linear module E, and a longitudinal cutting knife. The synchronous belt linear module D is fixedly installed on the support plate. The pushing plate D is fixedly installed on the slider of the synchronous belt linear module D. A chute D is arranged on the working platform at the longitudinal cutting area, and the pushing plate D moves along the chute D. The synchronous belt linear module E is arranged at the lower section of the synchronous belt linear module D. A longitudinal cutting knife seat is arranged on the slider of the synchronous belt linear module E. The longitudinal cutting knife is installed on the longitudinal cutting knife seat. A corresponding cutting knife groove is arranged on the working platform at the position of the longitudinal cutting knife. The lower section of the longitudinal cutting area is provided with a waiting area. An optoelectronic sensor is arranged at the edge of the working platform at the front end of the waiting area. Rollers are respectively arranged at both ends of the waiting area. The rollers are connected to a driving motor. The driving motor is fixedly arranged on the support plate. A belt is installed on the two rollers. An electric telescopic rod is fixedly arranged on the support plate between the two rollers. A horizontal cutting area is arranged at the lower section of the material waiting area. The horizontal cutting area includes a horizontal cutting platform, a claw platform, a resilient claw, a synchronous belt linear module F, a synchronous belt linear module G, and a horizontal cutter. The horizontal cutting platform is arranged above the working platform of the horizontal cutting area. The support legs of the horizontal cutting platform are fixedly arranged on the support plate. The synchronous belt linear module F is respectively arranged at the left end and the right end of the upper part of the horizontal cutting platform. The running direction of the synchronous belt linear module F is perpendicular to the running direction of the working platform. Both ends of the synchronous belt linear module G are respectively installed on the sliders of the two synchronous belt linear modules F. The lower part of the slider of the synchronous belt linear module G is installed with the claw platform. The running direction of the claw platform is perpendicular to the running direction of the working platform. Fixed clamping plates are respectively arranged at both ends of the lower part of the claw platform. The resilient claw is installed in the fixed clamping plates. One end of the resilient claw is installed on the fixed clamping plate through a rotating shaft. A resilient spring is arranged between the other end of the resilient claw and the lower part of the claw platform. A limiting groove is arranged in the middle of the resilient claw. A corresponding limiting post is arranged at the position of the limiting groove on the fixed clamping plate. A horizontal cutter seat is fixedly installed at the left end of the bottom of the slide rail of the synchronous belt linear module G. The horizontal cutter is fixedly installed on the horizontal cutter seat.

2. A novel thermal insulation board bonding cutting machine according to claim 1, characterized in that: The synchronous belt linear module A, the synchronous belt linear module B, the synchronous belt linear module C, the synchronous belt linear module D, the synchronous belt linear module E, the synchronous belt linear module F, and the synchronous belt linear module G all include a driving motor, a slide rail, and a slider. The driving motor is installed at one end of the slide rail. The slider is installed on the slide rail.

3. A novel thermal insulation board bonding cutting machine according to claim 1, characterized in that: Pressing plate modules are respectively arranged on the upper parts of the baffles at the bonding area, the longitudinal cutting area, and the horizontal cutting area. Pressing plate modules are respectively arranged on the upper parts of the push plate B and the push plate D.

4. A novel thermal insulation board bonding cutting machine according to claim 3, characterized in that: The pressing plate module includes a pressing plate, a bolt, and a spring. The pressing plate is installed on the corresponding baffle, push plate B, and push plate D through the bolt. The spring is installed at the bolt part below the pressing plate.

5. A novel thermal insulation board bonding cutting machine according to claim 1, characterized in that: The synchronous belt linear module A, the synchronous belt linear module B, the synchronous belt linear module C, the synchronous belt linear module D, the synchronous belt linear module E, the synchronous belt linear module F, the synchronous belt linear module G, the paint pressure bucket A, the paint pressure bucket B, the length counter, the photoelectric sensor, the driving motor, and the electric telescopic rod are respectively connected to the PLC controller.

6. A novel thermal insulation board bonding cutting machine according to claim 1, characterized in that: The longitudinal cutter and the horizontal cutter are triangular cutters.

7. A novel thermal insulation board bonding cutting machine according to claim 1, characterized in that: The running direction of the slide rail of the synchronous belt linear module A is arranged along the running direction of the working platform. The running direction of the slide rail of the synchronous belt linear module B is arranged perpendicular to the running direction of the working platform.

8. A novel thermal insulation board bonding and cutting machine according to claim 1, characterized in that: a spring base is arranged on the working platform at the reset plate, a sleeve rod is installed on the spring base, the top of the sleeve rod is connected to the reset plate, a reset spring is arranged outside the sleeve rod, one end of the reset spring is connected to the spring base, and the other end of the reset spring is connected to the reset plate.

9. A novel thermal insulation board bonding and cutting machine according to claim 1, characterized in that: two sets of electric telescopic rods are arranged front and back along the transmission direction of the belt, and at least two electric telescopic rods are arranged in each set.

10. A novel thermal insulation board bonding and cutting machine according to claim 1, characterized in that: the roller at the right end of the material waiting area is arranged on the right side of the horizontal cutting platform, and the roller at the left end is arranged below the horizontal cutting platform.

Citation Information

Patent Citations

  • Novel insulation board bonding and cutting machine

    CN214774086U