A rotor lug precision turning device and its usage method
By designing an automated rotor ear-cutting device, including the coordinated work of multiple mechanisms, the problems of inefficiency and cost increase caused by the lack of automation in the prior art are solved, and efficient and precise ear-cutting and cleaning processes are achieved.
Patent Information
- Application Number
- CN202110535850.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2041-05-17
AI Technical Summary
The lack of automated rotor earring equipment in the prior art leads to inefficient production efficiency and increased costs.
A rotor ear craft device including rotor loading mechanism, loading and unloading mechanism, transportation mechanism, precision loading platform, pressing arm mechanism, ear crafting mechanism, cleaning and discharge mechanism and other components is designed to realize the automated ear crafting and cleaning process.
The automatic rotor ear-cutting is realized, which reduces the friction of ear-cutting, ensures accuracy, and cleans the rotor after the ear-cutting is completed, improving production efficiency and reducing costs.
Smart Images

Figure CN113182536B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of precision turning devices for rotor lugs, and particularly relates to a precision turning device for rotor lugs and a method for using the same. Background Art
[0002] Currently, when producing rotors, both the precision turning of rotor lugs and the cleaning after the precision turning of lugs are carried out manually. At present, there is no complete set of equipment on the market that can automate the process, first perform the precision turning of rotor lugs and ensure the precision of lug turning, and then carry out the cleaning process of the rotor, resulting in low production efficiency and increased costs. Summary of the Invention
[0003] The purpose of the present invention is to provide a precision turning device for rotor lugs and a method for using the same, aiming to solve the technical problem in the prior art that there is no complete set of equipment that can automate the process, first perform the precision turning of rotor lugs and ensure the precision of lug turning, and then carry out the cleaning process of the rotor, resulting in low production efficiency and increased costs.
[0004] The present invention is realized as follows: A precision turning device for rotor lugs, the precision turning device for rotor lugs includes a frame with a workbench, a rotor loading and unloading mechanism arranged at one end of the workbench for loading and unloading the rotor, a rotor transporting mechanism arranged at the other end of the workbench for transporting the rotor on the rotor loading and unloading mechanism, a rotor precision turning and loading platform arranged on the workbench for placing and performing precision turning of the lugs on the rotor transported by the rotor transporting mechanism, a rotor pressing arm mechanism arranged at the front end of the other end of the workbench for pressing the rotor on the rotor precision turning and loading platform and driving the rotor to rotate, a lug precision turning mechanism arranged at the front middle part of the workbench for precision turning the rotor lugs on the rotor precision turning and loading platform, a rotor temporary storage and loading platform arranged at the middle middle part of the workbench on the workbench for transporting and temporarily storing the rotor on the rotor precision turning and loading platform through the rotor transporting mechanism, and a cleaning and discharging mechanism arranged at the middle rear part of the workbench for transporting the rotor on the rotor temporary storage and loading platform through the rotor transporting mechanism, performing rotor cleaning, and discharging the rotor through the rotor loading and unloading mechanism.
[0005] A further technical solution of the present invention is: The rotor loading and unloading mechanism includes load-bearing support plates arranged on both sides of the workbench, a rotor assembly line arranged on the load-bearing support plates with a load-bearing driving motor for transporting the rotor, and a rotor loading platform arranged on the rotor assembly line for loading the rotor.
[0006] A further technical solution of the present invention is that the rotor loading and unloading mechanism includes loading and unloading brackets arranged at both ends of the workbench and capable of adjusting the vertical position, a horizontal sliding cylinder arranged on the loading and unloading brackets for horizontal sliding, a vertical sliding cylinder arranged on the horizontal sliding cylinder for vertical sliding, a loading driving cylinder and a unloading driving cylinder arranged on the vertical sliding cylinder for rotor loading and unloading, a loading rotor gripper and a unloading rotor gripper arranged on the loading driving cylinder and the unloading driving cylinder and having magnetism for gripping the rotor, and a rotor conveyor belt arranged on the workbench and inside the rotor assembly line for transporting the rotor to the rotor transporting mechanism.
[0007] A further technical solution of the present invention is that the rotor pressing arm mechanism includes a mechanism fixing plate for fixing the rotor pressing arm mechanism on the workbench, a pressing arm connecting block arranged on the mechanism fixing plate, a transmission unit arranged on the pressing arm connecting block, a pressing arm fixing plate arranged inside the transmission unit and hinged to the transmission unit, a driven wheel arranged at the front end of the pressing arm fixing plate and connected to the pressing arm fixing plate through a connecting shaft, a belt connecting the transmission unit and the driven wheel for driving the rotor to rotate, a pressing arm movement unit arranged on the mechanism fixing plate and opposite to the pressing arm fixing plate in position and hinged to the pressing arm fixing plate for driving the pressing arm fixing plate to rotate so that the belt contacts the rotor, and a pressing arm power unit arranged at the bottom of the mechanism fixing plate and connected to the transmission unit for providing power.
[0008] A further technical solution of the present invention is as follows: The transmission unit includes a rotating shaft cylinder body provided on the pressing arm connection block, a transmission rotating shaft provided inside the rotating shaft cylinder body and fixed by bearings, a transmission wheel provided at one end of the transmission rotating shaft, a driving wheel provided at the other end of the transmission rotating shaft and opposite to the position of the driven wheel, and a hinge disc provided on the rotating shaft cylinder body for hinging the pressing arm fixing plate. The belt connects the driving wheel and the driven wheel; The pressing arm movement unit includes a first mounting block provided on the mechanism fixing plate and a second mounting block opposite to the position of the first mounting block, a lifting cylinder provided between the first mounting block and the second mounting block through a rotating shaft, and a pressing arm connecting plate provided on the pressing arm fixing plate and hinged to the telescopic rod of the lifting cylinder; The pressing arm power unit includes a pressing arm power fixing frame provided at the bottom of the mechanism fixing plate, a pressing arm power motor provided on the pressing arm power fixing frame and opposite to the position of the transmission wheel and having a rotating wheel, and a transmission belt connecting the rotating wheel and the transmission wheel for driving the transmission wheel to rotate; The rotor pressing arm mechanism further includes a pressing belt unit provided on the pressing arm fixing plate for adjusting the tightness of the belt; The pressing belt unit includes a pressing belt fixing plate with one end hinged to the pressing arm fixing plate and the other end fixed to the pressing arm fixing plate through a pressing belt guiding rod, a pressing belt connecting shaft provided on the pressing belt fixing plate, a tensioning wheel provided on the pressing belt connecting shaft for pressing the belt, and an adjusting bolt provided at the other end of the pressing belt fixing plate for cooperating with the pressing belt guiding rod to adjust the position of the tensioning wheel; The rotor pressing arm mechanism further includes a pressing arm limiting unit provided on the pressing arm connection block and the transmission unit for limiting the rotation position of the pressing arm fixing plate; The pressing arm limiting unit includes a first limiting block provided on the transmission unit with a rubber pad at the limiting end, a second limiting block provided on the pressing arm connection block opposite to the position of the first limiting block and having a rubber pad at the limiting end, and a pressing arm limiting plate provided on the pressing arm fixing plate and placed between the first limiting block and the second limiting block in a trapezoidal structure; The rotor pressing arm mechanism further includes a chip processing unit provided on the top of the pressing arm fixing plate opposite to the lug for sucking fine turning chips; The chip processing unit includes a processing unit fixing plate provided on the top of the pressing arm fixing plate, a chip transmission pipe provided on the processing unit fixing plate, a blower provided inside the chip transmission pipe for sucking fine turning chips, and a suction disc provided on the chip transmission pipe.
[0009] A further technical solution of the present invention is that: the rotor conveying mechanism includes a conveying fixing plate fixed on the workbench through telescopic guide rods at both left and right ends and having a slider rail on the upper part, a conveying sliding plate arranged at one end of the conveying fixing plate and having a groove on the outer side of the bottom end of the slider, a conveying unit arranged on the conveying sliding plate for conveying the rotor, and a braking unit arranged outside the other end of the conveying fixing plate and placed in the groove for driving the conveying sliding plate to move.
[0010] A further technical solution of the present invention is that: the conveying unit includes a first conveying connecting plate and a second conveying connecting plate arranged at both ends of the conveying sliding plate and having bearing mounting holes, a conveying rod longitudinally rotatable through bearings on the first conveying connecting plate and the second conveying connecting plate, a conveying rotor gripper arranged on the conveying rod for gripping the rotor and having magnetism, a conveying rod rotating wheel arranged at the tail of the conveying rod for driving the conveying rod to rotate, and a conveying rod driving motor arranged at the position of the motor rotating wheel on the conveying sliding plate opposite to the conveying rod rotating wheel and connected to the conveying rod rotating wheel through a conveying belt for providing power; the braking unit includes a transverse driving cylinder arranged outside the other end of the conveying fixing plate and fixed on the conveying fixing plate through a left fixing plate and a right fixing plate, and a braking plate arranged on the moving block of the transverse driving cylinder and having one end placed in the groove for driving the conveying sliding plate to move synchronously; the rotor conveying mechanism further includes a mechanism adjusting unit arranged at the bottom of the conveying fixing plate for adjusting the up and down position of the conveying fixing plate; the mechanism adjusting unit includes an adjusting driving cylinder arranged at the bottom of the conveying fixing plate, a first telescopic guide rod and a second telescopic guide rod arranged at the bottom of the conveying fixing plate and on both sides of the adjusting driving cylinder, and an adjusting connecting plate arranged at the bottom of the first telescopic guide rod and the second telescopic guide rod and connecting the first telescopic guide rod and the second telescopic guide rod and fixed on the workbench, and the telescopic rod of the adjusting driving cylinder is connected to the adjusting connecting plate; a first anti-collision device for anti-collision is arranged at one end of the conveying fixing plate; a second anti-collision device for anti-collision is arranged outside the other end of the conveying fixing plate, and an anti-collision block for cooperating with the second anti-collision device is arranged outside the other end of the conveying fixing plate; there are three conveying rotor grippers and they are evenly arranged on the conveying rod.
[0011] A further technical solution of the present invention is as follows: The ear turning mechanism includes a precision turning fixing plate arranged on the workbench and having slide rails on both sides of the top, with sliders on the slide rails; a first precision turning sliding plate arranged on the precision turning fixing plate and placed on the sliders, and having slide rails on both sides of the top, with sliders on the slide rails; a second precision turning sliding plate arranged on the first precision turning sliding plate and placed on the sliders; an ear turning cutter for precision turning the rotor ears and capable of precision adjustment, arranged on the second precision turning sliding plate; a first sliding drive cylinder arranged on one side of the precision turning fixing plate for pushing the first precision turning sliding plate to slide; and a second sliding drive cylinder arranged on one side of the first precision turning sliding plate for pushing the second precision turning sliding plate to slide.
[0012] A further technical solution of the present invention is as follows: The cleaning and discharging mechanism includes a cleaning unit and a discharging unit cooperating with the cleaning unit; the cleaning unit includes a cleaning bracket arranged on the workbench and capable of adjusting the vertical position, a cleaning drive cylinder arranged on the cleaning bracket and capable of sliding in the vertical direction, a cleaning support frame arranged on the cleaning drive cylinder, a first rotor cleaner and a second rotor cleaner arranged on the cleaning support frame and driven by a cleaning motor to drive a cleaning wheel to rotate for rotor cleaning, and a horizontal drive cylinder arranged on the cleaning support frame for driving the first rotor cleaner and the second rotor cleaner to move horizontally; the discharging unit includes a discharging fixing plate arranged on the workbench, an uncleaned rotor bearing table arranged at one end of the discharging fixing plate for carrying and temporarily storing uncleaned rotors, a cleaned rotor bearing table arranged at the other end of the discharging fixing plate for carrying and temporarily storing rotors after cleaning, a first cleaned rotor bearing table and a second cleaned rotor bearing table arranged between the uncleaned rotor bearing table and the cleaned rotor bearing table and opposite to the positions of the first rotor cleaner and the second rotor cleaner for carrying cleaned rotors, fixed mounting blocks arranged at both ends of the discharging fixing plate, a first discharging slide rod and a second discharging slide rod arranged on the two fixed mounting blocks, a discharging sliding block arranged on the first discharging slide rod and the second discharging slide rod, a discharging horizontal drive cylinder arranged on one side of the discharging fixing plate for driving the discharging sliding block to slide on the first discharging slide rod and the second discharging slide rod, a discharging vertical drive cylinder arranged at the bottom of the discharging sliding block and with a telescopic rod passing through the discharging sliding block, discharging vertical guide rods arranged at both sides of the discharging vertical drive cylinder at the bottom of the discharging sliding block for providing a guiding function, a discharging bearing plate arranged at the top of the two discharging vertical guide rods and connected to the telescopic rod of the discharging vertical drive cylinder, and first discharging rotor bearing tables, second discharging rotor bearing tables and third discharging rotor bearing tables uniformly arranged on the discharging bearing plate for carrying the rotors to move.
[0013] Another object of the present invention is to provide a method for using a rotor lug precision turning device, and the method includes the following steps:
[0014] Step S1: Place the rotor to be processed on the rotor bearing mechanism and transport it to the rotor loading and unloading mechanism; the rotor loading and unloading mechanism transports the rotor to be processed onto the rotor transporting mechanism for transporting the rotor to be processed, and places it on the rotor precision turning carrier table. The rotor transporting mechanism returns to its original position and transports the next rotor to be processed;
[0015] Step S2: After the rotor to be processed is in place, the rotor pressing arm mechanism drops to drive the rotor to rotate on the rotor precision turning carrier table; the lug precision turning mechanism performs precision turning on the rotating rotor to be processed until the lug precision turning is completed, then the lug precision turning mechanism stops working, and the rotor pressing arm mechanism stops working and raises;
[0016] Step S3: Transfer the rotor processed on the rotor precision turning carrier table to the rotor temporary storage carrier table through the rotor transporting mechanism, and at the same time, the next rotor to be processed is brought to the rotor precision turning carrier table for lug precision turning. When the processing is completed again, the rotor is also transferred to the rotor temporary storage carrier table through the rotor transporting mechanism. At this time, the rotor originally on the rotor temporary storage carrier table is transferred by the rotor transporting mechanism to the cleaning and discharging mechanism for rotor cleaning. After the cleaning is completed, the rotor is discharged by the rotor loading and unloading mechanism and transported back to the rotor bearing mechanism;
[0017] Step S4: That is, the rotor lug precision turning and rotor cleaning are completed.
[0018] The beneficial effects of the present invention are as follows: This kind of rotor lug precision turning device has a simple structure, can realize automatic rotor lug precision turning, and can minimize the friction of the lugs as much as possible, ensure the precision of rotor lug precision turning, and can also clean the rotor after the rotor lug precision turning is completed, thereby improving production efficiency and reducing costs. Description of the Drawings
[0019] Figure 1 is the overall structure diagram of a rotor lug precision turning device provided by an embodiment of the present invention;
[0020] Figure 2 is the structure diagram of the rotor loading and unloading mechanism of a rotor lug precision turning device provided by an embodiment of the present invention;
[0021] Figure 3 is the structure of the rotor pressing arm mechanism of a rotor lug precision turning device provided by an embodiment of the present invention Figure 1 ;
[0022] Figure 4 is the structure of the rotor pressing arm mechanism of a rotor lug precision turning device provided by an embodiment of the present invention Figure 2 ;
[0023] Figure 5 It is the structure of the rotor conveying mechanism of a rotor ear precision turning device provided by an embodiment of the present invention Figure 1 ;
[0024] Figure 6 It is the structure of the rotor conveying mechanism of a rotor ear precision turning device provided by an embodiment of the present invention Figure 2 ;
[0025] Figure 7 It is the structural diagram of the armature precision turning mechanism of a rotor ear precision turning device provided by an embodiment of the present invention;
[0026] Figure 8 It is the structural diagram of the cleaning unit of a rotor ear precision turning device provided by an embodiment of the present invention;
[0027] Figure 9 It is the structural diagram of the discharging unit of a rotor ear precision turning device provided by an embodiment of the present invention;
[0028] Figure 10 It is the sectional view of the discharging unit of a rotor ear precision turning device provided by an embodiment of the present invention. Detailed implementation manners
[0029]
[0030] Figures 1-10 shows an armature finish turning device provided by the present invention. The rotor lug finish turning device includes a frame 2 with a workbench 1, a rotor loading and unloading mechanism 00 provided at one end of the workbench 1 for loading and unloading the rotor, a rotor loading and unloading mechanism 10 provided on one side of the workbench 1 for loading and unloading the rotor on the rotor loading and unloading mechanism 00, a rotor transporting mechanism 30 provided at the other end of the workbench 1 for transporting the rotor on the rotor loading and unloading mechanism 10, a rotor finish turning and loading platform 3 provided on the workbench 1 for placing and performing lug finish turning on the rotor on the rotor transporting mechanism 30, a rotor pressing arm mechanism 20 provided at the front end of the other end of the workbench 1 for pressing and driving the rotation of the rotor on the rotor finish turning and loading platform 3, a lug finish turning mechanism 40 provided at the front end of the middle part of the workbench 1 for performing lug finish turning on the rotor lugs on the rotor finish turning and loading platform 3, a rotor temporary storage and loading platform 4 provided at the middle part of the middle of the workbench 1, placed on the workbench 1, for transporting and temporarily storing the rotor on the rotor finish turning and loading platform 4 through the rotor transporting mechanism 30, and a cleaning and discharging mechanism 50 provided at the tail end of the middle part of the workbench 1 for transporting the rotor on the rotor temporary storage and loading platform 4 through the rotor transporting mechanism 30, cleaning the rotor, and discharging the rotor through the rotor loading and unloading mechanism 10.
[0031] The rotor loading and unloading mechanism 00 includes load-bearing support plates 001 provided on both sides of the workbench 1, a rotor assembly line 002 provided on the load-bearing support plates 001 and having a load-bearing drive motor 003 for transporting the rotor, and a rotor loading platform 004 provided on the rotor assembly line 002 for loading the rotor. The rotor is placed on the rotor loading platform 004 and transported to the rotor loading and unloading mechanism 10 through the rotor assembly line 002 for subsequent work.
[0032] The rotor loading and unloading mechanism 10 includes loading and unloading brackets 101 that are arranged at both ends of the workbench 1 and can be adjusted in the vertical position, a horizontal sliding cylinder 102 arranged on the loading and unloading brackets 101 for horizontal sliding, a vertical sliding cylinder 103 arranged on the horizontal sliding cylinder 102 for vertical sliding, a loading driving cylinder 104 and an unloading driving cylinder 105 arranged on the vertical sliding cylinder 103 for rotor loading and unloading, a loading rotor gripper 106 and an unloading rotor gripper 107 arranged on the loading driving cylinder 104 and the unloading driving cylinder 105 and having magnetism for gripping the rotor, and a rotor conveyor belt 108 arranged on the workbench 1 and inside the rotor assembly line 002 for transporting the rotor to the rotor transporting mechanism 30. When the rotor is transported to the designated position from the rotor assembly line 002, loading is carried out. Through the cooperation of the horizontal sliding cylinder 102, the vertical sliding cylinder 103, the loading driving cylinder 104 and the loading rotor gripper 106, the rotor is transported onto the rotor conveyor belt 108. Then, the rotor conveyor belt 108 transports the rotor to the rotor transporting mechanism 30 for rotor transportation. When the rotor ear turning and rotor cleaning are completed, unloading is carried out. Through the cooperation of the horizontal sliding cylinder 102, the vertical sliding cylinder 103, the unloading driving cylinder 105 and the unloading rotor gripper 107, the rotor is transported back to the original placement position from the cleaning discharging mechanism 50, thus completing the rotor loading and unloading.
[0033] The rotor pressing arm mechanism 20 includes a mechanism fixing plate 201 for fixing the rotor pressing arm mechanism 20 on the workbench 1, a pressing arm connecting block 202 arranged on the mechanism fixing plate 201, a transmission unit 203 arranged on the pressing arm connecting block 202, a pressing arm fixing plate 204 arranged inside the transmission unit 203 and hinged to the transmission unit 203, a driven wheel 205 arranged at the front end of the pressing arm fixing plate 204 and connected to the pressing arm fixing plate 204 through a connecting shaft, a belt 206 connecting the transmission unit 203 and the driven wheel 205 for driving the rotor to rotate, a pressing arm movement unit 207 arranged on the mechanism fixing plate 201 opposite to the pressing arm fixing plate 204 and hinged to the pressing arm fixing plate 204 for driving the pressing arm fixing plate 204 to rotate so that the belt 206 contacts the rotor, and a pressing arm power unit 208 arranged at the bottom of the mechanism fixing plate 201 and connected to the transmission unit 203 for providing power. By providing power through the pressing arm power unit 208, the transmission unit 203 is further driven to move, thereby realizing the rotation of the belt 206. The belt 206 contacts the rotor to make the rotor rotate. Through a simple structural design, the machine drives the rotor to rotate, and then the rotor lug is precisely turned. The simple structural design realizes the automatic driving of the rotor to rotate, and then realizes the automatic production, greatly improving the precision turning efficiency of the rotor lug, saving production costs, and the pressing arm fixing plate 204 can also be lifted by the pressing arm power unit 208 to avoid when replacing the rotor.
[0034] The transmission unit 203 includes a rotating shaft cylinder body 209 arranged on the pressing arm connecting block 202, a transmission rotating shaft 210 arranged inside the rotating shaft cylinder body 209 and fixed by bearings, a transmission wheel 211 arranged at one end of the transmission rotating shaft 210, a driving wheel 212 arranged at the other end of the transmission rotating shaft 210 and opposite to the position of the driven wheel 205, and a hinge disc 213 arranged on the rotating shaft cylinder body 209 for hinging the pressing arm fixing plate 204. The belt 206 connects the driving wheel 212 and the driven wheel 205. Through the structural design of the transmission unit 203, the rotation of the belt 206 is realized, and then the belt 206 drives the rotor to rotate. The pressing arm fixing plate 204 is arranged on the hinge disc 213 to enable the pressing arm fixing plate 204 to rotate on the transmission unit 203, and then avoid when replacing the rotor.
[0035] The pressing arm movement unit 207 includes a first mounting block 214 disposed on the mechanism fixing plate 201 and a second mounting block 215 opposite to the first mounting block 214 in position, a lifting cylinder 216 disposed between the first mounting block 214 and the second mounting block 215 through a rotating shaft, and a pressing arm connecting plate 217 disposed on the pressing arm fixing plate 204 and hinged to the telescopic rod of the lifting cylinder 216. The lifting cylinder 216 is movably fixed to the mechanism fixing plate 201 through the first mounting block 214 and the second mounting block 215, and the lifting of the mechanism fixing plate 201 is realized through the hinge cooperation between the lifting cylinder 216 and the pressing arm connecting plate 217, so as to perform rotor replacement avoidance. Installing the lifting cylinder 216 on the first mounting block 214 and the second mounting block 215 also facilitates the later maintenance and replacement of the lifting cylinder 216.
[0036] The pressing arm power unit 208 includes a pressing arm power fixing frame 218 disposed at the bottom of the mechanism fixing plate 201, a pressing arm power motor 219 disposed on the pressing arm power fixing frame 218 and opposite to the transmission wheel 211 in position and having a runner, and a transmission belt 220 connecting the runner and the transmission wheel 211 for driving the transmission wheel 211 to rotate. The pressing arm power motor 219 is used to provide power, and further drives the transmission wheel 211 to rotate through the transmission belt 220, and then drives the belt 206 to rotate to realize the rotation of the rotor.
[0037] The rotor pressing arm mechanism 20 further includes a belt pressing unit 221 disposed on the pressing arm fixing plate 204 for adjusting the tightness of the belt 206. The belt pressing unit 221 includes a belt pressing fixing plate 222 with one end hinged to the pressing arm fixing plate 204 and the other end fixed to the pressing arm fixing plate 204 through a belt pressing guide rod 225, a belt pressing connecting shaft 223 disposed on the belt pressing fixing plate 222, a tension pulley 224 disposed on the belt pressing connecting shaft 223 and used for pressing the belt 206, and an adjusting bolt 226 disposed at the other end of the belt pressing fixing plate 222 and cooperating with the belt pressing guide rod 225 for adjusting the position of the tension pulley 224. The belt pressing unit 221 realizes the adjustment of the tightness of the belt 206, and the adjustment of the tightness is realized through the cooperation of the belt pressing guide rod 225 and the adjusting bolt 226 to ensure that the tightness of the belt 206 is appropriate.
[0038] The rotor pressing arm mechanism 20 further includes a pressing arm limiting unit 227 disposed on the pressing arm connection block 202 and the transmission unit 203 for limiting the rotational position of the pressing arm fixing plate 204. The pressing arm limiting unit 227 includes a first limiting block 228 disposed on the transmission unit 203 with a rubber pad at its limiting end, a second limiting block 229 disposed on the pressing arm connection block 202 opposite to the position of the first limiting block 228 with a rubber pad at its limiting end, and a pressing arm limiting plate 230 disposed on the pressing arm fixing plate 204 and having a trapezoidal structure between the first limiting block 228 and the second limiting block 229. The pressing arm limiting plate 230 is disposed on the pressing arm fixing plate 204 and between the first limiting block 228 and the second limiting block 229. In this way, when the lifting cylinder 216 drives the pressing arm fixing plate 204 to move, its movement position is further restricted, preventing it from moving excessively and causing damage. The rubber pads are provided to prevent direct collision of components after reaching the position and causing component damage.
[0039] The rotor pressing arm mechanism 20 further includes a chip processing unit 231 disposed at the top of the pressing arm fixing plate 204 opposite to the lug for sucking the fine turning chips. The chip processing unit 231 includes a processing unit fixing plate 232 disposed at the top of the pressing arm fixing plate 204, a chip transmission pipe 233 disposed on the processing unit fixing plate 232, a blower (not shown in the figure) disposed inside the chip transmission pipe 233 for sucking the fine turning chips, and a suction disc 234 disposed on the chip transmission pipe 233. Through the chip processing unit 231, the chips turned from the rotor lugs can be recycled to prevent air pollution and ensure the health of the personnel in the workshop.
[0040] The rotor pressing arm mechanism 20 enables the machine to drive the rotor for fine turning of the lugs, can perform working avoidance during rotor replacement, can perform fine turning chip processing, can also adjust the tightness of the belt 206, ensure the fine turning speed of the rotor lugs, and set a pressing arm limiting unit to protect the pressing arm fixing plate 204.
[0041] The rotor transportation mechanism 30 includes a transportation fixing plate 304 fixed on the workbench 1 through telescopic guide rods 301 at the left and right ends, with sliders 302 and slide rails 303 on the upper part. A transportation sliding plate 306 is arranged at one end of the transportation fixing plate 304 and is placed on the slider 302, with a groove 305 on the outer side of the bottom end. A transportation unit 307 for transporting the rotor is arranged on the transportation sliding plate 306. A braking unit 308 is arranged outside the other end of the transportation fixing plate 304, with a braking plate 319 placed in the groove 305 for driving the transportation sliding plate 306 to move. The rotor transportation mechanism 30 is fixed on the rotor lug turning device through the telescopic guide rods 301 at the left and right ends. The transportation unit 307 of the rotor transportation mechanism 30 is arranged on the moving sliding plate 306. The rotor is grabbed by the transportation unit 307 and then transported to the corresponding rotor turning bearing platform 3 for lug turning by the braking unit 308.
[0042] The transportation unit 307 includes a first transportation connecting plate 309 and a second transportation connecting plate 310 arranged at both ends of the transportation sliding plate 306 and having bearing mounting holes. A transportation rod 311 rotatably arranged on the first transportation connecting plate 309 and the second transportation connecting plate 310 through bearings. A transportation rotor gripper 312 for grabbing the rotor and having magnetism is arranged on the transportation rod 311. A transportation rod rotating wheel 313 for driving the transportation rod 311 to rotate is arranged at the tail of the transportation rod 311. A transportation rod driving motor 314 is arranged on the transportation sliding plate 306 at a position opposite to the transportation rod rotating wheel 313 and is connected to the transportation rod rotating wheel 313 through a transportation belt 315 for providing power. There are three transportation rotor grippers 312 and they are evenly arranged on the transportation rod 311. The transportation unit 307 grabs the rotor through the magnetized transportation rotor gripper 312. At this time, the transportation rotor gripper 312 is in the vertical direction, making the rotor also in the vertical direction. The transportation unit 307 rotates the transportation rod 311 through the cooperation of the transportation rod rotating wheel 313, the transportation belt 315 and the transportation rod driving motor 314, so that the transportation rotor gripper 312 rotates to a horizontal direction. When the rotor is transported to the rotor turning bearing platform 3, the transportation rod 311 rotates again through the cooperation of the transportation rod rotating wheel 313, the transportation belt 315 and the transportation rod driving motor 314, and the rotor is placed on the rotor turning bearing platform 3, and the transportation rotor gripper 312 in the horizontal direction is rotated back to the vertical direction for the next rotor grabbing and transportation.
[0043] The braking unit 308 includes a lateral driving cylinder 318 disposed outside the other end of the conveying fixing plate 304 and fixed to the conveying fixing plate 304 through a left fixing plate 316 and a right fixing plate 317, and a braking plate 319 disposed on the moving block of the lateral driving cylinder 318 and having one end placed in the groove 305 for driving the synchronous movement of the conveying sliding plate 306. The lateral driving cylinder 318 on the braking unit 308 is used to laterally move the conveying sliding plate 306, thereby driving the rotor to move laterally.
[0044] The rotor conveying mechanism 30 further includes a mechanism adjusting unit 320 disposed at the bottom of the conveying fixing plate 304 for adjusting the vertical position of the conveying fixing plate 304. The mechanism adjusting unit 320 includes an adjusting driving cylinder 321 disposed at the bottom of the conveying fixing plate 304, a first telescopic guiding rod 322 and a second telescopic guiding rod 323 disposed at the bottom of the conveying fixing plate 304 and on both sides of the adjusting driving cylinder 321, and an adjusting connecting plate 324 disposed at the bottoms of the first telescopic guiding rod 322 and the second telescopic guiding rod 323 and connecting the first telescopic guiding rod 322 and the second telescopic guiding rod 323 and fixed to the workbench 1. The telescopic rod of the adjusting driving cylinder 321 is connected to the adjusting connecting plate 324. The mechanism adjusting unit 320 is used to move the entire rotor conveying mechanism 30 up and down. After the rotor gripping device 312 grips the rotor, it first rotates from the vertical direction to the horizontal direction. After completion, the entire rotor conveying mechanism 30 is lifted by the mechanism adjusting unit 320. Then, the rotor is driven by the braking unit 308 to reach above the rotor precision turning carrier 3. At this time, the mechanism adjusting unit 320 moves the entire rotor conveying mechanism 30 downward, so that the rotor enters the rotor precision turning carrier 3. At this time, the rotor gripping device 312 is rotated from the horizontal direction to the vertical direction, thereby realizing placing the rotor on the rotor precision turning carrier 3. Then, the braking unit 308 drives the conveying sliding plate 306 to return to its original position, waiting for the next rotor gripping and conveying operation.
[0045] One end of the conveying fixing plate 304 is provided with a first anti-collision device 325 for anti-collision. A second anti-collision device 326 for anti-collision is disposed outside the other end of the conveying fixing plate 304. An anti-collision block 327 for cooperating with the second anti-collision device 326 is disposed outside the other end of the conveying fixing plate 304. The anti-collision devices are provided to prevent component collisions and cause component damage.
[0046] The rotor conveying mechanism 30 can realize the placement and removal of the rotor by the machine, improve the precision turning efficiency of the rotor ear, and can also place the removed and precision-turned rotor into the subsequent production process. In addition, the rotor conveying mechanism 30 can also realize the horizontal and vertical rotation and lateral movement of the rotor gripping device.
[0047] The ear turning mechanism 40 includes a precision turning fixing plate 401 provided on the workbench 1 with slide rails on both sides of the top and sliders on the slide rails, a first precision turning sliding plate 402 provided on the precision turning fixing plate 401 on the sliders with slide rails on both sides of the top and sliders on the slide rails, a second precision turning sliding plate 403 provided on the first precision turning sliding plate 402 on the sliders, an ear turning cutter 404 provided on the second precision turning sliding plate 403 that can be adjusted in precision for turning the rotor ears, a first sliding drive cylinder 405 provided on one side of the precision turning fixing plate 401 for pushing the first precision turning sliding plate 402 to slide, and a second sliding drive cylinder 406 provided on one side of the first precision turning sliding plate 402 for pushing the second precision turning sliding plate 403 to slide. The position of the ear turning cutter 404 is adjusted through the cooperation of the first sliding drive cylinder 405 and the second sliding drive cylinder 406, and the ear turning cutter 404 can be adjusted in precision to achieve the required precision turning accuracy.
[0048] The cleaning and discharging mechanism 50 includes a cleaning unit 501 and a discharging unit 502 that cooperates with the cleaning unit 501; the cleaning unit 501 includes a cleaning bracket 503 arranged on the workbench 1 and capable of adjusting its vertical position, a cleaning driving cylinder 504 arranged on the cleaning bracket 503 and capable of sliding in the vertical direction, a cleaning support frame 505 arranged on the cleaning driving cylinder 504, a first rotor cleaner 506 and a second rotor cleaner 507 arranged on the cleaning support frame 505 and driven by a cleaning motor to rotate the cleaning wheels for rotor cleaning, and a horizontal driving cylinder 508 arranged on the cleaning support frame 505 for driving the first rotor cleaner 506 and the second rotor cleaner 507 to move horizontally; the discharging unit 502 includes a discharging fixed plate 509 arranged on the workbench 1, an uncleaned rotor carrier 510 arranged at one end of the discharging fixed plate 509 for carrying and temporarily storing uncleaned rotors, a cleaned rotor carrier 511 arranged at the other end of the discharging fixed plate 509 for carrying and temporarily storing cleaned rotors, a first cleaned rotor carrier 512 and a second cleaned rotor carrier 513 arranged between the uncleaned rotor carrier 510 and the cleaned rotor carrier 511 and opposite to the positions of the first rotor cleaner 506 and the second rotor cleaner 507 for carrying cleaned rotors, fixed mounting blocks 514 arranged at both ends of the discharging fixed plate 509, a first discharging slide rod 515 and a second discharging slide rod 516 arranged on the two fixed mounting blocks 514, a discharging sliding block 517 arranged on the first discharging slide rod 515 and the second discharging slide rod 516, a discharging horizontal driving cylinder 518 arranged on one side of the discharging fixed plate 509 for driving the discharging sliding block 517 to slide on the first discharging slide rod 515 and the second discharging slide rod 516, a discharging vertical driving cylinder 519 arranged at the bottom of the discharging sliding block 517 and with its telescopic rod passing through the discharging sliding block 517, discharging vertical guide rods 520 arranged at the bottom of the discharging sliding block 517 on both sides of the discharging vertical driving cylinder 519 for providing a guiding function, a discharging carrier plate 521 arranged at the tops of the two discharging vertical guide rods 520 and connected to the telescopic rod of the discharging vertical driving cylinder 519, and first discharging rotor carriers 522, second discharging rotor carriers 523 and third discharging rotor carriers 524 uniformly arranged on the discharging carrier plate 521 for carrying rotor movement.
[0049] During the first run, the rotor carrier mechanism 11 transports the rotor to the grasping position. The rotor loading and unloading mechanism 10 transports the first rotor to the first rotor transport gripper 312 on the rotor transport mechanism 30, and then places it on the rotor precision turning carrier 3. After the placement is completed, the rotor transport mechanism 30 returns to its original position to wait for grasping the second rotor. After the first rotor lug is precision turned, the first rotor transport gripper 312 grasps the second rotor. At this time, the second rotor transport gripper 312 grasps the first rotor with the lugs precision turned. When the first rotor transport gripper 312 places the second rotor on the rotor precision turning carrier 3, the second rotor transport gripper 312 places the first rotor on the rotor temporary storage carrier 4. After the placement is completed, the rotor transport mechanism 30 returns to its original position to wait for grasping the third rotor. After the second rotor lug is precision turned, the first rotor transport gripper 312 grasps the third rotor. At this time, the second rotor transport gripper 312 grasps the second rotor with the lugs precision turned. The third rotor transport gripper 312 grasps the first rotor placed on the rotor temporary storage carrier 4. When the first rotor transport gripper 312 places the third rotor on the rotor precision turning carrier 3, the second rotor transport gripper 312 places the second rotor on the rotor temporary storage carrier 4. The third rotor transport gripper 312 places the first rotor on the uncleaned rotor carrier 510. And so on. When the rotor reaches the uncleaned rotor carrier 510, through the cooperation of the discharging horizontal drive cylinder 518 and the discharging vertical drive cylinder 519, the rotor is placed on the first cleaned rotor carrier 512 and the second cleaned rotor carrier 513 for secondary cleaning. After the cleaning is completed, through the cooperation of the discharging horizontal drive cylinder 518 and the discharging vertical drive cylinder 519, the rotor is placed on the cleaned rotor carrier 511, so that the rotor loading and unloading mechanism 10 can place the rotor back to its original position.
[0050] A method for using a rotor lug precision turning device, the method comprising the following steps:
[0051] Step S1: Place the rotor to be processed on the rotor carrier mechanism 00 and transport it to the rotor loading and unloading mechanism 10; the rotor loading and unloading mechanism 10 transports the rotor to be processed to the rotor transport mechanism 30 for transporting the rotor to be processed, and places it on the rotor precision turning carrier 3. The rotor transport mechanism 30 returns to its original position to transport the next rotor to be processed;
[0052] Step S2: After the rotor to be processed is in place, the rotor pressing arm mechanism 20 drops to drive the rotor to rotate on the rotor precision turning carrier 3; the lug precision turning mechanism 40 performs lug precision turning on the rotating rotor to be processed until the lug precision turning is completed and the lug precision turning mechanism 40 stops working, and the rotor pressing arm mechanism 20 stops working and raises;
[0053] Step S3: The rotor that has been processed and placed on the rotor finish turning carrier 3 is transferred to the rotor temporary storage carrier 4 by the rotor transportation mechanism 30, and the next rotor to be processed is simultaneously brought to the rotor finish turning carrier 3 for lug finish turning. When the processing is completed again, the rotor is also transferred to the rotor temporary storage carrier 4 by the rotor transportation mechanism 30. At this time, the rotor originally on the rotor temporary storage carrier 4 is transferred to the cleaning and discharging mechanism 50 by the rotor transportation mechanism 30 for rotor cleaning. After the cleaning is completed, the rotor is discharged by the rotor loading and unloading mechanism 10 and transported back to the rotor bearing mechanism 00;
[0054] Step S4: That is, the lug finish turning and rotor cleaning of the rotor are completed.
[0055] This kind of rotor lug finish turning device has a simple structure, can realize automatic rotor lug finish turning, and can minimize the friction of the lugs as much as possible to ensure the accuracy of rotor lug finish turning. It can also clean the rotor after the rotor lug finish turning is completed, thereby improving production efficiency and reducing costs.
[0056] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fine turning device for rotor lugs, characterized in that, The rotor lug finish turning device includes a frame with a workbench, a rotor loading and unloading mechanism arranged at one end of the workbench for loading and unloading the rotor, a rotor loading and unloading mechanism arranged on one side of the workbench for loading and unloading the rotor on the rotor loading and unloading mechanism, a rotor transporting mechanism arranged at the other end of the workbench for transporting the rotor on the rotor loading and unloading mechanism, a rotor finish turning and loading platform arranged on the workbench for placing and finish turning the rotor on the rotor transporting mechanism, a rotor pressing arm mechanism arranged at the front end of the other end of the workbench for pressing and driving the rotation of the rotor on the rotor finish turning and loading platform, an ear finish turning mechanism arranged at the front middle of the workbench for finish turning the rotor lugs on the rotor finish turning and loading platform, a rotor temporary storage and loading platform arranged at the middle middle of the workbench and on the workbench for transporting and temporarily storing the rotor on the rotor finish turning and loading platform through the rotor transporting mechanism, and a cleaning and discharging mechanism arranged at the middle rear end of the workbench for transporting the rotor on the rotor temporary storage and loading platform through the rotor transporting mechanism, cleaning the rotor, and discharging the rotor through the rotor loading and unloading mechanism; The rotor transporting mechanism includes a transporting fixing plate fixed to the workbench through telescopic guide rods at the left and right ends and having a slider rail on the upper part, a transporting sliding plate arranged at one end of the transporting fixing plate and having a groove on the outer side of the bottom end of the slider, a transporting unit arranged on the transporting sliding plate for transporting the rotor, and a braking unit arranged on the outer side of the other end of the transporting fixing plate and in the groove for driving the movement of the transporting sliding plate; The cleaning and discharging mechanism includes a cleaning unit and a discharging unit that cooperates with the cleaning unit; the cleaning unit includes a cleaning bracket disposed on the workbench and capable of adjusting its vertical position, a cleaning driving cylinder disposed on the cleaning bracket and capable of sliding in the vertical direction, a cleaning support frame disposed on the cleaning driving cylinder, a first rotor cleaner and a second rotor cleaner disposed on the cleaning support frame and driven by a cleaning motor to rotate the cleaning wheels for cleaning the rotor, and a horizontal driving cylinder disposed on the cleaning support frame for driving the first rotor cleaner and the second rotor cleaner to move horizontally; the discharging unit includes a discharging fixed plate disposed on the workbench, an uncleaned rotor carrier disposed at one end of the discharging fixed plate for carrying and temporarily storing uncleaned rotors, a cleaned rotor carrier disposed at the other end of the discharging fixed plate for carrying and temporarily storing cleaned rotors, a first cleaned rotor carrier and a second cleaned rotor carrier disposed between the uncleaned rotor carrier and the cleaned rotor carrier and opposite to the positions of the first rotor cleaner and the second rotor cleaner for carrying cleaned rotors, fixed mounting blocks disposed at both ends of the discharging fixed plate, a first discharging slide bar and a second discharging slide bar disposed on the two fixed mounting blocks, a discharging sliding block disposed on the first discharging slide bar and the second discharging slide bar, a discharging horizontal driving cylinder disposed on one side of the discharging fixed plate for driving the discharging sliding block to slide on the first discharging slide bar and the second discharging slide bar, a discharging vertical driving cylinder disposed at the bottom of the discharging sliding block and having a telescopic rod passing through the discharging sliding block, discharging vertical guide rods disposed at the bottom of the discharging sliding block on both sides of the discharging vertical driving cylinder for providing a guiding function, a discharging carrier plate disposed at the top of the two discharging vertical guide rods and connected to the telescopic rod of the discharging vertical driving cylinder, and first discharging rotor carriers, second discharging rotor carriers, and third discharging rotor carriers uniformly disposed on the discharging carrier plate for carrying the rotor to move.
2. The rotor lug finish turning device according to claim 1, wherein, The rotor carrying mechanism includes carrying support plates disposed on both sides of the workbench, a rotor assembly line disposed on the carrying support plates and having a carrying driving motor for transporting the rotor, and a rotor carrier disposed on the rotor assembly line for carrying the rotor.
3. The rotor lug finish turning device according to claim 2, characterized in that, The rotor loading and unloading mechanism includes loading and unloading brackets disposed at both ends of the workbench and capable of adjusting their vertical positions, a horizontal sliding cylinder disposed on the loading and unloading brackets for horizontal sliding, a vertical sliding cylinder disposed on the horizontal sliding cylinder for vertical sliding, a loading driving cylinder and a unloading driving cylinder disposed on the vertical sliding cylinder for loading and unloading the rotor, a loading rotor gripper and a unloading rotor gripper disposed on the loading driving cylinder and the unloading driving cylinder and having magnetism for gripping the rotor, and a rotor conveyor belt disposed on the workbench and inside the rotor assembly line for transporting the rotor to the rotor transporting mechanism.
4. The rotor lug finish turning device according to claim 1, wherein, The rotor pressing arm mechanism includes a mechanism fixing plate for fixing the rotor pressing arm mechanism on the workbench, a pressing arm connecting block arranged on the mechanism fixing plate, a transmission unit arranged on the pressing arm connecting block, a pressing arm fixing plate arranged inside the transmission unit and hinged to the transmission unit, a driven wheel arranged at the front end of the pressing arm fixing plate and connected to the pressing arm fixing plate through a connecting shaft, a belt connecting the transmission unit and the driven wheel for driving the rotor to rotate, a pressing arm motion unit arranged on the mechanism fixing plate and opposite to the pressing arm fixing plate in position and hinged to the pressing arm fixing plate for driving the pressing arm fixing plate to rotate so that the belt contacts the rotor, and a pressing arm power unit arranged at the bottom of the mechanism fixing plate and connected to the transmission unit for providing power.
5. The rotor ear turning device according to claim 4, wherein The transmission unit includes a rotating shaft cylinder disposed on the pressing arm connection block, a transmission rotating shaft disposed inside the rotating shaft cylinder and fixed by bearings, a transmission wheel disposed at one end of the transmission rotating shaft, a driving wheel disposed at the other end of the transmission rotating shaft and opposite to the position of the driven wheel, and a hinge disc disposed on the rotating shaft cylinder for hinging the pressing arm fixing plate. The belt connects the driving wheel and the driven wheel; the pressing arm movement unit includes a first mounting block disposed on the mechanism fixing plate and a second mounting block opposite to the position of the first mounting block, a lifting cylinder disposed between the first mounting block and the second mounting block through a rotating shaft, and a pressing arm connecting plate disposed on the pressing arm fixing plate and hinged to the telescopic rod of the lifting cylinder; the pressing arm power unit includes a pressing arm power fixing frame disposed at the bottom of the mechanism fixing plate, a pressing arm power motor disposed on the pressing arm power fixing frame and opposite to the position of the transmission wheel and having a runner, and a transmission belt connecting the runner and the transmission wheel for driving the transmission wheel to rotate; the rotor pressing arm mechanism further includes a pressing belt unit disposed on the pressing arm fixing plate for adjusting the tightness of the belt; the pressing belt unit includes a pressing belt fixing plate with one end hinged to the pressing arm fixing plate and the other end fixed to the pressing arm fixing plate through a pressing belt guide rod, a pressing belt connecting shaft disposed on the pressing belt fixing plate, a tensioning wheel disposed on the pressing belt connecting shaft for pressing the belt, and an adjusting bolt disposed at the other end of the pressing belt fixing plate and cooperating with the pressing belt guide rod for adjusting the position of the tensioning wheel; the rotor pressing arm mechanism further includes a pressing arm limiting unit disposed on the pressing arm connection block and the transmission unit for limiting the rotation position of the pressing arm fixing plate; the pressing arm limiting unit includes a first limiting block disposed on the transmission unit with a rubber pad at the limiting end, a second limiting block disposed on the pressing arm connection block opposite to the position of the first limiting block and having a rubber pad at the limiting end, and a pressing arm limiting plate disposed on the pressing arm fixing plate and located between the first limiting block and the second limiting block and having a trapezoidal structure; the rotor pressing arm mechanism further includes a chip processing unit disposed on the top of the pressing arm fixing plate and opposite to the lug for sucking fine turning chips; the chip processing unit includes a processing unit fixing plate disposed on the top of the pressing arm fixing plate, a chip transmission pipe disposed on the processing unit fixing plate, a blower disposed inside the chip transmission pipe for sucking fine turning chips, and a suction disc disposed on the chip transmission pipe.
6. The rotor lug finish turning device according to claim 1, wherein The conveying unit includes a first conveying connecting plate and a second conveying connecting plate which are arranged at both ends of the conveying sliding plate and are provided with bearing mounting holes, a conveying rod which is longitudinally rotatable by bearings on the first conveying connecting plate and the second conveying connecting plate, a conveying rotor gripper which is arranged on the conveying rod for gripping the rotor and has magnetism, a conveying rod rotating wheel which is arranged at the tail of the conveying rod for driving the conveying rod to rotate, and a conveying rod driving motor which is arranged at the position of the motor rotating wheel on the conveying sliding plate opposite to the conveying rod rotating wheel and is connected to the conveying rod rotating wheel through a conveying belt for providing power; the braking unit includes a transverse driving cylinder which is arranged at the outer side of the other end of the conveying fixing plate and is fixed on the conveying fixing plate through a left fixing plate and a right fixing plate, and a braking plate which is arranged on the moving block of the transverse driving cylinder and one end of which is placed in the groove for driving the conveying sliding plate to move synchronously; the rotor conveying mechanism further includes a mechanism adjusting unit which is arranged at the bottom of the conveying fixing plate for adjusting the up and down position of the conveying fixing plate; the mechanism adjusting unit includes an adjusting driving cylinder which is arranged at the bottom of the conveying fixing plate, a first telescopic guiding rod and a second telescopic guiding rod which are arranged at the bottom of the conveying fixing plate and are placed on both sides of the adjusting driving cylinder, and an adjusting connecting plate which is arranged at the bottom of the first telescopic guiding rod and the second telescopic guiding rod and connects the first telescopic guiding rod and the second telescopic guiding rod and is fixed on the workbench, and the telescopic rod of the adjusting driving cylinder is connected to the adjusting connecting plate; a first anti-collision device for anti-collision is arranged at one end of the conveying fixing plate; a second anti-collision device for anti-collision is arranged at the outer side of the other end of the conveying fixing plate, and an anti-collision block for cooperating with the second anti-collision device is arranged at the outer side of the other end of the conveying fixing plate; there are three conveying rotor grippers which are evenly arranged on the conveying rod.
7. The rotor lug finish turning device according to claim 1, wherein, The lug precision turning mechanism includes a precision turning fixing plate which is arranged on the workbench and has slide rails on both sides of the top, and sliders on the slide rails, a first precision turning sliding plate which is arranged on the precision turning fixing plate on the sliders and has slide rails on both sides of the top, and sliders on the slide rails, a second precision turning sliding plate which is arranged on the first precision turning sliding plate on the sliders, a lug cutter for precision turning the rotor lugs which can be precision adjusted and is arranged on the second precision turning sliding plate, a first sliding driving cylinder which is arranged on one side of the precision turning fixing plate for pushing the first precision turning sliding plate to slide, and a second sliding driving cylinder which is arranged on one side of the first precision turning sliding plate for pushing the second precision turning sliding plate to slide.
8. The method of using the precision turning device for rotor lugs according to any one of claims 1-7, characterized in that The usage method includes the following steps: Step S1: Place the rotor to be processed on the rotor bearing mechanism and transport it to the rotor loading and unloading mechanism; the rotor loading and unloading mechanism transports the rotor to be processed to the rotor conveying mechanism for transporting the rotor to be processed, and places it on the rotor precision turning bearing table, the rotor conveying mechanism returns to its original position, and transports the next rotor to be processed; Step S2: After the rotor to be processed is in place, the rotor pressing arm mechanism drops to drive the rotor to rotate on the rotor finish turning carrier; the lug finish turning mechanism performs lug finish turning on the rotating rotor to be processed until the lug finish turning is completed and the lug finish turning mechanism stops working, and the rotor pressing arm mechanism stops working and raises; Step S3: The rotor processed and placed on the rotor finish turning carrier is transferred to the rotor temporary storage carrier by the rotor conveying mechanism, and the next rotor to be processed is simultaneously brought to the rotor finish turning carrier for lug finish turning. When the processing is completed again, the rotor is also transferred to the rotor temporary storage carrier by the rotor conveying mechanism. At this time, the rotor originally on the rotor temporary storage carrier is transferred to the cleaning discharging mechanism by the rotor conveying mechanism for rotor cleaning. After the cleaning is completed, the rotor is discharged by the rotor loading and unloading mechanism and transported back to the rotor bearing mechanism; Step S4: That is, the lug finish turning and rotor cleaning of the rotor are completed.
Citation Information
Patent Citations
Rotor lug finish turning device
CN216441652U