A hot air soldering device for the grooves of a grooved circuit board
By using the hot air blowing head of the multi-point hot air control system to heat the solder, the problem of poor heating in the prior art is solved, and efficient completion and automation of solder is achieved.
Patent Information
- Application Number
- CN202110180675.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2041-02-08
AI Technical Summary
The existing reflow soldering process cannot ideally heat the solder paste in the grooved circuit board, resulting in an unsatisfactory soldering process.
A multi-point hot air blowing control system is adopted to enable solder heating by a separate hot air blowing head to align the grooves of the groove circuit board to achieve full heating of the solder paste.
Effectively complete the soldering of electronic components in the groove circuit board, improve the solder quality and efficiency, and realize the automation of the entire soldering process.
Smart Images

Figure CN112975041B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a circuit board soldering device, in particular to a soldering device for assembling electronic components on a soldering pad of a groove circuit board. Background Art
[0002] The existing SMT production process refers to the use of professional automatic assembly equipment such as solder paste printers, chip mounters, and reflow soldering machines to assemble electronic components on the surface of circuit boards. It is an electronic mounting technology that directly attaches / solders electronic components such as resistors, capacitors, and inductors to the surface of circuit boards through solder. It is currently the most popular technology and process in the electronic assembly industry. After the solder paste is printed in the soldering process of electronic components, the soldering process needs to be completed through the reflow soldering process.
[0003] Currently, if Fig.13 The plurality of groove circuit boards 10 shown are arranged in a flow fixture 20. The groove circuit board 10 is a relatively small circuit board product. The soldering process is to assemble the built-in electronic components 14 on the built-in solder pads 12 in the groove 11 of the groove circuit board 10. The existing reflow soldering process uses the return air circulation in the reflow soldering furnace 4040, which cannot ideally heat the built-in solder paste 13 in the groove 11 of the groove circuit board 10, resulting in an unsatisfactory soldering process.
[0004] See Fig.15 The flat circuit board 30 and Fig.16 The groove circuit board 10 shown. Among them, the positions of the external solder pads 31 of the flat circuit board 30 and the internal solder pads 12 of the groove circuit board 10 are different. The external solder pads 31 of the flat circuit board 30 are on the plane of the flat circuit board 30, and the external electronic components 32 are evenly heated by the return air circulation of the reflow oven 40 after the soldering on the external solder pads 31 is completed by the external solder paste 33. Although the hot air generated by the return air circulation of the reflow oven 40 is higher than the external electronic components on the flat circuit board 30, the heating effect is good and the solder paste can be melted. If the groove circuit board 10 passes through the return air circulation of the reflow oven 40, because the hot air generated by the return air circulation is far away from the position of the internal solder paste 13, the solder heating effect of the internal electronic components 14 in the groove 11 is very poor, and the soldering cannot be completed smoothly. Summary of the invention
[0005] The purpose of the present invention is to solve the problems existing in the prior art and provide a groove hot air soldering device for a groove circuit board. The whole process of soldering the groove circuit board is automated. A separate hot air blowing head is used to directly and closely align the groove of the groove circuit board to heat the solder, so that the solder paste is fully heated, thereby completing the soldering of the electronic components in the groove of the groove circuit board.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] A groove hot air soldering device for a groove circuit board includes a multi-point hot air blowing control system, a converging and dividing system, and a detection and conveying system; wherein:
[0008] The multi-point hot air blowing control system includes a left multi-point hot air blowing control system and a right multi-point hot air blowing control system which are set corresponding to the left blowing position and the right blowing position, and the left multi-point hot air blowing control system and the right multi-point hot air blowing control system both include a hot air controller connected to the hot air control center, a hot air gun and a multi-point blowing conveying mechanism; the hot air gun is installed on the multi-point blowing conveying mechanism, and a plurality of blowing heads are installed at the bottom of the hot air gun. The hot air gun is aligned with the flow fixture positioned at the left blowing position and the right blowing position through the multi-point blowing conveying mechanism, so that the plurality of blowing heads are aligned with the grooves of the plurality of groove circuit boards in the flow fixture to blow hot air;
[0009] The converging and distributing system includes a left converging upper and lower cylinder, a right converging upper and lower cylinder, and a front and rear conveying converging cylinder connected to a converging and distributing control center; the left converging upper and lower cylinder and the right converging upper and lower cylinder are respectively fixedly connected to the front and rear conveying converging cylinder; so as to converge the flow fixtures after the blowing at the left blowing position and the right blowing position is completed to the middle;
[0010] The detection and conveying system includes a detection feeding and conveying mechanism connected to a detection and conveying control center, a detection carrying mechanism, a multi-point carrying mechanism, a detection discharging and conveying mechanism, and a defective automatic discharge mechanism; wherein,
[0011] The detection feed conveying mechanism includes a connected detection feed left and right cylinders and a detection feed upper and lower cylinders; so as to convey the mobile fixture in an equidistant manner on the conveying track;
[0012] The detection and carrying mechanism includes an upper and lower cylinder for detection and carrying, a clamping fixture for detection and carrying, and a front and rear conveying cylinder for detection and carrying. The front and rear conveying cylinders for detection and carrying are connected to the upper and lower cylinders for detection and carrying, and the upper and lower cylinders for detection and carrying are connected to the clamping fixture for detection and carrying; so as to convey the mobile fixture to the detection station;
[0013] The multi-point carrying-out mechanism is connected to the good product detection system, including multi-point carrying-out upper and lower cylinders, a multi-point carrying-out clamping fixture and a multi-point carrying-out motor module. The multi-point carrying-out motor module is connected to the multi-point carrying-out upper and lower cylinders, and the multi-point carrying-out upper and lower cylinders are connected to the multi-point carrying-out clamping fixture; the good product fixture or the defective product fixture determined by the good product detection system is correspondingly transported to the good product placement station on the transport track or the defective product placement station on the defective product track.
[0014] The material discharging detection and conveying mechanism includes connected left and right cylinders for discharging detection, upper and lower cylinders for discharging detection, and a good product full material sensor; the good product fixture transported to the good product placement station on the conveying track is equidistantly translated and conveyed on the conveying track until the good product full material sensor at the end of the conveying track senses that the material is full;
[0015] The defective product automatic discharging mechanism includes a defective product ejecting cylinder and a defective product full material sensor; the defective product fixture of the defective product placement station transported to the defective product track is pushed horizontally until the defective product full material sensor set at the end of the defective product track senses that it is full.
[0016] The groove hot air soldering device of the groove circuit board as described above also includes a double-track feeding system, which includes a left-side feeding conveyor belt and a right-side feeding conveyor belt, and a left-side feeding sensor and a right-side feeding position sensor connected to the double-track feeding control center, a left-side feeding lifting cylinder and a right-side feeding lifting cylinder, a left-side material shifting cylinder and a right-side material shifting cylinder, and a left-side material pushing cylinder and a right-side material pushing cylinder; the left-side feeding sensor and the right-side feeding sensor respectively arranged at the ends of the left-side feeding conveyor belt and the right-side feeding conveyor belt, respectively When the mobile jig is sensed in place, the double-track feeding control center controls the left and right feeding lifting cylinders to respectively raise and distribute the mobile jigs on the left and right feeding conveyor belts. When the mobile jig is separated from the left and right feeding conveyor belts, the double-track feeding control center controls the left and right material shifting cylinders to respectively shift the materials back and shift the mobile jig into the left and right blowing positions respectively; the left and right material pushing cylinders respectively move to hold the mobile jig in place.
[0017] A groove hot air soldering device for a groove circuit board as described above also includes a staggered material distribution system, wherein the staggered material distribution system includes a pushing cylinder and a lifting staggered material distribution cylinder connected to a staggered material distribution control center, the pushing cylinder pushes the mobile fixture that converges to the middle position of the converging material distribution system into a lifting staggered material distribution cylinder, and the lifting staggered material distribution cylinder drives the mobile fixture down to the conveying track to wait for the inspection and feeding of the inspection conveying system.
[0018] The groove hot air soldering device for a groove circuit board as described above also includes a rack electronic control system, which includes a touch screen, an instrument placement rack, an electrical control box and a machine mounting rack; the double-track feeding system, the multi-point hot air blowing control system, the converging and dividing material system, the detection and conveying system and the staggered dividing material system are installed on the machine mounting rack; the touch screen and the instrument mounting rack are installed on the table mounting rack.
[0019] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:
[0020] First, the groove hot air soldering device of the groove circuit board of the present invention uses a dual-track feeding system to dial the mobile jig into the left blowing position and the right blowing position respectively, and uses the left push cylinder and the right push cylinder to respectively move to support and position the mobile jig. The hot air gun of the multi-point hot air blowing control system is aimed at the mobile jig positioned at the left blowing position and the right blowing position, so that multiple blowing heads are aimed at the grooves of multiple groove circuit boards in the mobile jig to blow hot air. The converging and dividing system is used to merge the mobile jig after the blowing at the left blowing position and the right blowing position is completed in the middle. The dislocation dividing system lowers the mobile jig to the conveying track and waits for the detection of material feeding and conveying. The inspection feeding and conveying mechanism of the inspection and conveying system moves the mobile jig equidistantly on the conveying track; the inspection carrying mechanism transports the mobile jig to the inspection station; the multi-point carrying mechanism transports the good jig or defective jig determined by the good inspection system to the good product placement station or the defective product placement station respectively; and the inspection discharging conveying mechanism moves the good jig equidistantly on the conveying track, and the defective automatic discharge mechanism moves and pushes the defective jig, completing the automation of the entire soldering process of the groove circuit board.
[0021] Secondly, the groove hot air soldering device of the groove circuit board of the present invention uses a multi-point hot air blowing control system and adopts a separate hot air blowing head to directly and closely aim at the groove of the groove circuit board to heat the solder, so that the solder paste is fully heated, thereby completing the soldering of the electronic components in the groove of the groove circuit board.
[0022] Third, the groove hot air soldering device of the groove circuit board of the present invention plays the conveying function of the mobile fixture 700 through the detection and conveying system's detection and conveying system's detection and conveying mechanism, with separate in and out actions, thereby reducing the impact of mutual interference on production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0024] Figure 1 It is a schematic diagram of the main structure of the groove hot air soldering device of the groove circuit board of the present invention;
[0025] Figure 2 It is a schematic diagram of the top view of the structure of the groove hot air soldering device of the groove circuit board of the present invention;
[0026] Figure 3 It is a right side structural schematic diagram of a groove hot air soldering device for a groove circuit board of the present invention;
[0027] Figure 4It is a left-side structural schematic diagram of a groove hot air soldering device for a groove circuit board of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the rack electric control system of the present invention;
[0029] Figure 6 It is a structural schematic diagram of a multi-point hot air blowing control system of the present invention;
[0030] Figure 7 It is a structural schematic diagram of the converging and distributing system of the present invention;
[0031] Figure 8 It is a structural schematic diagram of the detection feeding and conveying mechanism of the present invention;
[0032] Fig. 9 It is a structural schematic diagram of the detection and moving-in mechanism of the present invention;
[0033] Fig.10 It is a structural schematic diagram of the multi-point carrying-out mechanism of the present invention;
[0034] Fig.11 It is a structural schematic diagram of the detection and discharging conveying mechanism of the present invention;
[0035] Fig.12 It is a structural schematic diagram of the defective automatic discharge mechanism of the present invention;
[0036] Fig.13 It is a schematic diagram of the structure of the grooved circuit board arranged on the flow jig;
[0037] Fig.14 It is a schematic diagram of the hot air gun blowing heating cycle soldering of the concave slot circuit board of the present invention;
[0038] Fig.15 It is a schematic diagram of the reflow oven 40 for the reflow circulation soldering of a flat circuit board in the prior art;
[0039] Fig.16 The present invention is a schematic diagram of the reflow soldering of a reflow oven 40 for a groove circuit board in the prior art. DETAILED DESCRIPTION
[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0041] In the claims, description and the above-mentioned drawings of the present invention, unless otherwise clearly defined, the use of terms such as "front", "side" or "third" is to distinguish different objects rather than to describe a specific order.
[0042] In the claims, specification and the above-mentioned drawings of the present invention, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific protection scope of the present invention.
[0043] In the claims, specification and the above drawings of the present invention, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.
[0044] In the claims, description and drawings of the present invention, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".
[0045] Now combined Figures 1 to 14 The invention describes a groove hot air soldering device for grooved circuit boards, comprising a dual-track feeding system 100, a multi-point hot air blowing control system 200, a converging and dividing material system 300, a detection and conveying system 400, a staggered dividing material system 500 and a rack electrical control system 600.
[0046] The dual-track feeding system 100 includes a left-side feeding conveyor belt 110 and a right-side feeding conveyor belt 120, and a left-side feeding sensor and a right-side feeding position sensor connected to a dual-track feeding control center, a left-side feeding lifting cylinder 130 and a right-side feeding lifting cylinder 140, a left-side material shifting cylinder 150 and a right-side material shifting cylinder 160, and a left-side material ejecting cylinder 170 and a right-side material ejecting cylinder 180. The left-side conveyor belt and the right-side conveyor belt respectively carry a mobile jig 700, in which a plurality of groove circuit boards 800 are arranged, and electronic components 840 are soldered to pads 820 in grooves 810 of each groove circuit board 800 through solder paste 830.
[0047] The left-side feeding sensor and the right-side feeding sensor respectively arranged at the ends of the left-side feeding conveyor belt 110 and the right-side feeding conveyor belt 120 respectively sense the mobile jig 700 in place, and the double-track feeding control center controls the left-side feeding lifting cylinder 130 and the right-side feeding lifting cylinder 140 to respectively raise and distribute the mobile jig 700 on the left-side feeding conveyor belt 110 and the right-side feeding conveyor belt 120. After the mobile jig 700 is separated from the left-side feeding conveyor belt 110 and the right-side feeding conveyor belt 120, the double-track feeding control center controls the left-side material shifting cylinder 150 and the right-side material shifting cylinder 160 to shift the material back in accordance with their respective actions, and shift the mobile jig 700 into the left-side blowing position and the right-side blowing position respectively. After the mobile jig 700 is pulled out from the left feeding conveyor belt 110 and the right feeding conveyor belt 120, the left feeding lifting cylinder 130 and the right feeding lifting cylinder 140 descend back to the origin, waiting for the next mobile jig 700 to arrive and ascend for material distribution. After the mobile jig 700 is dialed into the left blowing position and the right blowing position, the left material-discharging cylinder 150 and the right material-discharging cylinder 160 return to the origin; at the same time, the double-track feeding control center controls the left material-supporting cylinder 170 and the right material-supporting cylinder 180 respectively set to the left blowing position and the right blowing position to move respectively to support and position the mobile jig 700, so as to ensure the accuracy of the position of the mobile jig 700 dialed into the left blowing position and the right blowing position each time. After the blowing of the multi-point hot air blowing control system 200 is completed, the left material-supporting cylinder 170 and the right material-supporting cylinder 180 retreat to the origin again.
[0048] Please combine Figure 1 , 2 , 3 and Figure 6 The multi-point hot air blowing control system 200 of the present invention includes a left multi-point hot air blowing control system 200A and a right multi-point hot air blowing control system 200B which are arranged corresponding to the left blowing position and the right blowing position. The left multi-point hot air blowing control system 200A and the right multi-point hot air blowing control system 200B both include a hot air controller 210 connected to a hot air control center, a hot air gun 220 and a multi-point blowing conveying mechanism 230.
[0049] The hot air gun 220 is installed on a multi-point blowing conveying mechanism 230, and a plurality of blowing heads 240 are installed at the bottom of the hot air gun 220. The hot air gun 220 is aligned with the flow fixture 700 positioned at the left blowing position and the right blowing position through the multi-point blowing conveying mechanism 230, so that the plurality of blowing heads 240 are aligned with the grooves 810 of the plurality of groove circuit boards 800 in the flow fixture 700, and the solder paste 830 at the position of the pad 820 of the groove 810 is aligned with the hot air sequentially from left to right.
[0050] For details, please combine Figure 1 ,2 , 3, 8 and Fig.14 As shown, the multi-point blowing conveying mechanism 230 includes a connected blowing motor module and upper and lower blowing cylinders, the upper and lower blowing cylinders move left and right through the blowing motor module, and the upper and lower blowing cylinders drive the hot air gun 220 to move up and down, so that the multiple blowing heads 240 are aligned with the pads 820 in the grooves 810 of the multiple groove circuit boards 800 in the flow fixture 700 to blow and heat the cycle, so that the solder paste 830 melts and the soldering is completed. After the blowing of all the groove circuit boards 800 in the flow fixture 700 is completed, the upper and lower blowing cylinders and the blowing motor module return to the origin, and the blowing is completed.
[0051] The hot air controller 210 of the present invention is connected to the hot air gun 220 to control the hot air flow, temperature and blowing time of the hot air gun 220. The hot air controller 210 can be matched with the height between the blowing head 240 and the solder pad 820, and the size of the blowing head 240, and can set the hot air flow, temperature and blowing time according to the actual effect to be achieved, so as to control the melting effect and solder quality.
[0052] Because the front process has double-track feeding, the back mechanism needs to merge the intermediate discharge, and the merging and distributing system 300 of the present invention is used under the premise of ensuring efficiency. Figure 1 , 2 , 3 and Figure 7 The converging and distributing system 300 includes a left converging upper and lower cylinder 310, a right converging upper and lower cylinder 320 and a front-to-rear transport converging cylinder 330 connected to the converging and distributing control center. The left converging upper and lower cylinder 310 and the right converging upper and lower cylinder 320 are respectively fixedly connected to the front-to-rear transport converging cylinder 330. The left converging upper and lower cylinder 310 and the right converging upper and lower cylinder 320 are respectively fixedly connected with a left material shifting block 340 and a right material shifting block 350.
[0053] When the left multi-point hot air blowing control system 200A completes blowing the mobile jig 700 at the left blowing position, the left merging upper and lower cylinders 310 drive the left material shifting block 340 to rise, and the front and rear transport merging cylinders 330 extend to drive the left merging upper and lower cylinders 310 and the right merging upper and lower cylinders 320 to operate simultaneously, so that the left material shifting block 340 transports the mobile jig 700 at the left blowing position after blowing is completed to the middle position, and the right merging upper and lower cylinders 320 arrive at the position of the mobile jig 700 after blowing is completed at the right blowing position. After the mobile fixture 700 to be transported to the middle position is pushed out, the left side converging upper and lower cylinder 310 descends, and at the same time, the right side converging upper and lower cylinder 320 drives the right material block 350 to rise, and the front and rear transport converging cylinder 330 retracts to drive the right side converging upper and lower cylinder 320 and the left side converging upper and lower cylinder 310 to act simultaneously, so that the left side converging upper and lower cylinder 310 returns to the left side, and the right side converging upper and lower cylinder 320 drives the right material block 350 to transport the mobile fixture 700 after the blowing at the right blowing position is completed to the middle position. The front and rear transport converging cylinder 330 realizes a two-way action linkage to orderly merge the mobile fixture 700 after the blowing at the left blowing position and the right blowing position is completed to the middle. The left side converging upper and lower cylinder 310, the right side converging upper and lower cylinder 320 and the front and rear transport converging cylinder 330 repeat the above action sequence to make the mobile fixture 700 after the blowing at the left blowing position and the right blowing position be successively merged to the middle.
[0054] The dislocation material distribution system 500 of the present invention includes a push cylinder 510 and a lifting dislocation material distribution cylinder 520 connected to the dislocation material distribution control center. Each time the mobile fixture 700 after blowing at the left blowing position and the right blowing position is merged to the middle, the push cylinder 510 is operated once to push the mobile fixture 700 transported to the middle position into the conveying block of the lifting dislocation material distribution cylinder 520, and then return to the origin. The lifting dislocation material distribution cylinder 520 descends to the conveying track 1000, waiting for the detection and feeding conveying of the detection conveying system 400. After the mobile fixture 700 in the conveying block is moved out by the detection and feeding conveying mechanism 410, the lifting dislocation material distribution cylinder 520 drives the conveying block to rise to the origin to complete the descending material distribution.
[0055] The detection and conveying system 400 of the present invention includes a detection feeding and conveying mechanism 410 connected to a detection and conveying control center, a detection carrying-in mechanism 420, a multi-point carrying-out mechanism 430, a detection discharging and conveying mechanism 440 and a defective automatic discharging mechanism 450.
[0056] For details, please combine Figure 1 , 2 , 3 and Figure 8 As shown, the detection feed conveying mechanism 410 includes a connected detection feed left and right cylinders 411 and a detection feed upper and lower cylinders 412, and a rake is provided on the detection feed upper and lower cylinders 412.
[0057] When the lifting and dislocation distributing cylinder 520 has finished distributing the materials, the upper and lower cylinders 412 for detecting the feeding material move to raise the rake, and when the rake lifts up the mobile fixture 700 on the conveying block of the lifting and dislocation distributing cylinder 520, the left and right cylinders 411 for detecting the feeding material move to move the mobile fixture 700 on the conveying track 1000 in an equidistant manner, and transport it to the moving point, the upper and lower cylinders 412 for detecting the feeding material move to lower, the left and right cylinders 411 for detecting the feeding material move to return, and the upper and lower cylinders 412 for detecting the feeding material move and the left and right cylinders 411 for detecting the feeding material move to return to the origin and wait for the next transport. The upper and lower cylinders 412 for detecting the feeding material move and the left and right cylinders 411 for detecting the feeding material move repeat the above transport action until the sensor of the detection moving-in station senses that the mobile fixture 700 is in place.
[0058] Please combine Figure 1 , 2 , 3 and Fig. 9 As shown, the detection and carrying mechanism 420 includes a detection and carrying upper and lower cylinders 421, a detection and carrying clamping fixture 422 and a detection and carrying front and rear transport cylinder 423. The detection and carrying front and rear transport cylinder 423 is connected to the detection and carrying upper and lower cylinders 421, and the detection and carrying upper and lower cylinders 421 are connected to the detection and carrying clamping fixture 422.
[0059] When the sensor of the inspection and moving-in station senses that the mobile jig 700 is in place, the inspection and moving-in upper and lower cylinders 421 drive the inspection and moving-in clamping jig 422 to descend and clamp the mobile jig 700 in place, and then the inspection and moving-in upper and lower cylinders 421 rise, and at the same time the inspection and moving-in front and rear transport cylinders 423 move to transport the mobile jig 700 to the inspection station, and then the inspection and moving-in upper and lower cylinders 421 drive the inspection and moving-in clamping jig 422 to descend, and the inspection and moving-in clamping jig 422 releases the mobile jig 700. After completion, the inspection and moving-in front and rear transport cylinders 423 and the inspection and moving-in upper and lower cylinders 421 drive the inspection and moving-in clamping jig 422 to return to the origin, completing the transport action of transporting the mobile jig 700 to the inspection station.
[0060] Please combine Figure 1 , 2 , 3 and Fig.10 As shown, the multi-point moving-out mechanism 430 is connected to the good product detection system, including multi-point moving-out upper and lower cylinders 431, a multi-point moving-out clamping fixture 432 and a multi-point moving-out motor module 433. The multi-point moving-out motor module 433 is connected to the multi-point moving-out upper and lower cylinders 431, and the multi-point moving-out upper and lower cylinders 431 are connected to the multi-point moving-out clamping fixture 432.
[0061] When the inspection machine of the good product inspection system completes the inspection of the mobile jig 700 at the inspection station, the good product inspection system determines the mobile jig 700 as a good product jig 710 or a defective product jig 720, and feeds back the corresponding good product signal or defective product signal to the multi-point moving-out mechanism 430. After the multi-point moving-out upper and lower cylinders 431 of the multi-point moving-out mechanism 430 drive the multi-point moving-out clamping jig 432 to descend and clamp the mobile jig 700 that has been inspected, the multi-point moving-out upper and lower cylinders 431 rise, and at the same time, the multi-point moving-out motor module 433 operates to transport the good product jig 710 or the defective product jig 720 to the good product placement station on the transport track 1000 or the defective product placement station on the defective track 2000. The multi-point moving-out upper and lower cylinders 431 drive the multi-point moving-out clamping fixture 432 to descend, and the multi-point moving-out clamping fixture 432 releases the good fixture 710 or the defective fixture 720. After completion, the multi-point moving-out motor module 433 and the multi-point moving-out upper and lower cylinders 431 drive the multi-point moving-out clamping fixture 432 to return to the origin, completing the transport action of transporting the mobile fixture 700 to the good product placement station or the defective product placement station. The detection moving-in mechanism 420 and the multi-point moving-out mechanism 430 move in and out separately to achieve the transport function of the mobile fixture 700, reducing the impact of the mutual interference of the actions on the production efficiency.
[0062] Please combine Figure 1 , 2 , 3 and Fig.11 As shown, the material detection and discharging conveying mechanism 440 includes a connected left and right material detection and discharging cylinder 441 and an upper and lower material detection and discharging cylinder 442, and a rake is provided on the upper and lower material detection and discharging cylinder 442.
[0063] Please combine Figure 1 , 2 , 3 and Fig.11 As shown, when the good product inspection system determines the inspected mobile fixture 700 as a good product fixture 710, the multi-point carrying-out mechanism 430 transports the good product fixture 710 to the good product placement station on the conveying track 1000, the upper and lower detection and discharge cylinders 442 of the detection and discharge conveying mechanism 440 are actuated to cause the rake to rise. After rising to the point where the rake lifts up the good product fixture 710, the left and right detection and discharge cylinders 441 are actuated to cause the good product fixture 710 to be equidistantly translated and conveyed on the conveying track 1000. After being conveyed to the right position, the upper and lower detection and discharge cylinders 442 are lowered, the left and right detection and discharge cylinders 441 return, and the upper and lower detection and discharge cylinders 442 and the left and right detection and discharge cylinders 441 return to the origin to wait for the next conveyance. The upper and lower cylinders 442 for detecting material discharge and the left and right cylinders 441 for detecting material discharge repeat the above-mentioned conveying action until the good product full material sensor at the end of the conveying track 1000 senses that the material is full, and the machine stops and displays that the good product fixture 710 is full of material.
[0064] Please combine Figure 1 , 2 , 3 and Fig.12 As shown, the defective product automatic discharge mechanism 450 includes a defective product ejection cylinder 451 and a defective product full material sensor 452.
[0065] When the good product inspection system determines that the inspected mobile jig 700 is a defective jig 720, and the multi-point removal mechanism 430 transports the defective jig 720 to the defective product placement station of the defective product track 2000, the defective product push-out cylinder 451 of the defective product automatic discharging mechanism 450 is actuated, and the defective jig 720 is pushed horizontally on the defective product track 2000. After being pushed into place, the defective product push-out cylinder 451 retracts to the origin and waits for the next push. The defective product push-out cylinder 451 repeats the above-mentioned pushing action until the defective product full material sensor 452 set at the end of the defective product track 2000 senses that it is full, and the machine stops and alarms to display that the defective jig 720 is full.
[0066] like Figure 5 The rack electric control system 600 of the present invention shown in the figure includes a touch screen 610, an instrument placement rack 620, an electrical control box 630 and a machine mounting rack 640. The machine mounting rack 640 is installed and then the machine bottom plate is installed on the machine mounting rack 640. After completion, the various parts of the machine (including the double-track feeding system 100, the multi-point hot air blowing control system 200, the converging and dividing system 300, the detection and conveying system 400 and the offset dividing system 500) are installed on the machine bottom plate. In addition, the instrument mounting rack 620 is installed on the machine bottom plate to place the instrument and install the touch screen 610. An electrical control box 630 is installed outside the mechanical mechanism, and control lines connecting the motor, cylinder, solenoid valve, and sensor (including left-side material feeding sensor and right-side material feeding position sensor, as well as sensors for detecting the moving-in workstation, good product full material sensors, and defective product full material sensors, etc.) are used to control the machine movement. Then, the parameters, display actions, operation buttons, etc. set by the dual-track feeding control center, hot air control center, convergence and distribution control center, offset distribution control center, and detection and conveying control center are input into the touch screen 610 to make the machine operation more intuitive and convenient.
[0067] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A groove hot air soldering device for a groove circuit board, Its characteristics are: It comprises a multi-point hot air blowing control system (200), a converging and dividing system (300) and a detection and conveying system (400); wherein: A multi-point hot air blowing control system (200) comprises a left multi-point hot air blowing control system (200A) and a right multi-point hot air blowing control system (200B) which are arranged corresponding to the left blowing position and the right blowing position, wherein the left multi-point hot air blowing control system (200A) and the right multi-point hot air blowing control system (200B) both comprise a hot air controller (210) connected to a hot air control center, a hot air gun (220) and a multi-point blowing conveying mechanism (230); The hot air gun (220) is installed on a multi-point blowing conveying mechanism (230), and a plurality of blowing heads (240) are installed at the bottom of the hot air gun (220); the hot air gun (220) is aligned with the flow jig (700) positioned at the left blowing position and the right blowing position through the multi-point blowing conveying mechanism (230), so that the plurality of blowing heads (240) are aligned with the grooves (810) of the plurality of groove circuit boards (800) in the flow jig (700), and hot air is blown; The converging and distributing system (300) comprises a left converging upper and lower cylinder (310), a right converging upper and lower cylinder (320) and a front-rear transport converging cylinder (330) connected to a converging and distributing control center; the left converging upper and lower cylinder (310) and the right converging upper and lower cylinder (320) are respectively fixedly connected to the front-rear transport converging cylinder (330) to converge the flow fixture (700) after the blowing at the left blowing position and the right blowing position is completed in the middle; The detection and conveying system (400) comprises a detection feeding and conveying mechanism (410) connected to a detection and conveying control center, a detection carrying mechanism (420), a multi-point carrying mechanism (430), a detection discharging and conveying mechanism (440) and a defective automatic discharge mechanism (450); wherein: The detection and feeding conveying mechanism (410) comprises a connected detection and feeding left and right cylinders (411) and a detection and feeding upper and lower cylinders (412); so as to convey the mobile fixture (700) on the conveying track (1000) in an equidistant manner; The inspection and carrying mechanism (420) comprises an inspection and carrying upper and lower cylinders (421), an inspection and carrying clamping fixture (422) and an inspection and carrying front and rear conveying cylinder (423), wherein the inspection and carrying front and rear conveying cylinder (423) is connected to the inspection and carrying upper and lower cylinders (421), and the inspection and carrying upper and lower cylinders (421) is connected to the inspection and carrying clamping fixture (422), so as to convey the mobile fixture (700) to the inspection station; The multi-point moving-out mechanism (430) is connected to the good product detection system, and comprises a multi-point moving-out upper and lower cylinders (431), a multi-point moving-out clamping fixture (432) and a multi-point moving-out motor module (433), wherein the multi-point moving-out motor module (433) is connected to the multi-point moving-out upper and lower cylinders (431), and the multi-point moving-out upper and lower cylinders (431) are connected to the multi-point moving-out clamping fixture (432); so as to transport the good product fixture (710) or the defective product fixture (720) determined by the good product detection system to the good product placement station on the transport track (1000) or the defective product placement station on the defective product track (2000); The detection and discharging conveying mechanism (440) comprises a connected detection and discharging left and right cylinders (441), a detection and discharging upper and lower cylinders (442) and a good product full material sensor; the good product fixture (710) transported to the good product placement station on the conveying track (1000) is equidistantly translated and conveyed on the conveying track (1000) until the good product full material sensor at the end of the conveying track (1000) senses that the material is full; The defective product automatic discharge mechanism (450) comprises a defective product ejection cylinder (451) and a defective product full material sensor (452); the defective product fixture (720) transported to the defective product placement station of the defective product track (2000) is pushed horizontally until the defective product full material sensor (452) arranged at the end of the defective product track (2000) senses that the defective product is full.
2. A groove hot air soldering device for a groove circuit board according to claim 1, Its characteristics are: The double-track feeding system (100) is also included. The double-track feeding system (100) includes a left-side feeding conveyor belt (110) and a right-side feeding conveyor belt (120), and a left-side feeding sensor and a right-side feeding position sensor connected to a double-track feeding control center, a left-side feeding lifting cylinder (130) and a right-side feeding lifting cylinder (140), a left-side material shifting cylinder (150) and a right-side material shifting cylinder (160), and a left-side material pushing cylinder (170) and a right-side material pushing cylinder (180); when the left-side feeding sensor and the right-side feeding sensor respectively arranged at the ends of the left-side feeding conveyor belt (110) and the right-side feeding conveyor belt (120) sense that the flow fixture (700) is in place, the double-track feeding system (100) is connected to a left-side feeding sensor and a right-side feeding sensor respectively arranged at the ends of the left-side feeding conveyor belt (110) and the right-side feeding conveyor belt (120) sense that the flow fixture (700) is in place, The feeding control center controls the left feeding lifting cylinder (130) and the right feeding lifting cylinder (140) to respectively raise the mobile jig (700) on the left feeding conveyor belt (110) and the right feeding conveyor belt (120) to distribute the materials. When the mobile jig (700) is separated from the left feeding conveyor belt (110) and the right feeding conveyor belt (120), the double-track feeding control center controls the left material shifting cylinder (150) and the right material shifting cylinder (160) to respectively shift the materials back and shift the mobile jig (700) to the left blowing position and the right blowing position respectively; the left material pushing cylinder (170) and the right material pushing cylinder (180) respectively move to hold the mobile jig (700) in place.
3. A groove hot air soldering device for a groove circuit board according to claim 1 or 2, Its characteristics are: The invention also includes a dislocation material distribution system (500), wherein the dislocation material distribution system (500) includes a pushing cylinder (510) and a lifting dislocation material distribution cylinder (520) connected to a dislocation material distribution control center. The pushing cylinder (510) pushes the mobile fixture (700) that is merged to the middle position by the merging and distribution system (300) into the lifting dislocation material distribution cylinder (520). The lifting dislocation material distribution cylinder (520) drives the mobile fixture (700) to descend to the conveying track (1000) to wait for the detection and feeding of the detection and conveying system (400).
4. A groove hot air soldering device for a groove circuit board according to claim 3, Its characteristics are: The invention also includes a rack electric control system (600), wherein the rack electric control system (600) includes a touch screen (610), an instrument placement rack (620), an electrical control box (630) and a machine mounting rack (640); a double-track feeding system (100), a multi-point hot air blowing control system (200), a converging and distributing system (300), a detection and conveying system (400) and a staggered distributing system (500) are installed on the machine mounting rack (640); and the touch screen (610) and the instrument mounting rack (620) are installed on the machine mounting rack (640).
Citation Information
Patent Citations
Groove hot air tin soldering device for groove circuit board
CN214518062U