A light-transmitting cement-based material preparation device and use method thereof

By providing a light-transparent cement-based material preparation device including a bracket, a placing frame, a wiring assembly, a frame plate, a fixing assembly, a cutting assembly, a guide assembly and a controller, the problem of inaccurate fiber layout in the prior art is solved. , realize efficient and accurate production of light-transmitting cement-based material products, and reduce manufacturing costs.

CN112917642BActive Publication Date: 2025-02-25武夷学院
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202110351969.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-31
Publication Date
2025-02-25
Estimated Expiration
2041-03-31

AI Technical Summary

Technical Problem

In the prior art, the optical fiber fiber layout in the process of light-transmitting cement-based material products is inaccurately arranged, resulting in low light-transmitting effect and graphics display accuracy, and low production efficiency, which increases manufacturing cost.

Method used

Provide a light-transparent cement-based material preparation device, including a bracket, a placing frame, a wiring assembly, a frame plate, a fixing assembly, a cutting assembly, a guide assembly and a controller, through the frame construction and the use of electric heating rivets, ensure the optical fiber fiber. Positioning and fixing accuracy and improve mechanical automation.

Benefits of technology

The light transmission effect and text display accuracy of light-transmitting cement-based material products are improved, the efficiency and accuracy of fiber fiber layout are enhanced, and labor intensity and manufacturing costs are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112917642B_ABST
    Figure CN112917642B_ABST
Patent Text Reader

Abstract

The invention relates to a light-transmitting cement-based material preparation device and a method for using the same, and belongs to the technical field of light-transmitting cement-based material production equipment, comprising: a bracket; a placement frame, which is vertically arranged on one side of the bracket and suspended in the air, and the placement frame is connected to the bracket; a wire-laying component, which is arranged just above the placement frame and is used to fix optical fibers; a plurality of frame plates, which are horizontally stacked inside the placement frame; a fixing component, which is arranged inside the placement frame and is used to fix the frame plates; a cutting component, which is arranged below the placement frame and is used to cut the optical fibers in a horizontal direction; the invention ensures the standardization of frame construction through the gravity of the frame plates and the optical fibers themselves, and the electric heating riveting plate can not only cut the optical fibers but also form a connection anchor point between the optical fibers and the frame plates, so as to prevent the displacement of the optical fibers during the pouring process and improve the quality of preparing light-transmitting cement-based materials. The invention is simple to operate, easy to use, highly practical, and worthy of promotion.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of light-transmitting cement-based material production equipment, and in particular relates to a light-transmitting cement-based material preparation device and a use method thereof. Background Art

[0002] Translucent cement-based material products are made of cement, sand and gravel aggregates, additives and other admixtures as mixed materials, which are mixed with a certain proportion of water to form a cement-based slurry. The optical fiber is then pre-embedded in the process of pouring the cement-based slurry into a mold, or the optical fiber is implanted by drilling after the cement-based slurry hardens, so that the cement-based product has a certain light transmittance. At the same time, according to actual needs, the optical fiber can be arranged in the cement matrix according to the designed pattern, so that the surface of the cement-based material product can transmit light and display the preset pattern. It can be used to make architectural decoration and lighting energy-saving wall, for parks and street signs and other cement-based material art and creative products, improve the use function of cement-based materials, broaden the application scope of cement products, and have broad application prospects and good economic value.

[0003] In order to make the light-transmitting cement-based material products have better light-transmitting performance and to make the surface of the products have the function of light-transmitting display patterns, a large number of distributed optical fibers need to be laid in the cement-based materials. Laying optical fibers is a key link that affects the light-transmitting effect of cement-based materials and the quality of products. It is not only labor-intensive, cumbersome, and difficult to control the accuracy of the laying position, so the laying of optical fibers directly affects the quality and production efficiency of light-transmitting cement-based material products. The method of drilling first and then implanting optical fibers (post-implantation method) has a large drilling workload, and the drilling positioning accuracy is difficult to ensure. It also destroys the integrity of cement-based material products and reduces the strength and durability of light-transmitting cement-based material products. Therefore, in reality, most of the optical fibers are laid in cement-based materials by pre-embedding during the pouring of cement-based material slurry (pre-implantation method). Chinese patent CN201110021994.1 discloses a method for preparing cement-based light-transmitting materials by using the optical fiber parallel arrangement method. This method first pours cement mortar into a mold, and then lays the optical fiber bundles in layers in the cement slurry. This method is difficult to ensure the flatness of the optical fiber, and cannot be accurately positioned. The workload is large and the efficiency is low. It is difficult to use large-sized cement-based light-transmitting materials with a large number of optical fibers, and cannot be used for mass production. Application number CN201910154420.8 discloses a method for making light-transmitting concrete and its production mold. This method fixes two pressing sheets to press a layer of optical fiber, and repeatedly applies the pressing sheet to achieve the laying of optical fibers layer by layer in the concrete. This method is cumbersome, and the accuracy and efficiency of optical fiber positioning are low. It is only suitable for the case where the amount of optical fiber laid is small and the optical fiber arrangement is simple, and it cannot meet the requirements of light-transmitting display of graphics. Chinese Patent No. 201510818375.3 discloses a device and method for preparing self-falling light-transmitting concrete. This method uses a mechanical method to first lay a layer of concrete slurry and then lay a layer of optical fiber. Although this method improves the efficiency of laying optical fiber, the optical fiber is prone to floating and misalignment in this optical fiber laying method, and it is difficult to ensure the flatness and positioning accuracy of the optical fiber laying. In addition, the optical fiber laying method lacks flexibility and diversity. It is impossible to flexibly lay the optical fiber according to the predetermined optical fiber spacing, and it is impossible to lay the optical fiber according to the predetermined pattern and text, and it is impossible to achieve accurate display of graphics and text.

[0004] As far as the existing technology is concerned, during the production process of light-transmitting cement-based material products or light-transmitting concrete products, the optical fibers manually laid out are difficult to fix and are prone to dislocation. The position accuracy of the optical fibers cannot be controlled, which reduces the quality of the light-transmitting cement-based material products and makes it impossible to display the design patterns on the product surface in detail. In addition, a large number of optical fibers are artificially implanted, and the production efficiency is low. Therefore, the manufacturing cost of the light-transmitting cement-based material products is high, which affects the promotion and application of the light-transmitting cement-based material products. Therefore, there is an urgent need for a light-transmitting cement-based material preparation device with good optical fiber laying effect and high production efficiency. Summary of the invention

[0005] In view of this, the present invention provides a light-transmitting cement-based material preparation device and a method of using the same, so as to solve the deficiencies in the prior art.

[0006] The technical solution of the present invention is:

[0007] A light-transmitting cement-based material preparation device, comprising:

[0008] Bracket;

[0009] A placement frame is vertically arranged on one side of the bracket and suspended in the air, and the placement frame is connected to the bracket;

[0010] A wire-laying assembly is arranged just above the placement frame and is used to fix the optical fiber;

[0011] Multiple frame panels are stacked horizontally inside the placement frame;

[0012] A fixing component, arranged inside the placement frame and used for fixing the frame plate;

[0013] A cutting assembly is arranged below the placement frame and is used to cut the optical fiber in a horizontal direction;

[0014] A guide assembly is arranged below the cutting assembly and is used to guide the frame plate to move downward;

[0015] The controller is arranged on the bracket, and the controller is electrically connected with the cutting assembly, the guiding assembly and the wire-releasing assembly respectively.

[0016] Preferably, the cutting assembly includes two cutters, which are symmetrically arranged on both sides of the bottom of the placement frame, and two guide plates are respectively provided at both ends of the cutter. The two ends of the cutter are respectively slidably connected to the guide plates, and a two-way cylinder is fixed in the middle of the top of the guide plate. The output ends of the two-way cylinder are respectively connected to the cutters on both sides, the guide plate is connected to the placement frame, and the two-way cylinder is electrically connected to the controller.

[0017] Preferably, the cutter includes an electric heating riveting plate, a cutting edge is provided on one side of the electric heating riveting plate close to the bidirectional cylinder, a through groove is provided on the side of the guide plate close to the electric heating riveting plate, both ends of the electric heating riveting plate are embedded in the through groove and connected to the guide plate, four first cylinders are evenly and symmetrically fixed on the outer side of the placement frame close to the guide plate, the output end of the first cylinder is vertically connected to the guide plate, and the electric heating riveting plate, the first cylinder and the controller are electrically connected.

[0018] Preferably, the guiding assembly includes a base plate, which is located directly below the guide plate and has four manipulators evenly and symmetrically arranged thereon. The manipulators are connected to the base plate, and a scissor-type lifting mechanism is also arranged on the outside of the manipulators. The base plate is movably connected to the guide plate through the scissor-type lifting mechanism, and the manipulators are electrically connected to the controller.

[0019] Preferably, the scissor-type lifting mechanism includes two fixed arms, which are respectively fixed at the bottom of the base plate and the guide plate. Grooves are provided on the sides of the two fixed arms close to the manipulator, and a second cylinder is provided at one end of the groove. A support rod is hinged at one end of the fixed arm away from the second cylinder, and a sliding column is provided at the other end of the support rod. The support rods cross each other and the sliding column is embedded in the groove of the fixed arm on the other side and connected to the second cylinder, and the second cylinder is electrically connected to the controller.

[0020] Preferably, the robot includes a stepper motor, a horizontal support arm is fixedly provided at the output end of the stepper motor, a third cylinder is vertically provided at the other end of the horizontal support arm, the bottom of the third cylinder is fixedly connected to the horizontal support arm, an electric suction cup is provided on the output end of the third cylinder, and the stepper motor, the third cylinder and the electric suction cup are electrically connected to the controller respectively.

[0021] Preferably, the fixing component includes two slide grooves symmetrically opened on the inner wall of the placement frame, two clamps are symmetrically provided at both ends of the slide grooves, the two ends of the clamps are respectively embedded in the slide grooves and slidably connected thereto, a spring is provided between the clamps and the inner wall of the placement frame and is in a compressed state, one end of the spring is connected to the clamps, and the other end is connected to the inner wall of the placement frame, and a plurality of through holes are opened on the frame plate corresponding to the luminous pattern.

[0022] Preferably, the bracket includes a column, a connecting beam is vertically provided at the upper end of the column, one end of the connecting beam is connected and fixed to the column by a fastener, and the other end is connected and fixed to the outer wall of the placement frame by a fastener, a reinforcement beam is provided between the column and the connecting beam, one end of the reinforcement beam is connected to the column, and the other end is connected to the connecting beam, a base is provided at the lower end of the column, the column and the base are connected and fixed by a fastener, and the controller is fixed to the column by the fastener.

[0023] Preferably, the line-releasing assembly includes a fixed plate, a cross beam is provided on the side of the fixed plate, one end of the cross beam is fixedly connected to the fixed plate, and the other end is connected and fixed to the column by a fastener, a plurality of electric wire wheels are evenly arranged on the bottom of the fixed plate, a hook is provided on the electric wire wheel, and the end of the hook away from the electric wire wheel is connected to the fixed plate by a fastener, and the electric wire wheel is electrically connected to the controller.

[0024] A method for using a light-transmitting cement-based material preparation device comprises the following steps:

[0025] S1, stack the frame plates horizontally inside the placement frame and fix them with clamps, and then pass the optical fiber through the through hole and extend it out of the first frame plate at the bottom;

[0026] S2, after the electric heating riveting plate reaches a predetermined temperature, the electric heating riveting plate is started to cut the optical fiber along the lower side of the first frame plate and form a riveting head for fixing;

[0027] S3, the first frame plate is pulled downward to the bottom plate by the manipulator;

[0028] S4, the second frame plate is then pulled downward by a manipulator to the bottom of the electric heating riveting plate, the optical fiber is cut along the upper side of the second frame plate by the electric heating riveting plate and a rivet head is formed to fix it, so as to obtain a light-transmitting cement-based material frame, the light-transmitting cement-based material frame is placed in a mold, and cement-based slurry is poured to obtain the light-transmitting cement-based material.

[0029] Compared with the prior art, the present invention provides a light-transmitting cement-based material preparation device and a method for using the same. The standardization of the frame construction is ensured by the gravity of the frame plate and the optical fiber itself, and the electric heating riveting plate can not only cut the optical fiber but also form a connection anchor point between the optical fiber and the frame plate, thereby preventing the displacement of the optical fiber during the pouring process and improving the quality of the light-transmitting cement-based material. The suction nozzle of the guiding module can make the frame move in the vertical direction to prevent the optical fiber between the frame plates from bending and folding, thereby affecting the effect of the light-transmitting cement-based material. The clamping plate inside the rectangular sleeve can adapt to frame plates of different sizes, thereby improving the convenience of the device and facilitating the preparation of light-transmitting cement-based materials of different specifications. The method for using the present invention can improve the working efficiency of the key link of optical fiber layout and fixation in the process of making light-transmitting cement-based materials through frame building, molding and guiding modules, and realize mechanized mass production of key links by improving the degree of mechanical automation, thereby reducing labor intensity and production costs. At the same time, the reliability and accuracy of optical fiber positioning are improved, so that the light transmission effect and graphic display accuracy of the light-transmitting cement-based material products meet the application requirements. The present invention is simple to operate, easy to use, and highly practical, and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is an axonometric view of the present invention;

[0031] Figure 2 is a front view of the present invention;

[0032] Figure 3 is a top view of the present invention;

[0033] Figure 4 is a front view of the scissor-type lifting mechanism of the present invention;

[0034] Figure 5 is a top view of the scissor-type lifting mechanism of the present invention;

[0035] Figure 6 It is a schematic diagram of the structure of the manipulator of the present invention;

[0036] Figure 7 It is a schematic structural diagram of the wire-paying assembly of the present invention.

[0037] Explanation of the reference numerals: 1- bracket, 2- rectangular sleeve, 3- frame plate, 6- controller, 21- guide plate, 22- bidirectional cylinder, 31- electric heating riveting plate, 32- through groove, 33- first cylinder, 41- bottom plate, 51- fixed arm, 52- groove, 53- second cylinder, 54- support rod, 55- sliding column, 61- stepping motor, 62- horizontal support arm, 63- third cylinder, 64- electric suction cup, 71- slide groove, 72- splint, 73- spring, 74- through hole, 81- column, 82- connecting beam, 83- reinforcement beam, 84- base, 91- fixed plate, 92- cross beam, 93- electric wire wheel, 94- hook. DETAILED DESCRIPTION

[0038] The present invention provides a light-transmitting cement-based material preparation device and a method for using the same. Figures 1 to 7 The present invention is described with reference to the structural schematic diagram of FIG.

[0039] Example 1

[0040] like Figure 1-2 As shown, a light-transmitting cement-based material preparation device comprises:

[0041] Bracket 1;

[0042] A placing frame 2 is vertically arranged on one side of the bracket 1 and suspended in the air, and the placing frame 2 is connected to the bracket 1;

[0043] A wire-releasing assembly is arranged just above the placement frame 2 and is used to fix the optical fiber;

[0044] A plurality of frame plates 3 are stacked horizontally inside the placement frame 2;

[0045] A fixing component, arranged inside the placement frame 2, for fixing the frame plate 3;

[0046] A cutting assembly is arranged below the placement frame 2 and is used to cut the optical fiber in the horizontal direction;

[0047] A guide assembly, arranged below the cutting assembly, for guiding the frame plate 3 to move downward;

[0048] The controller 6 is arranged on the bracket 1, and the controller 6 is electrically connected to the cutting assembly, the guiding assembly, and the wire-releasing assembly respectively.

[0049] Preferably, the bracket 1 includes a column 81, a connecting beam 82 is vertically provided at the upper end of the column 81, one end of the connecting beam 82 is connected and fixed to the column 81 by a fastener, and the other end is connected and fixed to the outer wall of the placement frame 2 by a fastener, a reinforcement beam 83 is provided between the column 81 and the connecting beam 82, one end of the reinforcement beam 83 is connected to the column 81, and the other end is connected to the connecting beam 82, a base 84 is provided at the lower end of the column 81, the column 81 and the base 84 are connected and fixed by a fastener, and the controller 6 is fixed to the column 81 by the fastener.

[0050] Example 2

[0051] A method for using a light-transmitting cement-based material preparation device comprises the following steps:

[0052] S1, stack the frame plate 3 horizontally inside the placement frame 2 and fix it with the clamping plate 72, and then pass the optical fiber through the through hole 74 and extend it out of the first frame plate at the bottom;

[0053] S2, after the electric heating riveting plate 31 reaches a predetermined temperature, the electric heating riveting plate 31 is started to cut the optical fiber along the lower side of the first frame plate and form a riveting head for fixing;

[0054] S3, the first frame plate is pulled downward to the bottom plate 41 by the manipulator;

[0055] S4, the second frame plate is then pulled downward by the manipulator to the bottom of the electric heating riveting plate 31, and the electric heating riveting plate 31 is used to cut the optical fiber along the upper side of the second frame plate and form a rivet head to fix it, so as to obtain a light-transmitting cement-based material frame;

[0056] Then, the light-transmitting cement-based material frame is placed in the outer mold, and the frame plates on both sides of the light-transmitting cement-based material frame are respectively pasted on the inner wall of the outer mold, and the prepared cement-based slurry is poured into the inner mold. After pouring, the outer mold is placed on a vibration table for vibration compaction;

[0057] The mold after pouring is wrapped and sealed with a plastic film, and the plastic film is removed after 1-2 days, and the outer mold is removed for curing. After the light-transmitting cement-based material reaches a preset strength, the inner mold is removed to obtain the light-transmitting cement-based material.

[0058] Example 3

[0059] In order to further improve the smoothness and speed of optical fiber cutting, a bidirectional cylinder is set to drive the cutter to slide for cutting;

[0060] Preferably, the cutting assembly includes two cutters, which are symmetrically arranged on both sides of the bottom of the placement frame 2, and two guide plates 21 are respectively provided at both ends of the cutter. The two ends of the cutter are respectively slidably connected to the guide plates 21, and a two-way cylinder 22 is fixed in the middle of the top of the guide plate 21. The output ends of the two-way cylinder 22 are respectively connected to the cutters on both sides, the guide plate 21 is connected to the placement frame 2, and the two-way cylinder 22 is electrically connected to the controller 6.

[0061] When the optical fiber needs to be cut, the control panel controls the bidirectional cylinder to drive the cutter to slide relatively to cut the optical fiber, and moves in the opposite direction when the cutting is completed.

[0062] Example 4

[0063] In order to improve the ease of use of the device, an electric heating riveting plate is provided, which can not only quickly cut the optical fiber, but also form an anchoring structure with the frame plate during cutting, thereby increasing the stability of the light-transmitting cement-based material frame and facilitating subsequent pouring.

[0064] Preferably, the cutter includes an electric heating riveting plate 31, a cutting edge is provided on one side of the electric heating riveting plate 31 close to the bidirectional cylinder 22, a through groove 32 is provided on the side of the guide plate 21 close to the electric heating riveting plate 31, both ends of the electric heating riveting plate 31 are embedded in the inside of the through groove 32 and connected to the guide plate 21, four first cylinders 33 are evenly and symmetrically fixed on the outer side of the placement frame 2 close to the guide plate 21, the output end of the first cylinder 33 is vertically connected to the guide plate 21, and the electric heating riveting plate 31 and the first cylinder 33 are electrically connected to the controller 6.

[0065] When cutting optical fiber, the electric heating riveting plate is preheated first, and cutting is performed when the temperature reaches the set value. This not only increases the cutting speed, but also heats and melts the end of the optical fiber to form an anchoring structure.

[0066] Example 5

[0067] In order to further improve the efficiency of building the light-transmitting cement-based material frame, the device is equipped with a scissor-type lifting mechanism to connect the bottom plate and the cutting device, so as to flexibly adjust the length of the frame;

[0068] Preferably, the guiding assembly includes a base plate 41, which is located directly below the guide plate 21 and has four manipulators evenly and symmetrically arranged thereon. The manipulators are connected to the base plate 41, and a scissor-type lifting mechanism is also arranged on the outside of the manipulators. The base plate 41 is movably connected to the guide plate 21 through the scissor-type lifting mechanism, and the manipulators are electrically connected to the controller 6.

[0069] like Figure 4 , 5As shown, preferably, the scissor-type lifting mechanism includes two fixed arms 51, which are respectively fixed at the bottom of the base plate 41 and the guide plate 21, and grooves 52 are provided on the sides of the two fixed arms 51 close to the manipulator, and a second cylinder 53 is provided at one end of the groove 52, and a support rod 54 is hinged at one end of the fixed arm 51 away from the second cylinder 53, and a sliding column 55 is provided at the other end of the support rod 54, the support rods 54 cross each other and the sliding column 55 is embedded in the groove 52 of the fixed arm 51 on the other side and connected to the second cylinder 53, and the second cylinder 53 is electrically connected to the controller 6.

[0070] The cylinder of the scissor-type lifting mechanism drives the support rod to move, thereby driving the scissor-type lifting mechanism to extend and retract up and down, and flexibly adjusting the distance between the bottom plate and the cutting device.

[0071] Example 6

[0072] In order to further improve the accuracy of the light-transmitting cement-based material frame, a traction assembly is set to guide the frame plate to fall vertically and ensure the linearity of the optical fiber;

[0073] like Figure 6 As shown, preferably, the manipulator includes a stepper motor 61, a horizontal support arm 62 is fixedly provided at the output end of the stepper motor 61, a third cylinder 63 is vertically provided at the other end of the horizontal support arm 62, the bottom of the third cylinder 63 is fixedly connected to the horizontal support arm 62, an electric suction cup 64 is provided on the output end of the third cylinder 63, and the stepper motor 61, the third cylinder 63 and the electric suction cup 64 are electrically connected to the controller 6 respectively.

[0074] When it is necessary to guide the movement of the frame plate, the stepper motor rotates 90 degrees to move the cylinder to the bottom of the frame plate, and then the cylinder is controlled to extend to connect the suction nozzle to the frame plate. After the cylinder retracts to drive the frame plate to move downward to the top of the manipulator, the stepper motor rotates 90 degrees in the opposite direction, and the frame plate automatically falls to the bottom plate. It is also possible to open a countersunk hole on the bottom plate and a countersunk groove corresponding to the rotation of the horizontal support arm, and the manipulator is embedded in the countersunk hole. When the cylinder retracts to drive the frame plate to move downward, it moves directly to the bottom plate.

[0075] Example 7

[0076] In order to further improve the use efficiency of the device, a clamping plate is arranged in the rectangular sleeve so that the device can be suitable for frame plates of different specifications.

[0077] like Figure 3As shown, preferably, the fixing component includes two slide grooves 71 symmetrically opened on the inner wall of the placement frame 2, and two clamps 72 are symmetrically provided at both ends of the slide groove 71. The two ends of the clamps 72 are respectively embedded in the slide grooves 71 and are slidably connected thereto. A spring 73 is provided between the clamps 72 and the inner wall of the placement frame 2 and is in a compressed state. One end of the spring 73 is connected to the clamps 72, and the other end is connected to the inner wall of the placement frame 2. A plurality of through holes 74 are opened on the frame plate 3 corresponding to the luminous pattern.

[0078] Corresponding to frame plates of different specifications, the spring between the clamping plate and the inner wall of the rectangular sleeve is compressed, and the frame plate is placed horizontally in the rectangular sleeve. The spring drives the clamping plate to automatically tighten the frame plate.

[0079] Example 8

[0080] In order to further improve the ease of use of the device, an electric wire wheel is provided to fix the optical fiber, and the wire wheel automatically pays out the wire by following the movement of the frame plate to avoid the optical fiber from being scattered and knotted.

[0081] like Figure 7 As shown, preferably, the pay-off assembly includes a fixing plate 91, a crossbeam 92 is provided on the side of the fixing plate 91, one end of the crossbeam 92 is fixedly connected to the fixing plate 91, and the other end is connected and fixed to the column 81 through a fastener, a plurality of electric wire wheels 93 are evenly arranged at the bottom of the fixing plate 91, and a hook 94 is provided on the electric wire wheel 93, and the end of the hook 94 away from the electric wire wheel 93 is connected to the fixing plate 91 through a fastener, and the electric wire wheel 93 is electrically connected to the controller 6

[0082] When preparing a light-transmitting cement-based material frame, the optical fiber on the wire wheel is first passed through the through hole of the frame plate. When the guide component drives the first frame plate to move, the electric wire wheel automatically rotates to release the optical fiber.

[0083] The present invention provides a light-transmitting cement-based material preparation device and a method for using the same. The standardization of frame construction is ensured by the gravity of the frame plate and the optical fiber itself, and the electric heating riveting plate can not only cut the optical fiber but also form a connection anchor point between the optical fiber and the frame plate, thereby preventing the displacement of the optical fiber during the pouring process and improving the quality of the light-transmitting cement-based material. The suction nozzle of the guiding module can make the frame move in the vertical direction to prevent the optical fiber between the frame plates from bending and folding, thereby affecting the effect of the light-transmitting cement-based material. The clamping plate inside the rectangular sleeve can adapt to frame plates of different sizes, thereby improving the convenience of use of the device and facilitating the preparation of light-transmitting cement-based materials of different specifications. The method for using the present invention can improve the work efficiency of the key link of optical fiber layout and fixation in the process of making light-transmitting cement-based materials through frame building, molding and guiding modules, and realize mechanized mass production of the key link by improving the degree of mechanical automation, thereby reducing labor intensity and production cost. At the same time, the reliability and accuracy of optical fiber positioning are improved, so that the light transmission effect and graphic display accuracy of the light-transmitting cement-based material products meet the application requirements. The present invention is simple to operate, easy to use, highly practical, and worthy of promotion.

[0084] The above disclosure is only a preferred specific embodiment of the present invention, but the embodiments of the present invention are not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.

Claims

1. A light-transmitting cement-based material preparation device, characterized in that: include: Bracket (1); A placement frame (2) is vertically arranged on one side of the bracket (1) and suspended in the air, and the placement frame (2) is connected to the bracket (1); A wire-releasing assembly, arranged just above the placement frame (2), and used to fix the optical fiber; A plurality of frame plates (3) are stacked horizontally inside the placement frame (2); A fixing component, arranged inside the placement frame (2) and used to fix the frame plate (3); A cutting assembly, arranged below the placement frame (2), and used to cut the optical fiber in a horizontal direction; A guide assembly, arranged below the cutting assembly and used to guide the frame plate (3) to move downward; A controller (6) is arranged on the bracket (1), and the controller (6) is electrically connected to the cutting assembly, the guiding assembly, and the wire-releasing assembly respectively; The cutting assembly comprises two cutters, which are symmetrically arranged on both sides of the bottom of the placement frame (2), and two guide plates (21) are respectively arranged at both ends of the cutters. The two ends of the cutters are respectively slidably connected to the guide plates (21), and a bidirectional cylinder (22) is fixedly arranged in the middle of the top of the guide plate (21). The output ends of the bidirectional cylinder (22) are respectively connected to the cutters on both sides, the guide plate (21) is connected to the placement frame (2), and the bidirectional cylinder (22) is electrically connected to the controller (6); The guide assembly comprises a bottom plate (41), the bottom plate (41) being located directly below the guide plate (21) and having four manipulators evenly and symmetrically arranged thereon, the manipulators being connected to the bottom plate (41), a scissor-type lifting mechanism being also arranged on the outside of the manipulators, the bottom plate (41) being movably connected to the guide plate (21) via the scissor-type lifting mechanism, and the manipulators being electrically connected to the controller (6); The cutter comprises an electric heating riveting plate (31), a cutting edge is provided on one side of the electric heating riveting plate (31) close to the bidirectional cylinder (22), a through groove (32) is provided on the side of the guide plate (21) close to the electric heating riveting plate (31), both ends of the electric heating riveting plate (31) are embedded in the through groove (32) and connected to the guide plate (21), four first cylinders (33) are evenly and symmetrically fixed on the outer side of the placement frame (2) close to the guide plate (21), the output end of the first cylinder (33) is vertically connected to the guide plate (21), and the electric heating riveting plate (31) and the first cylinder (33) are electrically connected to the controller (6).

2. The device for preparing a light-transmitting cement-based material according to claim 1, characterized in that: The scissor-type lifting mechanism comprises two fixed arms (51), the two fixed arms (51) being fixed to the bottom of a bottom plate (41) and a guide plate (21) respectively, grooves (52) being provided on the sides of the two fixed arms (51) close to the manipulator, a second cylinder (53) being provided at one end of the groove (52), a support rod (54) being hingedly connected to one end of the fixed arm (51) away from the second cylinder (53), a sliding column (55) being provided at the other end of the support rod (54), the support rods (54) being crossed with each other and the sliding column (55) being embedded in the groove (52) of the other fixed arm (51) and connected to the second cylinder (53), and the second cylinder (53) being electrically connected to a controller (6).

3. The device for preparing a light-transmitting cement-based material according to claim 1, characterized in that: The manipulator comprises a stepper motor (61), a horizontal support arm (62) is fixedly provided at the output end of the stepper motor (61), a third cylinder (63) is vertically provided at the other end of the horizontal support arm (62), the bottom of the third cylinder (63) is fixedly connected to the horizontal support arm (62), an electric suction cup (64) is provided at the output end of the third cylinder (63), and the stepper motor (61), the third cylinder (63) and the electric suction cup (64) are respectively electrically connected to the controller (6).

4. The device for preparing a light-transmitting cement-based material according to claim 1, characterized in that: The fixing assembly comprises two slide grooves (71) symmetrically arranged on the inner wall of the placement frame (2), two clamping plates (72) are symmetrically arranged at both ends of the slide grooves (71), the two ends of the clamping plates (72) are respectively embedded in the slide grooves (71) and slidably connected thereto, a spring (73) is arranged between the clamping plates (72) and the inner wall of the placement frame (2) and is in a compressed state, one end of the spring (73) is connected to the clamping plates (72), and the other end is connected to the inner wall of the placement frame (2), and a plurality of through holes (74) are arranged on the frame plate (3) corresponding to the luminous pattern.

5. The device for preparing a light-transmitting cement-based material according to claim 1, characterized in that: The bracket (1) comprises a column (81), a connecting beam (82) is vertically arranged at the upper end of the column (81), one end of the connecting beam (82) is connected and fixed to the column (81) by a fastener, and the other end is connected and fixed to the outer wall of the placement frame (2) by a fastener, a reinforcing beam (83) is arranged between the column (81) and the connecting beam (82), one end of the reinforcing beam (83) is connected to the column (81), and the other end is connected to the connecting beam (82), a base (84) is arranged at the lower end of the column (81), the column (81) and the base (84) are connected and fixed by a fastener, and the controller (6) is fixed to the column (81) by the fastener.

6. The device for preparing a light-transmitting cement-based material according to claim 5, characterized in that: The wire-releasing assembly comprises a fixing plate (91), a crossbeam (92) is provided on the side of the fixing plate (91), one end of the crossbeam (92) is fixedly connected to the fixing plate (91), and the other end is connected and fixed to the column (81) via a fixing piece, a plurality of electric wire wheels (93) are evenly arranged at the bottom of the fixing plate (91), a hook (94) is provided on the electric wire wheel (93), an end of the hook (94) away from the electric wire wheel (93) is connected to the fixing plate (91) via a fixing piece, and the electric wire wheel (93) is electrically connected to the controller (6).

7. The method for using the light-transmitting cement-based material preparation device according to claim 4, characterized in that: The following steps are involved: S1, stacking the frame plates (3) horizontally inside the placement frame (2) and fixing them with a clamping plate (72), and then passing the optical fiber through the through hole (74) and extending out of the first frame plate at the bottom; S2, after the electric heating riveting plate (31) is turned on and reaches a predetermined temperature, the electric heating riveting plate (31) is started to cut the optical fiber along the lower side of the first frame plate and form a riveting head for fixing; S3, pulling the first frame plate downward onto the bottom plate (41) by means of a manipulator; S4, the second frame plate is then pulled downward by a manipulator to move to the bottom of the electric heating riveting plate (31), the optical fiber is cut along the upper side of the second frame plate by the electric heating riveting plate (31) and a rivet head is formed to fix it, so as to obtain a light-transmitting cement-based material frame, the light-transmitting cement-based material frame is placed in a mold, and cement-based slurry is poured to obtain the light-transmitting cement-based material.

Citation Information

Patent Citations

  • Method for preparing cement-based light transparent material by applying optical fiber parallel arrangement process

    CN102166779A

  • A kind of preparation device and preparation method of self-falling light-transmitting concrete

    CN105479589B

  • Preparation method and production mould for light-transmitting concrete

    CN109760175A

  • High-strength high-toughness light-transmitting cement-based material and preparation method thereof

    CN112521103A

  • Light-transmitting cement-based material preparation device

    CN214772911U