A sun visor LED lamp mounting structure for a vehicle

Abstract

The application relates to the technical field of in-vehicle sunshading, and provides a vehicle sun visor LED lamp mounting structure, which comprises a mirror frame and a cover body, a shell is arranged below the mirror frame, a mirror surface is arranged below the shell, the cover body is arranged below the mirror surface, a PCB plate is attached to the front end of the cover body, a fixing screw is arranged at the front end of the PCB plate, a rotating shaft is arranged below the fixing screw, and a rear cover plate is arranged at the rear end of the rotating shaft. The vehicle sun visor LED lamp mounting structure can realize the original sun visor lighting function, improve the color temperature, achieve the natural light effect, solve the defects of insufficient size of the lamp frame and the lamp holder, and the problem that the LED lamp PCB plate cannot be arranged; the problem that the size of the lamp holder is insufficient, the conductive sheet is inconvenient to weld, and assembly is inconvenient is solved; the worker assembly efficiency is improved; the production process control is facilitated; the LED assembly module is provided for subsequent product development and the LED module is provided for improvement of the existing product incandescent lamp; and the product development cost is reduced.

Description

Technical Field

[0001] This invention relates to the field of vehicle interior sunshade technology, specifically to an LED light mounting structure for a vehicle sunshade. Background Technology

[0002] Car sun visors are panels installed above the driver to prevent glare from the sun. They can be flipped down when in use and flipped up when not in use. Materials include plastic, EPP, PU foam, and cardboard. They can be divided into front, side, and rear visors. Car sun visor vanity mirrors typically use incandescent bulbs for lighting. With the development of LED lights, their application in sun visor lighting is gradually increasing and is the future direction. Traditional incandescent bulbs, due to the inherent characteristics of tungsten filaments, generally have a warm white color temperature. Modern car manufacturers require a change to a cool white color temperature, making the need to replace incandescent bulbs with LED lights urgent. Sun visors are designed to avoid glare from the sun and prevent the effects of sunlight. Some can be moved to adjust the intensity of sunlight hitting the eyes, preventing accidents. They also have a good cooling effect and can be used indoors, such as in car sun visors, as well as outdoors.

[0003] Existing installation mechanisms are inconvenient due to limited space, making it impossible to install LED PCBs. They also hinder clear visibility of the vehicle interior at night. Furthermore, the soldering of the contact points is difficult, leading to potential detachment and light malfunction. Additionally, the existing devices cannot automatically shut off the lights, potentially wasting resources. Moreover, they are not easy to bend for dust protection. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an LED light mounting structure for automotive sun visors. This structure offers advantages such as efficient space utilization, ease of bending, dustproof functionality, securely fastened contact plates to prevent equipment malfunction, and illumination. It solves the problems of existing devices where contact plate welding is inconvenient, leading to potential detachment and light malfunction; existing devices cannot automatically shut off the lights, potentially wasting resources; and existing devices are inconvenient to bend for dust protection.

[0005] To achieve the goals of maximizing space utilization, facilitating bending, providing dust protection, ensuring secure contact points to prevent equipment malfunction, and providing illumination, this invention provides the following technical solution: A vehicle sun visor LED light mounting structure, comprising a mirror frame and a cover. A housing is mounted below the mirror frame, a mirror is mounted below the housing, and the cover is mounted below the mirror. A PCB board is attached to the front end of the cover, a fixing screw passes through the front end of the PCB board, a rotating shaft is mounted below the fixing screw, and a rear cover is mounted at the rear end of the rotating shaft. A first guide plate is attached to the lower end of the PCB board, a second guide plate is movably connected below the first guide plate, a pressing block is mounted below the second guide plate, and a mirror cover is mounted below the pressing block.

[0006] A base is attached to the rear end of the PCB board. A fixing pin passes through the upper right side of the base. A contact piece is installed on the right side of the fixing pin. A third guide piece is installed on the lower left side of the base. A locking plate is attached to the lower part of the third guide piece. A positioning hole passes through the middle of the first guide piece body. A positive voltage point is installed above the positioning hole. A lever is installed below the positioning hole. A wire harness terminal contact is installed on the left side of the second guide piece body. A fixing post is attached to the lower part of the positioning hole. A support plate is attached to the rear end of the PCB board. A side plate is installed on the left side of the mirror. A slot is attached above the locking plate. A wire harness hole is attached to the left side of the side plate. A handle is fixedly connected to the right side of the mirror cover. A gasket is attached to the lower part of the fixing pin. Limit blocks are installed on both the upper left and right sides of the base.

[0007] Preferably, the central axis of the frame coincides with the central axis of the housing, and there are two frames.

[0008] Preferably, the inner wall surface of the mirror coincides with the outer wall surface of the housing, and the central axis of the mirror coincides with the central axis of the mirror frame.

[0009] Preferably, the fixing screws form a through structure through the cover, and the number of fixing screws is six.

[0010] Preferably, the mirror cover forms a rotating structure via a pivot, and the pivot forms a through structure via the housing.

[0011] Preferably, the pressing block forms a rotating structure via a rotating shaft, and the rotating shaft and the mirror cover are detachable.

[0012] Preferably, the contact pad and the base are an integral structure, and the number of contact pads is two.

[0013] Preferably, the first guide plate is formed by a fixing screw to form a through structure, and the first guide plate and the pressing block are movably connected.

[0014] Preferably, the positioning hole and the first guide plate are an integral structure, and the number of positioning holes is five.

[0015] Preferably, the size of the paddle matches the size of the wire harness terminal contact, and the paddle forms a sliding structure through the pressing block.

[0016] This invention provides a mounting structure for LED lights on automotive sun visors, which has the following advantages:

[0017] This automotive sun visor LED light mounting structure not only achieves the original sun visor lighting function but also improves the color temperature to achieve a natural light effect. It solves the problem of insufficient size in the lamp frame and lamp holder, which prevents the placement of the LED PCB board. It also addresses the difficulties of insufficient lamp holder size, inconvenient soldering of conductive sheets, and assembly challenges, improving worker assembly efficiency and facilitating production process control. Furthermore, it provides LED assembly modules for future product development and LED modules for improving existing incandescent lamps, reducing product development and mold opening costs. The device rotates a shaft via a mirror cover, protecting the upper mirror surface while simultaneously rotating the rear shaft. This is highly convenient and maximizes the use of the overall space. Pressing the block causes the first guide plate to contact the second guide plate, controlling the current output and shutting it off. When the device is in use, rotating the mirror cover more than a certain angle controls the internal light to switch on and off. Through the cooperation between the locking plate and the base, the device ensures a tight fit between the locking plate and the housing, preventing external moisture from entering and improving safety. The cooperation between the fixing pin and the base effectively prevents the base and housing from falling off. The relationship between the mirror frame and the housing effectively protects the internal mirror from damage. It also provides strong stability when the vehicle experiences bumps. The fit between the mirror and the housing prevents the mirror from falling off during use, making it very convenient and providing excellent visibility for vehicle occupants. The fit between the fixing screws and the cover ensures overall stability at both ends of the device, facilitating future maintenance by rotating the fixing screws. The fit between the mirror cover and the rotating shaft effectively protects the mirror surface and provides dust protection when driving on dusty roads. The fit between the pressing block and the rotating shaft allows the device to operate by rotating the mirror cover, which in turn rotates the shaft, causing the pressing block to press down. The device controls the switching on and off of the internal light by applying pressure. The contact point and base prevent the contact point from detaching during use, ensuring the light won't malfunction. The device is highly sensitive, and the two contact points ensure a tight fit between all components, preventing contact failure. The first guide plate and fixing screw prevent accidental detachment from the base. The first guide plate itself has a certain degree of elasticity and won't easily fall off. The positioning hole effectively secures the device during use.Furthermore, the number of positioning holes ensures that the first and second guide plates of the device will not detach. Through the cooperation between the positioning holes and the first guide plate, the device can be effectively secured during use. The number of positioning holes also ensures that the first and second guide plates will not fall off. Through the cooperation between the lever and the pressing block, the pressing block can drive the lever to contact the wiring harness terminal contact below, thereby controlling the light switch and enabling automatic control of the light's on / off state. When driving at night, it can promptly and accurately open the mirror cover to turn on the lights, which is very convenient. Attached Figure Description

[0018] Figure 1 This is a front view structural diagram of the present invention;

[0019] Figure 2 This is a side view of the structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the module of the present invention;

[0021] Figure 4 This is a schematic diagram of the base structure of the module of the present invention;

[0022] Figure 5 This is a schematic diagram of the first guide plate structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the second guide plate structure of the present invention.

[0024] In the diagram: 1. Frame; 2. Housing; 3. Mirror; 4. Cover; 5. PCB board; 6. Fixing screw; 7. Shaft; 8. Rear cover; 9. First guide plate; 10. Second guide plate; 11. Mirror cover; 12. Fixing pin; 13. Contact plate; 14. Base; 15. Third guide plate; 16. Clamping plate; 17. Positioning hole; 18. Wire harness terminal contact; 19. Positive electrode contact; 20. Paddle; 21. Pressing block; 22. Fixing post; 23. Support plate; 24. Side plate; 25. Slot; 26. Wire harness hole; 27. Handle; 28. Gasket; 29. ​​Limiting block. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Please see Figure 1-6An LED light mounting structure for a car sun visor includes a mirror frame 1 and a cover 4. A housing 2 is mounted below the mirror frame 1, a mirror 3 is mounted below the housing 2, and the cover 4 is mounted below the mirror 3. A PCB board 5 is attached to the front end of the cover 4, a fixing screw 6 passes through the front end of the PCB board 5, a pivot 7 is mounted below the fixing screw 6, a rear cover plate 8 is mounted at the rear end of the pivot 7, a first guide plate 9 is attached to the lower end of the PCB board 5, a second guide plate 10 is movably connected to the lower end of the first guide plate 9, a pressing block 21 is mounted below the second guide plate 10, and a mirror cover 11 is mounted below the pressing block 21.

[0027] A base 14 is attached to the rear end of the PCB board 5. A fixing pin 12 passes through the upper right side of the base 14. A contact piece 13 is installed on the right side of the fixing pin 12. A third guide piece 15 is installed on the lower left side of the base 14. A locking plate 16 is attached to the lower part of the third guide piece 15. A positioning hole 17 passes through the middle of the first guide piece 9. A positive electrode pressure point 19 is installed above the positioning hole 17. A lever 20 is installed below the positioning hole 17. A wire harness terminal contact 18 is installed on the left side of the second guide piece 10. A fixing post 22 is attached to the lower part of the positioning hole 17. A support plate 23 is attached to the rear end of the PCB board 5. A side plate 24 is installed on the left side of the mirror 3. A slot 25 is attached above the locking plate 16. A wire harness hole 26 is attached to the left side of the side plate 24. A handle 27 is fixedly connected to the right side of the mirror cover 11. A gasket 28 is attached to the lower part of the fixing pin 12. Limit blocks 29 are installed on both the upper left and right sides of the base 14.

[0028] In this embodiment, the central axis of the mirror frame 1 coincides with the central axis of the housing 2, and there are two mirror frames 1. Through the relationship between the mirror frame 1 and the housing 2, the device can effectively protect the internal mirror from damage during use, and has strong stability when the vehicle is bumpy.

[0029] In this embodiment, the inner wall surface of the mirror 3 coincides with the outer wall surface of the housing 2, and the central axis of the mirror 3 coincides with the central axis of the mirror frame 1. Through the cooperation between the mirror 3 and the housing 2, the device can prevent the mirror 3 from falling off the top of the device during use. It is very convenient to use and can provide a good watch function for people in the vehicle.

[0030] In this embodiment, the fixing screws 6 form a through structure through the cover 4, and there are six fixing screws 6. Through the cooperation between the fixing screws 6 and the cover 4, the front and rear ends of the device can be stabilized as a whole when in use, and it is also convenient to perform internal maintenance on the device by rotating the fixing screws 6 later.

[0031] In this embodiment, the mirror cover 11 forms a rotating structure through the rotating shaft 7, and the rotating shaft 7 forms a through structure through the housing 2. Through the cooperation between the mirror cover 11 and the rotating shaft 7, the device can effectively protect the mirror surface 3 above through the mirror cover 11 when in use. At the same time, when the vehicle is driving on a dusty road, the device has a dustproof function.

[0032] In this embodiment, the pressing block 21 forms a rotating structure through the rotating shaft 7, and the rotating shaft 7 and the mirror cover 11 are detachable. Through the cooperation between the pressing block 21 and the rotating shaft 7, when the device is in use, the rotating shaft 7 can be rotated by rotating the mirror cover 11, and the pressing block 21 can be pressed by rotating the rotating shaft 7, thereby controlling the switch of the internal light of the device to close.

[0033] In this embodiment, the contact piece 13 and the base 14 are an integral structure, and there are two contact pieces 13. Through the relationship between the contact piece 13 and the base 14, the contact piece 13 will not fall off during use, thereby ensuring that the device will not malfunction and has high sensitivity. In addition, the fact that there are two contact pieces 13 ensures that the components are tightly fitted during use, preventing contact failure.

[0034] In this embodiment, the first guide plate 9 is formed through the fixing screw 6, and the first guide plate 9 and the pressing block 21 are movably connected. Through the cooperation between the first guide plate 9 and the fixing screw 6, the device can control the first guide plate 9 from accidentally falling off the base 14 during use, and the first guide plate 9 itself has a certain elasticity and will not fall off easily.

[0035] In this embodiment, the positioning hole 17 and the first guide plate 9 are an integral structure, and there are five positioning holes 17. Through the cooperation between the positioning hole 17 and the first guide plate 9, the device can be effectively fastened through the positioning hole 17 during use, and the number of positioning holes 17 ensures that the first guide plate 9 and the second guide plate 10 of the device will not fall off.

[0036] In this embodiment, the size of the paddle 20 matches the size of the wiring harness terminal contact 18, and the paddle 20 forms a sliding structure through the pressing block 21. Through the cooperation between the paddle 20 and the pressing block 21, the pressing block 21 can drive the paddle 20 to touch the wiring harness terminal contact 18 below, thereby achieving the function of controlling the light switch. It can also realize automatic control of the light opening and closing. When the vehicle is driving at night, it can open the mirror cover 11 in a timely and accurate manner while bringing in the light, which is very convenient.

[0037] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.

[0038] In use, the external power supply is connected to the second guide plate 10 through the wiring harness terminal contact 18. The first guide plate 9 and the second guide plate 10 form a switch. When the mirror cover 11 is opened, the pressure head causes the A end of the first guide plate 9 to elastically deform. When it rotates to 45°, the end of the first guide plate 9 makes arc contact with the B point of the second guide plate 10, the LED light circuit is turned on, and the LED light shines. The mirror cover 11 is opened from 45° to the end position shown in the figure. The first guide plate 9 is always in contact with the second guide plate 10, and the circuit is continuously turned on. When the mirror cover 11 is closed to 45°, the first guide plate 9 rebounds and loses contact with the second guide plate 10. The circuit is not turned on, and the LED light goes out. The LED beads are 8mm away from the cover 4, which facilitates the uniform emission of light onto the surface of the cover 4. By rotating the mirror cover 11, the rotating shaft 7 is driven to effectively protect the upper mirror surface 3, ensuring safety during use. The rotating shaft 7 drives the pressing block 21 to press, and the pressing block 21 drives the first guide plate 9 to touch the lower second guide plate 10, thereby illuminating the internal PCB board 5. When using this device, the intensity of the internal light is controlled by opening and closing the mirror cover 11.

[0039] In summary, the LED light mounting structure for vehicle sun visors improves the overall functionality of the device. Through the cooperation between the first guide plate 9 and the second guide plate 10, the device can control the current input in real time during use, thereby controlling the light intensity and the switch opening and closing, which is very convenient. Furthermore, through the relationship between the base 14 and the contact plate 13, the device will not fall off during use, thus improving safety.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sun visor LED lamp mounting structure for vehicles, comprising a mirror frame (1) and a cover body (4), characterized in that: The lower part of the mirror frame (1) is provided with a shell (2), the lower part of the shell (2) is provided with a mirror surface (3), the lower part of the mirror surface (3) is provided with a cover body (4), the front end of the cover body (4) is attached with a PCB board (5), the front end of the PCB board (5) penetrates a fixing screw (6), the lower part of the fixing screw (6) is provided with a rotating shaft (7), the rear end of the rotating shaft (7) is provided with a rear cover plate (8), the lower part of the PCB board (5) is attached with a first guide sheet (9), the lower part of the first guide sheet (9) is movably connected with a second guide sheet (10), the lower part of the second guide sheet (10) is provided with a pressing block (21), the lower part of the pressing block (21) is provided with a mirror cover (11). The rear end of the PCB board (5) is attached with a base (14), the upper right side of the base (14) penetrates a fixing pin (12), the right side of the fixing pin (12) is provided with a live sheet (13), the lower left side of the base (14) is provided with a third guide sheet (15), the lower part of the third guide sheet (15) is attached with a clamping plate (16), the middle part of the first guide sheet (9) body penetrates a positioning hole (17), the upper part of the positioning hole (17) is provided with a positive pressure point (19), the lower part of the positioning hole (17) is provided with a pressing piece (20), the left side of the second guide sheet (10) body is provided with a wire harness terminal contact point (18), the lower part of the positioning hole (17) is attached with a fixing column (22), the rear end of the PCB board (5) is attached with a supporting plate (23), the left side of the mirror surface (3) is provided with a side plate (24), the upper part of the clamping plate (16) is attached with a clamping groove (25), the left side of the side plate (24) is attached with a wire harness hole (26), the right side of the mirror cover (11) is fixedly connected with a handle (27), the lower part of the fixing pin (12) is attached with a gasket (28), the upper part of the base (14) is provided with a limiting block (29) on both sides.

2. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The central axis of the mirror frame (1) coincides with the central axis of the shell (2), and the number of the mirror frame (1) is two.

3. The LED lamp mounting structure for a sun visor according to claim 1, characterized by: The inner wall surface of the mirror surface (3) coincides with the outer wall surface of the shell (2), and the central axis of the mirror surface (3) coincides with the central axis of the mirror frame (1).

4. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The fixing screw (6) penetrates the cover body (4), and the number of the fixing screw (6) is six.

5. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The mirror cover (11) rotates through the rotating shaft (7), and the rotating shaft (7) penetrates the shell (2).

6. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The pressing block (21) rotates through the rotating shaft (7), and the rotating shaft (7) and the mirror cover (11) are detachable.

7. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The live sheet (13) and the base (14) are integrated, and the number of the live sheet (13) is two.

8. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The first guide sheet (9) penetrates the fixing screw (6), and the first guide sheet (9) and the pressing block (21) are movably connected.

9. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The positioning hole (17) and the first guide sheet (9) are integrated, and the number of the positioning hole (17) is five.

10. The sun visor LED lamp mounting structure for a vehicle according to claim 1, characterized by: The size of the dial piece (20) matches the size of the wire harness terminal contact (18), and the dial piece (20) is configured in a sliding structure by the pressing block (21).

Images