A heat exchange component
By integrating the small heat exchange assembly of the valve core components and sensors in the battery thermal management system, the problem of insufficient flow control accuracy is solved, and more efficient heat exchange efficiency and a smaller equipment structure are achieved.
Patent Information
- Application Number
- CN202010003522.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-03
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2040-01-03
AI Technical Summary
In the existing battery thermal management system, the flow control accuracy of the electronic expansion valve is insufficient, resulting in low heat exchange efficiency and large equipment structure, making it difficult to further optimize.
A structure including a heat exchanger core and a valve assembly is designed, and a compact heat exchange assembly is designed to directly measure the temperature and pressure of the flow through the fluid by integrating the valve core and sensors in the heat exchanger core, and control the flow through the valve assembly to reduce the height of the equipment.
It improves flow control accuracy, reduces equipment height, enhances heat exchange efficiency, and achieves a smaller structural design.
Smart Images

Figure CN113074568B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of heat exchange, and in particular to a heat exchange component. Background Art
[0002] The battery thermal management system for new energy vehicles includes a battery heat exchange system, which can include a heat exchanger core and an electronic expansion valve. The battery heat exchange system can include refrigerant and coolant. The coolant can be used to cool the battery after exchanging heat in the heat exchanger core. The heat exchanger core can be a plate heat exchanger core structure. After passing through the electronic expansion valve, the refrigerant enters the heat exchanger core, where it exchanges heat with the coolant. To improve the flow control accuracy of the working medium, the electronic expansion valve needs to collect information from pressure sensors and temperature sensors installed in the system pipeline. The system controller calculates the superheat according to the corresponding control program and feeds it back to the electronic expansion valve, which then adjusts the flow accordingly. Summary of the Invention
[0003] The object of the present invention is to provide a heat exchange component with a compact structure.
[0004] In order to achieve the above purpose, the following technical solutions are adopted:
[0005] A heat exchange assembly includes a heat exchanger core and a valve assembly, wherein the heat exchanger core is fixed to the valve assembly, the heat exchanger core includes a first fluid path, an inter-plate path, and a second fluid path, the heat exchanger core has a plurality of stacked plates, each plate having at least a first orifice and a second orifice, along the stacking direction of the plates, the first fluid path is formed at the first orifice of each plate, the second fluid path is formed at the second orifice of each plate, and the inter-plate path connects the first fluid path and the second fluid path;
[0006] The valve assembly includes a valve body, a valve core component, and a sensor, wherein the valve body has a first cavity and a second cavity, at least a portion of the valve core component is located in the first cavity, at least a portion of the sensor is located in the second cavity, and the sensor senses the temperature and / or pressure of the inter-plate path;
[0007] The heat exchange assembly has an extending portion, the extending portion is located in the first fluid path, and at least a portion of the valve core component extends into the extending portion.
[0008] The above-mentioned technical solution of the present invention includes a heat exchanger core and a valve assembly, wherein the valve assembly includes a valve body, a valve core component, and a sensor. The valve body has a first cavity and a second cavity, at least a portion of the valve core component is located in the first cavity, at least a portion of the sensor is located in the second cavity, and the second cavity is connected to the inter-plate path; the heat exchange assembly has an insertion portion, the insertion portion is located in the first fluid path, and at least a portion of the valve core component is inserted into the insertion portion. In this way, the fluid throttled out of the valve assembly can directly enter the first fluid path, and the sensor can measure the temperature and / or pressure of the fluid flowing through the interior of the heat exchanger core. At the same time, because the insertion portion is inserted into the heat exchanger core, the height of the heat exchange assembly is reduced, making the heat exchange assembly with the valve core component and the sensor compact. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic structural diagram of an embodiment of a heat exchange component;
[0010] Figure 2 for Figure 1 Another perspective structural diagram of the heat exchange component shown;
[0011] Figure 3 for Figure 1 A partial cross-sectional schematic diagram of the heat exchange component shown;
[0012] Figure 4 for Figure 1 Another cross-sectional schematic diagram of the heat exchange assembly shown;
[0013] Figure 5 for Figure 1 Another cross-sectional schematic diagram of the heat exchange assembly shown;
[0014] Figure 6 for Figure 1 A schematic diagram of the structural decomposition of the heat exchange component shown;
[0015] Figure 7 It is a schematic diagram of the structural decomposition of the valve assembly;
[0016] Figure 8 for Figure 1 Schematic diagram of the top plate structure of the heat exchange component shown;
[0017] Figure 9 for Figure 1 A schematic structural diagram of the first type of plate of the heat exchange assembly shown;
[0018] Figure 10 for Figure 1 A schematic structural diagram of the second type of plate of the heat exchange assembly shown;
[0019] Figure 11 is a structural schematic diagram of another heat exchange component;
[0020] Figure 12 for Figure 11 A schematic cross-sectional view of the heat exchange component shown;
[0021] Figure 13 for Figure 11 A schematic diagram of a structural decomposition of the heat exchange component shown;
[0022] Figure 14 for Figure 11 Another structural decomposition diagram of the heat exchange component shown;
[0023] Figure 15 is a cross-sectional schematic diagram of another heat exchange component;
[0024] Figure 16 is a partial cross-sectional schematic diagram of another heat exchange component;
[0025] Figure 17 is a cross-sectional schematic diagram of another heat exchange component;
[0026] Figure 18 It is a cross-sectional schematic diagram of another heat exchange component. DETAILED DESCRIPTION
[0027] Reference Figure 1 、 Figure 2 , Figure 1 、 Figure 2 A heat exchange assembly 100 is shown schematically. The heat exchange assembly 100 includes a heat exchanger core 1 and a valve assembly 2, which are fixedly mounted. The heat exchanger core 1 comprises a plurality of stacked plates 11, with adjacent plates 11 welded to each other. Each plate 11 has at least a first orifice and a second orifice. Along the stacking direction of the plates, the first orifices of each plate 11 are aligned, and the second orifices of each plate 11 are aligned. The first and second orifices are located adjacent to the edges of the plates 11, allowing the fluid flowing through the plates to have a longer flow path, thereby improving heat exchange efficiency.
[0028] Reference Figure 2-Figure 10The heat exchanger core 1 has at least a first flow channel 12 and a second flow channel, wherein the fluid in the first flow channel 12 and the second flow channel can exchange heat inside the heat exchanger core; the heat exchanger core may also have a third flow channel or a fourth flow channel. The heat exchanger core includes a plurality of first-type plates and a plurality of second-type plates that are stacked, and the first-type plates and the second-type plates are stacked to form the first flow channel and the second flow channel; the first-type plates include a first orifice, a second orifice, and a third orifice; the second-type plates include a first orifice and a second orifice, and the second-type plates do not have the third orifice, and along the length or width direction of the heat exchanger core, the third orifice is located between the first orifice and the second orifice; wherein in the length or width direction of the heat exchanger core, the third orifice is located between the first orifice and the second orifice, which means that the first orifice and the second orifice may not be aligned, but for example in the length direction of the heat exchanger core, the third orifice may be located in an area between the first orifice and the second orifice, or for example in the width direction of the heat exchanger core, the third orifice may be located in an area between the first orifice and the second orifice.
[0029] The heat exchanger core 1 includes a first fluid path 121, an inter-plate path 122, a second fluid path 123, and a third fluid path 1224. The first fluid path 121 is formed at the first orifice of the first and second types of plates, the second fluid path 123 is formed at the second orifice of the first and second types of plates, and the third fluid path 1224 is formed at the third orifice of the first type of plate. The inter-plate path 122 connects the first fluid path 121, the second fluid path 123, and the third fluid path 1224. Since stacking adjacent plates will form at least two inter-plate paths for two fluids, the inter-plate path 122 here specifically refers to the fluid path between adjacent plates, and this fluid path is part of the first flow channel and is connected to the first fluid path, the second fluid path, and the third fluid path. Herein, the first fluid path 121 includes (but is not limited to) one channel and can have two or more channels, and the second fluid path 123 includes (but is not limited to) one channel and can have two or more channels.
[0030] The valve assembly 2 includes a valve body 21, a valve core component 22, a sensor 23, and a circuit board 24. The valve body 21 has a first cavity 211 and a second cavity 212. At least part of the valve core component 22 is located in the first cavity 211, and at least part of the sensor 23 is located in the second cavity 212. The sensor senses the temperature and / or pressure of the inter-plate path, wherein the second cavity 212 can be connected to the inter-plate path 122; the sensor 23 is electrically connected to the circuit board 24.
[0031] In the illustrated structure, sensor 23 extends into heat exchanger core 1. Alternatively, sensor 23 can be positioned above the heat exchanger core. The second cavity housing sensor 23 communicates with inter-plate path 122, allowing sensor 23 to collect information about the pressure and / or temperature of the fluid flowing through the core. Extending sensor 23 into the heat exchanger core further reduces the sensor's protrusion from the core, contributing to a smaller footprint.
[0032] The heat exchange assembly has an insertion portion 213 , which is located in the first fluid path 121 . At least a portion of the valve core component extends into the inner cavity of the insertion portion 213 , and the valve core component is sealed to the inner wall of the insertion portion 213 .
[0033] The valve core component 22 includes a valve core 221, a rotor assembly 222, and a stator assembly 223. The stator assembly 223 is sleeved on the outer periphery of the rotor assembly 222, and the stator assembly 223 is electrically connected to the circuit board 16; the valve assembly 2 also has a valve port 220, and the valve port 220 can connect the flow channels located on both sides of the valve port 220; in this embodiment, the valve body 21 also includes a valve seat 224, and the valve seat 224 is arranged on the outer periphery of the valve core 221 and is limited. The valve port 220 is formed on the valve seat 224, and the valve core 221 changes the flow cross-sectional area of the working medium at the valve port 220 by approaching and moving away from the valve port 220, thereby being able to form throttling at the valve port 220. When the valve assembly 2 is working, the current in the winding of the stator assembly 223 is controlled to change according to a predetermined rule, thereby controlling the stator assembly 223 to generate a changing excitation magnetic field. The rotor assembly 222 rotates under the action of the excitation magnetic field. The rotor assembly 222 can drive the valve core 221 to move relative to the valve port 220 and adjust the opening of the valve port 220; in this way, the rotor assembly can drive the valve core to move relative to the valve port. This method of controlling the opening of the valve core relative to the valve port by controlling the current passing through the stator assembly is conducive to improving the control accuracy of the flow rate.
[0034] The valve body 21 is welded and fixed to the heat exchanger core 1. In one embodiment, the heat exchanger core 1 includes a top plate 113, multiple intermediate plates 114, and a bottom plate 115. The multiple intermediate plates 114 are located between the top plate 113 and the bottom plate 115. The top plate 113, multiple intermediate plates 114, and the bottom plate 115 are welded and fixed. The valve body 21 is welded and fixed to the top plate 113, or the valve body 21 is welded and fixed to the bottom plate 115. In other embodiments, the heat exchanger core includes a connector, a top plate, multiple intermediate plates, and a bottom plate. The multiple intermediate plates are located between the top plate and the bottom plate. The top plate, multiple intermediate plates, and the bottom plate are welded and fixed. The valve body is welded and fixed to the connector, the connector is welded and fixed to the top plate, or the connector is welded and fixed to the bottom plate. In other embodiments, the heat exchanger core includes a connector, a top plate, multiple intermediate plates, and a bottom plate. The multiple intermediate plates are located between the top plate and the bottom plate. The top plate, multiple intermediate plates, and the bottom plate are welded and fixed. The connector is welded and fixed to the bottom plate, and the valve body is welded and fixed to the top plate. In another embodiment, the heat exchanger core includes a connector, a top plate, multiple intermediate plates, and a bottom plate. The multiple intermediate plates are positioned between the top plate and the bottom plate. The top plate, multiple intermediate plates, and bottom plate are welded together. The connector is welded together with the top plate, and the valve body is welded together with the top plate. The connector can be in the form of a connecting plate or a connecting block.
[0035] In the illustrated structure, the insertion portion 213 is integrally formed with the valve body 21. The valve body 21 includes a first side portion 214 and a second side portion 215. The first side portion 214 cooperates with the valve core component, and the second side portion 215 cooperates with the heat exchanger core 1. The second side portion 215 is welded to the heat exchanger core 1. The insertion portion 213 is protruding from the second side portion 215. The first cavity 211 extends through the insertion portion 213. The first cavity 211 extends through the first side portion 214 and the second side portion 215, and the second cavity 212 extends through the first side portion 214 and the second side portion 215.
[0036] The valve body 21 has a first through hole 216, and the second side portion 215 has a first groove 2151. The first groove 2151 connects the first through hole 216 with the first cavity 211. When the second side portion 215 is welded to the heat exchanger core 1, the first groove 2151 and the heat exchanger core 1 cooperate to form a flow channel.
[0037] The extension portion 213 has a port portion 2131 and a root portion 2132, the root portion 2132 has a notch 2133, the notch 2133 is connected to the first groove 2151, the valve core component has a valve seat 224, the valve seat 224 is provided with a throttling inlet 2240, the throttling inlet 2240 is opened on the peripheral wall of the valve seat 224, and the flow area of the notch 2133 is larger than the flow area of the throttling inlet 2240.
[0038] The opening depth of the notch 2133 at the root 2132 along the stacking direction of the plates is greater than that of the first groove 2151, and the notch 2133 is partially located inside the heat exchanger core 1. In this way, when the valve core component is located in the extension portion 213 and when the throttling inlet 2240 is located inside the heat exchanger core 1, it can be seen from the figure that when it is located below the top plate 113, the opening depth of the notch 2133 is greater than that of the first groove 2151, so that the fluid can flow into the throttling inlet 2240 through the deeper notch 2133 from the first groove 2151, so that the valve core component can be extended into the deeper interior of the heat exchanger core, which helps to reduce the height of the valve assembly protruding from the heat exchanger core and reduce the size.
[0039] The heat exchange assembly 100 includes a drainage tube 3, which is located in the first fluid path 121. The valve core component includes a throttle outlet channel 2241. The inner cavity of the drainage tube 3 is connected to the throttle outlet channel 2241. The first fluid path 121 includes a first sub-path 1211 and a second sub-path 1212. The first sub-path 1211 is connected to the inner cavity of the drainage tube 3, and the second sub-path 1212 is located outside the drainage tube 3.
[0040] The heat exchanger core 1 includes a first blocking portion 13, which is located on the second fluid path 123. The second fluid path 123 includes a third sub-path 1231 and a fourth sub-path 1232. The third sub-path 1231 and the fourth sub-path 1232 are located on both sides of the first blocking portion 13.
[0041] The heat exchanger core 1 includes a second blocking portion 14, which is located in the first fluid path 121. The first fluid path 121 includes a first sub-path 1211 and a second sub-path 1212. The first sub-path 1211 is connected to the inner cavity of the drainage tube 3, and the second sub-path 1212 is located outside the drainage tube 3; the second blocking portion 14 separates the first sub-path 1211 and the second sub-path 1212.
[0042] The inter-plate path 122 includes at least a first heat exchange zone 1221, a second heat exchange zone 1222 and a third heat exchange zone 1223, the first sub-path 1211 is connected to the first heat exchange zone 1221, the first heat exchange zone 1221 is connected to the third sub-path 1231, the third sub-path 1231 is connected to the second heat exchange zone 1222, the second heat exchange zone 1222 is connected to the second sub-path 1212, and the second sub-path 1212 is connected to the third heat exchange zone 1223.
[0043] The top plate 113 of the heat exchanger core 1 is shown in FIG. Figure 8The top plate 113 of the heat exchanger core 1 includes a first orifice 113a, a second orifice 113b, a third orifice 113c, a fourth orifice 113d, and a fifth orifice 113e. The first orifice 113a is used to form a first fluid path 121, and the second orifice 113b is used to form a second fluid path 123. The third orifice 113c is connected to the second cavity 212, and the fourth orifice 113d and the fifth orifice 113e are connected to the second flow channel. The fluids in the first flow channel 12 and the second flow channel exchange heat inside the heat exchanger core.
[0044] The middle plate 114 of the heat exchanger core 1 comprises a first type of plate 1141 and a second type of plate 1142. The first type of plate 1141 of the heat exchanger core 1 is referred to as Figure 9 , the second type plate 1142 of the heat exchanger core 1 refers to Figure 10 As an example, the first type of plate 1141 of the heat exchanger core 1 includes a first orifice 1141a, a second orifice 1141b, a third orifice 1141c, a fourth orifice 1141d, and a fifth orifice 1141e. The first orifice 1141a, the second orifice 1141b, the fourth orifice 1141d, and the fifth orifice 1141e are located near the edges of the plate. The third orifice 1141c is located near the center of the plate relative to the first orifice 1141a and the second orifice 1141b. Along the length of the plate, the third orifice 1141c is located between the first orifice 1141a and the second orifice 1141b. The third orifice 1141c is used to form the third fluid path 1224, and a sensor can be inserted into the third orifice 1141c.
[0045] The first type of plate 1141 has multiple first plates 1144 and multiple second plates 1145. The first plates 1144 and the second plates 1145 are stacked on each other to form an inter-plate path 122. The first plate 1144 has a first step portion 1146a around the first orifice 1141a, and the first step portion 1146a protrudes relative to the plate plane 1147 of the first plate 1144. The first plate 1144 has a second step portion 1146b around the second orifice 1141b, and the second step portion 1146b protrudes relative to the plate plane 1147 of the first plate 1144. The first plate 1144 has a third step portion 1146c around the third orifice 1141c, and the third step portion 1146c protrudes relative to the plate plane 1147 of the first plate 1144. The fluid flowing through the first, second and third orifices is the same fluid. The third step 1146c is the same height as the first step 1146a, and the third step 1146c is the same height as the second step 1146b. Thus, after the plates are stacked, the third, second, and first steps can respectively isolate the first, second, and third orifices from the plate plane fluid path. Since the sensor will be inserted into the third orifice, there are certain requirements for sealing around the third orifice. If a leak occurs, the entire heat exchange assembly will fail. Therefore, a third step is provided around the third orifice at the same height as the first and second orifices. The third step is welded to the adjacent plate structure, effectively solving the sealing problem. The structure around the fourth orifice of the first plate is similar to that around the fifth orifice of the first plate, and the fluid flowing through the fourth and fifth orifices is the same fluid.
[0046] A first concave ring 1148a is arranged around the first orifice 1141a of the second plate 1145 of the first type plate 1141, a second concave ring 1148b is arranged around the second orifice 1141b, and a third concave ring 1148c is arranged around the third orifice 1141c. The concave ring structure of the second plate 1145 cooperates with the step structure of the first plate 1144 to form isolation of the flow channel.
[0047] The second type of plate 1142 of the heat exchanger core has multiple first plates, multiple second plates, and multiple third plates. The first plate of the second type of plate includes a first orifice 1142a, a second orifice 1142b, a fourth orifice 1142d, and a fifth orifice 1142e. The second plate of the second type of plate includes a first orifice 1142a, a second orifice 1142b, a fourth orifice 1142d, and a fifth orifice 1142e. The third plate of the second type of plate includes a first stop and a first orifice. The first stop is located at a position corresponding to the second orifice of the first plate, the second plate, and the fourth plate of the second type of plate; the first orifice 1142a, the second orifice 1142b, the fourth orifice 1142d, and the fifth orifice 1142e are located adjacent to the edge of the plate. The second type of plate has a similar plate structure to that used in the plate heat exchanger and will not be repeated here.
[0048] The first orifice 1141a of the first plate 1141 is aligned with the first orifice 1142a of the second plate 1142, forming a portion of the first fluid path. The third orifice 113c of the top plate 113 is no smaller than the first orifice 1141a of the first plate 1141, and the first orifice 1141a of the first plate 1141 is no smaller than the first orifice 1142a of the second plate 1142. The outer diameter of the port portion 2131 is smaller than the first orifice 1141a of the first plate 1141, and larger than the first orifice 1142a of the second plate 1142. The second side portion of the valve body 21 is welded to the periphery of the top plate where the third orifice is located, achieving a seal at the third orifice of the first plate.
[0049] The drainage tube 3 comprises an extension portion 31 and a main portion 32. The extension portion 31 has a larger outer diameter than the main portion 32, while the main portion 32 has an outer diameter no larger than the first opening 1142a of the second-type plate 1142. The main portion 32 extends into the first opening 1142a of the second-type plate 1142. The extension portion 31 has an outer diameter larger than the first opening 1142a of the second-type plate 1142. The extension portion 31 can be hung on the second-type plate 1142 and welded to the second-type plate 1142, sealing the connection between the first opening 1141a of the first-type plate 1141 and the first opening 1142a of the second-type plate 1142. The extension portion 31 of the drainage tube 3 can be welded to the port portion 2131 of the insertion portion 213, helping to separate the fluid channels on both sides of the extension portion 31. The setting of the drainage pipe 3 can guide the fluid in the throttling outlet channel of the valve core component connected to the drainage pipe 3 to the first sub-path, so that the fluid enters the inter-plate path from the first sub-path, which helps the fluid to exchange heat more evenly in the inter-plate path and improve the heat exchange efficiency.
[0050] The main body 32 has a bottom end portion 321, and the bottom end portion 321 is welded and fixed to at least one of the second type plates 1142. As an embodiment, at least one of the second type plates 1142 has an extension body 1143, and the extension body 1143 is located at the periphery of the first orifice 1142a of the second type plate 1142, and the outer wall of the bottom end portion 321 is welded and fixed to the wall of the extension body 1143. The bottom end portion 321 is welded and fixed to the extension body 1143, which helps to isolate the inner cavity of the drainage tube 3 from the outer cavity of the drainage tube 3 and helps to guide the flow direction of the fluid. As another embodiment, the bottom end portion 321 of the drainage tube 3 has an extension body, which extends out of the periphery of the bottom end portion, and the extension body of the drainage tube is welded and fixed to at least one of the second type plates.
[0051] The first stopper 13 can be a part of one of the second type plates 1142, or it can be a separate structure. As an embodiment, one of the second type plates 1142 has a first stopper, and the first stopper 13 is located at the second orifice position of the plate, and the first stopper can separate the fluid paths on both sides. The first stopper 13 can be implemented, for example, by not stamping the second orifice position of this plate of the second type plate 1142. As another embodiment, the first stopper 13 can be a separate plate-like structure, which closes the second orifice of one of the second type plates 1142, and the first stopper 13 can be welded and fixed to the adjacent plate. To increase strength, the thickness of the first stopper 13 can be greater than that of the second type plate 1142. As another embodiment, the first stopper 13 can also have a first sheet and a second sheet, the first sheet is integrally arranged with one of the second type plates, which is obtained by not stamping the second orifice position of the second type plate 1142, and the second sheet is welded and fixed to the first sheet, and the second sheet is located on the side of the first sheet facing the top plate. The second sheet portion can be used to enhance the strength of the first sheet portion, so as to facilitate the first sheet portion in resisting the impact of the fluid in the third sub-path.
[0052] The heat exchanger core has a third fluid path 1224 that communicates with the second cavity 212. A sensor 23 extends into this third fluid path 1224. In the direction of plate stacking, the third fluid path 1224 extends deeper into the heat exchanger core 1 than the extending portion 213 does. This allows fluid entering the third heat exchange zone 1223 from the second sub-path 1212 to enter the third fluid path 1224. The sensor 23, which extends into the third fluid path 1224, detects the fluid's temperature and / or pressure, which is then fed back to the valve assembly 2 to control flow regulation within the valve assembly 2.
[0053] The valve assembly 2 includes a circuit board 24 , which is electrically connected to the sensor. The valve assembly includes a valve needle, and the circuit board controls some structures of the valve assembly to drive the valve needle to move.
[0054] The valve assembly 2 can be coaxially arranged with the first fluid path 121, and the sensor 23 can be arranged in parallel with the valve assembly 2, which is helpful for accurate control of the valve.
[0055] The refrigerant enters the drainage pipe 3 through the throttling expansion of the valve core component 22 and evaporates in the heat exchanger core 1. The refrigerant will exist in a gas-liquid two-phase state. In order to improve the fluid heat exchange in each heat exchange zone, in the stacking direction of the plates, the height of the first heat exchange zone 1221 is smaller than the height of the second heat exchange zone 1222, and the height of the second heat exchange zone 1222 is smaller than the height of the third heat exchange zone 1223.
[0056] The valve body 21 has a main part 218 and an outer edge part 219. The main part 218 is located in the heat exchanger core 1. The projection of the main part 218 in the stacking direction of the plate is located on the plate. The outer edge part 219 extends out of the heat exchanger core. The outer edge part 219 can be used to limit and fix the valve core component. Since the outer edge part 219 extends out of the heat exchanger core, the fixation of the valve core component, such as fixing it by screws, is relatively simple, which prevents the interference of the heat exchanger core.
[0057] The heat exchange assembly 100 includes a first port 101 and a second port 102, wherein the first port 101 is located in the valve body 21, the port of the first through hole 216 is the first port 101, and the second port 102 is located in the heat exchanger core 1. The flow process of the heat exchange assembly is as follows: the fluid enters from the first port 101, passes through the first groove 2151, passes through the throttling inlet channel of the valve core component, passes through the throttling outlet channel 2241, enters the inner cavity of the drainage tube 3, enters the first sub-path 1211, the first heat exchange area 1221, the third sub-path 1231, the second heat exchange area 1222, the second sub-path 1212, the third heat exchange area 1223, the fourth sub-path 1232, and finally exits from the second port 102.
[0058] As another embodiment, refer to Figure 11-14 The heat exchange assembly 200 includes a heat exchanger core 1' and a valve assembly 2'. The heat exchanger core 1' and the valve assembly 2' are fixedly arranged. The valve assembly 2' includes a valve body 21', a valve core component 22, a sensor 23, and a circuit board 24. The valve core component 22 includes a valve core 221, a rotor component 222, and a stator component 223. The valve core components and other structures are the same as Figure 1 The structures shown are similar and are illustrated with the same reference numerals for simplicity.
[0059] The heat exchange component has an insertion portion, which is located in the first fluid path. At least part of the valve core component is inserted into the inner cavity of the insertion portion, and the valve core component is sealed with the inner wall of the insertion portion.
[0060] In the illustrated structure, the protruding portion 213 is integrally formed with the valve body 21'. The valve body 21' has a first cavity 211 and a second cavity 212. At least a portion of the valve core component 22 is located in the first cavity 211, and at least a portion of the sensor 23 is located in the second cavity 212. The second cavity 212 communicates with the inter-plate path 122. The sensor 23 protrudes into the heat exchanger core 1' and is electrically connected to the circuit board 24. The protruding portion 213 extends into the first fluid path 121, and at least a portion of the valve core component 22 extends into the protruding portion 213.
[0061] The valve body 21 includes a first side portion 214 and a second side portion 215 . The first side portion 214 cooperates with the valve core component, and the second side portion 215 cooperates with the heat exchanger core 1 ′. The second side portion 215 is fixed to the heat exchanger core 1 ′ by welding.
[0062] The second side portion 215 is protruded to form an inserting portion 213 . The first cavity 211 passes through the inserting portion 213 . The first cavity 211 passes through the first side portion 214 and the second side portion 215 . The second cavity 212 passes through the first side portion 214 and the second side portion 215 .
[0063] The valve body 21' has a first through hole 216, and the second side portion 215 has a first groove 2151. The first groove 2151 connects the first through hole 216 with the first cavity 211. When the second side portion 215 is welded to the heat exchanger core 1', the first groove 2151 and the heat exchanger core 1' cooperate to form a flow channel.
[0064] The valve body 21' has a second through hole 217, and the second side portion 215 has a second groove 2152. The second groove 2152 connects the second through hole 217 and the second cavity 212. When the second side portion 215 is welded and fixed to the heat exchanger core 1, the second groove 2152 cooperates with the heat exchanger core 1' to form a flow channel.
[0065] The top plate 113' of the heat exchanger core 1' is shown in FIG. Figure 13 The top plate 113' of the heat exchanger core may have a connecting hole 1130, which extends along the top plate 113'. One end of the connecting hole 1130 is connected to the second through hole 217, and the other end of the connecting hole 1130 is connected to the second cavity 212. The connecting hole 1130 is arranged in conjunction with the second groove 2152, which helps a larger flow of fluid to leave the second cavity through the connecting hole and then from the second through hole, thereby helping to reduce the pressure drop and reduce the flow resistance.
[0066] The valve body 21' has a main part 218 and an outer edge part 219. The main part 218 is located in the heat exchanger core 1'. The projection of the main part 218 in the stacking direction of the plate is located on the plate. The outer edge part 219 extends out of the heat exchanger core. The outer edge part 219 can be used to limit and fix the valve core component. Since the outer edge part 219 extends out of the heat exchanger core, the fixation of the valve core component, such as fixing by screws, is relatively simple, which prevents interference from the heat exchanger core.
[0067] The heat exchange assembly 200 includes a drainage tube 3, which is located in the first fluid path 121. The valve core component includes a throttling outlet channel 2241. The inner cavity of the drainage tube 3 is connected to the throttling outlet channel 2241. The first fluid path 121 includes a first sub-path 1211 and a second sub-path 1212. The first sub-path 1211 is connected to the inner cavity of the drainage tube 3, and the second sub-path 1212 is located outside the drainage tube 3. The setting of the drainage tube 3 can guide the fluid in the throttling outlet channel of the valve core component connected to the drainage tube 3 to the first sub-path, so that the fluid is concentrated from the first sub-path into the inter-plate path, which helps the fluid to exchange heat more evenly in the inter-plate path and improve the heat exchange efficiency.
[0068] The heat exchanger core 1' includes a first blocking portion 13, which is located on the second fluid path 123. The second fluid path 123 includes a third sub-path 1231 and a fourth sub-path 1232. The third sub-path 1231 and the fourth sub-path 1232 are located on both sides of the first blocking portion 13.
[0069] The heat exchanger core 1' includes a second blocking portion 14, which is located in the first fluid path 121. The first fluid path 121 includes a first sub-path 1211 and a second sub-path 1212. The first sub-path 1211 is connected to the inner cavity of the drainage tube 3, and the second sub-path 1212 is located outside the drainage tube 3; the second blocking portion 14 separates the first sub-path 1211 and the second sub-path 1212.
[0070] The heat exchanger core 1' includes a third stopper 15, which is located outside the drainage pipe 3. The second sub-path 1212 includes a first branch path 1212a and a second branch path 1212b, which are located on both sides of the third stopper 15.
[0071] The second type of plate 1142 of the heat exchanger core has multiple first plates, multiple second plates, multiple third plates, and multiple fourth plates. The first plate of the second type of plate includes a first orifice 1142a, a second orifice 1142b, a fourth orifice 1142d, and a fifth orifice 1142e. The second plate of the second type of plate includes a first orifice 1142a, a second orifice 1142b, a fourth orifice 1142d, and a fifth orifice 1142e. The third plate of the second type of plate includes a first stop and a first orifice. The fourth plate of the second type of plate includes a second stop and a second orifice. The first stop is located at a position corresponding to the second orifice of the first plate, the second plate, and the fourth plate of the second type of plate; the second stop is located at a position corresponding to the first orifice of the first plate, the second plate, and the third plate of the second type of plate.
[0072] The inter-plate path 122 includes at least a first heat exchange zone 1221, a second heat exchange zone 1222 and a third heat exchange zone 1223. The first sub-path 1211 is connected to the first heat exchange zone 1221, the first heat exchange zone 1221 is connected to the third sub-path 1231, the third sub-path 1231 is connected to the second heat exchange zone 1222, the second heat exchange zone 1222 is connected to the first branch path 1212a of the second sub-path 1212, and the first branch path 1212a of the second sub-path 1212 is connected to the third heat exchange zone 1223.
[0073] The third heat exchange area 1223 includes a first partition 1223a and a second partition 1223b. The first partition 1223a is connected to the first sub-path 1212a, the first partition 1223a is connected to the fourth sub-path 1232, the fourth sub-path 1232 is connected to the second partition 1223b, and the second partition 1223b is connected to the second sub-path 1212b.
[0074] The drainage tube 3 comprises an extension portion 31 and a main portion 32. The extension portion 31 has a larger outer diameter than the main portion 32, while the main portion 32 has an outer diameter no larger than the first opening 1142a of the second-type plate 1142. The main portion 32 extends into the first opening 1142a of the second-type plate 1142. The extension portion 31 has an outer diameter larger than the first opening 1142a of the second-type plate 1142. The extension portion 31 can be hung on the second-type plate 1142 and welded to the second-type plate 1142, sealing the connection between the first opening 1141a of the first-type plate 1141 and the first opening 1142a of the second-type plate 1142. The extension portion 31 of the drainage tube 3 can be welded to the port portion 2131 of the insertion portion 213, helping to separate the fluid channels on both sides of the extension portion 31.
[0075] The main body 32 has a bottom end portion 321, and the bottom end portion 321 is welded and fixed to at least one of the second type plates 1142. As an embodiment, at least one of the second type plates 1142 has an extension body 1143, and the extension body 1143 is located at the periphery of the first orifice 1142a of the second type plate 1142, and the outer wall of the bottom end portion 321 is welded and fixed to the wall of the extension body 1143. The bottom end portion 321 is welded and fixed to the extension body 1143, which helps to isolate the inner cavity of the drainage tube 3 from the outer cavity of the drainage tube 3 and helps to guide the flow direction of the fluid. As another embodiment, the bottom end portion 321 of the drainage tube 3 has an extension body, which extends out of the periphery of the bottom end portion, and the extension body of the drainage tube is welded and fixed to at least one of the second type plates.
[0076] The structure of the first stop is as described in the above embodiment. The third stop 15 is located at the first orifice position of the plate. The third stop 15 has a central hole 151. The drainage tube 3 passes through the central hole 151. The outer wall of the drainage tube 3 is welded and fixed to the third stop 15, thereby separating the flow channels on both sides of the second stop. The second stop can be a part of one of the first type of plates, or it can be a separate structure. As an embodiment, one of the first type of plates has a second stop. The second stop can be realized by, for example, punching a smaller orifice of this plate of the first type of plate. The third stop 15 has an extension 152. The extension 152 of the second stop is located outside the central hole 151 of the second stop. The extension 152 of the third stop 15 is welded and fixed to the outer wall of the drainage tube 3.
[0077] As another embodiment, the third baffle can be a separate plate-like structure, which partially closes the first orifice of one of the first type of plates, and the second baffle can be welded and fixed to the adjacent plate. To increase strength, the thickness of the third baffle can be greater than that of the first type of plate. As another embodiment, the third baffle can also have a first sheet and a second sheet, and the first sheet is integrally arranged with one of the first type of plates, which is achieved by punching a smaller orifice of this plate of the first type of plate. The second sheet is welded and fixed to the first sheet, and the second sheet is located on the side of the first sheet facing the top plate. The second sheet can be used to enhance the strength of the first sheet, so that it is helpful to resist the fluid impact in the second sub-path. The first sheet and / or the second sheet can have an extension body, and the extension body is located outside the central hole of the third baffle, and the extension body of the third baffle is welded and fixed to the outer wall of the drainage tube.
[0078] The third heat exchange zone 1223 has a third fluid path 1224 that communicates with the second chamber 212. The sensor 23 extends into the third fluid path 1224. In the direction of plate stacking, the third fluid path 1224 extends deeper into the heat exchanger core 1' than the insertion portion 213 does. The third fluid path 1224 does not extend deeper into the heat exchanger core 1' than the plate where the third stop 15 is located. In this way, fluid entering the second partition 1223b from the fourth sub-path 1232 can enter the third fluid path 1224. The sensor extending into the third fluid path 1224 detects the fluid's temperature and / or pressure, which is fed back to the valve assembly to control flow regulation.
[0079] The refrigerant enters the drainage tube after undergoing throttling expansion through the valve core component and evaporates within the heat exchanger core. The refrigerant exists in a gas-liquid two-phase state. To improve fluid heat exchange in each heat exchange zone, in the stacking direction of the plates, the height of the first heat exchange zone 1221 is less than the height of the second heat exchange zone 1222, and the height of the second heat exchange zone 1222 is less than the height of the third heat exchange zone 1223. In the stacking direction of the plates, the height of the first heat exchange zone 1221 is less than the height of the second heat exchange zone 1222, and the height of the second heat exchange zone 1222 is less than the height of the first subarea 1223a, and the height of the first subarea 1223a is less than the height of the second subarea 1223b.
[0080] Heat exchange assembly 200 includes a first port 101 and a second port 102, wherein first port 101 and second port 102 are located in valve body 21'. The port of first through-hole 216 is the first port, and the port of second through-hole 217 is the second port. The flow of the heat exchange assembly is as follows: fluid enters from first port 101, passes through the first groove, passes through the throttle inlet channel of the valve core component, passes through the throttle outlet channel, enters the lumen of the drainage tube, enters the first sub-path 1211, the first heat exchange zone 1221, the third sub-path 1231, the second heat exchange zone 1222, the second sub-path 1212, the first sub-zone 1223a, the fourth sub-path 1232, the second sub-zone 1223b, and finally exits from the second port.
[0081] Reference Figure 15 , Figure 15 A cross-sectional view of a heat exchange assembly 300 is shown. The heat exchange assembly 300 includes a heat exchanger core 1" and a valve assembly 2". The heat exchanger core 1" and the valve assembly 2" are fixedly arranged. The valve assembly 2" includes a valve body 21", a valve core component 22, a sensor 23, and a circuit board 24. The valve core component 22 includes a valve core 221, a rotor component 222, and a stator component 223. The valve core components and other structures are similar to Figure 1 The structures shown are similar and are illustrated with the same reference numerals for simplicity.
[0082] The valve body 21" has an extension portion 213", and the extension portion 213" has an end portion 2134. The end portion 2134 and the extension portion 31 of the drainage tube 3 are welded and fixed. The depth of the end portion 2134 extending into the heat exchanger core 1" is greater than the depth of the third fluid path 1224. In this way, the extension portion 31 can separate the fluid path. The first fluid path includes the inner cavity of the drainage tube, the first sub-path, and the second sub-path located outside the drainage tube. In this way, when the fluid enters the inner cavity of the drainage tube from the throttling outlet channel, it enters the first sub-path 1211, the first heat exchange zone 1221, the third sub-path 1231, the second heat exchange zone 1222, the second sub-path 1212, the first partition 1223a, the fourth sub-path 1232, the second partition 1223b, and finally leaves from the second port.
[0083] The plate structures illustrated in the above figures are merely examples. As other embodiments, the plate structures of the heat exchanger core may be other plate structures.
[0084] As another embodiment, Figure 16 The diagram shows a partial structure of the heat exchange component 400. The heat exchange component 400 has an extension portion 213', which is located in the first fluid path 121. At least part of the valve core component is located in the extension portion 213', which is welded and fixed to the drainage tube 3, and the extension portion 213' is welded and fixed to the valve body 21'.
[0085] Reference Figure 17 , Figure 17 A cross-sectional schematic diagram of a heat exchange component 500 is shown. The heat exchange component 500 includes a heat exchanger core 1'' and a valve assembly 2'', and the heat exchanger core 1'' and the valve assembly 2'' are fixed. The heat exchanger core 1'' has a plurality of stacked plates 11, and adjacent plates 11 are welded and fixed. Each plate 11 has at least a first orifice and a second orifice. Along the stacking direction of the plates, the first orifice of each plate 11 is aligned and the second orifice of each plate 11 is aligned. The first orifice and the second orifice are located adjacent to the edge of the plate 11, so that the fluid flowing through the plate can have a longer flow path, which helps to improve the heat exchange efficiency.
[0086] The valve assembly 2'' includes a valve body 21, a valve core component 22, a sensor 23, and a circuit board 24. The valve body 21 has a first cavity 211 and a second cavity 212. At least a portion of the valve core component 22 is located in the first cavity 211, and at least a portion of the sensor 23 is located in the second cavity 212. The first cavity 211 is connected to the inter-plate path 122; the sensor 23 extends into the heat exchanger core 1; and the sensor 23 is electrically connected to the circuit board 24.
[0087] The heat exchanger core 1'' includes a first flow channel and a second flow channel, wherein the first flow channel and the second flow channel are not connected; the heat exchanger core 1'' includes a plurality of first-type plates and a plurality of second-type plates stacked together, wherein the first-type plates and the second-type plates are stacked to form the first flow channel and the second flow channel;
[0088] The first type of plate 1141 has a plurality of first plates and a plurality of second plates, and the first type of plate 1141 includes a first orifice, a second orifice, and a third orifice;
[0089] The second type of plate 1142 includes a plurality of first plates and a plurality of second plates, the first plates of the second type of plate 1142 include a first orifice and a second orifice, the second plates of the second type of plate include a first orifice and a second orifice, and the third orifice is located between the first orifice and the second orifice along the length or width direction of the heat exchanger core;
[0090] The first flow channel has a first fluid path 121, a second fluid path 123, a third fluid path, and an inter-plate path 122. The first fluid path 121 is formed at the first orifice of the first type of plate and the second type of plate, and the second fluid path 123 is formed at the second orifice of the first type of plate and the second type of plate. The third orifice of the first plate of the first type of plate is aligned with the third orifice of the second plate of the first type of plate to form the third fluid path, and the inter-plate path connects the first fluid path and the second fluid path and the third fluid path.
[0091] At least part of the valve core component 22 extends into the third fluid path 1224, and at least part of the sensor 23 extends into the second fluid path 123; the valve body 21 has an integral extension portion 213, the extension portion 213 extends into the third fluid path 1224, at least part of the valve core component 22 extends into the extension portion 213, and the valve core component 22 is sealed to the inner wall of the extension portion 213.
[0092] The inter-plate path 122 includes at least a first heat exchange area 1221 and a second heat exchange area 1222 . The first heat exchange area 1221 is in communication with the first fluid path 121 , and the second heat exchange area 1222 is in communication with the second fluid path 123 . The valve body 21" has a first interface and a second interface. The first interface can be used as the inlet of the fluid, and the second interface can be used as the outlet of the fluid. After the fluid enters from the first interface, it passes through the throttling inlet channel, the throttling port, and the throttling outlet channel of the valve core component, enters the third fluid path, the first heat exchange area, the first fluid path, the second heat exchange area, the second fluid path, and the second cavity, and leaves from the second interface. When the heat exchange component is used as an evaporator, the fluid evaporates and absorbs heat inside the heat exchanger after passing through the throttling and pressure reduction of the valve core component. When passing through the second cavity, its temperature and / or pressure information is obtained by the sensor, and then fed back to the circuit board of the valve core component, and the valve core component can be adjusted in time. In this way, the adjustment of the valve core component can be accurate and rapid, making it more convenient to adjust the superheat of the fluid at the outlet of the heat exchange component, and more conducive to the stability of the performance of the system connected to the heat exchange component.
[0093] Reference Figure 18 , Figure 18 A cross-sectional schematic diagram of a heat exchange assembly 600 is shown. The heat exchange assembly 600 includes a heat exchanger core 1"" and a valve assembly 2", wherein the heat exchanger core 1"" and the valve assembly 2"" are fixedly arranged. The heat exchanger core 1"" has a plurality of stacked plates 11, and adjacent plates 11 are welded and fixed. Each plate 11 has at least a first orifice and a second orifice. Along the stacking direction of the plates, the first orifice of each plate 11 is aligned and the second orifice of each plate 11 is aligned. The first orifice and the second orifice are located adjacent to the edge of the plate 11, so that the fluid flowing through the plate can have a longer flow path, which helps to improve the heat exchange efficiency.
[0094] The valve assembly 2"" includes a valve body 21, a valve core component 22, a sensor 23, and a circuit board 24. The valve body 21 has a first cavity 211 and a second cavity 212. At least part of the valve core component 22 is located in the first cavity 211, and at least part of the sensor 23 is located in the second cavity 212. The first cavity 211 is connected to the inter-plate path 122; the sensor 23 extends into the heat exchanger core 1""; the sensor 23 is electrically connected to the circuit board 24.
[0095] The heat exchanger core 1"" includes a first flow channel and a second flow channel, wherein the first flow channel and the second flow channel are not connected; the heat exchanger core 1"" includes a plurality of first-type plates and a plurality of second-type plates stacked together, wherein the first-type plates and the second-type plates are stacked to form the first flow channel and the second flow channel;
[0096] The first type of plate 1141 has a plurality of first plates and a plurality of second plates. The first type of plate 1141 includes a first orifice 1141a, a second orifice 1141b, and a third orifice 1141c.
[0097] The second type of plate 1142 includes a plurality of first plates and a plurality of second plates. The first plate of the second type of plate 1142 includes a first orifice 1141a and a second orifice 1141b. The second plate of the second type of plate 1142 includes a first orifice and a second orifice. Along the length or width direction of the heat exchanger core, the third orifice 1141c is located between the first orifice 1141a and the second orifice 1141b.
[0098] The second type of plate 1142 has multiple third plates and multiple fourth plates; the third plate of the second type of plate 1142 includes a first stop 13 and a second orifice, and the fourth plate of the second type of plate includes a second stop 14 and a first orifice; the first stop 13 is located at a position corresponding to the first orifice of the first plate, the second plate, and the fourth plate, and the second stop 14 is located at a position corresponding to the second orifice of the first plate, the second plate, and the third plate; the first fluid path 121 includes a first sub-path 1211 and a second sub-path 1212, and the first sub-path 1211 and the second sub-path 1212 are located on both sides of the first stop 13; the depth of the third fluid path 1224 extending into the heat exchanger is less than the depth of the first stop 13 in the heat exchanger; the second fluid path 123 includes a third sub-path 1231 and a fourth sub-path 1232, and the third sub-path 1231 and the fourth sub-path 1232 are located on both sides of the second stop 14.
[0099] The first flow channel has a first fluid path 121, a second fluid path 123, a third fluid path 1224, and an inter-plate path 122. The first fluid path 121 is formed at the first orifice of the first type of plate and the second type of plate, and the second fluid path 123 is formed at the second orifice of the first type of plate and the second type of plate. The third orifice of the first plate of the first type of plate is aligned with the third orifice of the second plate of the first type of plate to form the third fluid path 1224. The inter-plate path 122 connects the first fluid path 121 and the second fluid path 123 and the third fluid path 1224; at least part of the valve core component 22 extends into the third fluid path 1224, and at least part of the sensor 23 extends into the second fluid path 123; the valve body 21 has an extension portion 213, the extension portion 213 extends into the third fluid path 1224, and at least part of the valve core component 22 extends into the extension portion 213. The valve core component 22 is sealed to the inner wall of the extension portion 213.
[0100] The inter-plate path 122 includes at least a first heat exchange zone 1221, a second heat exchange zone 1222, a third heat exchange zone 1223, and a fourth heat exchange zone 1229. The first sub-path 1211 is connected to the first heat exchange zone 1221, the first heat exchange zone 1221 is connected to the third sub-path 1231, the first sub-path 1211 is connected to the second heat exchange zone 1222, the second heat exchange zone 1222 is connected to the third sub-path 1231, the third sub-path 1231 is connected to the third heat exchange zone 1223, the third heat exchange zone 1223 is connected to the second sub-path 1212, the second sub-path 1212 is connected to the fourth heat exchange zone 1229, and the fourth heat exchange zone 1229 is connected to the fourth sub-path 1232. The flow directions of the fluids in adjacent heat exchange zones are opposite. The height of the first heat exchange region is smaller than that of the second heat exchange region, the height of the second heat exchange region is smaller than that of the third heat exchange region, and the height of the third heat exchange region is smaller than that of the fourth heat exchange region. At least a portion of the valve core component 22 is inserted into the third fluid path, and the fourth sub-path 1232 is in communication with the second chamber 212.
[0101] The heat exchange assembly includes a drainage tube 3, which is located in the second fluid path 123. The second cavity 212 is connected to the inner cavity of the drainage tube 3. The second baffle 14 has a central hole 141. The inner cavity of the drainage tube 3 is connected to the central hole 141 of the second baffle 14. The outer wall of the drainage tube 3 is welded and fixed to the second baffle 14, thereby separating the flow channels on both sides of the second baffle.
[0102] The drainage tube has an extension portion and a main portion, the outer diameter of the extension portion is larger than the main portion, the main portion extends into the second hole of the second type of plate, the extension portion is located at the second hole of the first type of plate, and the extension portion is welded and fixed to the first type of plate or the second type of plate.
[0103] The valve body 21" has a first interface and a second interface. The first interface can be used as a fluid inlet, and the second interface can be used as a fluid outlet. After the fluid enters from the first interface, it passes through the throttling inlet channel, the throttling port, and the throttling outlet channel of the valve core component, enters the third fluid path, the first heat exchange area, the first sub-path, the second heat exchange area, the third sub-path, the third heat exchange area, the second sub-path, the fourth heat exchange area, and the second cavity, and leaves from the second interface. When the heat exchange component is used as an evaporator, the fluid evaporates and absorbs heat inside the heat exchanger after passing through the throttling and pressure reduction of the valve core component. When the second chamber is in operation, the sensor acquires its temperature and / or pressure information, which is then fed back to the valve core component's circuit board, allowing the valve core component to be adjusted in a timely manner. This allows for accurate and rapid adjustment of the valve core component, making it easier to adjust the superheat of the fluid at the heat exchange component outlet and more conducive to the performance stability of the system connected to the heat exchange component. Furthermore, the provision of the first and second stoppers within the heat exchange core allows for a multi-flow design within the heat exchange core, which helps ensure more uniform heat exchange within the heat exchanger and improves heat exchange efficiency.
[0104] It should be noted that the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. For example, regarding the directional definitions of “front”, “back”, “left”, “right”, “up” and “down”, although this specification has described the present invention in detail with reference to the above embodiments, it should be understood by those skilled in the art that the present invention can still be combined, modified or replaced by each other, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A heat exchange assembly, comprising a heat exchanger core and a valve assembly, wherein the heat exchanger core is fixed to the valve assembly, the heat exchanger core comprising a first fluid path, an inter-plate path, and a second fluid path, the heat exchanger core having a plurality of stacked plates, each plate having at least a first orifice and a second orifice, the first fluid path being formed at the first orifice of each plate, the second fluid path being formed at the second orifice of each plate, along a stacking direction of the plates, the inter-plate path communicating with the first fluid path and the second fluid path; The valve assembly includes a valve body, a valve core component, and a sensor, wherein the valve body has a first cavity and a second cavity, at least a portion of the valve core component is located in the first cavity, at least a portion of the sensor is located in the second cavity, and the sensor senses the temperature and / or pressure of the inter-plate path; The heat exchange assembly has an extending portion, the extending portion is located in the first fluid path, and at least a portion of the valve core component extends into the extending portion.
2. The heat exchange assembly according to claim 1, characterized in that: The sensor extends into the heat exchanger core; the heat exchange assembly includes a drainage tube, the drainage tube is located in the first fluid path, the valve assembly includes a throttle outlet channel, the inner cavity of the drainage tube is connected to the throttle outlet channel, the first fluid path includes a first sub-path and a second sub-path, the first sub-path is connected to the inner cavity of the drainage tube, and the second sub-path is located outside the drainage tube; The heat exchanger core includes a first blocking portion, the first blocking portion is located in the second fluid path, the second fluid path includes a third sub-path and a fourth sub-path, the third sub-path and the fourth sub-path are located on both sides of the first blocking portion; The inter-plate path includes at least a first heat exchange area, a second heat exchange area and a third heat exchange area, the first sub-path is connected to the first heat exchange area, the first heat exchange area is connected to the third sub-path, the third sub-path is connected to the second heat exchange area, the second heat exchange area is connected to the second sub-path, and the second sub-path is connected to the third heat exchange area.
3. The heat exchange assembly according to claim 2, characterized in that: The third heat exchange zone has a third fluid path, and the third fluid path is in communication with the second cavity; In the stacking direction of the plates, an extending depth of the third fluid path in the heat exchanger core is greater than a depth of the protruding portion protruding into the heat exchanger core.
4. The heat exchange assembly according to claim 2, characterized in that: In the stacking direction of the plates, the height of the first heat exchange zone is smaller than the height of the second heat exchange zone, and the height of the second heat exchange zone is smaller than the height of the third heat exchange zone.
5. The heat exchange assembly according to any one of claims 1 to 4, characterized in that: The heat exchange assembly includes a first port and a second port, the valve assembly includes a throttling inlet channel, the first port is communicated with the throttling inlet channel, and the second port is communicated with the second fluid path; the first port is provided on the valve body.
6. The heat exchange assembly according to claim 5, characterized in that: The protruding portion integrally protrudes from the valve body, and the valve body includes a first side portion and a second side portion, the first side portion is arranged in cooperation with the valve core component, the second side portion is arranged in cooperation with the heat exchanger core, and the second side portion is welded and fixed to the heat exchanger core; The second side portion is protruded to provide the extending portion, the first cavity passes through the extending portion, the first cavity passes through the first side portion and the second side portion, and the second cavity passes through the first side portion and the second side portion; The valve body has a first through hole, and the second side has a first groove, the first groove connects the first through hole and the first cavity; when the second side is welded and fixed to the heat exchanger core, the first groove cooperates with the heat exchanger core to form a flow channel; The protruding portion has a port portion and a root portion, the root portion has a notch, the notch is connected to the first groove, the valve core component has a valve seat, the valve seat is provided with a throttling inlet, the throttling inlet is opened on the peripheral wall of the valve seat, and the flow area of the notch is larger than the flow area of the throttling inlet.
7. The heat exchange assembly according to claim 2, characterized in that: The heat exchanger core includes a second stopper located outside the drainage tube, the second sub-path includes a first branch path and a second branch path, the first branch path and the second branch path are located on both sides of the second stopper; the first branch path is in communication with the second heat exchange area; The third heat exchange area includes a first partition and a second partition, the first partition is connected to the first sub-path, the first partition is connected to the fourth sub-path, the fourth sub-path is connected to the second partition, and the second partition is connected to the second sub-path.
8. The heat exchange assembly according to claim 7, characterized in that: The inter-plate path includes a third fluid path, the third fluid path is in communication with the second cavity, and the sensor extends into the third fluid path; In the stacking direction of the plates, the height of the first heat exchange zone is smaller than that of the second heat exchange zone, the height of the second heat exchange zone is smaller than that of the first partition, and the height of the first partition is smaller than that of the second partition.
9. The heat exchange assembly according to claim 7 or 8, characterized in that: The valve body is provided with a first port and a second port, the valve assembly includes a throttling inlet passage, the first port is communicated with the throttling inlet passage, and the second port is communicated with the second chamber.
10. The heat exchange assembly according to claim 8, characterized in that: The valve body has a first cavity and a second cavity, at least a portion of the valve core component is located in the first cavity, at least a portion of the sensor is located in the second cavity, and the second cavity is connected to the inter-plate path; the sensor extends into the heat exchanger core; the extending portion integrally protrudes from the valve body; The valve body includes a first side portion and a second side portion, the first side portion is matched with the valve core component, the second side portion is matched with the heat exchanger core, and the second side portion is fixed to the heat exchanger core by welding; The second side portion is protruded to provide the extending portion, the first cavity passes through the extending portion, the first cavity passes through the first side portion and the second side portion, and the second cavity passes through the first side portion and the second side portion; The valve body has a first through hole, and the second side has a first groove, the first groove connects the first through hole and the first cavity; when the second side is welded and fixed to the heat exchanger core, the first groove and the heat exchanger core cooperate to form a flow channel; the valve body has a second through hole, and the second side has a second groove, the second groove connects the second through hole and the second cavity, and when the second side is welded and fixed to the heat exchanger core, the second groove and the heat exchanger core cooperate to form a flow channel.
11. The heat exchange assembly according to claim 7 or 8, characterized in that: The valve assembly includes a circuit board, which is electrically connected to the sensor. The valve assembly includes a valve needle, and the circuit board controls the movement of the valve needle. The valve assembly is coaxially arranged with the first fluid path, and the sensor is arranged parallel to the valve assembly.
Citation Information
Patent Citations
Fluid heat exchange assembly, and heat management system of vehicle
CN110073164A