A cable automatic winding system
By designing an automatic winding system, the sliding link assembly and winding auxiliary components are used to realize automatic replacement of cables and uniform length winding, which solves the problems of low efficiency and inconsistent length in the existing technology and improves production efficiency and scope of application.
Patent Information
- Application Number
- CN201911132647.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2039-11-19
AI Technical Summary
The existing technology has problems such as low efficiency, long production time and inconsistent cable length during the winding process of the cable, which affects subsequent port installation.
An automatic cable winding system is designed, including a guide mechanism and a winding mechanism, which uses a sliding link assembly and a winding auxiliary assembly to realize automatic replacement of the cable, drives the winding body through a drive shaft and uses a wire head groove and The partition divides the cable into units of uniform length to improve winding efficiency.
It realizes rapid winding and unified length of cables, improves production efficiency, saves production time, and is suitable for cables of different thicknesses, expands the scope of application of winding devices.
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Figure CN112897248B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic cable winding system. Background Art
[0002] Cable is a general term for optical cables, electrical cables and other items. Cables are mostly used for multiple functions such as control installation, connecting equipment, and transmitting electricity. Cables are generally coated with a protective sheath on the outside of the wire core. After the cable is produced, it needs to be rolled into a roll and then reprocessed. The ports at both ends of the cable are installed as needed. After the plastic is melted and coated on the outer layer of the copper wire, it needs to be fully cooled and stretched to ensure that the cable protective sheath is consistent with the shape and diameter of the wire core, so that the cable can be rolled evenly when it is rolled. Summary of the invention
[0003] In view of the technical problems existing in the prior art, the present invention provides an automatic cable winding system, which can automatically replace cables alternately to save production time; the wound cables are of uniform length, which is convenient for subsequent port installation.
[0004] In order to solve the above technical problems, the technical solution proposed by the present invention is:
[0005] A cable automatic winding system includes a guide mechanism and a winding mechanism, the guide mechanism includes at least one group of sliding link assemblies fixed on the top surface of an operating room and a winding auxiliary assembly slidably connected to the sliding link assembly, at least one winding mechanism is arranged below the guide mechanism, the winding mechanism includes a winding body and a driving shaft penetrating the winding body, the driving shaft drives the winding body to rotate with the driving shaft, the outer periphery of the winding body is provided with a wire end groove arranged parallel to the driving shaft, the wire end groove is provided with a plurality of card slot pairs and partitions, the partitions are movably embedded in the card slot pairs to divide the wire end groove into a plurality of wire end groove units, after one end of the cable to be wound is inserted into a wire end groove unit, it is wrapped around the winding body for one circle, and the other end is inserted into another wire end groove unit, the winding auxiliary assembly suspends the cable in the air, and selectively delivers the cable to the winding mechanism.
[0006] As a further improvement of the above technical solution:
[0007] The sliding link assembly comprises a link body and a slider sliding on the link body, and the winding auxiliary assembly is connected to the slider.
[0008] The connecting rod body is provided with a sliding groove, one end of the sliding block is provided with a protrusion matching the shape of the sliding groove, and the sliding block slides in the sliding groove through the protrusion.
[0009] The winding auxiliary component includes an arc-shaped wire groove and at least one wire wheel group. The wire to be wound is introduced into the arc-shaped wire groove through the wire wheel group, and the arc-shaped wire groove supports the wire to be wound.
[0010] The guide mechanism comprises two groups of sliding link assemblies, and the arc-shaped wire-setting groove and the wire-guiding wheel group are respectively connected with the sliders of different sliding link assemblies.
[0011] Two winding mechanisms are arranged below the guide mechanism, and the winding mechanisms are respectively arranged below the two ends of the guide mechanism.
[0012] The two short sides of the thread end slot are each provided with a thread end limiting baffle formed integrally with the winding body. More preferably, the height of the thread end limiting baffle is greater than 10 mm.
[0013] The slots are relatively arranged on the two long sides or the two short sides of the thread slot, and the spacing between the slots on the two long sides or the two short sides of the thread slot is 5 to 15 mm. More preferably, the width of the partition is adjustable, specifically by placing the partition in the corresponding slot pairs with different spacings.
[0014] The thread end limiting baffle is located on the same plane as the end surfaces of the winding body at both ends, and is parallel to the partition installed on the long side of the thread end slot.
[0015] The driving shaft passes through the center of the winding body.
[0016] The driving shaft is key-connected to the winding body.
[0017] The depth of the thread end slot unit is 3 to 5 cm.
[0018] The diameter of the winding body is 0.5-1 m.
[0019] Compared with the prior art, the automatic cable winding system provided by the present invention is cleverly set up so that the cable can be quickly wound up during the winding process. In addition, two winding mechanisms are set up so that the next winding work can be started immediately after the winding of one roll of cable is completed. The two winding mechanisms work alternately, which improves the winding efficiency and saves production time. Taking advantage of the columnar shape of the winding body, the cables to be processed are set to a uniform length. The diameter of the winding body depends on the required length of the cable. The number of cables is fixed on the basis of the fixed cable length, and the winding body is modularized. In addition, the setting of the partition can make the winding device suitable for cables of different thicknesses, thereby improving the scope of application of the winding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of an automatic cable winding system provided by an embodiment of the present invention;
[0021] Figure 2 A schematic diagram of a guide mechanism for an automatic cable winding system provided in an embodiment of the present invention;
[0022] Figure 3 A schematic diagram of a cable automatic winding system winding mechanism provided by an embodiment of the present invention;
[0023] Figure 4 A stereoscopic diagram of a preferred embodiment of a reeling mechanism of an automatic cable reeling system provided by an embodiment of the present invention;
[0024] Figure 5 for Figure 4 Schematic diagram of part A;
[0025] Among them, 1. guide mechanism; 10. cable; 11. sliding connecting rod assembly; 111. connecting rod body; 112. slider; 113. slide groove; 12. winding auxiliary assembly; 121. arc-shaped wire groove; 122. wire wheel assembly; 2. winding mechanism; 21. winding body; 22. driving shaft; 23. wire end groove; 24. wire end groove unit; 25. partition; 26. wire end limit baffle. DETAILED DESCRIPTION
[0026] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0027] like Figure 1 , Figure 4 , Figure 5 As shown, the cable automatic winding system of this embodiment includes a guide mechanism 1 and a winding mechanism 2. The guide mechanism 1 includes at least one set of sliding link assemblies 11 fixed to the top surface of the operating room and a winding auxiliary assembly 12 slidably connected to the sliding link assembly 11. At least one winding mechanism 2 is provided below the guide mechanism 1. The winding mechanism 2 includes a winding body 21 and a driving shaft 22 that penetrates the winding body 21. The driving shaft 22 drives the winding body 21 to rotate with the driving shaft 22 (in this embodiment, a driving electric motor electrically connected to the driving shaft 22 is provided). The outer periphery of the winding body 21 is provided with a wire end slot 23 arranged in parallel with the driving shaft 22, and the wire end slot 23 is provided with a plurality of card slot pairs (not shown in the figure) and a partition 25, and the partition 25 is movably embedded in the card slot pair to divide the wire end slot 23 into a plurality of wire end slot units 24. After one end of the winding cable 10 is inserted into a wire end slot unit 24 and then wound around the winding body 21 for one circle, the other end is inserted into another wire end slot unit 24. The position of the wire end slot can be set as needed, such as Figure 1 In the embodiment, the winding body 21 is provided with two sets of wire end grooves 23 arranged opposite to each other, and the winding auxiliary component 12 suspends the cable 10 in the air and can selectively deliver the cable 10 to the winding mechanism 2 .
[0028] like Figure 2 As shown, in this embodiment, the sliding link assembly 11 includes a link body 111 and a slider 112 sliding on the link body 111 , and the winding auxiliary assembly 12 is connected to the slider 112 .
[0029] In this embodiment, a slide groove 113 is provided on the connecting rod body 111 , and a protrusion matching the shape of the slide groove 113 is provided at one end of the sliding block 112 , and the sliding block 112 slides in the slide groove 113 via the protrusion.
[0030] In this embodiment, the winding auxiliary component 12 includes an arcuate wire groove 121 and at least one wire pulley assembly 122. The wire 10 to be wound is introduced into the arcuate wire groove 121 through the wire pulley assembly 122, and the arcuate wire groove 121 supports the wire 10 to be wound.
[0031] In this embodiment, the guide mechanism 1 includes two sets of sliding link assemblies 11 , and the arc-shaped wire placement groove 121 and the wire guide wheel assembly 122 are respectively connected to the sliders 112 of different sliding link assemblies 11 .
[0032] In this embodiment, two winding mechanisms 2 are provided below the guide mechanism 1, and the connecting rod body 111 is connected end to end and arranged in an elliptical or square shape on the top surface of the operating room. The winding mechanisms 2 are respectively placed below the two ends of the guide mechanism 1 (not shown in the figure). When one winding device has finished winding, the cut cable 10 is pulled, and the slider 112 slides to the other winding device with the pulling force to continue winding.
[0033] like Figure 3 , which is a schematic diagram of a preferred embodiment of the present embodiment. In the present embodiment, each of the two short sides of the thread end slot 3 is provided with a thread end limiting baffle 6 integrally formed with the winding body 1 .
[0034] In this embodiment, in order to facilitate the unified winding of the cables to be wound up, the wire end slot unit can be composed of a pair of card slots and a partition provided between the card slot pairs as a partition component. The two wire end slot units separated by adjacent card slot pairs are a group for accommodating the two end ports of the cables to be wound up.
[0035] In this embodiment, the height of the wire end limiting baffle 6 is greater than 10 mm, so as to prevent the wire ends of the cables to be wound up at both ends of the winding device from being unstable.
[0036] In this embodiment, the pair of card slots are relatively arranged on the two short sides of the thread end slot 3, and the spacing between the card slots on the two short sides of the thread end slot 3 is 5 to 15 mm.
[0037] In this embodiment, the pair of card slots are relatively arranged on the two long sides of the thread end slot 3, and the spacing between the card slots on the two long sides or the two short sides of the thread end slot 3 is 5 to 15 mm.
[0038] In this embodiment, the diameter of the wire end slot unit 4 can be set according to the diameter of the cable to be wound up. Specifically, the diameter of the specific cable is matched to the spacing of the slot pairs, and the partition 5 is inserted into the slot pairs with corresponding matching diameters. The partition 5 is used to separate the slot pairs with different spacings into wire end slot units 4 that are suitable for the diameter of the cable to be tested.
[0039] In this embodiment, the wire end limiting baffle 6 is on the same plane as the end faces of the winding body 1 and is parallel to the partition 5 installed on the long side of the wire end groove 3. Such a configuration is conducive to the storage of the cable to be wound at the outermost end of the winding device. For example, when storing the cable to be wound at the outermost end of the winding device, the cable to be wound along the edges of the two end faces of the winding body 1, so that other cables can rely on the outermost cable to be wound and then be wound flatly and tightly.
[0040] In this embodiment, the driving shaft 2 passes through the center of the winding body 1 .
[0041] In this embodiment, the driving shaft 2 and the winding body 1 are key-connected.
[0042] In this embodiment, the depth of the thread end slot unit 4 is 3 to 5 cm.
[0043] In this embodiment, the diameter of the winding body 1 is 0.5-1 m.
[0044] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Therefore, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall fall within the scope of protection of the technical solution of the present invention.
Claims
1. A cable automatic winding system, characterized in that: The invention comprises a guide mechanism (1) and a winding mechanism (2), wherein the guide mechanism (1) comprises at least one set of sliding link assemblies (11) fixed on the top surface of an operating room and a winding auxiliary assembly (12) slidably connected to the sliding link assemblies (11), at least one winding mechanism (2) is arranged below the guide mechanism (1), the winding mechanism (2) comprises a winding body (21) and a driving shaft (22) penetrating the winding body (21), the driving shaft (22) drives the winding body (21) to rotate along with the driving shaft (22), and a thread end groove (23) arranged parallel to the driving shaft (22) is arranged on the outer periphery of the winding body (21), The wire end slot (23) is provided with a plurality of slot pairs and partitions (25), and the partitions (25) are movably embedded in the slot pairs to divide the wire end slot (23) into a plurality of wire end slot units (24). One end of the cable (10) to be wound is inserted into a wire end slot unit (24) and then wound around the winding body (21) for one circle, and then the other end is inserted into another wire end slot unit (24). The winding auxiliary component (12) suspends the cable (10) in the air and can selectively deliver the cable (10) to the winding mechanism (2); the sliding connecting rod component (11) includes a connecting rod body (111) and a sliding block (112) sliding on the connecting rod body (111), and the winding auxiliary component (12) is connected to the sliding block (112); The connecting rod body (111) is provided with a sliding groove (113), one end of the sliding block (112) is provided with a protrusion matching the shape of the sliding groove (113), and the sliding block (112) slides in the sliding groove (113) via the protrusion; The winding auxiliary component (12) comprises an arc-shaped wire groove (121) and at least one wire wheel group (122), and the cable (10) to be wound is introduced into the arc-shaped wire groove (121) through the wire wheel group (122), and the arc-shaped wire groove (121) supports the cable (10) to be wound; The guide mechanism (1) comprises two sets of sliding link assemblies (11), and the arc-shaped wire groove (121) and the wire guide wheel assembly (122) are respectively connected to the sliders (112) of different sliding link assemblies (11); Two winding mechanisms (2) are provided below the guide mechanism (1), and the winding mechanisms (2) are respectively placed below the two ends of the guide mechanism (1); The pair of card slots are arranged oppositely on two long sides or two short sides of the thread end slot (23); The two short sides of the thread end slot (23) are each provided with a thread end limiting baffle (26) integrally formed with the winding body (21); the thread end limiting baffle (26) and the end surfaces of both ends of the winding body (21) are located on the same plane and are parallel to the partition (25) installed on the long side of the thread end slot (23); The width of the partition (25) is adjustable, specifically by placing the partition (25) in corresponding slot pairs with different spacings; The driving shaft (22) is key-connected to the winding body (21); two wire end slot units separated by adjacent card slot pairs form a group, which are used to receive two end ports of the cable to be wound.
Citation Information
Patent Citations
Electric wire winding storage device
CN207986400U
Automatic cable winding device
CN209143364U
Automatic cable winding system
CN212424986U
