Processing equipment and method of clamp ring type mesh cloth shell

By designing a snap ring mesh shell processing equipment including a prototypical lower mold, a mesh stretching mechanism, a mesh fastening mechanism, a mesh cutting mechanism and a snap ring mechanism, the problem of lack of automated snap ring fixing equipment in the prior art is solved, and efficient and automated mesh fixing is achieved, avoiding the problems of thermal deformation of the shell and high film cost.

CN113002000BActive Publication Date: 2025-05-23GUANGDONG XINXIU NEW MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202110371719.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-07
Publication Date
2025-05-23
Estimated Expiration
2041-04-07

AI Technical Summary

Technical Problem

The prior art lacks a device that can automatically fix the mesh cloth outside the shell through a snap ring, resulting in high film cost, uneven spray thickness, and thermal deformation of the shell caused by local hot melt welding.

Method used

A processing equipment for a snap ring mesh shell is designed, including a pronunciation lower mold, a mesh stretching mechanism, a mesh fastening mechanism, a mesh cutting mechanism and a snap ring mechanism. The device supports the shell through a profiling lower mold, the mesh stretching mechanism reciprocates in the vertical direction to stretch the mesh, the closing assembly shrinks the mesh in the radial direction, the mesh fastening mechanism fixes the stretched mesh on the outside of the shell, the mesh cuts the mesh and folds and fixes the mesh in the shell through the snap ring mechanism.

Benefits of technology

The mesh cloth is automatically fixed to the outside of the shell through a snap ring, solving the problems of high film cost and uneven spray thickness, and avoiding thermal deformation of the shell, improving the efficiency and quality of the cloth wrapping process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113002000B_ABST
    Figure CN113002000B_ABST
Patent Text Reader

Abstract

The invention relates to a processing device and method for a clamping ring type mesh cloth shell. The processing device comprises a profiling lower die, a mesh cloth stretching mechanism, a mesh cloth fastening mechanism, a mesh cloth cutting mechanism and a clamping ring mechanism. The method comprises: placing the shell on the die core of the profiling lower die; placing the mesh cloth on the corresponding position of the lower middle plate; the upper middle plate moves downward and clamps the mesh cloth with the lower middle plate; the upper middle plate and the lower middle plate move downward simultaneously, so that the shell on the profiling lower die passes through the upper middle plate and the lower middle plate, and the profiling lower die stretches the mesh cloth between the upper middle plate and the lower middle plate; a closing component shrinks the mesh cloth; the mesh cloth fastening mechanism fixes the stretched mesh cloth on the outer side of the shell; the mesh cloth cutting mechanism cuts the shrunken mesh cloth; the closing component opens, the clamping ring mechanism moves upward, and the mesh cloth is pushed into the shell, so that the mesh cloth can be folded and fixed in the shell through the clamping ring, thereby realizing the processing of the clamping ring type mesh cloth shell.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of mesh shell processing, and in particular to a processing device and method for a clamping ring type mesh shell. Background Art

[0002] On the one hand, wrapping the outer shell with cloth can increase the aesthetic performance of the shell, and on the other hand, it also has a dust-proof effect for the hollow shell. It is generally used more on the outside of the audio shell. The existing cloth wrapping process generally uses hot melt adhesive to bond the mesh cloth and the shell body. When wrapping, some use spraying hot melt adhesive, and some use pre-bonded hot melt adhesive film. However, there are problems such as high cost of adhesive film and uneven spraying thickness. In addition, some structures are bonded by local hot melt welding, which will also cause thermal deformation of the shell. In response to the above problems, there is a method of fixing the mesh cloth on the inside of the shell through a clamping ring. The clamping ring and the shell are clamped by an oblique pin, but there is a lack of a device that can automatically fix the mesh cloth to the outside of the shell through the clamping ring. Summary of the invention

[0003] Based on this, it is necessary to propose a processing device and method for a clamp-type mesh shell to address the problem that there is currently a lack of equipment that can automatically fix the mesh to the outside of the shell through a clamp.

[0004] A processing device for a clamp-ring type mesh shell, the processing device comprising:

[0005] A contoured lower die, used to support the shell, the contoured lower die comprising a support shaft and a mold core arranged on the support shaft, the mold core being matched with the inner wall of the shell;

[0006] A mesh stretching mechanism, wherein the mesh stretching mechanism is provided with a lower die hole for the profiling lower die to pass through, the mesh stretching mechanism can reciprocate in the vertical direction, the mesh stretching mechanism comprises an upper middle plate, a lower middle plate and a closing assembly, the mesh is arranged between the upper middle plate and the lower middle plate, the closing assembly is arranged above the lower middle plate, and the closing assembly can shrink the mesh inward along the radial direction;

[0007] A mesh fastening mechanism, which is arranged on the upper part of the mesh stretching mechanism and is used to fix the stretched mesh to the outside of the shell;

[0008] A mesh cutting mechanism, which is arranged between the lower middle plate and the mesh fastening mechanism and is used to cut off the shrunk mesh;

[0009] The snap ring mechanism includes a snap ring seat, the snap ring seat is sleeved outside the support shaft, a gap is provided between the snap ring seat and the support shaft, and the snap ring mechanism can drive the snap ring to move along the support column until the snap ring fixes the mesh in the shell.

[0010] In one embodiment, the closing assembly includes a plurality of blades, and the plurality of blades form an annular structure with a through hole at the center. The axis of the annular structure coincides with the axis of the lower mold hole. The plurality of blades are respectively connected to a radial driving device, and each blade is driven away from or close to the axis by the radial driving device.

[0011] In one embodiment, the radial drive device is a rotating wheel, the axis of the rotating wheel coincides with the axis of the annular structure, an arc groove is provided on the rotating wheel, a pin is provided on the blade, the pin passes through the arc groove, a linear slide groove is provided on the upper middle plate, and a linear slider capable of sliding in the linear slide groove is provided at the bottom of the blade, the number of the linear slide grooves and the number of the arc grooves are the same as the number of blades, and the distance from one end of the linear slide groove to the axis of the blade is greater than the distance from the other end of the linear slide groove to the axis of the blade.

[0012] In one embodiment, the closing assembly further includes a gear, the gear is meshed with the rotating wheel, and the gear is connected to the output shaft of the motor.

[0013] In one embodiment, the mesh fastening mechanism includes a contoured upper mold and a contoured slider assembly, wherein the contoured upper mold can be pressed against the bottom of the shell to fix the bottom of the shell and the mesh wrapped around the bottom of the shell, and the contoured slider assembly can be pressed against the outer side wall of the shell to fix the outer side wall of the shell and the mesh wrapped around the outside of the shell opening.

[0014] In one of the embodiments, the contoured upper mold includes a first telescopic component and an upper mold block connected to the bottom of the first telescopic component, and the inner wall of the upper mold block cooperates with the outer wall of the shell.

[0015] In one embodiment, the contoured slider assembly is located at the upper portion of the upper middle plate, and there are multiple contoured slider assemblies, which are surrounded on the outer side wall of the shell.

[0016] In one embodiment, the contoured slider assembly includes a slider and a second telescopic assembly for pushing the slider, the slider includes a first connecting surface affixed to the shell and a second connecting surface affixed to the retaining ring seat, and the second connecting surface protrudes from the first connecting surface.

[0017] In one embodiment, the mesh cutting mechanism comprises a ring knife, and the ring knife is arranged on a supporting shaft.

[0018] In one embodiment, the processing equipment also includes a frame, which includes a bottom plate, a top plate and a support plate connected between the bottom plate and the top plate, and the bottom plate is provided with a third telescopic component that drives the upper middle plate to reciprocate in the vertical direction and a fourth telescopic component that drives the lower middle plate to reciprocate in the vertical direction.

[0019] In one embodiment, the upper middle plate and the lower middle plate are both slidably connected to the support plate.

[0020] In one embodiment, the snap ring mechanism also includes a first connecting plate and a fifth telescopic assembly, the first connecting plate is arranged at the bottom of the snap ring seat, the fifth telescopic assembly is arranged at the bottom of the first connecting plate, and the first connecting plate is slidably connected to the support plate.

[0021] A method for processing a clamp-ring type mesh cloth shell, using the above-mentioned clamp-ring type mesh cloth shell processing equipment, the method comprises the following steps:

[0022] Placing the shell on the core of the contoured lower die;

[0023] Place the mesh cloth on the corresponding position of the lower middle plate;

[0024] The upper middle plate moves downward and clamps the mesh with the lower middle plate;

[0025] The upper middle plate and the lower middle plate move downward at the same time, so that the shell on the profiling lower die passes through the upper middle plate and the lower middle plate, and the profiling lower die stretches the mesh between the upper middle plate and the lower middle plate;

[0026] The closing component shrinks the mesh;

[0027] The mesh fastening mechanism fixes the stretched mesh to the outside of the shell;

[0028] The mesh cutting mechanism cuts off the shrunk mesh;

[0029] The closing assembly opens, the clamping ring mechanism moves upward, and the mesh is pushed into the shell.

[0030] The processing equipment and method of the above-mentioned clamping ring type mesh cloth shell, the core of the contoured lower mold supports the shell, the upper middle plate and the lower middle plate clamp the mesh cloth and make the shell pass through the upper middle plate and the lower middle plate by downward movement, so that the mesh cloth is stretched on the shell, and then the mesh cloth is tightened by the closing assembly, the mesh cloth fastening mechanism fixes the stretched mesh cloth on the outside of the shell, the mesh cloth cutting mechanism cuts the mesh cloth, and the mesh cloth is still in a closed state after being cut, the clamping ring mechanism moves up, and the closing part of the mesh cloth is in the gap between the clamping ring seat and the support shaft, and the clamping ring mechanism continues to move up until the clamping ring is pushed into the shell, so that the mesh cloth can be folded and fixed in the shell by the clamping ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a schematic structural diagram of a mesh housing in one embodiment;

[0032] Figure 2 It is a schematic diagram of the structure of a processing device for a clamp-ring type mesh cloth shell in one embodiment;

[0033] Figure 3 for Figure 2 AA section view;

[0034] Figure 4 A schematic structural diagram of a contoured lower die in one embodiment;

[0035] Figure 5 This is a structural schematic diagram of a mesh stretching mechanism in one embodiment;

[0036] Figure 6 An exploded view of a closing component in one embodiment;

[0037] Figure 7 This is a schematic diagram of the installation structure of the lower middle plate in one embodiment;

[0038] Figure 8 A schematic diagram of the installation structure of the profiling upper die in one embodiment;

[0039] Fig. 9 This is a schematic diagram of the installation structure of the clamping ring mechanism in one embodiment;

[0040] Fig.10 A schematic structural diagram of a contoured slider assembly in one embodiment;

[0041] Fig.11 An exploded view of a frame and a telescopic assembly mounted on the frame in one embodiment;

[0042] Fig.12 is a flow chart of a method for processing a clamp-ring type mesh cloth shell in one embodiment;

[0043] Reference numerals: 100 - contoured lower die; 110 - support shaft; 111 - ring cutter; 120 - die core; 130 - base;

[0044] 200-mesh stretching mechanism; 210-upper middle plate; 211-third telescopic assembly; 212-linear slide; 220-lower middle plate; 221-fourth telescopic assembly; 222-positioning coil; 223-marking point; 230-closing assembly; 231-rotating wheel; 2311-arc groove; 232-blade; 2322-pin; 233-gear; 234-motor; 235-cover plate; 240-lower die hole;

[0045] 300- snap ring mechanism; 310- fifth telescopic assembly; 320- first connecting plate; 330- snap ring seat;

[0046] 400- contour upper die; 410- first telescopic assembly; 420- second connecting plate; 430- upper die pressing block;

[0047] 500-contact slider assembly; 510-slider; 511-first connecting surface; 512-second connecting surface; 530-second telescopic assembly;

[0048] 600-frame; 610-bottom plate; 620-top plate; 630-support plate; 631-first support plate; 6311-first linear guide rail; 6312-first slider; 6313-third slider; 632-second support plate; 6321-second linear guide rail; 6322-second slider 6322; 640-rib plate;

[0049] 700-mesh shell; 710-shell; 720-mesh; 730-clamping ring. DETAILED DESCRIPTION

[0050] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0055] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0056] On the one hand, wrapping the outer shell with cloth can increase the shell's aesthetic performance, and on the other hand, it also has a dust-proof effect for hollow shells. Generally, it is used more on the outer shell of audio equipment. The existing cloth wrapping process generally uses hot melt adhesive to bond the mesh cloth and the shell body. When wrapping, some use spraying hot melt adhesive, and some use pre-bonded hot melt adhesive film. However, there are problems such as high cost of adhesive film and uneven spraying thickness. In addition, some structures use local hot melt welding for bonding, which will also cause thermal deformation of the sound shell. In view of the above problems, there is a mesh shell, see Figure 1, including a shell 710, a mesh 720 and a snap ring 730, the mesh 720 is wrapped around the outside of the shell 710 and folded into the inside of the shell 710, the snap ring 730 fastens the mesh 720 folded into the inside of the shell 710 to the inside of the shell 710, and a guide portion and an undercut portion are sequentially provided on the side of the snap ring 730 close to the shell 710, and the undercut structure of the undercut portion interferes with the connecting portion of the shell, so that the snap ring 730 is difficult to automatically escape from the shell, but there is a lack of a device that can automatically fix the mesh 720 to the outside of the shell 710 through the above-mentioned snap ring 730.

[0057] See also Figure 2-Figure 11 A processing device for a clamping ring type mesh cloth shell is used to wrap a mesh cloth 720 outside a shell 710 and fix the mesh cloth 720 in the shell 710 through a clamping ring 730. The processing device includes: a profiling lower mold 100, a mesh cloth stretching mechanism 200, a mesh cloth fastening mechanism, a mesh cloth cutting mechanism and a clamping ring mechanism 300. The profiling lower mold 100 is used to support the shell 710. The profiling lower mold 100 includes a support shaft 110 and a mold core 120 arranged on the support shaft 110. The mold core 120 cooperates with the inner wall of the shell 710. The support shaft 110 is provided with a ring knife 111 for cutting the cloth; the mesh cloth stretching mechanism 200 is provided with a lower mold hole 240 for the profiling upper mold 400 to pass through, and the mesh cloth stretching mechanism 200 can reciprocate in the vertical direction. The mesh cloth stretching machine The structure 200 includes an upper middle plate 210, a lower middle plate 220 and a closing assembly 230. The mesh 720 is arranged between the upper middle plate 210 and the lower middle plate 220. The closing assembly 230 is arranged above the lower middle plate 220. The closing assembly 230 can shrink the mesh 720 inward along the radial direction; the mesh fastening mechanism is arranged at the upper part of the mesh stretching mechanism 200, and is used to fix the stretched mesh 720 on the outside of the shell 710; the mesh cutting mechanism is arranged between the lower middle plate 220 and the mesh fastening mechanism, and is used to cut off the shrunk mesh 720; the clamping ring mechanism 300 is sleeved on the support shaft 110, and the clamping ring mechanism 300 can drive the clamping ring 730 to move in the direction of the support column until the clamping ring 730 fixes the mesh 720 in the shell 710.

[0058] It can be understood that the core 120 of the contoured lower mold 100 supports the shell 710, the upper middle plate 210 and the lower middle plate 220 clamp the mesh 720 and allow the shell 710 to pass through the upper middle plate 210 and the lower middle plate 220 by moving downward, thereby stretching the mesh 720 on the shell 710, and then tightening the mesh 720 through the closing assembly 230, the mesh fastening mechanism fixes the stretched mesh 720 on the outside of the shell 710, and then the mesh cutting mechanism cuts the mesh 720, and the mesh 720 is still in a closed state after being cut, the snap ring mechanism 300 moves upward, and the closing part of the mesh 720 is in the gap between the snap ring seat 330 and the support shaft 110, the snap ring mechanism 300 continues to move upward until the snap ring 730 is pushed into the shell 710, so that the mesh 720 can be folded and fixed in the shell 710 by the snap ring 730.

[0059] See also Figure 3 and Fig.11 In some embodiments, in order to improve the structural stability of the processing equipment and enhance the compactness of the structure, the profiling lower mold 100, the mesh stretching mechanism 200, the mesh fastening mechanism and the clamping ring mechanism 300 are all installed on the frame 600, and the frame 600 includes a bottom plate 610, a top plate 620 and a support plate 630 connected between the bottom plate 610 and the top plate 620. The number of the support plates 630 is four, and the four support plates 630 are arranged near the four corners of the bottom plate 610 and the top plate 620. The outer side of the support plate 630 is also provided with a vertical The support plate 630 includes two first support plates 631 and two second support plates 632, the two first support plates 631 are diagonally arranged, the two second support plates 632 are diagonally arranged, a first linear guide 6311 is arranged on the inner side of the first support plate 631, a first slider 6312 and a third slider 6313 are arranged on the first linear guide 6311, a second linear guide 6321 is arranged on the inner side of the second support plate 632, and a second slider 6322 is arranged on the second linear guide 6321.

[0060] Furthermore, the support shaft 110 of the contoured lower die 100 is arranged at the center position of the bottom plate 610, and the support shaft 110 is fixed to the bottom plate 610 through the base 130. The bottom plate 610 is provided with a third telescopic assembly 211 for driving the upper middle plate 210 to reciprocate in the vertical direction. The number of the third telescopic assemblies 211 is four, and the third telescopic assemblies 211 are arranged on the bottom plate 610 and located at the four corners of the bottom plate 610. The two ends of the upper middle plate 210 are respectively connected to the third sliders 6313. When the third telescopic assembly 211 drives the upper middle plate 210 to reciprocate in the vertical direction, the two ends of the upper middle plate 210 can slide on the first linear guide rail 6311, which can ensure the smooth operation of the upper middle plate 210 to increase the stability of the structure; refer to Figure 7A fourth telescopic component 221 is also provided on the bottom plate 610 for driving the lower middle plate 220 to reciprocate in the vertical direction. There are two fourth telescopic components 221, and the fourth telescopic components 221 pass through the bottom plate 610. The upper end of the fourth telescopic component 221 is connected to the lower middle plate 220, and both sides of the lower middle plate 220 are connected to the second slider 6322. When the fourth telescopic component 221 drives the lower middle plate 220 to reciprocate in the vertical direction, the lower middle plate 220 can slide on the second linear guide rail 6321, thereby ensuring the smooth operation of the lower middle plate 220 to increase the stability of the structure.

[0061] In some embodiments, the closing assembly 230 can be provided to tighten the opening of the mesh 720 through the closing assembly 230, so that the mesh 720 on the shell 710 is flat and wrinkle-free. The closing assembly 230 can be any mechanism that can shrink radially, for example, by pushing the slider to shrink inward through multiple telescopic mechanisms to achieve the purpose of closing. Preferably, in this embodiment, the closing assembly 230 includes multiple blades 232, and the multiple blades 232 form an annular structure with a through hole at the center. The axis of the annular structure coincides with the axis position of the lower mold hole 240. The multiple blades 232 are respectively connected to the radial driving device, and each blade 232 is driven away from or close to the axis by the radial driving device. By shrinking the blades, the blade thickness is small and the space occupied is small.

[0062] In some embodiments, see Figure 6 The radial drive device is a rotating wheel 231, the axis of the rotating wheel 231 coincides with the axis of the annular structure, the rotating wheel 231 is provided with an arc groove 2311, the blade 232 is provided with a pin 2322, the pin 2322 passes through the arc groove 2311, the upper middle plate 210 is provided with a linear slide 212, the bottom of the blade 232 is provided with a linear slider that can slide in the linear slide 212, the number of the linear slide 212 and the number of the arc groove 2311 are the same as the number of the blades 232, and the distance from one end of the linear slide 212 to the axis is greater than the distance from the other end of the linear slide 212 to the axis. In this embodiment, the rotating wheel 231 drives multiple blades 232 to move radially at the same time, which has a simple structure and a small volume.

[0063] Specifically, the distances from the two ends of the linear slide groove 212 to the axis are different. When the blade 232 slides in the linear slide groove 212 through the linear slider, it can move away from or close to the axis. The provision of the linear slider can ensure that the blade 232 moves in a single direction but cannot rotate, thereby preventing the blade 232 from getting stuck. The pin 2322 on each blade 232 is movably connected to the arc groove 2311 on the rotating wheel 231. When the rotating wheel 231 rotates, each blade 232 can be driven to move at the same time, thereby realizing the tightening action of the blade 232. In one embodiment, when the rotating wheel 231 rotates clockwise, the pin 2322 moves relative to the arc groove 2311 to a position close to the axis, and at the same time drives the blade 232 so that the linear slider at the bottom of the blade 232 moves in the linear slide groove 212 toward the end close to the axis. When the linear slider moves to the end of the linear slide groove 212 close to the axis, the blade 232 is in a tightened state; when the rotating wheel 231 rotates counterclockwise, the pin 2322 moves relative to the arc groove 2311 to a position away from the axis, and at the same time drives the blade 232 so that the linear slider at the bottom of the blade 232 moves in the linear slide groove 212 toward the end away from the axis. When the linear slider moves to the end of the linear slide groove 212 away from the axis, the blade 232 is in an open state.

[0064] Specifically, the blades 232 and the runner 231 are arranged in the sink groove opened on the upper middle plate 210, and the sink groove is provided with a cover plate 235, that is, the cover plate 235 and the upper middle plate 210 form upper and lower supports for the closing component 230, and the number of straight slide grooves 212, the number of arc grooves 2311 and the number of blades 232 are all six, and the six straight slide grooves 212 are distributed in an unconnected regular hexagon, and the center of the regular hexagon coincides with the axis. The runner 231 is projected onto the upper middle plate 210, and the angle at the intersection of the arc groove 2311 and the straight slide groove 212 is 45°-135°. Preferably, when the blade 232 is in the tightened position, the angle at the intersection of the arc groove 2311 and the straight slide groove 212 is 90°. The setting of this angle enables the runner 231 to realize the rotation of the blade 232 with only minimal force. It should be noted that the number of blades 232 is not limited to six.

[0065] In some embodiments, the closing assembly 230 further includes a gear 233, the gear 233 is meshed with the rotating wheel 231, and the gear 233 is connected to the output shaft of the motor 234. That is, the automatic tightening and opening of the blades 232 can be achieved through the rotation of the motor 234.

[0066] Combination Figure 3 and Figure 8In some embodiments, the mesh fastening mechanism includes a contoured upper mold 400 and a contoured slider assembly 500. The contoured upper mold 400 can be pressed against the bottom of the shell to fix the bottom of the shell and the mesh wrapped around the bottom of the shell. The contoured slider assembly 500 can be pressed against the outer side wall of the shell to fix the outer side wall of the shell and the mesh wrapped around the outside of the shell opening.

[0067] Furthermore, the contoured upper mold 400 includes a first telescopic component 410 and an upper mold pressing block 430 connected to the bottom of the first telescopic component 410, and the inner wall of the upper mold pressing block 430 cooperates with the outer wall of the shell.

[0068] Specifically, the first telescopic component 410 is arranged in the middle of the top plate 620, and the first telescopic component 410 and the support shaft 110 are located on the same axis, thereby ensuring that the contoured lower mold 100 and the contoured upper mold 400 can be molded together, the first telescopic component 410 passes through the top plate 620, and the bottom of the first telescopic component 410 is connected to the second connecting plate 420, and the upper mold block 430 is arranged on the second connecting plate 420, and the two ends of the second connecting plate 420 are connected to the first slider 6312, and the second connecting plate 420 can slide on the first linear guide rail 6311, thereby improving the stability of the upper mold block 430 during operation; further, by setting the contoured upper mold 400, after the closing blade 232 tightens the mesh cloth, the mesh cloth on the shell is in a stretched and taut state, the first telescopic component 410 drives the upper mold block 430 to move downward, and the upper mold block 430 presses the mesh cloth against the outer wall of the shell, so that the mesh cloth on the shell can be always in a stretched and wrinkle-free state.

[0069] Combination Figure 3 and Fig.10 In some embodiments, the contoured slider assembly 500 is located at the upper portion of the upper middle plate 210 , and there are multiple contoured slider assemblies 500 , which are surrounded on the outer side wall of the shell.

[0070] Specifically, the number of the contoured slider assemblies 500 is three. The contoured slider assemblies 500 are arranged so that the contoured slider assemblies 500 are located on the side of the shell 710. After the closing blade 232 tightens the mesh 720, the mesh 720 on the shell 710 is in a stretched and taut state. The three contoured slider assemblies 500 move inward at the same time to press the mesh 720 against the outer wall of the shell 710, so that the mesh 720 on the shell 710 is always in a stretched and wrinkle-free state. It should be noted that the number of the contoured slider assemblies 500 is not limited to three.

[0071] Furthermore, the contoured slider assembly 500 includes a slider 510 and a second telescopic assembly 530 for pushing the slider 510 , the slider 510 includes a first connecting surface 511 affixed to the shell and a second connecting surface 512 affixed to the retaining ring seat 330 , and the second connecting surface 512 protrudes from the first connecting surface 511 .

[0072] Specifically, the second telescopic component 530 is fixed on the upper pressure plate, and the slider 510 is fixedly connected to the second telescopic component 530. When the slider 510 is pushed and pressed onto the shell, the first connecting surface 511 of the slider 510 fits with the shell 710, and the second connecting surface 512 of the slider 510 fits with the retaining ring seat 330. It can be understood that the retaining ring seat 330 pushes the retaining ring 730 into the inner side of the shell 710, so the outer diameter of the retaining ring seat 330 is smaller than the outer wall of the shell 710, and the second connecting surface 512 protrudes from the first connecting surface 511, and the second connecting surface 512 is close to the retaining ring seat 330, so that the mesh 720 can be completely pushed into the shell 710.

[0073] Combination Figure 3 and Fig. 9 In some embodiments, the snap ring mechanism 300 further includes a first connecting plate 320 and a fifth telescopic assembly 310 , wherein the first connecting plate 320 is disposed at the bottom of the snap ring seat 330 , and the fifth telescopic assembly 310 is disposed at the bottom of the first connecting plate 320 .

[0074] Specifically, the first connecting plate 320 and the snap ring seat 330 are sleeved on the support shaft 110 , and the first connecting plate 320 is driven by the fifth telescopic assembly 310 to further drive the snap ring seat 330 to move upward, so that the snap ring 730 fixes the mesh 720 on the inner side of the shell 710 .

[0075] Combination Figure 4 In some embodiments, the mesh cutting mechanism can be a laser cutting mechanism arranged between the lower middle plate 220 and the mesh fastening mechanism, or a cutting blade that moves radially inward and retracts. In this embodiment, preferably, the mesh cutting mechanism includes a ring knife 111, and the ring knife 111 is arranged on the support shaft 110. The mesh 720 is contracted by the closing component 230 so that the mesh is tightly attached to the ring knife 111, which makes it easy for the ring knife 111 to cut off excess mesh 720, that is, the closing component 230 cooperates with the ring knife 111 to quickly cut off the mesh, and the structure is simple.

[0076] See also Fig.12 , a method for processing a clamp ring type mesh shell, the method comprising the following steps:

[0077] S1, placing the housing 710 on the core 120 of the contoured lower mold 100;

[0078] The shell 710 has a certain structure inside, and the core 120 should be provided with a structure corresponding to the shell 710. For example, a protruding structure is provided inside the shell 710, and a groove corresponding to the protruding structure is provided on the core 120. Therefore, the shell 710 needs to be placed on the core 120 at a certain angle so that the shell 710 and the core 120 can cooperate.

[0079] S2, placing the mesh 720 on the corresponding position of the lower middle plate 220;

[0080] Combination Figure 7 A positioning coil 222 is provided on the lower middle plate 220, and a marking point 223 is provided on the positioning coil 222. The mesh 720 also has a marking point 223 and the mesh 720 has the same shape as the positioning coil 222. After the mesh 720 is placed on the lower middle plate 220, the mesh 720 should correspond to the position of the marking point 223 on the lower middle plate 220, that is, the mesh 720 is placed on the lower middle plate 220 at a certain angle. Therefore, when each mesh 720 is fixed on the shell 710, the mesh 720 always maintains a certain texture, thereby ensuring the consistency of the cloth wrapping of the shell 710. It should be noted that the marking point 223 can be a small pattern of various shapes, such as a semicircular hole, a rectangular hole, etc.

[0081] S3, the upper middle plate 210 moves downward and clamps the mesh 720 with the lower middle plate 220;

[0082] The third telescopic assembly 211 drives the upper middle plate 210 to move downward until the upper middle plate 210 moves to the upper part of the lower middle plate 220 and fits tightly with the lower middle plate 220, thereby clamping the mesh 720 in the middle.

[0083] S4, the upper middle plate 210 and the lower middle plate 220 move downward at the same time, so that the shell 710 on the profiling lower mold 100 passes through the upper middle plate 210 and the lower middle plate 220, and the profiling lower mold 100 stretches the mesh 720 between the upper middle plate 210 and the lower middle plate 220;

[0084] The bottom of the profiling lower mold 100 is fixed to the bottom plate 610, the profiling lower mold 100 remains stationary, the fourth telescopic component 221 drives the lower middle plate 220 to move downward, and at the same time the third telescopic component 211 drives the upper middle plate 210 to move downward until the shell 710 on the profiling lower mold 100 passes through the upper middle plate 210 and the lower middle plate 220, that is, the mesh cloth 720 is stretched by the shell 710 under the compressed state, and the stretched mesh cloth 720 is consistent with the shape of the shell 710.

[0085] S5, the closing component 230 shrinks the mesh 720;

[0086] The motor 234 drives the wheel 231 to rotate through the gear 233, and then drives the blades 232 to rotate and contract. The inner diameter of the circular ring structure formed by the contracted blades 232 should be larger than the inner diameter of the ring knife 111, that is, the mesh cloth 720 is not cut in this step, and the blades 232 contract to straighten and tighten the mesh cloth 720.

[0087] S6, the mesh fastening mechanism fixes the stretched mesh 720 to the outside of the housing 710;

[0088] After the blades 232 contract to straighten and tighten the mesh 720, the first telescopic component 410 drives the upper molding block 430 to move downward until the upper molding block 430 presses the mesh 720 against the bottom of the shell, and then the second telescopic component 530 drives the slider 510 to move inward until the slider 510 presses the mesh 720 against the surrounding side of the shell 710.

[0089] S7, the mesh cutting mechanism cuts off the shrunk mesh;

[0090] The contoured lower die 100 passes through the mesh 720 stretching mechanism 200 , and the mesh cutting mechanism is a ring knife 111 set on the support shaft and located inside the closing component 230 . When the closing component 230 is tightened, the mesh 720 is pressed against the knife side of the ring knife 111 , and the ring knife 111 cuts the mesh 720 .

[0091] S8, the closing assembly 230 opens, the clamping ring mechanism 300 moves upward, and the mesh 720 is pushed into the shell 710.

[0092] The snap ring seat 330 is sleeved on the outside of the support shaft 110, and a gap is set between the snap ring seat 330 and the support shaft 110. The mesh cloth 720 is still in a closed state after being cut off. The snap ring mechanism 300 moves upward, and the closed part of the mesh cloth 720 is in the gap between the snap ring seat 330 and the support shaft 110. The snap ring mechanism 300 continues to move upward until the snap ring 730 is pushed into the shell 710, so that the mesh cloth 720 can be folded and fixed in the shell 710 through the snap ring 730.

[0093] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0094] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A processing device for a clamp-ring type mesh shell, It is characterized in that The processing equipment includes: A contoured lower die, used to support the shell, the contoured lower die comprising a support shaft and a mold core arranged on the support shaft, the mold core being matched with the inner wall of the shell; A mesh stretching mechanism, wherein the mesh stretching mechanism is provided with a lower die hole for the contoured lower die to pass through, the mesh stretching mechanism can reciprocate in the vertical direction, the mesh stretching mechanism comprises an upper middle plate, a lower middle plate and a closing assembly, the mesh is arranged between the upper middle plate and the lower middle plate, the closing assembly is arranged above the lower middle plate, and the closing assembly can shrink the mesh inward along the radial direction; the closing assembly comprises a plurality of blades, the plurality of blades form an annular structure with a through hole at the center, the axis of the annular structure coincides with the axis of the lower die hole, the plurality of blades are respectively connected to a radial driving device, and each blade is driven away from or close to the axis by the radial driving device; A mesh fastening mechanism, which is arranged on the upper part of the mesh stretching mechanism and is used to fix the stretched mesh to the outside of the shell; A mesh cutting mechanism, which is arranged between the lower middle plate and the mesh fastening mechanism and is used to cut the shrunk mesh, and comprises a ring knife, which is arranged on the support shaft; The snap ring mechanism includes a snap ring seat, the snap ring seat is sleeved outside the support shaft, a gap is provided between the snap ring seat and the support shaft, and the snap ring mechanism can drive the snap ring to move along the support column until the snap ring fixes the mesh in the shell.

2. The processing equipment of the clamping ring type mesh shell according to claim 1, It is characterized in that The radial driving device is a rotating wheel, the axis of which coincides with the axis of the annular structure, an arc groove is provided on the rotating wheel, a pin is provided on the blade, the pin passes through the arc groove, a linear slide groove is provided on the upper middle plate, a linear slider capable of sliding in the linear slide groove is provided at the bottom of the blade, the number of the linear slide grooves and the number of the arc grooves are the same as the number of the blades, and the distance from one end of the linear slide groove to the axis of the blade is greater than the distance from the other end of the linear slide groove to the axis of the blade.

3. The processing equipment of the clamp-ring type mesh shell according to claim 1, It is characterized in that The closing assembly also includes a gear, which is meshed with the rotating wheel and connected to the output shaft of the motor.

4. The processing equipment of the clamp-ring type mesh shell according to claim 1, It is characterized in that The mesh cloth fastening mechanism includes a contoured upper mold and a contoured slider assembly. The contoured upper mold can be pressed against the bottom of the shell to fix the bottom of the shell and the mesh cloth wrapped around the bottom of the shell. The contoured slider assembly can be pressed against the outer side wall of the shell to fix the outer side wall of the shell and the mesh cloth wrapped around the outside of the shell opening.

5. The processing equipment of the clamping ring type mesh shell according to claim 4, It is characterized in that The contoured upper die comprises a first telescopic assembly and an upper die pressing block connected to the bottom of the first telescopic assembly, and the inner wall of the upper die pressing block matches the outer wall of the shell.

6. The processing equipment of the clamp ring type mesh shell according to claim 4, It is characterized in that The profiling slider assembly is located at the upper part of the upper middle plate. There are multiple profiling slider assemblies, and the multiple profiling slider assemblies are surrounded on the outer side wall of the shell.

7. The processing equipment of the clamping ring type mesh shell according to claim 6, It is characterized in that The contoured slider assembly includes a slider and a second telescopic assembly for pushing the slider, the slider includes a first connecting surface affixed to the shell and a second connecting surface affixed to the snap ring seat, and the second connecting surface protrudes from the first connecting surface.

8. The processing equipment of the clamp-ring type mesh shell according to claim 1, It is characterized in that The processing equipment also includes a frame, which includes a bottom plate, a top plate and a support plate connected between the bottom plate and the top plate. The bottom plate is provided with a third telescopic component that drives the upper middle plate to reciprocate in the vertical direction and a fourth telescopic component that drives the lower middle plate to reciprocate in the vertical direction.

9. The processing equipment of the clamp ring type mesh shell according to claim 8, It is characterized in that The upper middle plate and the lower middle plate are both slidably connected to the support plate.

10. The processing equipment of the clamp ring type mesh shell according to claim 9, It is characterized in that The snap ring mechanism also includes a first connecting plate and a fifth telescopic assembly, wherein the first connecting plate is arranged at the bottom of the snap ring seat, the fifth telescopic assembly is arranged at the bottom of the first connecting plate, and the first connecting plate is slidably connected to the support plate.

11. A method for processing a clamp-ring type mesh shell, It is characterized in that Using the processing equipment of the clamp-ring mesh shell according to any one of claims 1 to 10, the method comprises the following steps: Placing the shell on the core of the contoured lower die; Place the mesh cloth on the corresponding position of the lower middle plate; The upper middle plate moves downward and clamps the mesh together with the lower middle plate; The upper middle plate and the lower middle plate move downward at the same time, so that the shell on the profiling lower die passes through the upper middle plate and the lower middle plate, and the profiling lower die stretches the mesh between the upper middle plate and the lower middle plate; The closing component shrinks the mesh; The mesh fastening mechanism fixes the stretched mesh to the outside of the shell; The mesh cutting mechanism cuts off the shrunk mesh; The closing assembly opens, the clamping ring mechanism moves upward, and the mesh is pushed into the shell.

Citation Information

Patent Citations

  • Processing equipment for snap ring type screen cloth shell

    CN214821007U