Production control method, device, computer equipment and storage medium for textile orders
By determining the production process of textile orders, predicting the duration of the machine to complete the production process and calculating the starting production time, optimizing the production plan of textile orders, the problem of low production efficiency in the textile industry is solved and more efficient production management is achieved.
Patent Information
- Application Number
- CN202110251583.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2041-03-08
AI Technical Summary
In the textile industry, production according to order time results in a long production process that cannot process semi-finished products in time, resulting in semi-finished products extrusion and reducing overall production efficiency.
By determining the corresponding production process from the textile order to be produced, obtaining machine operation parameters, predicting the duration of the production process, calculating the starting production time, and adding the order to the production plan to optimize the production plan and improve production efficiency.
It effectively avoids semi-finished products, improves the production efficiency of textile orders, takes into account the production capacity of each production process, and improves the flexibility and efficiency of production planning.
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Figure CN112907215B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile technology, and in particular to a production control method, device, computer equipment and storage medium for textile orders. Background Art
[0002] In the textile industry, the production sequence of orders is usually determined based on the time when the customer orders come in. Orders that come in earlier will be produced first, while orders that come in later will be produced later. Each production process is carried out in sequence according to the established production capacity.
[0003] However, this method of producing according to order time will make some time-consuming production processes not have enough time to digest the semi-finished products obtained by the previous production process, and it is also impossible to output the semi-finished products to the next production process in a short time, thus causing the squeezing of semi-finished products and resulting in low production efficiency of the entire textile order.
[0004] Therefore, there is also a need for a production control method for textile orders that can improve the production efficiency of textile orders. Summary of the invention
[0005] Based on this, it is necessary to provide a production control method, device, computer equipment and storage medium for textile orders to address the above technical issues.
[0006] A production control method for a textile order, the method comprising:
[0007] Determining a production process corresponding to a textile order to be produced from the textile order to be produced; the textile order carries order deadline information;
[0008] Acquire the operating parameters of the textile machine corresponding to the production process, and determine the predicted time for the machine to complete the production process according to the textile order and the operating parameters;
[0009] Calculate the start production time of the textile order according to the order deadline information and the predicted duration;
[0010] According to the start production time, the textile order is added to a preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0011] In one of the embodiments, the textile order also carries order identification information;
[0012] The step of determining a production process corresponding to a textile order to be produced includes:
[0013] Determining the demand type of the textile order according to the order identification information;
[0014] A production process corresponding to the demand type is obtained as a production process corresponding to the textile order.
[0015] In one embodiment, determining the predicted time for the machine to complete the production process according to the textile order and the operating parameters includes:
[0016] According to the textile order, determining the production quantity corresponding to the production process;
[0017] Determine the current production speed of the machine through the operating parameters;
[0018] The predicted time required for the machine to complete the production process is calculated based on the production quantity and the production speed.
[0019] In one embodiment, the calculating the start production time of the textile order according to the order deadline information and the predicted duration includes:
[0020] Adding the predicted durations of each of the production processes to obtain the estimated total production duration corresponding to the textile order;
[0021] Obtaining the delivery time of the textile order from the order deadline information;
[0022] The starting production time is determined according to the delivery time of the textile order and the estimated total production time.
[0023] In one embodiment, the textile order is added to a preset production schedule according to the start production time to obtain a new production schedule, including:
[0024] Determine at least one idle time interval from the preset production schedule;
[0025] Matching the start production time with at least one of the idle time intervals to obtain a target time interval that matches the start production time;
[0026] The textile order is added to the target time interval of the preset production schedule.
[0027] In one embodiment, matching the start production time with at least one of the idle time intervals includes:
[0028] If there is an idle time interval including the start production time, it is determined that the start production time matches the idle time interval.
[0029] In one embodiment, after obtaining the new production schedule, the method further includes:
[0030] The new production schedule is sent to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production schedule, and control the corresponding machine of the production process to perform the production operation corresponding to the machine control instruction.
[0031] A production control device for a textile order, the device comprising:
[0032] A process determination module, used to determine a production process corresponding to a textile order to be produced from the textile order to be produced; the textile order carries order deadline information;
[0033] A duration prediction module, used to obtain the operating parameters of the textile machine corresponding to the production process, and determine the predicted duration of the machine to complete the production process according to the textile order and the operating parameters;
[0034] A time determination module, used to calculate the start production time of the textile order according to the order deadline information and the predicted duration;
[0035] The plan determination module is used to add the textile order to a preset production schedule according to the start production time to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0036] A computer device comprises a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, the following steps are implemented:
[0037] Determining a production process corresponding to a textile order to be produced from the textile order to be produced; the textile order carries order deadline information;
[0038] Acquire the operating parameters of the textile machine corresponding to the production process, and determine the predicted time for the machine to complete the production process according to the textile order and the operating parameters;
[0039] Calculate the start production time of the textile order according to the order deadline information and the predicted duration;
[0040] According to the start production time, the textile order is added to a preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0041] A computer-readable storage medium stores a computer program, which, when executed by a processor, implements the following steps:
[0042] Determining a production process corresponding to a textile order to be produced from the textile order to be produced; the textile order carries order deadline information;
[0043] Acquire the operating parameters of the textile machine corresponding to the production process, and determine the predicted time for the machine to complete the production process according to the textile order and the operating parameters;
[0044] Calculate the start production time of the textile order according to the order deadline information and the predicted duration;
[0045] According to the start production time, the textile order is added to a preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0046] The above-mentioned production control method, device, computer equipment and storage medium for textile orders, the method includes: determining the production process corresponding to the textile order from the textile order to be produced; the textile order carries order deadline information; obtaining the operating parameters of the textile machine corresponding to the production process, and determining the predicted time for the machine to complete the production process according to the textile order and the operating parameters; calculating the starting production time of the textile order according to the order deadline information and the predicted time; adding the textile order to the preset production schedule according to the starting production time to obtain a new production schedule; the new production schedule is used to control the production of the textile order. The present application splits the textile order into production processes, determines the predicted time of each production process according to the operating status of each machine, fills the textile order into the preset production schedule according to the time, and realizes the production control of the textile order according to the schedule; realizes the production control of the textile order according to the production process capacity, improves the production efficiency of the textile order, and takes into account the capacity of each production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 is an application environment diagram of a production control method for textile orders in one embodiment;
[0048] Figure 2 A schematic diagram of a process flow of a method for controlling the production of textile orders in one embodiment;
[0049] Figure 3 A schematic diagram of a process for determining production process steps corresponding to a textile order in one embodiment;
[0050] Figure 4 A schematic diagram of a flow chart of a step of determining a predicted time for a machine to complete a production process in one embodiment;
[0051] Figure 5 is a structural block diagram of a production control device for a textile order in one embodiment;
[0052] Figure 6 FIG. 4 is a diagram showing the internal structure of a computer device in one embodiment. DETAILED DESCRIPTION
[0053] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0054] The production control method of textile orders provided in this application can be applied to Figure 1 In the application environment shown. Among them, the terminal 11 communicates with the server 12 through the network. The server 12 determines the production process corresponding to the textile order from the textile order to be produced sent by the terminal 11; the textile order carries the order deadline information; the server 12 obtains the operating parameters of the textile machine corresponding to the production process, and determines the predicted time for the machine to complete the production process according to the textile order and the operating parameters; the server 12 calculates the starting production time of the textile order according to the order deadline information and the predicted time; the server 12 adds the textile order to the preset production schedule according to the starting production time to obtain a new production schedule; the new production schedule is used to enable the server 12 to control the production of the textile order.
[0055] The terminal 11 may be, but is not limited to, various personal computers, laptop computers, smart phones, tablet computers, and portable wearable devices, and the server 12 may be implemented as an independent server or a server cluster consisting of multiple servers.
[0056] In one embodiment, Figure 2 As shown, a production control method for textile orders is provided, and the method is applied to Figure 1 Taking the server 12 in the example as an example, the following steps are included:
[0057] Step 21, determining the production process corresponding to the textile order from the textile orders to be produced; the textile order carries order deadline information.
[0058] Among them, the textile orders to be produced refer to the order information that has not been included in the production plan after the textile order is received; the production process refers to the textile product processing process corresponding to the textile order that can meet the requirements of the textile order; the order deadline information refers to the limited deadline within which the textile order needs to be completed.
[0059] Specifically, the server receives a textile order sent by the terminal, and by parsing the content of the textile order, determines at least one production process required to complete the textile order, and reads the corresponding order deadline information from the textile order. The production process can also be determined according to the type of textile order or the identifier carried.
[0060] For example, a customer sends a textile order to produce product A and requires delivery within 15 days; based on the specific requirements of the textile order, or information such as the established process of product A, the server can determine the production process bcdef corresponding to the textile order, and determine the order deadline for delaying the current textile order by 15 days to prevent the order from being placed.
[0061] This step determines the production process corresponding to the textile order through the textile order, and obtains the order deadline information of the textile order; the production process can determine the completion process of the textile order, and the order deadline information can plan the production of the textile order to achieve efficient control of the textile order.
[0062] Step 22, obtaining the operating parameters of the textile machine corresponding to the production process, and determining the predicted time for the machine to complete the production process based on the textile order and the operating parameters.
[0063] Among them, the textile machine is a mechanical equipment that specifically performs production operations corresponding to the production process. For example, the printing production process is implemented by a special printing machine, and the ironing and dyeing production process is implemented by a dyeing, ironing and setting machine. The operating parameters refer to the real-time operating parameters of the textile machine, and also include multiple types of parameters such as the subsequent number of products to be produced and personnel deployment. That is, all data related to the operation of the textile machine can be included as operating parameters; the operating parameters can be the production efficiency of a single semi-finished product obtained after processing a variety of data. The predicted duration refers to the predicted time for the textile machine to complete the production process required by the textile order. For example, if production process A needs to complete 100 pieces, the predicted duration is the time required to complete all 100 pieces of production process A; further, the predicted duration can also be the time to complete a single piece or a certain batch of quantities, which is determined according to the single-piece production speed of the production process and the quantity corresponding to the textile order.
[0064] Specifically, the server obtains the real-time operation data of the textile machine from the PLC (programmable logic controller) of the textile machine, obtains the personnel scheduling information of the production process from the production plan, and generates the operation parameters of the textile machine corresponding to the production process; the operation parameters of the machine are obtained, that is, the production speed of the machine is obtained, and then the production speed is calculated with the number of textile orders corresponding to the production process, so as to obtain the predicted time for the machine to complete the production process.
[0065] This step uses textile orders and operating parameters to predict the time required for a machine to complete a production process, thereby improving production control over textile orders.
[0066] Step 23, calculate the start production time of the textile order based on the order deadline information and the predicted duration.
[0067] Among them, the start production time refers to the time when the production of the textile order starts.
[0068] Specifically, the server determines the various production processes that need to be completed based on the textile order, and obtains the predicted duration corresponding to each production process, so as to determine the total duration required to complete the textile order. The deadline can be determined based on the order deadline information. Furthermore, the starting production interval can be determined by the deadline and the total duration. It should be noted that the moment of completion of the textile order is acceptable as long as it is not later than the order deadline, so the starting production time of the textile order can actually be determined within a time interval, that is, any time point within the interval can be used as the starting production time; in this way, the starting production time of the textile order can be flexibly adjusted according to the production capacity of the production process, the urgency of the textile order, etc., thereby improving the flexibility of production control of textile orders.
[0069] Step 24, according to the start production time, the textile order is added to the preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0070] Among them, the preset production schedule is a table file with a certain format, from which each production department and production equipment can obtain the production content, time and other information to be executed. The preset production schedule has a certain format and can contain multiple plan items. Each plan item can correspond to a production process, a specific machine, or a textile order, and has time information; the order between plan items can be adjusted and moved.
[0071] Specifically, the server inserts the textile order into the preset production schedule in a certain format according to the start production time, and completes the update of the production schedule; at the same time, it is equivalent to incorporating the textile order into production. The server can use the new production schedule obtained after the update to determine the next textile order to be executed after the current textile order is executed, as well as the current production content and subsequent production content of each production process.
[0072] This step incorporates the textile orders into the specific production by adding them to the production schedule according to the start production time of the textile orders, and effectively controls and adjusts multiple production processes for multiple orders, thereby improving the production efficiency of the textile orders while taking into account the production capacity of each production process.
[0073] In the above-mentioned production control method for textile orders, the production process corresponding to the textile order is determined from the textile orders to be produced; the textile order carries order deadline information; the operating parameters of the textile machine corresponding to the production process are obtained, and the predicted time for the machine to complete the production process is determined according to the textile order and the operating parameters; the starting production time of the textile order is calculated according to the order deadline information and the predicted time; according to the starting production time, the textile order is added to the preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order. The present application splits the textile order into production processes, determines the predicted time of each production process according to the operating status of each machine, fills the textile order into the preset production schedule according to the time, and realizes production control of the textile order according to the schedule; realizes production control of the textile order according to the production process capacity, improves the production efficiency of the textile order, and takes into account the capacity of each production process.
[0074] In one embodiment, Figure 3 As shown, the above step 21, determining the production process corresponding to the textile order from the textile order to be produced, includes:
[0075] Step 31, determining the demand type of the textile order according to the order identification information;
[0076] Step 32, obtaining the production process corresponding to the demand type as the production process corresponding to the textile order.
[0077] Specifically, the order identification information is the identification of the textile order, and the server can obtain the information corresponding to the textile order based on the identification information; the demand type refers to the production target of the textile order, including the number of production pieces, production styles, specific fabrics, production processes, etc. Different demand types correspond to different production process combinations, and each production process combination is composed of at least one production process. Therefore, the production process corresponding to the textile order can be determined according to the demand type.
[0078] This embodiment determines the corresponding production process through the order identification information carried by the textile order, thereby improving the information processing efficiency of the textile order.
[0079] In one embodiment, Figure 4As shown, the above step 22, based on the textile order and the operating parameters, determines the predicted time for the machine to complete the production process, including:
[0080] Step 41, determining the production quantity corresponding to the production process according to the textile order;
[0081] Step 42, determining the current production speed of the machine through the operating parameters;
[0082] Step 43, based on the production quantity and the production speed, calculate the predicted time required for the machine to complete the production process.
[0083] Specifically, the server can obtain the corresponding production quantity required to complete the order from the textile order, and the corresponding production quantity in each production process can be calculated through the operating parameters. The speed of the corresponding machine in the production process to complete a single piece can be calculated, and finally the predicted duration can be calculated through the quantity and speed. In addition, the predicted duration here is not simply the product of the production quantity and the production speed. When calculating specifically, the historical production speed and failure rate of the machine may be used as adjustment parameters to ensure the accuracy of the predicted duration.
[0084] For example, the production time of an embroidery process can be calculated as follows:
[0085] ET = Q / (C × T × R);
[0086] Among them, ET is the embroidery production time, in hours; Q is the order production quantity, in pieces; C is the embroidery machine, in units; T is the embroidery machine operation time, in hours; R is the embroidery output per hour, in pieces / hour; this output is actually measured before determining the pattern, and the parameters required for actual measurement also include the number of workers, machine adjustment time, laying action time, embroidery machine running speed, etc., which are determined by comprehensive calculations.
[0087] The production time of hot stamping process can be calculated as follows:
[0088] PT = (Q × P) / (C × T × R);
[0089] Among them, PT is the production time of hot stamping and hot printing, in hours; Q is the order production quantity, in pieces; P is the number of hot stamping and hot printing, in pieces; C is the hot stamping and hot printing machine, in units; T is the operation time of hot stamping and hot printing, in hours; R is the hourly output of hot stamping and hot printing, in pieces / hour; this output is actually measured before determining the pattern, and the parameters required for actual measurement also include the number of workers, machine adjustment time, sheet laying action time, hot stamping and hot printing machine running speed, etc., which are determined by comprehensive calculations.
[0090] The production time of special vehicles with special stitch production process requirements can be calculated in the following way:
[0091] ST = Q / (C × T × R);
[0092] Among them, ST is the production time of special vehicles with special stitch requirements, in hours; Q is the order production quantity, in pieces; C is the number of special vehicles, in units; T is the operation time of special vehicles, in hours; R is the hourly output of special vehicles, in pieces / hour.
[0093] In this embodiment, the predicted time for a machine to complete a production process is calculated based on the production quantity and the production speed, thereby improving the production efficiency of textile orders while taking into account the production capacity of each production process.
[0094] In one embodiment, the starting production time of a textile order is calculated based on the order deadline information and the predicted duration, including: adding the predicted duration of each production process to obtain the estimated total production duration corresponding to the textile order; obtaining the delivery time of the textile order from the order deadline information; and determining the starting production time based on the delivery time of the textile order and the estimated total production duration.
[0095] Specifically, the starting production time can be obtained by subtracting the estimated total production time from the delivery time. In actual practice, the fault tolerance adjustment coefficient can be added when calculating the total production time. For example, production process A takes 1 hour, and production process B takes 1 hour. The fault tolerance adjustment coefficient is 1.1, then the estimated total production time for A and B is 2.2 hours. The extra 0.2 hours can provide sufficient time to deal with problems such as machine failure and manual scheduling, thus avoiding exceeding the deadline.
[0096] This embodiment determines the start production time through the delivery time and the estimated total production time, obtains the node for starting to process the textile order, and can effectively allocate the production plan of the textile order.
[0097] In one embodiment, according to the start production time, the textile order is added to the preset production schedule to obtain a new production schedule, including: determining at least one idle time interval from the preset production schedule; matching the start production time with at least one idle time interval to obtain a target time interval matching the start production time; adding the textile order to the target time interval of the preset production schedule.
[0098] Specifically, since the various plan items in the preset production plan table are not arranged closely, there are idle time intervals between the plan items; when inserting a new textile order, the starting production time can be matched with each idle time interval, and the idle time interval whose starting production time falls within the interval range and whose length is greater than the estimated total production time is taken as the target time interval.
[0099] This embodiment matches the start production time with at least one idle time interval to obtain a target time interval that matches the start production time, and converts the traditional production method based on the order placement time into a production method based on the production capacity of the production process, thereby improving the production efficiency of textile orders.
[0100] In one embodiment, matching the start production time with at least one idle time interval includes: if there is an idle time interval including the start production time, determining that the start production time matches the idle time interval.
[0101] Specifically, when the start production time does not match the idle time interval, only the estimated total production time may be considered, that is, the textile order is inserted into the idle time interval in the preset production schedule according to the total predicted total production time.
[0102] This embodiment performs matching by determining whether the idle time interval includes the start production time, which reduces the amount of data to be processed and increases the processing speed, thereby improving the production efficiency of textile orders.
[0103] In one embodiment, after obtaining the new production schedule, it also includes: sending the new production schedule to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production schedule, and control the corresponding machine of the production process to perform the production operation corresponding to the machine control instructions.
[0104] Among them, the control terminal is a terminal device that specifically controls the corresponding machine in each production process.
[0105] Specifically, after the server processes the new production schedule, it is sent to the control terminal in a format that the control terminal can recognize; after receiving the new production schedule, the control terminal controls each machine in the form of instructions according to the current production status and planned production status of the production process, so as to realize orderly and efficient production of textile orders.
[0106] It should be understood that although Figure 2-4The steps in the flowchart are shown in sequence as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified in this document, there is no strict order restriction for the execution of these steps, and these steps can be executed in other orders. Moreover, Figure 2-4 At least part of the steps may include multiple steps or multiple stages. These steps or stages are not necessarily performed at the same time, but can be performed at different times. The execution order of these steps or stages is not necessarily sequential, but can be performed in turn or alternately with other steps or at least part of the steps or stages in other steps.
[0107] In one embodiment, Figure 5 As shown, a production control device for a textile order is provided, comprising:
[0108] The process determination module 51 is used to determine the production process corresponding to the textile order from the textile order to be produced; the textile order carries the order deadline information;
[0109] The duration prediction module 52 is used to obtain the operating parameters of the textile machine corresponding to the production process, and determine the predicted duration of the machine to complete the production process according to the textile order and the operating parameters;
[0110] The time determination module 53 is used to calculate the start production time of the textile order according to the order deadline information and the predicted duration;
[0111] The plan determination module 54 is used to add the textile order to the preset production schedule according to the start production time to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0112] In one embodiment, the process determination module 51 is further used to determine the demand type of the textile order according to the order identification information; and obtain the production process corresponding to the demand type as the production process corresponding to the textile order.
[0113] In one embodiment, the duration prediction module 52 is also used to determine the production quantity corresponding to the production process based on the textile order; determine the current production speed of the machine through operating parameters; and calculate the predicted duration for the machine to complete the production process based on the production quantity and the production speed.
[0114] In one embodiment, the time determination module 53 is also used to add up the predicted duration of each production process to obtain the estimated total production duration corresponding to the textile order; obtain the delivery time of the textile order from the order deadline information; and determine the starting production time based on the delivery time of the textile order and the estimated total production duration.
[0115] In one embodiment, the plan determination module 54 is also used to determine at least one idle time interval from a preset production schedule; match the start production time with at least one idle time interval to obtain a target time interval that matches the start production time; and add the textile order to the target time interval of the preset production schedule.
[0116] In one embodiment, the plan determination module 54 is further configured to determine that the start production time matches the idle time interval if there is an idle time interval including the start production time.
[0117] In one embodiment, the plan determination module 54 is also used to send the new production plan to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production plan, and control the corresponding machine in the production process to perform the production operation corresponding to the machine control instructions.
[0118] The specific definition of the production control device for textile orders can be found in the definition of the production control method for textile orders mentioned above, which will not be repeated here. Each module in the above-mentioned production control device for textile orders can be implemented in whole or in part by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory in the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.
[0119] In one embodiment, a computer device is provided. The computer device may be a server, and its internal structure diagram may be as follows: Figure 6 As shown. The computer device includes a processor, a memory and a network interface connected through a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the computer device is used to store production control data of textile orders. The network interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a production control method for textile orders is implemented.
[0120] Those skilled in the art will understand that Figure 6 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.
[0121] In one embodiment, a computer device is provided, including a memory and a processor, wherein a computer program is stored in the memory, and when the processor executes the computer program, the following steps are implemented:
[0122] Determine the production process corresponding to the textile order from the textile order to be produced; the textile order carries the order deadline information;
[0123] Obtain the operating parameters of the textile machine corresponding to the production process, and determine the predicted time for the machine to complete the production process based on the textile order and the operating parameters;
[0124] Calculate the start production time of textile orders based on order deadline information and forecast duration;
[0125] According to the start production time, the textile order is added to the preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0126] In one embodiment, when the processor executes the computer program, the following steps are also implemented: determining the demand type of the textile order according to the order identification information; and obtaining the production process corresponding to the demand type as the production process corresponding to the textile order.
[0127] In one embodiment, when the processor executes the computer program, the following steps are also implemented: according to the textile order, the production quantity corresponding to the production process is determined; through the operating parameters, the current production speed of the machine is determined; according to the production quantity and the production speed, the predicted time for the machine to complete the production process is calculated.
[0128] In one embodiment, when the processor executes the computer program, it also implements the following steps: adding the predicted duration of each production process to obtain the estimated total production duration corresponding to the textile order; obtaining the delivery time of the textile order from the order deadline information; and determining the starting production time based on the delivery time of the textile order and the estimated total production duration.
[0129] In one embodiment, when the processor executes the computer program, the following steps are also implemented: determining at least one idle time interval from a preset production schedule; matching the start production time with at least one idle time interval to obtain a target time interval that matches the start production time; and adding the textile order to the target time interval of the preset production schedule.
[0130] In one embodiment, when the processor executes the computer program, the following steps are further implemented: if there is an idle time interval including the start production time, determining that the start production time matches the idle time interval.
[0131] In one embodiment, when the processor executes the computer program, the following steps are also implemented: sending the new production schedule to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production schedule, and control the corresponding machine of the production process to perform the production operation corresponding to the machine control instructions.
[0132] In one embodiment, a computer readable storage medium is provided, on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
[0133] Determine the production process corresponding to the textile order from the textile order to be produced; the textile order carries the order deadline information;
[0134] Obtain the operating parameters of the textile machine corresponding to the production process, and determine the predicted time for the machine to complete the production process based on the textile order and the operating parameters;
[0135] Calculate the start production time of textile orders based on order deadline information and forecast duration;
[0136] According to the start production time, the textile order is added to the preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order.
[0137] In one embodiment, when the computer program is executed by the processor, the following steps are also implemented: determining the demand type of the textile order based on the order identification information; and obtaining the production process corresponding to the demand type as the production process corresponding to the textile order.
[0138] In one embodiment, when the computer program is executed by the processor, the following steps are also implemented: according to the textile order, the production quantity corresponding to the production process is determined; through the operating parameters, the current production speed of the machine is determined; according to the production quantity and the production speed, the predicted time for the machine to complete the production process is calculated.
[0139] In one embodiment, when the computer program is executed by the processor, the following steps are also implemented: adding the predicted duration of each production process to obtain the estimated total production duration corresponding to the textile order; obtaining the delivery time of the textile order from the order deadline information; and determining the starting production time based on the delivery time of the textile order and the estimated total production duration.
[0140] In one embodiment, when the computer program is executed by the processor, the following steps are also implemented: determining at least one idle time interval from a preset production schedule; matching the start production time with at least one idle time interval to obtain a target time interval that matches the start production time; and adding the textile order to the target time interval of the preset production schedule.
[0141] In one embodiment, when the computer program is executed by the processor, the following steps are further implemented: if there is an idle time interval including the start production time, determining that the start production time matches the idle time interval.
[0142] In one embodiment, when the computer program is executed by the processor, the following steps are also implemented: sending the new production schedule to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production schedule, and control the corresponding machine of the production process to perform the production operation corresponding to the machine control instructions.
[0143] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the above-mentioned computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory or optical memory, etc. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM).
[0144] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0145] The above embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.
Claims
1. A production control method for textile orders, It is characterized in that The method comprises: Determine at least one production process corresponding to the textile order from the textile order to be produced; the textile order carries order deadline information; Obtaining operating parameters of textile machines corresponding to each production process, and determining the predicted time for each textile machine to complete each production process according to the textile order and the operating parameters; Calculating the start production time of the textile order according to the order deadline information and the predicted duration of each production process; According to the start production time, the textile order is added to a preset production schedule to obtain a new production schedule; the new production schedule is used to control the production of the textile order; Determining the predicted time for each textile machine to complete each production process according to the textile order and the operating parameters includes: According to the textile order, determining the production quantity corresponding to each production process; Determine the current production speed of each textile machine through the operating parameters; Calculate the predicted time for each textile machine to complete each production process based on the production quantity and the production speed; Wherein, the production process includes special vehicles with embroidery or special stitch requirements; the predicted duration corresponding to the embroidery production process is obtained by the following method: ET=Q / (C×T×R); Among them, ET is the predicted duration of the embroidery production process, in days; Q is the number of embroidery orders produced, in pieces; C is the number of embroidery machines, in units; T is the daily operating time of each embroidery machine, in hours / (days·machine); R is the hourly output of embroidery, in units of pieces / hour; the hourly output of embroidery is obtained by actual measurement before determining the pattern, and the parameters required for actual measurement include the number of embroidery workers, the embroidery machine adjustment time, the embroidery piece laying action time and the embroidery machine running speed; The predicted duration corresponding to the special vehicle with the special stitch requirement is obtained in the following way: ST = Q / (C × T × R); Among them, ST is the predicted duration of the production process of special vehicles with special stitch requirements, in days; Q is the production quantity of special vehicles with special stitch requirements, in pieces; C is the number of special vehicles, in units; T is the daily operating time of each special vehicle, in hours / (day·unit); R is the hourly output of special vehicles, in pieces / hour; The textile order also carries order identification information; The step of determining at least one production process corresponding to the textile order from the textile order to be produced comprises: Determining the demand type of the textile order according to the order identification information; Acquire a production process corresponding to the demand type as at least one production process corresponding to the textile order; The calculating the start production time of the textile order according to the order deadline information and the predicted duration of each production process includes: The predicted duration of each production process is added together, and a fault tolerance adjustment coefficient is added to obtain the estimated total production duration corresponding to the textile order; Obtaining the delivery time of the textile order from the order deadline information; The starting production time is determined according to the delivery time of the textile order and the estimated total production time.
2. The method according to claim 1, It is characterized in that The step of adding the textile order to a preset production schedule according to the start production time to obtain a new production schedule includes: Determine at least one idle time interval from the preset production schedule; Matching the start production time with at least one of the idle time intervals to obtain a target time interval that matches the start production time; The textile order is added to the target time interval of the preset production schedule.
3. The method according to claim 2, It is characterized in that The matching of the start production time with at least one of the idle time intervals includes: If there is an idle time interval including the start production time, it is determined that the start production time matches the idle time interval.
4. The method according to claim 1, It is characterized in that After getting the new production schedule, it also includes: The new production schedule is sent to the control terminal; the control terminal is used to generate corresponding machine control instructions according to the new production schedule, and control the corresponding machine of the production process to perform the production operation corresponding to the machine control instruction.
5. A production control device for textile orders, It is characterized in that The device comprises: A process determination module, used to determine at least one production process corresponding to a textile order to be produced from the textile order to be produced; the textile order carries order deadline information; A duration prediction module is used to obtain the operating parameters of the textile machines corresponding to each production process, and determine the predicted duration for each textile machine to complete each production process according to the textile order and the operating parameters; A time determination module, used to calculate the start production time of the textile order according to the order deadline information and the predicted duration of each production process; A plan determination module, used to add the textile order to a preset production schedule according to the start production time to obtain a new production schedule; the new production schedule is used to control the production of the textile order; The duration prediction module is used for: According to the textile order, determining the production quantity corresponding to each production process; Determine the current production speed of each textile machine through the operating parameters; Calculate the predicted time for each textile machine to complete each production process based on the production quantity and the production speed; Wherein, the production process includes special vehicles with embroidery or special stitch requirements; the predicted duration corresponding to the embroidery production process is obtained by the following method: ET=Q / (C×T×R); Among them, ET is the predicted duration of the embroidery production process, in days; Q is the number of embroidery orders produced, in pieces; C is the number of embroidery machines, in units; T is the daily operating time of each embroidery machine, in hours / (days·machine); R is the hourly output of embroidery, in units of pieces / hour; the hourly output of embroidery is obtained by actual measurement before determining the pattern, and the parameters required for actual measurement include the number of embroidery workers, the embroidery machine adjustment time, the embroidery piece laying action time and the embroidery machine running speed; The predicted duration corresponding to the special vehicle with the special stitch requirement is obtained in the following way: ST = Q / (C × T × R); Among them, ST is the predicted duration of the production process of special vehicles with special stitch requirements, in days; Q is the production quantity of special vehicles with special stitch requirements, in pieces; C is the number of special vehicles, in units; T is the daily operating time of each special vehicle, in hours / (day·unit); R is the hourly output of special vehicles, in pieces / hour; The textile order also carries order identification information; the process determination module is also used for: Determining the demand type of the textile order according to the order identification information; Acquire a production process corresponding to the demand type as at least one production process corresponding to the textile order; The time determination module is also used for: The predicted duration of each production process is added together, and a fault tolerance adjustment coefficient is added to obtain the estimated total production duration corresponding to the textile order; Obtaining the delivery time of the textile order from the order deadline information; The starting production time is determined according to the delivery time of the textile order and the estimated total production time.
6. A computer device comprising a memory and a processor, wherein the memory stores a computer program, It is characterized in that When the processor executes the computer program, the steps of the method according to any one of claims 1 to 4 are implemented.
7. A computer-readable storage medium having a computer program stored thereon, It is characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 4 are implemented.
