A T-type core single-axis or multi-axis feeding detection system

Abstract

The invention belongs to the technical field of feeding detection systems, and discloses a T-type magnetic core single-axis or multi-axis feeding detection system, comprising a vibration feeding mechanism and a direct vibration feeding mechanism, wherein the vibration feeding mechanism comprises a vibration motor and a vibration plate, the direct vibration feeding mechanism comprises a direct vibration motor, a feeding track and an air nozzle, and the direct vibration feeding mechanism is matched with a detection feeding mechanism, wherein the detection feeding mechanism comprises an L-shaped mounting plate, a cylinder mounting plate, a slide cylinder, a feeding detection seat, a feeding fixture, an air duct, a vacuum tube connector, a vacuum tube, an air hole and a feeding induction sensor. The invention realizes automatic detection of the position of the magnetic core, and ensures subsequent automatic processing. The air nozzle at the end of the feeding track can effectively perform air blowing cleaning treatment on the passing magnetic core, and the fixture cooperates with the detection method of the feeding induction sensor, which not only detects the position but also detects the shape of the magnetic core itself, and screens out magnetic cores that do not meet the same specifications, so as to prevent subsequent processing errors.

Description

Technical Field

[0001] The invention belongs to the technical field of feeding detection systems, and in particular relates to a T-shaped magnetic core single-axis or multi-axis feeding detection system. Background Art

[0002] With the development and progress of science and technology, people's requirements for things have changed from the old thinking that it is good to be usable to being quite delicate and demanding. Only by constantly improving or innovating ideas and producing new forms to increase the added value of products can we survive under the test of fierce market competition. The magnetic core refers to a sintered magnetic metal oxide composed of a mixture of various iron oxides. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials. Manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristics of low loss. Nickel-zinc ferrite has the characteristics of extremely high resistivity and low magnetic permeability of less than a few hundred.

[0003] Ferrite cores are used in coils and transformers in various electronic devices.

[0004] In today's technology, the processing of magnetic cores usually adopts automated assembly line production to save manpower and improve production efficiency. The detection problem in automated processing is a problem that is more concerned about nowadays, because an error in one position may cause the entire production line to stop working, or cause confusion in subsequent processes, affecting the production qualification rate. Therefore, how to detect whether the magnetic core is loaded in place during the magnetic core loading process is an area that needs to be optimized nowadays, which will drive the industry's technological upgrade and technological progress. Summary of the invention

[0005] In view of the problems raised by the above background technology, the purpose of the present invention is to provide a single-axis or multi-axis feeding detection system for T-type magnetic cores.

[0006] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:

[0007] A T-shaped magnetic core single-axis or multi-axis feeding detection system, including a vibration feeding mechanism and a direct vibration feeding mechanism, the vibration feeding mechanism includes a vibration motor and a vibration plate, the direct vibration feeding mechanism includes a direct vibration motor and a feeding track, the direct vibration motor is screwed to the feeding track, the output end of the feeding track is installed with an air nozzle, the output end of the direct vibration feeding mechanism is matched with a detection feeding mechanism, the detection feeding mechanism includes an L-shaped mounting plate, the L-shaped mounting plate is installed with a cylinder mounting plate, the cylinder mounting plate is installed with a slide cylinder, the slide The output end of the cylinder is connected to a feed detection seat, and a feed jig is installed on the feed detection seat. The position of the feed jig corresponds to the output end of the feeding track. A ventilation duct is provided inside the feed detection seat, and one end of the ventilation duct is connected to a vacuum tube connector, and the vacuum tube connector is connected to a vacuum tube. The other end of the ventilation duct is connected to the feed jig, and the feed jig is provided with air holes matching the ventilation duct. A feed sensing sensor is installed on the L-shaped mounting plate, and the output end position of the feed sensing sensor corresponds to the feed jig, and the feed jig is provided with a through hole.

[0008] It is further defined that the feeding track is provided with two L-shaped plates installed relative to each other, and the two L-shaped plates are slidably connected to the feeding track. Such a design can adjust the distance between the L-shaped plates so that the spacing between them matches the size of the magnetic core, thereby making the magnetic core loading position more accurate.

[0009] It is further defined that the feed detection seat is provided with a position fixing groove, and the feed fixture is installed in the position fixing groove. Such a design ensures the accuracy of the installation position of the feed fixture.

[0010] It is further defined that the L-shaped mounting plate includes an L-shaped main plate and a sub-plate, the L-shaped main plate is concavely matched with the sub-plate, and the L-shaped main plate is hinged to the sub-plate. Such a design can adjust the overall height of the detection and feeding mechanism by replacing the sub-plate, so as to adapt to the output end of the feeding track. The hinged installation method allows the sub-plate to be able to adjust the tilt angle, which is more adaptable.

[0011] It is further defined that the L-shaped main board and the sub-board are vertically connected with an auxiliary support plate, and the auxiliary support plate is provided with an auxiliary support hole. Such a design can make the two auxiliary support plates parallel by matching the auxiliary support holes with connecting tools such as screws, thereby ensuring the horizontal and vertical relationship between the sub-board and the L-shaped main board, and also ensuring that the positions of the sub-board and the L-shaped main board are not easily offset, thereby ensuring stability during the production process.

[0012] It is further defined that a block is placed between the two ends of the top of the sub-plate and the feed detection seat, and the block has various specifications. The block is connected to the sub-plate with screws. With this design, the inclination of the feed detection seat can be adjusted by replacing the block to make it more compatible with the output end position of the feeding track.

[0013] It is further defined that there are two air holes. Such a design has a strong adsorption capacity for the magnetic core and is not prone to position shaking during adsorption.

[0014] The beneficial effects of the present invention are as follows:

[0015] The present invention completes automatic feeding of magnetic cores through the cooperation of a vibration feeding mechanism with a direct vibration feeding mechanism, thus saving manpower and having high feeding efficiency. The feeding fixture arranged at the output end of the direct vibration feeding mechanism is used to fix the position of the magnetic core, and the feeding sensing sensor is used to automatically detect the position of the magnetic core, thereby ensuring subsequent automatic processing. Furthermore, the air nozzle at the end of the feeding track can effectively blow and clean the passing magnetic core, and the fixture is used in conjunction with the detection method of the feeding sensing sensor, which not only detects the position but also detects the shape of the magnetic core itself, thereby screening out magnetic cores that do not meet the same specifications and preventing subsequent processing errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

[0017] Figure 1 The structure of a T-type magnetic core single-axis or multi-axis feeding detection system embodiment of the present invention is schematically shown. Figure 1 ;

[0018] Figure 2 The structure of a T-type magnetic core single-axis or multi-axis feeding detection system embodiment of the present invention is schematically shown. Figure 2 ;

[0019] Figure 3 It is a schematic cross-sectional structure diagram of a detection and feeding mechanism of an embodiment of a T-type magnetic core single-axis or multi-axis feeding detection system of the present invention;

[0020] Figure 4 for Figure 2 The enlarged structural diagram at A in the middle;

[0021] Figure 5 for Figure 3 The enlarged structural diagram at B in the middle;

[0022] The main component symbols are described as follows:

[0023] Vibration feeding mechanism 1, vibration motor 101, vibration plate 102, direct vibration feeding mechanism 2, direct vibration motor 201, feeding track 202, air nozzle 203, detection feeding mechanism 3, L-shaped mounting plate 301, cylinder mounting plate 302, slide cylinder 303, feed detection seat 304, feed fixture 305, ventilation duct 306, vacuum tube connector 307, air hole 308, through hole 309, feed induction sensor 4, L-shaped plate 2021, L-shaped main board 3011, sub-board 3012, auxiliary support plate 3013, auxiliary support hole 3014, plug 3015. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] like Figure 1 to Figure 5 As shown, a T-type magnetic core core single-axis or multi-axis feeding detection system of the present invention includes a vibration feeding mechanism 1 and a direct vibration feeding mechanism 2, the vibration feeding mechanism 1 includes a vibration motor 101 and a vibration plate 102, the direct vibration feeding mechanism 2 includes a direct vibration motor 201 and a feeding track 202, the direct vibration motor 201 is screwed to the feeding track 202, the output end of the feeding track 202 is installed with an air nozzle 203, the output end of the direct vibration feeding mechanism 2 is matched with a detection feeding mechanism 3, the detection feeding mechanism 3 includes an L-shaped mounting plate 301, the L-shaped mounting plate 301 is installed with a cylinder mounting plate 302, the cylinder mounting plate 302 is installed with a slide cylinder 303, the slide cylinder 30 The output end of the feed detection seat 304 is connected to the feed detection seat 304, and the feed fixture 305 is installed on the feed detection seat 304. The position of the feed fixture 305 corresponds to the output end of the feeding track 202. A ventilation pipe 306 is arranged inside the feed detection seat 304. One end of the ventilation pipe 306 is connected to a vacuum tube connector 307, and the vacuum tube connector 307 is connected to a vacuum tube. The other end of the ventilation pipe 306 is connected to the feed fixture 305. The feed fixture 305 is provided with an air hole 308 matching the ventilation pipe 306. The L-shaped mounting plate 301 is installed with a feed sensing sensor 4. The output end position of the feed sensing sensor 4 corresponds to the feed fixture 305, and the feed fixture 305 is provided with a through hole 309.

[0026] In this implementation case, when using a T-shaped magnetic core single-axis or multi-axis feeding detection system, first select a feeding fixture 305 that matches the specifications of the magnetic core and install it on the feeding detection seat 304, and then put the magnetic core into the vibration disk 102. Before placing the magnetic core, first clean the vibration disk 102. When cleaning, be careful not to let any hard objects touch the disk surface to prevent scratching the disk surface. When cleaning with direct vibration, gently wipe it with a cloth dipped in alcohol to prevent hard objects from touching and scratching the track. Gently pour the magnetic core with good appearance into the vibration disk 102, and confirm whether the equipment model is consistent with the magnetic core model and whether they are in the same series before placing it; then turn on the vibration motor 101 and the direct vibration motor 201, and the magnetic core is sent into the feeding fixture 305 after being cleaned by the air nozzle 203 on the feeding track 202. The characteristics of the feeding fixture 305 itself can check the specifications of the magnetic core. If it is larger than the specifications of the feeding fixture 305 itself, it cannot be After entering the feeding fixture 305, the feeding sensing sensor 4 cannot sense that the magnetic core is in place through the via 309, and thus cannot proceed to the next step. It is used to detect magnetic cores whose specifications are larger than the specifications required for loading. If the magnetic core specifications are smaller than the magnetic core specifications required for loading, then after entering the feeding fixture 305, the suction force of the ventilation pipe 306 for suction will be due to the small specifications of the magnetic core and the gap between the two sides of the feeding fixture 305, and thus it cannot be sucked firmly, and then it falls. The feeding sensing sensor 4 is also unable to sense that the magnetic core is in place, thereby performing specification detection on the loaded magnetic core to ensure the subsequent processing quality. When the feeding sensing sensor 4 senses that the magnetic core is in place, the vacuum pump connected by the vacuum tube is turned on, and the magnetic core is sucked by the vacuum tube connector 307, the ventilation pipe 306 and the air hole 308. At the same time, the slide cylinder 303 lifts the feeding detection seat 304 and the feeding fixture 305 that have adsorbed the magnetic core upward, waiting for the next process to carry it.

[0027] Preferably, the feeding track 202 is relatively installed with two L-shaped plates 2021, and the two L-shaped plates 2021 are slidably connected to the feeding track 202. Such a design can adjust the distance between the L-shaped plates 2021 so that the spacing between them conforms to the size of the magnetic core, thereby making the magnetic core loading position more accurate. In fact, the error-proofing detection measures that the feeding track 202 can have can also be considered according to specific circumstances.

[0028] Preferably, the feed detection seat 304 is provided with a position fixing groove, and the feed fixture 305 is installed in the position fixing groove. Such a design ensures the accuracy of the installation position of the feed fixture 305. In fact, the installation and positioning method of the feed fixture 305 can also be considered according to specific circumstances.

[0029] Preferably, the L-shaped mounting plate 301 includes an L-shaped main plate 3011 and a sub-plate 3012. The L-shaped main plate 3011 and the sub-plate 3012 are matched in concave and convex manner, and the L-shaped main plate 3011 and the sub-plate 3012 are hinged. With such a design, the overall height of the detection and feeding mechanism 3 can be adjusted by replacing the sub-plate 3012, so as to adapt to the output end of the feeding track 202. The hinged mounting method allows the sub-plate 3012 to be able to adjust the tilt angle, which is more adaptable. In fact, the method of adjusting the L-shaped mounting plate 301 to ensure adaptability can also be considered according to specific circumstances.

[0030] Preferably, the L-shaped main board 3011 and the sub-board 3012 are vertically connected with an auxiliary support plate 3013, and the auxiliary support plate 3013 is provided with an auxiliary support hole 3014. Such a design can make the two auxiliary support plates 3013 parallel by matching the auxiliary support holes 3014 with connecting tools such as screws, thereby ensuring the horizontal and vertical relationship between the sub-board 3012 and the L-shaped main board 3011, and also ensuring that the positions of the sub-board 3012 and the L-shaped main board 3011 are not easily offset, thereby ensuring stability during the production process. In fact, methods for ensuring that the positions are not easily offset can also be considered according to specific circumstances.

[0031] Preferably, blocks 3015 are placed between the two ends of the top of the sub-plate 3012 and the feed detection seat 304. The blocks 3015 have various specifications and are connected to the sub-plate 3012 by screws. With this design, the inclination of the feed detection seat 304 can be adjusted by replacing the blocks 3015 to make it more compatible with the output end position of the feeding track 202. In fact, measures to adjust the inclination of the feed detection seat 304 can also be considered according to specific circumstances.

[0032] It is preferred that there are two air holes 308. This design has a strong adsorption capacity for the magnetic core and is not prone to position shaking during adsorption. In fact, the method of ensuring the adsorption force can also be considered according to specific circumstances.

[0033] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A T-type magnetic core single-axis or multi-axis feeding detection system, comprising a vibration feeding mechanism (1) and a direct vibration feeding mechanism (2), characterized in that: The vibration feeding mechanism (1) comprises a vibration motor (101) and a vibration plate (102); the direct vibration feeding mechanism (2) comprises a direct vibration motor (201) and a feeding track (202); the direct vibration motor (201) is screw-connected to the feeding track (202); two L-shaped plates (2021) are mounted opposite to each other on the feeding track (202); an air nozzle (203) is mounted at the output end of the feeding track (202); the output end of the direct vibration feeding mechanism (2) is matched with a detection feeding mechanism (3); the detection feeding mechanism (3) comprises an L-shaped mounting plate (301); the L-shaped mounting plate (301) is mounted with a cylinder mounting plate (302); the cylinder mounting plate (302) is mounted with a slide cylinder (303); the output end of the slide cylinder (303) is connected to a material inlet detection seat (304), the feeding detection seat (304) is equipped with a feeding fixture (305), the position of the feeding fixture (305) corresponds to the output end of the feeding track (202), a ventilation pipe (306) is provided inside the feeding detection seat (304), one end of the ventilation pipe (306) is connected to a vacuum tube connector (307), the vacuum tube connector (307) is connected to a vacuum tube, the other end of the ventilation pipe (306) is connected to the feeding fixture (305), the feeding fixture (305) is provided with an air hole (308) matching the ventilation pipe (306), the L-shaped mounting plate (301) is equipped with a feeding induction sensor (4), the output end position of the feeding induction sensor (4) corresponds to the feeding fixture (305), and the feeding fixture (305) is provided with a through hole (309); If the magnetic core is larger than the specification of the feeding jig (305), the magnetic core cannot enter the feeding jig (305), and the feeding sensing sensor (4) cannot sense the magnetic core in place through the via hole (309), and thus cannot proceed to the next step, which is used to detect magnetic cores with specifications larger than the specifications to be fed. If the magnetic core specifications are smaller than the magnetic core to be fed, after entering the feeding jig (305), the suction force of the ventilation duct (306) will cause a gap between the two sides of the feeding jig (305) due to the small specifications of the magnetic core. Under this gap, the magnetic core cannot be firmly sucked and thus falls, and the feeding sensing sensor (4) is also unable to sense the magnetic core in place; The material inlet detection seat (304) is provided with a position fixing groove, and the material inlet fixture (305) is installed in the position fixing groove.

2. A T-type magnetic core single-axis or multi-axis feeding detection system according to claim 1, characterized in that: The L-shaped mounting plate (301) comprises an L-shaped main plate (3011) and a secondary plate (3012), the L-shaped main plate (3011) and the secondary plate (3012) are matched in concave and convex manner, and the L-shaped main plate (3011) and the secondary plate (3012) are hingedly connected.

3. A T-type magnetic core single-axis or multi-axis feeding detection system according to claim 2, characterized in that: The L-shaped main board (3011) and the auxiliary board (3012) are both vertically connected with an auxiliary support board (3013), and the auxiliary support board (3013) is provided with an auxiliary support hole (3014).

4. A T-type magnetic core single-axis or multi-axis feeding detection system according to claim 3, characterized in that: Blocks (3015) are placed between the two ends of the top of the sub-plate (3012) and the material inlet detection seat (304). The block (3015) has various specifications. The block (3015) is screw-connected to the sub-plate (3012).

5. A T-type magnetic core single-axis or multi-axis feeding detection system according to claim 4, characterized in that: There are two air holes (308).

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