A splicing device
By using an easy-to-operate overlapper, and utilizing heated welding plates and a blowing system, the complex procedures and precision control challenges of vertical HDPE membrane construction in the existing soil remediation field have been solved, achieving efficient membrane-to-membrane overlap.
Patent Information
- Application Number
- CN202110382363.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-09
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2041-04-09
AI Technical Summary
The current construction of vertical HDPE membranes in the field of soil remediation has problems such as the need for additional processing of locking clips, complex welding procedures, difficulty in precision control, and high construction difficulty.
The membrane overlap device employs a user-friendly design, including first and second overlap devices, and features a heating welding plate mechanism, a connecting mechanism, an auxiliary guiding mechanism, and an unloading mechanism. It achieves efficient membrane overlap through opposing heating welding plates and a blowing system.
It simplifies the construction process, improves precision control, reduces construction difficulty, and achieves efficient overlap between membranes.
Smart Images

Figure CN112982499B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a lap jointer, in particular to a lap jointer suitable for vertical HDPE film construction in the field of soil remediation. BACKGROUND
[0002] At present, in the vertical HDPE film construction in the field of soil remediation, the connection lock on both sides of the film is used to lap joint the film and the film.
[0003] However, the above method has the following disadvantages: 1. The lock needs to be processed separately, and the welding process is complicated; 2. The lap joint precision of the lock and the lock is high, but the structure itself is in a low precision control state, and ordinary machines are difficult to control the construction under the groove; 3. The fault tolerance of the last double-sided lap joint process is very low, and the construction difficulty is increased.
[0004] The existing vertical HDPE film construction in the field of soil remediation has some problems. Therefore, the existing method is improved. SUMMARY
[0005] The present application aims to overcome the above-mentioned defects, and provides a lap jointer for film and film lap joint process.
[0006] The present application provides a lap jointer, characterized in that: comprising a first lap jointer and a second lap jointer;
[0007] The first lap jointer has a first heating and welding piece mechanism and a first connecting mechanism;
[0008] The second lap jointer has a second heating and welding piece mechanism and a second connecting mechanism;
[0009] The structure of the first connecting mechanism and the second connecting mechanism is matched, and they can be assembled with each other;
[0010] When the first connecting mechanism and the second connecting mechanism are assembled, the first heating and welding piece mechanism and the second heating and welding piece mechanism are arranged opposite to each other.
[0011] Further, the present application provides a lap jointer, characterized in that: the first lap jointer further has a first auxiliary guide mechanism;
[0012] The first auxiliary guide mechanism is arranged in pairs.
[0013] Further, the present application provides a lap jointer, characterized in that: the second lap jointer further has a first auxiliary guide mechanism;
[0014] The second auxiliary guide mechanism is arranged in pairs.
[0015] Furthermore, the connector provided by the present invention is characterized in that: after the first connecting mechanism and the second connecting mechanism are assembled, the first auxiliary guiding mechanism and the second auxiliary guiding mechanism are arranged facing each other.
[0016] Furthermore, the connector provided by the present invention is further characterized in that: the first connector also has a first unloading mechanism.
[0017] Furthermore, the connector provided by the present invention is characterized in that the aforementioned first unloading mechanism is arranged in pairs.
[0018] Furthermore, the present invention provides a connector characterized in that: the second connector also has a second unloading mechanism.
[0019] Furthermore, the connector provided by the present invention is characterized in that the above-mentioned second unloading mechanism is arranged in pairs.
[0020] Furthermore, the connector provided by the present invention is characterized in that: after the first connecting mechanism and the second connecting mechanism are assembled, the first unloading mechanism and the second unloading mechanism are arranged facing each other.
[0021] Furthermore, the present invention provides a connector characterized in that: both the first connector and the second connector are equipped with a blower mechanism. Attached Figure Description
[0022] Appendix Figure 1 A schematic diagram of the zipper-type connector (male) provided in this embodiment;
[0023] Appendix Figure 2 A schematic diagram of the zipper-type connector (female) provided in this embodiment;
[0024] Appendix Figure 3 The installation diagram of the zipper-type connector provided in this embodiment. Detailed Implementation
[0025] The zipper-type overlap connector provided in this embodiment, applicable to vertical HDPE membrane construction in the field of soil remediation, includes, for example: Figure 1 The zipper-type connector (male) shown and as... Figure 2 The zipper-style connector shown is female.
[0026] Among them, such as Figure 1 As shown, the zipper-type connector (male) 100 has a cuboid or similar geometric shape. A first auxiliary power guide wheel 131 and a second auxiliary power guide wheel 132 are symmetrically mounted on the upper and lower sides of its central part.
[0027] In this embodiment, the first auxiliary power guide wheel 131 and the second auxiliary power guide wheel 132 are designed as a three-wheel design. The arrangement position and number of the guide wheels can be adjusted according to the actual size of the connector and the needs of the application.
[0028] The zipper-type connector (male) 100 is equipped with a heating (welding) plate system 120 near one end, which heats and melts the two films on the left and right sides together by thermoplastic process during use.
[0029] The other end of the zipper-type connector (male) 100 is fitted with a retractable connecting bracket 110, such as Figure 3 As shown, in use, the retractable connecting bracket 110 is a protruding shape in the zipper-type connector (male) 100.
[0030] The corner of the zipper-type connector (male) 100 has a first push-out key 141, a second push-out key 142, a third push-out key 143, and a fourth push-out key 144. During use, the male and female connectors are separated by pushing the four push-out keys outward, thereby enabling equipment recycling.
[0031] like Figure 2 As shown, the female zipper connector 200 has a cuboid or similar geometric shape, which matches the male zipper connector 100. A first auxiliary power guide wheel 231 and a second auxiliary power guide wheel 232 are symmetrically mounted on the upper and lower sides of its central part.
[0032] In this embodiment, the first auxiliary power guide wheel 231 and the second auxiliary power guide wheel 232 are designed as a three-wheel design. The arrangement position and number of the guide wheels can be adjusted according to the actual size of the connector and the needs of the application.
[0033] Furthermore, during use, after the zipper-type connector (male) 100 and the zipper-type connector (female) 200 are assembled together, the first auxiliary power guide wheel 231 and the second auxiliary power guide wheel 132 are arranged opposite each other, located above and below the membrane body, respectively. Similarly, the second auxiliary power guide wheel 232 and the first auxiliary power guide wheel 131 are arranged opposite each other, located above and below the membrane body, respectively.
[0034] Of course, depending on the actual needs of use, the first auxiliary power guide wheel 231 and the second auxiliary power guide wheel 132, and the second auxiliary power guide wheel 232 and the first auxiliary power guide wheel 131 can also be staggered to achieve a conveyor belt-like effect on the upper and lower sides of the membrane.
[0035] The zipper type lap jointer (female) 200 is provided with a heating (welding) piece system 220 near one end, which is arranged opposite to the heating (welding) piece system 120, i.e. on the upper and lower sides of the film body, so that uniform heating of the upper and lower pressing states can be achieved during thermoplastic, and better hot melting results are achieved.
[0036] The other end of the zipper type lap jointer (female) 200 is provided with a retractable connecting bracket 210, as shown in the figure. Figure 3 As shown, in the use state, the retractable connecting bracket 210 is in the shape of a spring in the zipper type lap jointer (male) 100, i.e. when the protruding retractable connecting bracket 110 is pressed into the retractable connecting bracket 210 by external force, the effect of engaging with the retractable connecting bracket 210 can be achieved. In addition, according to the actual use needs, the assembly structure of the male and female lap jointers can also be the commonly used assembly schemes such as the lock catch structure, the magnetic attraction structure, and the spring structure.
[0037] The corner of the zipper type lap jointer (female) 200 has a first push-out key 241, a second push-out key 242, a third push-out key 243, and a fourth push-out key 244. In the use process, i.e. after the zipper type lap jointer (male) 100 and the zipper type lap jointer (female) 200 are assembled with each other, the first push-out key 241 is arranged opposite to the second push-out key 142, the second push-out key 242 is arranged opposite to the first push-out key 141, the third push-out key 243 is arranged opposite to the fourth push-out key 141, and the fourth push-out key 244 is arranged opposite to the third push-out key 143. When the hot melting is completed, the male and female lap jointers are separated from each other by pushing the push-out keys on the upper and lower sides outward, so that the equipment recycling is realized.
[0038] The push-out key can be mechanically pushed out / popped out or realized by electric control.
[0039] In addition, the shell of the zipper type lap jointer (male) 100 and the zipper type lap jointer (female) 200 is provided with a blowing system, and the wind force can be sent to the specified position through the ventilation slot on the outer viewing surface of the shell.
[0040] The specific use process is as follows:
[0041] (1) The film is placed under the groove bottom.
[0042] (2) As shown in the figure, install the two side films into the aligner (for example: the films are aligned with the zippers), as shown in the figure. Figure 3
[0043] (3) Open the power guide wheel system (blowing system).
[0044] (4) Turn on the heating welder to heat and melt the two films together, and then lower the bottom of the slot to repeat the heating process.
[0045] (5) After the construction is completed to the bottom of the slot, turn off the heating welder system (underwater blowing system) and turn on the fixer connection system, and pull out the key to separate the two fixers and pull them back for recycling.
Claims
1. A method for using an overlap joint suitable for vertical HDPE membrane construction, characterized in that, It includes the following steps: (1) Lower the membrane to the bottom of the tank; (2) Install the membrane by inserting the two membranes into the first and second overlapping connectors from both sides and aligning the zippers on both sides of the membrane. (3) Open the power guide wheel system; (4) Turn on the heating welding plate to heat and melt the two films together, then lower them to the bottom of the tank and repeat the heating process; (5) After the construction to the bottom of the trench is completed, turn off the heating and welding plate system and turn on the lap joint connection system. The push-out keys set on the corners of the two lap joints will pop out to separate and pull the first lap joint and the second lap joint back together. The lap joint includes a first lap joint and a second lap joint; The first lap joint has a first heating and welding plate mechanism and a first connecting mechanism; The second lap joint has a second heating welding plate mechanism and a second connecting mechanism; The first connecting mechanism and the second connecting mechanism are structurally compatible and can be assembled together. After the first connecting mechanism and the second connecting mechanism are assembled, the first heating and welding piece mechanism and the second heating and welding piece mechanism are positioned facing each other.
2. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 1, characterized in that: The first lap joint also has a first auxiliary guide mechanism; The first auxiliary guide mechanism is set in pairs.
3. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 2, characterized in that: The second connector also has a second auxiliary guide mechanism; The second auxiliary guide mechanism is set in pairs.
4. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 3, characterized in that: After the first connecting mechanism and the second connecting mechanism are assembled, the first auxiliary guiding mechanism and the second auxiliary guiding mechanism are positioned facing each other.
5. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 1, characterized in that: The first connector also has a first unloading mechanism.
6. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 5, characterized in that: The first unloading mechanism is set in pairs.
7. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 5, characterized in that: The second connector also has a second unloading mechanism.
8. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 7, characterized in that: The second unloading mechanism is configured in pairs.
9. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 7, characterized in that: After the first connecting mechanism and the second connecting mechanism are assembled, the first unloading mechanism and the second unloading mechanism are positioned facing each other.
10. The method of using an overlap joint suitable for vertical HDPE membrane construction as described in claim 1, characterized in that: Both the first and second connectors are equipped with a blower mechanism.
Citation Information
Patent Citations
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