An automatic empty bottle rejection device for mixed bottle filling line
By combining the design of visual inspection system and airflow injection components on the mixed bottle filling line, the automatic removal of empty bottles of different shapes and weights is achieved, solving the problem that the existing technology cannot adapt to different bottle shapes and weights, ensuring that Improved packing integrity and productivity.
Patent Information
- Application Number
- CN202110405097.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-15
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2041-04-15
AI Technical Summary
The existing empty bottle detection device cannot automatically adapt to bottle bodies of different shapes and weights, resulting in the inability to effectively remove empty bottles during packing, causing losses to enterprises and customers.
An automatic empty bottle removal device for mixed bottle filling line is designed, using a combination of visual detection system and airflow injection components to judge the shape of the bottle body through the visual detection system, and switch the state of the air nozzle driving through the cylinder, according to The shape and weight of the bottle body automatically adjust the airflow intensity, achieving flexible removal of empty bottles with different shapes and weights.
The device can automatically identify and remove empty bottles of different shapes and weights without shutting down the filling line, ensuring that there are no empty bottles in the box, improving the interests of enterprises and customers, and at the same time, it can be used without interrupting production The filling mechanism is inspected and repaired, which improves production efficiency.
Smart Images

Figure CN113212890B_ABST
Abstract
Description
Technical field:
[0001] The invention relates to the technical field of automatic empty bottle rejection devices, in particular to an automatic empty bottle rejection device for a mixed bottle filling line. Background technology:
[0002] The filling line is to put liquid or powder into bottles. Bottles of different shapes and weights will be used. Generally, multiple bottles will be filled at the same time. However, when one or more filling mechanisms fail, empty bottles will appear on the conveyor line and will be loaded during boxing. The existing empty bottle detection device can only blow and remove bottles of the same shape and weight, and cannot automatically adapt to the detection of bottles of different shapes and weights. Therefore, it causes great losses to both customers and enterprises. Summary of the invention:
[0003] The purpose of the present invention is to solve the existing problems and to provide an automatic empty bottle rejection device for a mixed bottle filling line.
[0004] The technical solutions of the present invention are as follows:
[0005] An automatic empty bottle rejection device for a mixed bottle filling line comprises a conveyor, a visual inspection system and an air flow injection assembly are provided on one side of the conveyor, the air flow injection assembly is arranged in the middle section of the conveyor, the visual inspection system is arranged close to one side of the air flow injection assembly, and the air flow injection assembly comprises a base plate horizontally fixed to the side of the conveyor, a mounting plate vertically fixed to the base plate, a tube body horizontally rotatably arranged on the mounting plate, a nozzle fixed to one end of the tube body, an air supply hose rotatably connected to the other end of the tube body, a gear fixed to the outer circular wall of the tube body, a rack vertically meshing with the gear, and a cylinder fixed to the bottom surface of the mounting plate and driving the rack to rise and fall.
[0006] Preferably, a bottle receiving pipe is provided on the side of the conveyor opposite to the air nozzle.
[0007] Preferably, a through hole is formed on the mounting plate, a bearing is fixed to the through hole, and the tube body is fixed to the inner ring of the bearing.
[0008] Preferably, a spoiler is further provided in the air nozzle, and the spoiler is relatively elastically hinged to the inner wall of the air nozzle.
[0009] Preferably, the spoiler is extended along the long side direction of the air nozzle opening.
[0010] Preferably, the gas delivery hose is connected to an air pump.
[0011] The beneficial effects of the present invention are: 1. The shape of the passing bottle is judged by the visual detection system, and the detection signal is transmitted to the cylinder to drive the tube body to rotate. The vertical state of the air nozzle corresponds to the bottle with a small windward area, and the horizontal state of the air nozzle corresponds to the bottle with a large windward area. This allows the device to flexibly and automatically respond to the rejection of empty bottles of different shapes and weights, ensuring that there are no empty bottles in the box and protecting the interests of the enterprise and customers.
[0012] 2. The device can also inspect and repair the faulty filling mechanism without shutting down the filling line, thus ensuring the production efficiency of the enterprise. Description of the drawings:
[0013] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0014] Figure 2 This is a three-dimensional schematic diagram of the present invention after removing the bottle receiving pipe;
[0015] In the attached figure: 1. conveyor; 2. visual inspection system; 3. air flow injection assembly; 4. base plate; 5. mounting plate; 6. pipe body; 7. air nozzle; 8. air supply hose; 9. gear; 10. rack; 11. cylinder; 12. bottle receiving pipe; 13. spoiler. Specific implementation method:
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0019] like Figure 1-2 As shown, the automatic empty bottle rejection device of the mixed bottle filling line includes a conveyor 1, a visual inspection system 2 and an air flow injection component 3 are provided on one side of the conveyor 1, the air flow injection component 3 is arranged in the middle section of the conveyor 1, and the visual inspection system 2 is arranged close to the side of the air flow injection component 3, and the air flow injection component 3 includes a base plate 4 horizontally fixed to the side of the conveyor 1, a mounting plate 5 vertically fixed on the base plate 4, a tube body 6 horizontally rotatably arranged on the mounting plate 5, a nozzle 7 fixed to one end of the tube body 6, an air supply hose 8 rotatably connected to the other end of the tube body 6, a gear 9 fixed to the outer circular wall of the tube body 6, a rack 10 vertically meshing with the gear 9, and a cylinder 11 fixed to the bottom surface of the mounting plate 5 and driving the rack 10 to rise and fall.
[0020] Specifically, a bottle receiving pipe 12 is provided on the side of the conveyor 1 opposite to the air nozzle 7 .
[0021] Specifically, a through hole is opened on the mounting plate 5, a bearing is fixed in the through hole, and the tube body 6 is fixed to the inner ring of the bearing.
[0022] Specifically, a spoiler 13 is further provided in the air nozzle 7 , and the spoiler 13 is relatively elastically hinged on the inner wall of the air nozzle 7 . In this arrangement, the spoiler 13 can increase the wind speed, increase the blowing force, and ensure that the empty bottle body is blown into the bottle receiving pipe 12 .
[0023] Specifically, the spoiler 13 is extended along the long side direction of the opening of the air nozzle 7 .
[0024] Specifically, the air delivery hose 8 is connected to an air pump.
[0025] Working principle: the bottle body is placed on the conveyor 1 and moves from one end of the visual inspection system 2 to the other end. The shape of the bottle body can be detected by the visual inspection system 2, and the signal is transmitted to the control end of the cylinder 11 to drive the rack 10 to rise and fall, so as to realize the switching of the state of the air nozzle 7. The vertical state of the air nozzle 7 corresponds to the empty bottle body with a small windward area, and the horizontal state of the air nozzle 7 corresponds to the empty bottle body with a large windward area, thereby ensuring sufficient blowing power to blow empty bottles of various shapes into the bottle receiving pipe 12.
[0026] The above description is only used to understand the method and core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the scope of protection of the rights of the present invention.
Claims
1. An automatic empty bottle rejection device for a mixed bottle filling line, comprising a conveyor, characterized in that: A visual inspection system and an air flow injection assembly are provided on one side of the conveyor. The air flow injection assembly is arranged in the middle section of the conveyor. The visual inspection system is arranged near one side of the air flow injection assembly. The air flow injection assembly includes a bottom plate horizontally fixed to the side of the conveyor, a mounting plate vertically fixed to the bottom plate, a tube body horizontally rotatably arranged on the mounting plate, a nozzle fixed to one end of the tube body, an air delivery hose rotatably connected to the other end of the tube body, a gear fixed to the outer circular wall of the tube body, a rack vertically meshing with the gear, and a rack fixed to the bottom surface of the mounting plate and driving the rack. A lifting cylinder, a spoiler is also arranged in the air nozzle, the spoiler is relatively elastically hinged on the inner wall of the air nozzle, the spoiler is extended along the long side direction of the air nozzle opening, the visual detection system is used to detect the shape of the bottle body, and transmit the signal to the control end of the cylinder, the cylinder drives the rack to rise and fall, so as to realize the switching of the air nozzle state, the vertical state of the long side direction of the air nozzle opening corresponds to the empty bottle body with a small windward area, and the horizontal state of the long side direction of the air nozzle opening corresponds to the empty bottle body with a large windward area, thereby ensuring sufficient blowing force to blow empty bottles of various shapes into the bottle receiving pipe.
2. The automatic empty bottle rejection device for the mixed bottle filling line according to claim 1 is characterized by: A bottle receiving pipe is arranged on the side of the conveyor opposite to the air nozzle.
3. The automatic empty bottle rejection device for the mixed bottle filling line according to claim 1 is characterized by: The mounting plate is provided with a through hole, a bearing is fixed to the through hole, and the tube body is fixed to the inner ring of the bearing.
4. The automatic empty bottle rejection device for the mixed bottle filling line according to claim 1 is characterized by: The gas delivery hose is connected to an air pump.
Citation Information
Patent Citations
Empty bottle removing device for medicine production line
CN212738770U
Automatic empty bottle removing device for mixed bottle filling line
CN215707616U