Automatic rope winding and beating device
By designing an automatic rope-rolling device, using disc-shaped rotating components, handle-pulling brackets and other components, the automatic conveying, handle-pulling and collection of ropes is achieved, which solves the problems of cumbersome and low efficiency in the existing technology, and improves the production efficiency and automation of the production process.
Patent Information
- Application Number
- CN202110216377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2041-02-26
AI Technical Summary
During the production process of existing ropes, the machining operation is cumbersome and slow, resulting in low production efficiency and manual operation takes up a lot of space.
An automatic rope-rolling handle device is designed, including a disc-shaped rotating component, a handle bracket, a wheel rod, a rope control component, a rope tension adjustment component, a rope cutoff component and a robotic component. Through the coordinated work of these components, the automatic conveying, handle and collecting of ropes is realized.
It realizes automated production of ropes, saves manpower, shortens production time, compact space, safe and reliable production process, and improves production efficiency.
Smart Images

Figure CN112849598B_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of rope production, and in particular to a rope production device, and specifically to an automatic rope winding and handle making device. Background Art
[0002] Usually, after the rope is made, it needs to be tied according to a certain length, packaged, and stored for use. In the prior art, it is usually done manually, and the operation process of tying the rope is complicated, slow, low in production efficiency, and takes up a lot of space. Summary of the invention
[0003] In view of this, the embodiment of the present application discloses an automatic rope winding and beating device, which includes:
[0004] The disc-shaped rotating component comprises a disc rotating shaft connected thereto, and two fixing brackets extending from the side of the disc-shaped rotating component and being perpendicular to the side of the disc-shaped rotating component and symmetrically distributed on both sides of the disc rotating shaft;
[0005] Two handle brackets are rotatably mounted on two fixed brackets through their respective bracket rotating shafts. The two handle brackets correspond to each other and are coaxially arranged between the two fixed brackets. The two handle brackets are arranged to rotate along with the disc-shaped rotating component to wrap the rope around the two handle brackets.
[0006] The wheel rod is rotatably connected to the two fixed brackets and the disc shaft, and the two ends of the wheel rod are respectively connected to the bracket shafts of the two fixed brackets through transmission components. The two handle brackets are configured to rotate synchronously under the drive of the wheel rod, and the rope is further wound around the ropes wound on the two handle brackets to complete the rope handle.
[0007] A rope control assembly, configured to control the rope and deliver the rope to the handle support;
[0008] a rope tension adjustment assembly configured to provide rope to the rope control assembly and adjust the rope tension;
[0009] A rope cutting assembly is used to separate the rope that has been tied from the rope that is to be tied;
[0010] A manipulator assembly is provided for collecting the completed rope.
[0011] In some embodiments of the automatic rope winding and beating device, the beating bracket includes:
[0012] Support shaft;
[0013] The support body comprises a support cross bar and a support vertical bar which are vertically connected to each other, wherein the support cross bar is perpendicular to the support shaft and is fixedly connected thereto, and the support cross bar and the support vertical bar are fixedly connected to each other to form a square support body with an opening on one side;
[0014] The end of the support crossbar includes an open clamp, which is configured to clamp the rope.
[0015] In the automatic rope winding and beating device disclosed in some embodiments, the beating bracket also includes a positioning rod, which is fixed to the bracket vertical rod and is arranged in parallel on the outside of the bracket cross rod.
[0016] In the automatic rope winding and beating device disclosed in some embodiments, the length of the positioning rod is greater than the length of the bracket cross bar.
[0017] In some embodiments of the automatic rope winding and beating device disclosed, the rope control assembly includes:
[0018] The rope positioning component includes a positioning pulley arranged at the top end thereof and is arranged in a horizontal plane and can move in both directions;
[0019] A rope clamping component, comprising a pair of pneumatically controlled rope clamps, arranged to be movable in two directions in a horizontal plane, for clamping the rope and moving the clamped rope in two directions in the horizontal plane;
[0020] A rope push rod is matched with the telescopic clamp and is configured to be movable in both directions in a horizontal plane, and is used to limit the position of the rope in the horizontal plane;
[0021] Wherein, the rope positioning component is arranged above the rope clamping component.
[0022] In some embodiments of the automatic rope winding and beating device disclosed, the rope tension adjustment assembly includes a first tension adjustment mechanism, and the first tension adjustment mechanism includes:
[0023] A transverse guide rod, one end of which is provided with a ring for the rope to pass through;
[0024] A vertical guide plate is arranged at one end of the transverse guide rod away from the collar, and a vertical guide rail is arranged on the vertical guide plate;
[0025] A fixed pulley is arranged at the upper part of the vertical guide plate, and a movable pulley is arranged below the fixed pulley, and the movable pulley is adapted to be arranged with the vertical guide rail so as to freely move along the vertical direction thereof;
[0026] At least one first pulley assembly is arranged behind the vertical guide plate;
[0027] The rope is arranged to pass through the ring, and sequentially passes through the fixed pulley, the movable pulley, and the first pulley group. The movable pulley moves vertically as the tension of the rope changes, so as to adjust the tension of the rope.
[0028] In some embodiments of the automatic rope winding and beating device disclosed, the rope tension adjustment assembly includes a second tension adjustment mechanism, and the second tension adjustment mechanism includes:
[0029] A horizontal fixing plate and a vertical fixing plate vertically connected thereto, wherein the horizontal fixing plates include two, which are respectively fixedly connected to the lower part and the upper part of the vertical fixing plate;
[0030] At least one vertical guide rod is arranged and installed between two horizontal fixing plates;
[0031] The movable plate is arranged between the two horizontal fixed plates and connected to the horizontal fixed plate above it through an elastic component; a through hole is arranged on the movable plate, and a vertical guide rod is arranged in the through hole to guide the movable plate to move along the vertical guide rod;
[0032] A second pulley block is mounted on the movable plate;
[0033] The rope is arranged to pass through the second pulley block, and the second pulley block changes the vertical height of the rope as the movable plate moves up and down, thereby adjusting the tension of the rope.
[0034] In the automatic rope winding and beating device disclosed in some embodiments, the distance between the support cross bar and the fixed support is set to be adjustable.
[0035] In the automatic rope winding and beating device disclosed in some embodiments, the distance between the bracket cross bar and its fixed bracket is adjusted by a provided spring component.
[0036] In some embodiments of the automatic rope winding and tying device disclosed, the rope cutting assembly includes a hot melt cutting component. The automatic rope winding and tying device disclosed in the embodiment of the present application can automatically adjust the rope tension, realize automatic transportation, tying and collection of the rope, and the whole process is automatic, which saves manpower, shortens production time, is compact in space, and the production process is safe and reliable, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 Example 1: Schematic diagram of the structure of the automatic rope winding and beating device
[0038] Figure 2 Example 2 Schematic diagram of the arrangement of a disc-shaped rotating component
[0039] Figure 3 Example 2 Schematic diagram of horizontal position setting of the handle support
[0040] Figure 4 Example 3: Schematic diagram of the rope control assembly setting
[0041] Figure 5 Schematic diagram of the first tension adjustment mechanism of embodiment 4
[0042] Figure 6 Schematic diagram of the second tension adjustment mechanism of embodiment 5
[0043] Figure 7 Example 2 Schematic diagram of the rope
[0044] Reference numerals
[0045] 1 Handle bracket 2 Wheel bar
[0046] 3 Disc-shaped rotating part 4 Mounting frame
[0047] 5 Rope control assembly 6 Rope tension adjustment assembly
[0048] 7 Pneumatic air compressor 8 Robot assembly
[0049] 9 Rope cutting assembly 10 Bracket body
[0050] 101 first horizontal bar of bracket 102 vertical bar of bracket
[0051] 103 bracket second crossbar 104 positioning rod
[0052] 11 bracket shaft 12 transmission parts
[0053] 13 Spring component 30 Disc shaft
[0054] 31 Fixing bracket 32 Motor
[0055] 51 Rope positioning component 52 Rope clamping component
[0056] 511 Positioning component connecting rod 512 Positioning pulley
[0057] 513 Rope positioning ring 520 Clamping component connecting rod
[0058] 521, 523 Rope clamp 522 Rope push rod
[0059] 61 first tension adjustment mechanism 62 second tension adjustment mechanism
[0060] 610 vertical pulley bracket 611 horizontal pulley bracket
[0061] 612 first pulley block 613 vertical guide plate
[0062] 614 Transverse guide rod 615 Ring
[0063] 616 Fixed pulley 617 Movable pulley
[0064] 618 vertical guide rod 620 vertical fixing plate
[0065] 621 first horizontal fixing plate 622 second horizontal fixing plate
[0066] 623 movable plate 624 vertical guide rod
[0067] 625 elastic member 626 second pulley block
[0068] 100 device platform 1001 first base
[0069] 1002 Second Base C Rope
[0070] O1O2 Disc shaft axis O3O4 Bracket shaft axis DETAILED DESCRIPTION
[0071] The word "embodiment" used here as an "exemplary" does not necessarily mean that any embodiment described is superior to or better than other embodiments. Unless otherwise specified, the performance index tests in the embodiments of this application are performed using conventional test methods in the art. It should be understood that the terms described in this application are only used to describe specific implementation methods and are not used to limit the content disclosed in this application.
[0072] Unless otherwise specified, the technical and scientific terms used in this document have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs; other experimental methods and technical means not specifically specified in this application refer to experimental methods and technical means commonly used by ordinary technicians in this field.
[0073] The terms "substantially" and "approximately" used herein are used to describe small fluctuations. For example, they can refer to less than or equal to ±5%, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ±0.1%, such as less than or equal to ±0.05%. The numerical data represented or presented in the range format herein are used only for convenience and brevity, and should therefore be flexibly interpreted as including not only the values clearly listed as the limits of the range, but also all independent values or sub-ranges contained in the range. For example, the numerical range of "1-5%" should be interpreted as including not only the clearly listed values of 1% to 5%, but also the independent values and sub-ranges within the range shown. Therefore, independent values such as 2%, 3.5% and 4% and sub-ranges such as 1%-3%, 2%-4% and 3%-5% are included in this numerical range. This principle also applies to the range of only one numerical value. In addition, such an interpretation applies regardless of the width of the range or the characteristics described. The tied-up rope mentioned in the present application generally refers to the state of the rope after being tied up, that is, the tied-up rope.
[0074] In this document, including the claims, all conjunctions such as "comprises", "includes", "with", "having", "containing", "involving", "accommodating", etc. are understood to be open, that is, meaning "including but not limited to". Only the conjunctions "consisting of" and "composed of" are closed conjunctions.
[0075] In order to better illustrate the content of the present application, numerous specific details are provided in the specific examples below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In the embodiments, some methods, means, instruments, equipment, etc. well known to those skilled in the art are not described in detail in order to highlight the main purpose of the present application.
[0076] Under the premise of no conflict, the technical features disclosed in the embodiments of the present application can be combined arbitrarily, and the resulting technical solutions belong to the contents disclosed in the embodiments of the present application.
[0077] In some embodiments, the automatic rope winding and handle device includes: a disc-shaped rotating component, including a disc rotating shaft connected thereto, and two fixed brackets extending from the side of the disc-shaped rotating component, which are perpendicular to the side of the disc-shaped rotating component and symmetrically distributed on both sides of the disc rotating shaft; two handle brackets, which are rotatably arranged on two fixed brackets through their respective bracket rotating shafts, and the two handle brackets correspond to each other and are coaxially arranged, and are located between the two fixed brackets; the two handle brackets are arranged to rotate with the disc-shaped rotating component to wind the rope around the two handle brackets; a wheel rod is arranged to be connected to the two fixed brackets and the disc. The rotating shaft is rotatably connected, and the two ends of the wheel rod are respectively connected to the bracket rotating shafts of the two fixed brackets through transmission parts. The two handle brackets are arranged to rotate synchronously under the drive of the wheel rod, and the rope continues to be wound around the ropes wound on the two handle brackets to complete the rope handling; the rope control component is arranged to control the rope and convey the rope to the handle bracket; the rope tension adjustment component is arranged to provide the rope to the rope control component and adjust the rope tension; the rope cutting component is arranged to separate the rope that has completed the handling from the rope to be handled; the manipulator component is arranged to collect the rope that has completed the handling.
[0078] During the rope tying operation, the rope is set to pass through the rope tension adjustment component and enter the rope control component. The rope control component conveys the rope to the tying bracket. During the rotation of the two tying brackets with the disc-shaped rotating part, the rope is continuously wound around the two tying brackets. After a set time, the disc-shaped rotating part stops rotating, and the two tying brackets are set in the same horizontal plane; then the rope control component moves the rope to a position close to one of the tying brackets, and the two tying brackets rotate around their bracket rotating shafts driven by the wheel rod to wind the rope around the rope already wound on the tying bracket. During the winding process, the rope control component moves toward the other tying bracket and moves the rope at the same time. After reaching the set position, it stops moving, and the tying bracket stops rotating, and the rope tying is completed. After the rope tying is completed, the rope cutting component moves to the appropriate position to cut off the rope behind the tying rope, and the rope control component moves the cut rope to the appropriate position for the next round of rope tying operation. The rope that has completed the tying is collected by the manipulator component and enters the tying rope collection area.
[0079] Figure 1 Schematic diagram of the structure of the automatic rope winding and beating device disclosed in Example 1. In Example 1, a disc shaft 30 is installed in the central part of the disc-shaped rotating part 3. The disc shaft 30 is rotatably connected to the mounting frame 4. The disc shaft 30 is connected to a motor 32. The motor 32 is used to drive the disc shaft 30 to rotate, thereby driving the disc-shaped rotating part 3 to rotate around the disc shaft; two fixed brackets 31 are fixedly connected to the left side surface of the disc-shaped rotating part 3 and are perpendicular to it, and are symmetrically arranged on both sides of the disc shaft 30; the ends of the fixed brackets 31 are A handle bracket 1 is provided, and the handle bracket 1 is rotatably connected to the fixed bracket 31. The handle bracket 1 is arranged to rotate around the connection portion between it and the fixed bracket 31, that is, the handle bracket 1 rotates; the setting positions of the two handle brackets 1 correspond to each other, and are arranged to rotate around the same rotation axis; the wheel rod 2 is arranged to be rotatably connected to the disc shaft 30 and the two fixed brackets 31 at the same time, and the wheel rod 2 is arranged to rotate under the drive of an external force; the two ends of the wheel rod 2 are respectively connected to the two handle brackets 1 through transmission components, and the wheel rod 2 drives the handle bracket 1 to rotate during the rotation process;
[0080] A first base 1001 is arranged on the device platform 100, and the first base 1001 is arranged to be able to move horizontally under the drive of a motor. A second base 1002 is arranged on the first base 1001, and the second base 1002 is arranged to be able to move horizontally and vertically under the drive of a motor. The first base 1001 and the second base 1002 are coordinated with each other to realize free movement of other components and parts arranged on the second base 1002 in two directions in a horizontal plane.
[0081] The second base 1002 is provided with: a rope control component 5, the setting height of the rope control component 5 is adapted to the setting position of the handle bracket 1, so as to provide it with a rope C for the handle operation; a rope cutting component 9, the setting position is adapted and coordinated with the rope control component 5, so as to perform the rope cutting operation at a suitable position; usually the rope cutting component 9 is arranged below or below the side of the rope control component 5.
[0082] The manipulator assembly 8 is arranged on the device platform 100 and is adapted to the setting position of the handle bracket 1 so as to grab and collect the handle ropes on the handle bracket 1. The rope control assembly 5 includes a rope positioning component 51 and a rope clamping component 52 arranged below the rope positioning component 51. The rope positioning component 51 and the rope clamping component 52 are respectively connected to independent control components to independently control the movement of the two components.
[0083] The tension control assembly 6 includes a first tension adjustment mechanism 61 and a second tension adjustment mechanism 62, which are installed at a suitable position on the device platform 100, and are used to control and adjust the tension of the rope C, and convey the rope C with constant tension to the rope control assembly 5;
[0084] The pneumatic air compressor 7 is arranged on the device platform 100, and is used to provide pressurized gas to the rope control assembly 5 to control the opening and closing of related pneumatic components.
[0085] In the rope tying operation, two tying brackets 1 are arranged vertically, one of which is located directly above the other tying bracket 1. The rope C passes through the first tension adjusting mechanism 61 and the second tension adjusting mechanism 62 to maintain a constant tension, and then passes through the rope positioning component 51 to determine its relative position in the horizontal plane, and then enters the rope clamping component 52 below, and is clamped by the rope clamping head arranged thereon. The rope positioning component 51 and the rope clamping component 52 cooperate with each other, and the rope clamping component 52 sends the clamped rope C to the appropriate position of the tying bracket 1 located above. The rope is fixed on the handle bracket 1; then the clamping part of the rope clamping part 52 is opened to release the rope and return to its original position; the handle bracket 1 is driven by the disc rotating part 3 to rotate with the disc rotating shaft 30 as the rotating axis, and the rope C is wound between the two handle brackets 1. During the winding process of the rope C, the rope positioning part 51 drives the rope C to move back and forth and evenly winds it on the handle bracket 1. The reciprocating distance of the rope positioning part 51 is equivalent to the width of the handle rope wound on the handle bracket 1; after the disc-shaped rotating part 3 rotates to the set time, it stops rotating and The two handle brackets 1 are stabilized in the horizontal plane where the disc shaft 30 is located. The rope clamping component 52 moves to the position of the rope C to clamp it, and cooperates with the rope positioning component 51 to move it to a position near one of the handle brackets 1. The clamping part of the rope clamping component 52 is opened, and then the handle bracket 1 rotates around its bracket shaft driven by the wheel rod 2 to wind the rope C around the rope that has been wound between the handle brackets 1. During the winding process, the rope clamping component 52 and the rope positioning component 51 cooperate with each other to move the rope horizontally and vertically at a set speed. The handle bracket 1 moves to a set position near another handle bracket 1, the rope clamping component 52 and the rope positioning component 51 stop moving, the handle bracket 1 stops rotating, and the rope cutting component 9 moves to a suitable position below the rope clamping component 52 to cut the rope, thereby completing the separation of the handle rope; the manipulator component 8 moves to the location of the handle rope, removes it, and collects it to the set area; the handle bracket 1 returns to its original position, the rope clamping component 52 and the rope positioning component 51 cooperate with each other to move the rope C to the location of the handle bracket 1, and perform the next rope handling operation.
[0086] As an optional embodiment, the handle bracket of the automatic rope winding handle device includes: a bracket shaft, which is rotatably connected to the fixed bracket and connected to the wheel rod through a transmission component; a bracket body, which includes a bracket cross bar and a bracket vertical bar connected vertically to each other, the bracket cross bar is arranged perpendicular to the bracket shaft, and the bracket vertical bar is used to fix the bracket cross bar to the bracket shaft; wherein the end of the bracket cross bar includes an open clamp, which is arranged to clamp the rope. The transmission component includes a transmission belt, a transmission chain, etc.
[0087] As an optional embodiment, the handle bracket of the automatic rope winding and handle device further includes a positioning rod, which is fixed to the bracket vertical rod and arranged in parallel on the outside of the bracket cross rod. The positioning rod is usually used to determine the winding position of the rope during the handle process.
[0088] Figure 2 This is a schematic diagram of the arrangement of the disc-shaped rotating component disclosed in Example 2. Figure 3 The figure is a schematic diagram of the horizontal position setting of the handle support in Example 2. In Example 2, a disc shaft 30 is set at the central part of the disc-shaped rotating part 3, and the axis of the disc shaft 30 is O1O2. The disc shaft 30 is rotatably connected to the mounting frame 4, and the disc shaft 30 is connected to the motor 32. The motor 32 is used to drive the disc shaft 30 to rotate, thereby driving the disc-shaped rotating part 3 to rotate around the disc shaft 30, that is, to rotate around O1O2 as the center axis; two fixed brackets 31 are fixedly connected to the left side surface of the disc-shaped rotating part 3 and perpendicular to it, and are symmetrically arranged on both sides of the disc shaft 30; the ends of the fixed brackets 31 are arranged There is a handle bracket 1, which is rotatably connected to a fixed bracket 30. The handle bracket 1 is arranged to rotate around the connecting axis between it and the fixed bracket 30, so that the handle bracket 1 can rotate on its own; the two handle brackets 1 are arranged at positions corresponding to each other, and are arranged to rotate synchronously around the same rotating axis; the wheel rod 2 is arranged to be rotatably connected to the disc rotating axis 30 and the two fixed brackets 31 at the same time, and the wheel rod 2 is arranged to rotate under the driving of an external force; the two ends of the wheel rod 2 are respectively connected to the two handle brackets 1 through transmission components, and the wheel rod 2 drives the two handle brackets 1 to keep rotating synchronously during the rotation process;
[0089] Among them, the handle bracket 1 includes a bracket shaft 11, which is perpendicular to the fixed bracket 31 and rotatably connected thereto, and a bracket body 10 is arranged on the bracket shaft 11, and the bracket body 10 includes a bracket first cross bar 101, a bracket second cross bar 103 and a bracket vertical bar 102, wherein the bracket first cross bar 101, the bracket vertical bar 102, and the bracket second cross bar 103 are sequentially fixed end to end to form a square bracket body 10 with an open one side, wherein the free end of the bracket second cross bar 103 is provided with an open clamp for clamping the rope; the two handle brackets 1 are arranged opposite to each other, and their bracket shafts 11 are located on the same axis O3O4, and the axis O3O4 of the bracket shaft is perpendicular to the axis O1O2 of the disc shaft.
[0090] During the rope beating operation, the two beating brackets 1 are vertically arranged and correspond to each other up and down. The open side of the bracket body 10 provides direction toward the rope, and the rope positioning component and the rope control component push the rope to the open clamp on the bracket second cross bar 103 of the bracket body 10 located above, and are clamped by it. The rope control component returns to its original position, and the motor 32 drives the disc shaft 30 to rotate, driving the disc-shaped rotating component 3 and the beating bracket 1 to rotate with the disc shaft axis O1O2 as the rotation axis. During the rotation, the rope is reciprocated and wound around the two bracket second cross bars 103 of the two beating brackets 1. At the same time, the rope positioning component reciprocates in the extension direction of the bracket second cross bar 103 to evenly distribute the rope on the bracket second cross bar 103; after the set time, the disc-shaped rotating component 3 stops rotating, and the two beating brackets 1 are on the same horizontal plane as the disc shaft. Figure 3 As shown, the axis line O3O4 of the bracket shaft and the axis line O1O2 of the disc shaft are located in the horizontal plane; then the rope control component and the rope positioning component cooperate with each other to move the rope between the positioning rod 104 and the second cross bar 103 of the bracket, and then the two handle brackets 1 rotate synchronously driven by the wheel rod 2, and continue to wind the rope around the rope that has been wound between the two second cross bars 103 of the bracket. During the continued winding process, the rope control component and the rope positioning component move the rope away from the positioning rod 104 at a certain speed. When it reaches the set position away from the other handle bracket 1, the rotation of the handle bracket 1 stops, and the rope control component and the rope positioning component stop moving; the rope cutting assembly moves to the appropriate position to cut the rope, and separates the rope that has been used for the handle from the original rope; then the rope positioning component and the rope control component move the rope to the appropriate position to carry out the next rope handle operation. Figure 7 The handle rope shown, the handle rope C is located between the second cross bars 103 of the two handle brackets.
[0091] Usually, a spring component 13 can be arranged between the handle bracket 1 and the fixed bracket 31. For example, the spring component 13 can be sleeved on the bracket shaft 11. By the expansion and contraction of the spring component 13, the distance between the bracket crossbar of the handle bracket 1 and the fixed bracket 31 can be adjusted. For example, after completing the handle operation, the handle bracket is pushed to increase the distance between the first crossbar of the bracket and the second crossbar of the bracket and its fixed bracket, which can reduce the distance between the two handle brackets and loosen the handle ropes wrapped around the second crossbars of the two brackets, which is conducive to the manipulator assembly to remove the handle ropes and improve the efficiency of collecting the handle ropes. Usually, the elastic component is arranged on at least one handle bracket.
[0092] As an optional embodiment, the rope control assembly of the automatic rope winding and handling device includes: a rope positioning component, including a positioning pulley arranged at its top end, arranged above the rope clamping component, and movable in two directions in a horizontal plane; a rope clamping component, including a pair of pneumatically controlled rope clamps, arranged to be movable in two directions in a horizontal plane, for clamping the rope and moving the clamped rope in two directions in the horizontal plane; a rope pushing rod, arranged in conjunction with the telescopic clamp, arranged to be movable in two directions in a horizontal plane, and for limiting the position of the rope in the horizontal plane.
[0093] Figure 4Schematic diagram of the arrangement of the rope control assembly disclosed in Example 3. In Example 3, a first base 1001 is arranged on the device platform 100, and the first base 1001 is arranged to be able to move horizontally under the drive of a motor. A second base 1002 is arranged on the first base 1001, and the second base 1002 is arranged to move horizontally and vertically under the drive of a motor. The first base 1001 and the second base 1002 coordinate with each other to realize the free movement of other components and other parts arranged on the second base 1002 in two dimensions in the horizontal direction; wherein the rope control assembly is arranged and installed on the second base 1001 002, which includes a rope positioning component 51 and a rope clamping component 52. The rope positioning component 51 includes a positioning component connecting rod 511, which is used to be connected to the second base 102 and is configured to be movable in the horizontal direction. The end of the positioning component connecting rod 511 is connected to a positioning pulley 512, and the rope C can move freely downward after passing through the positioning pulley 512. A rope positioning ring 513 is provided at a suitable position on the positioning component connecting rod 511. The rope C passes through it to ensure that the rope C always passes through the positioning pulley 512, ensuring that the rope C is moved to the correct position. The rope positioning member 51 is provided with a rope clamping member 52 below, which includes a clamping member connecting rod 520 for connecting with a suitable part of the second base 1002, and the end of the clamping member connecting rod 520 is provided with rope clamps 521 and 523, and the two rope clamps 521 and 523 are arranged correspondingly up and down, and can clamp the rope C extending downward from the positioning pulley 512, so as to facilitate its movement; the rope pushing rod 522 is adaptively arranged between the two rope clamps and can move independently; the end of the rope pushing rod 522 is provided with a cross bar perpendicular to the rope, and the telescopic pushing rod 52 The rope clamped on the rope clamps 521 and 523 can be moved out of the clamping position by moving forward; the rope cutting assembly 9 is arranged at a suitable position on the second base 102 and is located below the rope clamping part 52, and can cut the rope at a suitable height below the rope clamping part 52; the manipulator assembly 8 is arranged at a suitable position on the device platform 100, so as to remove the rope C of the handle from the handle bracket for collection; the device platform 100 is also provided with a pneumatic air compressor to control the opening and closing of pneumatic components, such as the opening and closing of the rope clamps, the movement and opening and closing of the rope cutting assembly, etc.
[0094] As an optional embodiment, the rope tension adjustment assembly of the automatic rope winding and handling device includes a first tension adjustment mechanism, which includes: a transverse guide rod, one end of which is provided with a ring for the rope to pass through; a vertical guide plate, which is arranged at the end of the transverse guide rod away from the ring, and a vertical guide rail is arranged on it; a fixed pulley is arranged at the upper part of the vertical guide plate, and a movable pulley is arranged below the fixed pulley, and the movable pulley is adapted to the vertical guide rail so as to move freely vertically thereof; at least one group of first pulley groups is arranged behind the vertical guide plate; the rope is arranged to pass through the ring, and passes through the fixed pulley, the movable pulley, and the first pulley group in sequence to enter the subsequent process, and the movable pulley moves vertically as the tension of the rope changes to adjust the rope tension.
[0095] Figure 5 Schematic diagram of the first tension adjustment mechanism disclosed in Example 4. In Example 4, the first tension adjustment structure includes a vertical pulley block bracket 610, which is arranged at a suitable position on the device platform 100, and the top of the vertical pulley block bracket 610 is connected to a horizontally arranged transverse pulley block bracket 611, on which multiple groups of first pulley blocks 612 are arranged, and the multiple groups of first pulley blocks 612 are usually arranged along the horizontal direction of the transverse pulley block bracket 611; the front end of the transverse pulley block bracket 611 is provided with a vertical guide plate 613, on which a vertical guide rod 618 is arranged, and the vertical guide plate 613 is provided with a fixed pulley 616, and the fixed pulley 616 is provided with a movable pulley 617 adapted to be connected to the vertical guide rod 618 below; the front end of the vertical guide plate 613 is provided with a transverse guide rod 614 at a suitable position, and a collar 615 is provided below the front end;
[0096] The rope C passes through the ring 615, extends downward through the fixed pulley 616, and then extends upward after passing through the movable pulley 617, and then enters the first pulley group 612. After passing through multiple first pulley groups 612 in sequence, it enters the next link; during the movement and extension of the rope C in the first tension adjustment mechanism, if the rope tension changes, the height of the movable pulley 617 will be freely adjusted to adapt to the change in the rope tension, thereby realizing the adjustment of the rope tension.
[0097] As an optional embodiment, the rope tension adjustment assembly of the automatic rope winding and handling device includes a second tension adjustment mechanism, which includes: a horizontal fixed plate and a vertical fixed plate vertically connected thereto, the horizontal fixed plate includes two, which are respectively arranged and fixedly connected to the lower and upper parts of the vertical fixed plate; at least one vertical guide rod is arranged and installed between the two horizontal fixed plates; a movable plate is arranged between the two horizontal fixed plates and connected to the horizontal fixed plate above it through an elastic component; a through hole is arranged on the movable plate, and the vertical guide rod is arranged in the through hole to guide the movable plate to move along the vertical guide rod; a second pulley group is arranged and installed on the movable plate; the rope is arranged to pass through the second pulley group, and the second pulley group changes the vertical height of the rope as the movable plate moves up and down, thereby adjusting the tension of the rope. Figure 6 Schematic diagram of the second tension adjustment mechanism disclosed in Example 5. In Example 5, the second tension adjustment mechanism includes a first horizontal fixing plate 621, a second horizontal fixing plate 622 and a vertical fixing plate 620 vertically connected thereto. The first horizontal fixing plate 621 and the second horizontal fixing plate 622 are respectively fixedly connected to the lower part and the upper part of the vertical fixing plate 620; two vertical guide rods 624 are installed between the first horizontal fixing plate 621 and the second horizontal fixing plate 622; a movable plate 623 is arranged between the first horizontal fixing plate 621 and the second horizontal fixing plate 622, and is connected to the first horizontal fixing plate 622 above it through an elastic component 625; a through hole is arranged on the movable plate 623, and the vertical A guide rod 624 is arranged in the through hole to guide the movable plate 623 to move up and down along the vertical guide rod; the second pulley group 626 is arranged and installed on the movable plate 623; during the rope beating operation, the rope C enters from the lower left of the second pulley group 626 and extends to the lower right. If the tension of the rope C changes, the second pulley group 626 is subjected to the pulling force of the rope, and the elastic component 625 is stretched and elongated, and the second pulley group 626 moves downward with the movable plate 623, changing the vertical height of the rope C, thereby adjusting the tension of the rope; if the tension of the rope becomes smaller, the second pulley group 626 moves upward with the movable plate 623 during the retraction of the elastic component 625, thereby realizing the rope tension adjustment.
[0098] As an optional embodiment, the rope cutting assembly of the automatic rope winding and beating device includes a hot melt cutting component. Usually, the hot melt cutting component is arranged at the end of the rope cutting assembly, which can support the rope and cut the rope by hot pressing.
[0099] The automatic rope winding and tying device disclosed in the embodiment of the present application can automatically adjust the rope tension and realize automatic transportation, tying and collection of the rope. The whole process is carried out automatically, which saves manpower, shortens production time, has a compact space, makes the production process safe and reliable, and improves production efficiency.
[0100] The technical solutions disclosed in this application and the technical details disclosed in the embodiments are merely illustrative of the inventive concept of this application and do not constitute a limitation on the technical solutions of this application. Any non-creative changes, substitutions or combinations of the technical details disclosed in this application have the same inventive concept as this application and are within the scope of protection of the claims of this application.
Claims
1. Automatic rope winding and beating device, characterized in that: The device includes: The disc-shaped rotating component comprises a disc rotating shaft connected thereto, and two fixing brackets extending from the side of the disc-shaped rotating component and being perpendicular to the side of the disc-shaped rotating component and symmetrically distributed on both sides of the disc rotating shaft; Two handle brackets are rotatably mounted on the two fixed brackets through their respective bracket rotating shafts. The two handle brackets correspond to each other and are coaxially arranged between the two fixed brackets. The two handle brackets are arranged to rotate around the disc rotating shaft along with the disc-shaped rotating component to wrap the rope around the two handle brackets. A wheel rod is rotatably connected to the two fixed brackets and the disc shaft, and the two ends of the wheel rod are respectively connected to the bracket shafts of the two fixed brackets through transmission components. The two handle brackets are configured to rotate synchronously under the drive of the wheel rod, and the rope is continuously wound around the ropes wound on the two handle brackets to complete the rope handle. A rope control assembly, configured to control the rope and deliver the rope to the handle support; a rope tension adjustment assembly configured to provide rope to the rope control assembly and adjust the rope tension; A rope cutting assembly is used to separate the rope that has been tied from the rope that is to be tied; A manipulator assembly is provided for collecting the completed rope.
2. The automatic rope winding and beating device according to claim 1, characterized in that: The handle bracket comprises: Support shaft; The support body comprises a support cross bar and a support vertical bar which are vertically connected to each other, the support cross bar is perpendicular to the support shaft and is fixedly connected thereto, and the support vertical bar is fixedly connected to the support cross bar to form a square support body with an opening on one side; Wherein, the end of the support crossbar includes an open clamp, which is configured to clamp the rope.
3. The automatic rope winding and beating device according to claim 2, characterized in that: The handle bracket also includes a positioning rod, which is fixed to the bracket vertical rod and arranged in parallel on the outside of the bracket cross rod.
4. The automatic rope winding and beating device according to claim 1, characterized in that: The rope control assembly comprises: The rope positioning component includes a positioning pulley disposed at the top end thereof and is configured to be movable in both directions in a horizontal plane; The rope clamping component includes a pair of pneumatically controlled rope clamps, which are arranged to be movable in two directions in a horizontal plane, and are used to clamp the rope and move the clamped rope in two directions in the horizontal plane; a rope pushing rod, which is matched with the rope clamps, is arranged to be movable in two directions in the horizontal plane, and is used to limit the position of the rope in the horizontal plane; The rope positioning component is arranged above the rope clamping component.
5. The automatic rope winding and beating device according to claim 1, characterized in that: The rope tension adjustment assembly includes a first tension adjustment mechanism, wherein the first tension adjustment mechanism includes: A transverse guide rod, one end of which is provided with a ring for the rope to pass through; A vertical guide plate, arranged at one end of the transverse guide rod away from the sleeve ring, and having a vertical guide rail arranged thereon; A fixed pulley is arranged at the upper part of the vertical guide plate, and a movable pulley is arranged below the fixed pulley, and the movable pulley is adapted to be arranged with the vertical guide rail so as to freely move vertically thereof; At least one first pulley assembly is arranged behind the vertical guide plate; The rope is arranged to pass through the ring, and sequentially passes through the fixed pulley, the movable pulley, and the first pulley group. The movable pulley moves vertically as the tension of the rope changes, so as to adjust the tension of the rope.
6. The automatic rope winding and beating device according to claim 1, characterized in that: The rope tension adjustment assembly includes a second tension adjustment mechanism, and the second tension adjustment mechanism includes: A horizontal fixing plate and a vertical fixing plate vertically connected thereto, wherein the horizontal fixing plate comprises two plates, which are respectively fixedly connected to the lower part and the upper part of the vertical fixing plate; At least one vertical guide rod, arranged and installed between the two horizontal fixing plates; The movable plate is arranged between the two horizontal fixed plates and connected to the horizontal fixed plate above it through an elastic component; the movable plate is provided with a through hole, and the vertical guide rod is arranged in the through hole to guide the movable plate to move along the vertical guide rod; A second pulley block is mounted on the movable plate; The rope is arranged to pass through the second pulley block, and the second pulley block changes the vertical height of the rope as the movable plate moves up and down, thereby adjusting the tension of the rope.
7. The automatic rope winding and beating device according to claim 2, characterized in that: The distance between the support cross bar and the fixing support is arranged to be adjustable.
8. The automatic rope winding and beating device according to claim 7, characterized in that: The distance between the support cross bar and the fixing support is adjusted by a spring component.
9. The automatic rope winding and beating device according to claim 1, characterized in that: The rope cutting assembly includes a thermal cutter component.
10. The automatic rope winding and beating device according to claim 3, characterized in that: The length of the positioning rod is greater than the length of the bracket cross bar.
Citation Information
Patent Citations
Automatic rope winding and bundling device
CN214777122U