Sludge treatment and loading system and sludge treatment and loading method

Abstract

The application discloses a sludge treatment loading system and a sludge treatment loading operation method. The system comprises a dewatering mechanism, a conveying mechanism and a sludge unloading mechanism. The conveying mechanism can transfer and convey the sludge dewatered by the dewatering mechanism to the sludge unloading mechanism. The sludge unloading mechanism is a turnover type sludge unloading mechanism, which can be turned over to realize complete sludge unloading. Further, a front door lock assembly is arranged on a sludge storage trolley, a check valve assembly, a top door positioning piece and a positioning buffer piece are arranged on the sludge unloading mechanism, a connecting rod door opening assembly and a pulley door closing assembly are further arranged, and each structural assembly realizes corresponding functions based on a mechanical structure, and is characterized by ingenious design, simple structure and low maintenance cost, and can realize high degree of automation. In addition, sealing strips are arranged between the top door and the front door of the sludge storage trolley and the trolley body, so that the odor emitted by the sludge can be prevented from diffusing into the air. The sludge treatment loading operation method can realize rapid and automatic storage and loading of the sludge, and improves the sludge treatment work efficiency.

Description

Technical Field

[0001] This invention relates to the field of sludge treatment equipment technology, specifically to a sludge treatment loading system and a sludge treatment loading operation method. Background Technology

[0002] With the rapid development of my country's wastewater treatment industry, the wastewater treatment capacity and treatment rate have grown rapidly, making the situation of sludge treatment and disposal very serious. At present, there are few technologies for sludge storage and transportation. Therefore, it is necessary to make scientific and reasonable selections based on the current situation and develop efficient and low-cost sludge treatment and transportation technologies to solve the problems of sludge treatment, storage and rapid transportation in the wastewater treatment industry.

[0003] Sludge dewatering equipment is an essential part of the sludge treatment process. The sludge exiting the dewatering equipment often needs to be transported by truck to other locations for further processing. Currently, the equipment and methods used in the industry for transporting sludge from the dewatering equipment to the trucks are very limited, mainly relying on screw conveyors, conveyor belts, and scraper conveyors. These types of equipment have been found to be extremely inefficient, with high failure rates and high maintenance costs after a period of use. Furthermore, during transportation and storage, the sludge is completely exposed to the air, and the odor emitted by the sludge severely impacts the working environment for workers. Summary of the Invention

[0004] To address the problems of low efficiency and air pollution caused by existing sludge treatment equipment, which negatively impact the working environment, this invention provides a sludge treatment loading system.

[0005] The present invention also provides a sludge treatment loading operation method, which is based on the sludge treatment loading system described above.

[0006] The objective of this invention is achieved through the following technical solution.

[0007] A sludge treatment loading system includes a dewatering mechanism, a conveying mechanism, and a sludge unloading mechanism; the conveying mechanism is connected between the dewatering mechanism and the sludge unloading mechanism, and can transfer the dewatered sludge from the dewatering mechanism to the sludge unloading mechanism.

[0008] The conveying mechanism includes a conveying track, a sludge storage trolley, and a conveying drive component; the conveying track connects the dewatering mechanism and the sludge unloading mechanism; the sludge storage trolley is disposed on the conveying track and is driven by the conveying drive component to slide back and forth between the dewatering mechanism and the sludge unloading mechanism;

[0009] In a preferred embodiment, the dehydration mechanism includes a dehydration frame and a dehydrator mounted on the dehydration frame; the dehydration frame has an inclined discharge port.

[0010] In a preferred embodiment, the sludge treatment loading system described in any of the above claims, wherein the sludge unloading mechanism is a tilting sludge unloading mechanism, including a tilting frame;

[0011] The conveying track includes a first track and a second track. The first track is located near the dehydration mechanism and is connected to the dehydration mechanism. The second track is located on the tilting frame and is connected to the tilting frame when the tilting frame is not tilted.

[0012] The sludge storage trolley is equipped with a front door, which can be opened under its own weight.

[0013] In a more preferred embodiment, the tilting frame is driven to tilt by a tilting hydraulic cylinder. The tilting frame is a gantry structure, and after tilting and rising into place, its bottom can accommodate a mud-carrying truck to drive through.

[0014] In a more preferred embodiment, a movable joint is provided on the output end of the conveying drive component, and a movable locking component is provided on the sludge storage trolley;

[0015] When the sludge storage trolley descends into position with the tilting frame, the movable locking member engages with the movable joint, and the output end of the conveying drive component can extend or retract to drive the sludge storage trolley to slide on the first track and the second track; when the sludge storage trolley rises with the tilting frame, the movable locking member automatically disengages from the movable joint.

[0016] In a more preferred embodiment, the mud storage trolley is provided with a front door lock assembly; the front door lock assembly includes a first lock rod, a lock cylinder and a second lock rod, the first lock rod is rotatably mounted on the body of the mud storage trolley, the lock cylinder is welded to the first lock rod, and the second lock rod is fixed to the front door;

[0017] The lock cylinder has a latch, which can lock the second locking rod that is latched into the latch; when the first locking rod is rotated, the second locking rod that is latched into the latch can be unlocked.

[0018] In a more preferred embodiment, a weight detection sensor is provided on the flipping frame.

[0019] In a further preferred embodiment, the sludge unloading mechanism further includes a linkage opening assembly and a pulley closing assembly; the linkage opening assembly includes a linkage drive and a transmission linkage; the pulley closing assembly includes a curved frame and a pulley disposed on the curved frame;

[0020] The linkage door opening assembly can drive the first locking rod to rotate; the pulley door closing assembly is fixedly installed on the base surface and corresponds to the front door in the open state. During the flipping and descent of the flipping frame, the pulley door closing assembly can push the front door upward relative to it and close the front door.

[0021] In a more preferred embodiment, the front door is provided with a sealing strip that can form a seal with the body of the mud storage trolley.

[0022] In a more preferred embodiment, the tilting frame is provided with a locking strip and the mud storage trolley is provided with a locking slot. When the mud storage trolley is transferred to the tilting frame, the locking strip can slide into and engage with the locking slot to prevent the mud storage trolley from detaching from the tilting frame when the tilting frame is tilted.

[0023] In a more preferred embodiment, a check valve assembly is provided on the side of the tilting frame near the first track;

[0024] The check valve assembly includes a gas spring and a check valve plate; the middle part of the check valve plate is movably connected to the tilting frame; one end of the gas spring is connected to the tilting frame, and the other end is connected to one end of the check valve plate; when the gas spring is extended, both ends of the check valve plate can rotate to protrude beyond the plane of the tilting frame, and the end of the check valve plate away from the gas spring prevents the sludge storage trolley from flowing back.

[0025] In a further preferred embodiment, the tilting frame is further provided with a limiting plate and a limiting post. The check plate is limited and disposed on the tilting frame by the limiting plate, and its travel is limited by the limiting post.

[0026] In a more preferred embodiment, the sludge storage trolley is provided with a top door, which is provided on the sludge storage trolley and can be opened and closed in a direction close to or away from the dewatering mechanism.

[0027] Furthermore, the top of the top door is provided with a handle, and the dewatering mechanism has a top rod protruding towards the sludge unloading mechanism on the side near the sludge unloading mechanism, and the top rod has a retainer; during the process of the sludge storage trolley sliding towards the dewatering mechanism, the top rod extends into the handle of the top door, and the retainer engages with the handle and opens the top door.

[0028] In a further preferred embodiment, a top door positioning component is provided on the side of the flipping frame away from the first track, which can position the top door.

[0029] In a further preferred embodiment, the mud storage trolley is provided with a sealing strip that can form a seal with the top door.

[0030] In a more preferred embodiment, a positioning buffer is provided on the side of the tilting frame away from the first track, and the positioning buffer can position and buffer the sludge storage trolley when it is transferred onto the tilting frame.

[0031] A sludge treatment loading operation method, based on the sludge treatment loading system described in any one of the above claims, includes the following steps:

[0032] (1) The system is in standby mode, the tilting frame is at the origin and in contact with the foundation surface, and the mud storage trolley is on the second track;

[0033] (2) The system enters the sludge loading state, and the conveying drive unit pulls the sludge storage trolley to the first track; after the sludge storage trolley is moved into place, the dewatering mechanism starts to work, and the sludge produced by dewatering is fed into the sludge storage trolley.

[0034] (3) After the mud is loaded, the conveying drive unit drives the mud storage trolley to transfer to the second track;

[0035] (4) The truck enters the designated mud loading area on the foundation surface and begins unloading mud. The system enters the unloading state. The tilting frame drives the mud storage trolley to tilt together. The sludge in the mud storage trolley is poured into the truck bed under the action of gravity, completing the unloading and loading of mud.

[0036] (5) After the mud is unloaded and loaded, the tilting frame tilts back to its initial state and fits against the foundation surface, and the system enters standby state again.

[0037] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0038] The sludge treatment loading system of the present invention is provided with a dewatering mechanism, a conveying mechanism and a sludge unloading mechanism that are interconnected. After the sludge is dewatered by the dewatering mechanism, it can be transferred by the conveying mechanism to the sludge unloading mechanism, and then unloaded and loaded by the sludge unloading mechanism. This achieves efficient and fast sludge storage and loading, solves the problem of temporary sludge storage, and greatly improves sludge treatment efficiency.

[0039] The unloading mechanism is a tilting type. After the sludge storage trolley from the conveying mechanism is transferred to the unloading mechanism, it can be tilted by the unloading mechanism to achieve complete unloading and avoid sludge residue. Furthermore, based on the tilting type unloading mechanism, the sludge storage trolley is equipped with a front door lock assembly, and the unloading mechanism is equipped with a check valve assembly, a top door positioning component, and a positioning buffer component. It is also equipped with a linkage door opening assembly and a pulley door closing assembly. Each structural component achieves its corresponding function based on a mechanical structure. The design is ingenious, the structure is simple, the maintenance cost is low, and a high degree of automation can be achieved.

[0040] In addition, sealing strips are installed between the top door and the vehicle body, as well as between the front door and the vehicle body, of the sludge storage trolley. During the transfer and transportation of sludge, the top door and the front door can be sealed to the vehicle body, thereby preventing the odor emitted by the sludge from spreading into the air and effectively ensuring the air quality of the working environment.

[0041] The sludge treatment loading method of the present invention is based on the sludge treatment loading system of the present invention, which can realize the rapid and automated storage and loading of sludge, reduce manual intervention, reduce costs, reduce the impact of sludge treatment on human health, and improve the efficiency of sludge treatment. Attached Figure Description

[0042] Figure 1 A schematic diagram of the structure for the sludge storage trolley to enter the dewatering mechanism for sludge loading;

[0043] Figure 2 A schematic diagram of the structure for transferring mud storage trolleys to the tipping frame;

[0044] Figure 3a and Figure 3b These are schematic diagrams of the axonal structure of the dewatering machine frame in different directions;

[0045] Figure 4a and Figure 4b Schematic diagrams of the axonal structure of the dewatering machine mounted on the dewatering machine frame in different directions;

[0046] Figure 5 A schematic diagram of the snap-fit ​​structure between the movable clip and the movable connector;

[0047] Figure 6 A schematic diagram of the structure of the stop-return component;

[0048] Figure 7 This is a schematic diagram of the mud storage trolley.

[0049] Figure 8 A partial structural diagram of the front door lock assembly;

[0050] Figure 9a and Figure 9bThese are schematic diagrams of the sludge treatment loading system of the present invention along different directions during sludge treatment work.

[0051] Attached diagram labels: 1-Dewatering mechanism, 11-Dewatering machine, 12-Dewatering machine frame, 121-Discharge port, 13-Top rod, 14-Clip sleeve, 15-Canopy, 2-Conveying mechanism, 21-First track, 22-Second track, 23-Sludge storage trolley, 231-Front door, 232-Top door, 233-Handle, 24-Conveying drive component, 25-Modible clamp, 26-Modible joint, 27-Front door lock assembly, 271-First locking rod. 272-Lock cylinder, 273-Second locking rod, 28-Sealing strip, 29-Card groove, 3-Mud unloading mechanism, 31-Tilting frame, 32-Tilting hydraulic cylinder, 33-Linkage door opening assembly, 34-Pulley door closing assembly, 35-Card strip, 36-Check valve assembly, 361-Gas spring, 362-Check valve plate, 363-Limit fixing plate, 364-Limit post, 37-Top door positioning component, 38-Positioning buffer component, 4-Base surface, 5-Truck. Detailed Implementation

[0052] The technical solution of the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings, but the scope of protection and implementation of the present invention are not limited thereto.

[0053] In the specific embodiments described, it should be noted that the terms "top," "bottom," "front," "back," "upper," "lower," "left," "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. The terms "first," "second," etc., are for ease of distinction and are only for the purpose of describing the present invention and simplifying the description. They do not indicate or imply that the structure or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention, nor should they be construed as indicating or implying relative importance.

[0054] Unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," and "fixation" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0055] For the sludge treatment and loading system of this invention, please refer to [link / reference]. Figure 1 and Figure 2As shown, the system includes a dewatering mechanism 1, a conveying mechanism 2, and a sludge unloading mechanism 3. These three mechanisms are interconnected in operation, with the conveying mechanism 2 connecting the dewatering mechanism 1 and the sludge unloading mechanism 3. During sludge treatment, storage, and loading operations, the dewatering mechanism 1 dewaters the sludge, and the conveying mechanism 2 transfers the dewatered sludge from the dewatering mechanism 1 to the sludge unloading mechanism 3. The sludge unloading mechanism 3 then unloads the sludge onto a truck 5, which finally transports the sludge.

[0056] In a preferred embodiment, the dewatering mechanism 1 includes a dewatering frame 12 and a dewatering machine 11 mounted on the dewatering frame 12. Optionally, the dewatering machine 11 may specifically include a filter press, such as one that can dewater sludge by pressing.

[0057] Please see below. Figure 3a and Figure 3b As shown, the dewatering frame 12 is an open frame structure. The bottom of the dewatering frame 12 is fixedly mounted on the foundation surface 4, and the dewatering frame 12 has a suspended dewatering machine mounting platform. Furthermore, a feed inlet 121 inclined to one side is provided at the bottom of the dewatering machine mounting platform. When sludge falls onto the feed inlet 121, it will automatically slide to the outlet for discharge under gravity. Optionally, the dewatering machine 11 is fixedly mounted on the dewatering frame 12 with bolts. Please refer to [link to relevant documentation]. Figure 4a and Figure 4b As shown, the dewatering machine 11 is specifically installed on the dewatering machine mounting platform of the dewatering machine frame 12, and the outlet of the dewatering machine 11 is connected to the discharge port 121, so that the sludge after dewatering by the dewatering machine 11 can be directly discharged into the discharge port 121.

[0058] In addition, a canopy 15 is provided on the top of the dewatering machine frame 12 to shield and protect the dewatering machine 11 installed on the dewatering machine mounting platform of the dewatering machine frame 12, so as to prevent the dewatering machine 11 from being exposed to the sun or wind and rain when performing sludge treatment operations in the outdoor environment, thus ensuring the service life and safety of the dewatering machine 12.

[0059] The conveying mechanism 2 includes a conveying track, a sludge storage trolley 23, and a conveying drive component 24. The conveying track connects the dewatering mechanism 1 and the sludge unloading mechanism 3. One end of the conveying track connects to the dewatering mechanism 1, specifically below the discharge port 121 of the dewatering frame 12, and the other end connects to the sludge unloading mechanism 3. The sludge storage trolley 23 is mounted on the conveying track and is driven by the conveying drive component 24 to slide back and forth between the dewatering mechanism 1 and the sludge unloading mechanism 3.

[0060] When sludge treatment, storage and loading operations are carried out, the conveying drive 24 drives the sludge storage trolley 23 to move below the discharge port 121. The sludge dewatered by the dewatering machine 11 falls directly from the discharge port 121 and onto the sludge storage trolley 23. Then, the conveying drive 24 drives the sludge storage trolley 23 in the opposite direction to slide and transfer it to the sludge unloading mechanism 3 for unloading and loading.

[0061] In a preferred embodiment, in the sludge treatment loading system of the present invention, the sludge unloading mechanism 3 is a tilting sludge unloading mechanism. When the sludge storage trolley 23 carrying sludge slides onto the sludge unloading mechanism 3, the tilting sludge unloading mechanism 3 can drive the sludge storage trolley 23 to tilt, causing the sludge on the trolley 23 to pour out, thus achieving complete sludge unloading.

[0062] Please see again. Figure 1 and Figure 2 As shown, the tilting sludge unloading mechanism 3 includes a tilting frame 31. Specifically, the tilting frame 31 is a gantry structure, with its bottom movably mounted on the foundation surface 4, and its top driven by a tilting hydraulic cylinder 32 to rotate around a movably mounted fulcrum, thereby tilting the frame 31. When the sludge storage trolley 23 is transferred to the unloading mechanism 3, it is specifically transferred to one end of the top of the tilting frame 31, and the sludge storage trolley 23 can dump sludge as the tilting frame 31 tilts. Optionally, after the gantry frame of the tilting frame 31 tilts and rises to its position, the bottom can accommodate a sludge transport truck 5 to drive through, allowing the truck 5 to directly enter and load sludge.

[0063] Furthermore, the conveying track includes a first track 21 and a second track 22. The first track 21 is located near and connected to the dewatering mechanism 1, specifically extending into the bottom of the dewatering frame 12 and reaching the corresponding discharge port 121. The second track 22 is located on the tilting frame 31, and is connected to the tilting frame 31 when it is not tilted. Thus, after the sludge storage trolley 23 is loaded with sludge from the dewatering mechanism 1, it can be driven by the conveying drive component 24 to slide from the first track 21 to the second track 22, thereby transferring it to the sludge unloading mechanism 3.

[0064] Specifically, the first track 21 and the second track 22, after being connected, form a straight track that is completely aligned from left to right. Optionally, the conveying drive component 24 is specifically a linear hydraulic cylinder, whose output is linear telescopic transmission, and is specifically located below the dehydrator frame 12. Please refer to [further details omitted]. Figure 5 As shown, a movable joint 26 is provided on the output end of the conveying drive component 24, and a movable clamp 25 is provided on the sludge storage trolley 23, specifically on the side near the dewatering mechanism 1. The movable clamp 25 can be radially engaged into the movable joint 26, and the movable clamp 25 and the movable joint 26 are relatively fixed in the axial direction after being engaged.

[0065] Thus, when the sludge storage trolley 23 descends into position with the tilting frame 31, the movable locking member 25 engages with the movable joint 26, and the output end of the conveying drive member 24 can extend or retract to drive the sludge storage trolley 23 to slide on the first track 21 and the second track 22, thereby dragging the sludge storage trolley 23 to slide to the corresponding discharge port 121 or pushing the sludge storage trolley 23 to slide onto the tilting frame 31; while when the sludge storage trolley 23 rises with the tilting frame 31, the movable locking member 25 and the movable joint 26 automatically disengage, so that the tilting and unloading of the sludge storage trolley 23 is not affected.

[0066] In the preferred embodiment, please refer again. Figure 1 and Figure 2 As shown, a locking strip 35 is provided on the tilting frame 31, and a locking groove 29 is provided on the mud storage trolley 23. When the mud storage trolley 23 is transferred to the tilting frame 31, the locking strip 35 can slide into and engage with the locking groove 29 to prevent the mud storage trolley 23 from detaching from the tilting frame 31 when the tilting frame 31 is tilted.

[0067] Specifically, the locking strip 35 is a long strip with the same orientation as the second track 22 and located on the outside of the second track 22. The locking groove 29 is a groove adapted to the locking strip 35, and the locking groove 29 is distributed on the front and rear sides of the mud storage trolley 23, with the locking strip 35 correspondingly distributed on the front and rear sides of the mud storage trolley 23. Thus, when the mud storage trolley 23 is transferred to the tilting frame 31, the locking strip 35 and the locking groove 29 engage, preventing the mud storage trolley 23 from detaching upward relative to the tilting frame 31. When the mud storage trolley 23 is tilted with the tilting frame 31, the engaging locking groove 29 and locking strip 35 on the front and rear sides keep the mud storage trolley 23 stable on the tilting frame 31 and prevent it from detaching.

[0068] In another preferred embodiment, a check valve assembly 36 is provided on the side of the tilting frame 31 closest to the first track 21. When the mud storage trolley 23 is transferred to the first track 21 and positioned on the tilting frame 31, as the tilting frame 31 enters the tilting process, the check valve assembly 36 can limit and prevent the mud storage trolley 23 from detaching from the tilting frame 31.

[0069] For details, please see Figure 6As shown, the check valve assembly 36 includes a gas spring 361 and a check valve plate 362. The middle portion of the check valve plate 362 is movably connected to the tilting frame 31. In its natural extended state, the gas spring 361 is connected at one end to the tilting frame 31 and at the other end to one end of the check valve plate 362. When the gas spring 361 is extended, both ends of the check valve plate 362 can rotate to protrude beyond the plane of the tilting frame 31, and the end of the check valve plate 362 furthest from the gas spring 361 prevents backflow onto the mud storage trolley 23.

[0070] During sludge treatment operations, in the sludge loading and transfer transport state, the tilting frame 31 is placed flat on the foundation base 4 and in contact with the surface of the foundation base 4. The end of the check plate 362 connected to the gas spring 361 abuts against the foundation base 4 and drives the gas spring 361 to retract. The other end of the check plate 362 retracts into the plane where the tilting frame 31 is located. The sludge storage trolley 23 can slide back and forth between the first track 21 and the second track 22 without restriction. When entering the tilting and unloading state, the tilting frame 31 enters the tilting process. The end of the check plate 362 connected to the gas spring 361 returns to the free state. At this time, the gas spring 361 extends normally and drives both ends of the check plate 362 to rotate and protrude into the plane where the tilting frame 31 is located. The end away from the gas spring 361 restricts the movement of the sludge storage trolley 23 out of the second track 22, thereby achieving the anti-return effect on the sludge storage trolley 23 on the second track 22.

[0071] For further details, please refer to [link / reference]. Figure 6 As shown, a limiting plate 363 and a limiting post 364 are also provided on the tilting frame 31. The check plate 362 is limited on the tilting frame 31 by the limiting plate 363 and its travel is limited by the limiting post 364.

[0072] Please see Figure 7 As shown, a front door 231 is provided on the sludge storage trolley 23. The front door 231 can be opened under its own gravity, so that the sludge can be automatically dumped when the tilting frame 31 is tilted.

[0073] Specifically, the front door 231 is a bucket-type gravity-operated self-opening door. The mud storage trolley 23 has a front door adapted to the front door 231. The lower end of the door is movably connected to both sides of the front door of the mud storage trolley 23, while the upper end of the door can move freely without restriction. Thus, when the mud storage trolley 23 is tilted, the upper end of the front door 231, without restriction, can rotate around its lower movable fulcrum under its own gravity, thereby achieving automatic opening.

[0074] In a preferred embodiment, please refer to Figure 7 and Figure 8 As shown, the mud storage trolley 23 is equipped with a front door lock assembly 27. The front door lock assembly 27 includes a first locking rod 271, a lock cylinder 272, and a second locking rod 273. The first locking rod 271 is rotatably mounted on the body of the mud storage trolley 23. The lock cylinder 272 is welded to the first locking rod 271, and the second locking rod 273 is fixed to the front door 231. Furthermore, the lock cylinder 272 has a latch, which can lock the second locking rod 273 when it is engaged in the latch. When the first locking rod 271 rotates, it can unlock the second locking rod 273 engaged in the latch.

[0075] When the front door 231 is closed, the second locking rod 273 first lifts the lock cylinder 272, causing the lock cylinder 272 and the first locking rod 271 to rotate synchronously. After the second locking rod 273 enters the latch of the lock cylinder 272, the lock cylinder 272, under its own weight, drives the first locking rod 271 to rotate synchronously, locking the second locking rod 273, thereby locking the front door 231. When the front door 231 is opened, lifting and rotating the first locking rod 271 causes the lock cylinder 272 to rotate synchronously, disengaging the latch of the lock cylinder 272 from the second locking rod 273, allowing the second locking rod 273 to move freely, thus unlocking the front door 231.

[0076] Furthermore, the sludge unloading mechanism 3 is also equipped with a linkage door opening assembly 33 and a pulley door closing assembly 34. The linkage door opening assembly 33 is tractively connected to the first locking rod 271 and can drive the first locking rod 271 to rotate, thereby unlocking the front door lock assembly 27. The pulley door closing assembly 34 is fixedly installed on the foundation surface 4 and corresponds to the front door 231 in the open state. During the tilting frame 31 tilting and descending, the pulley door closing assembly 34 can push the front door 231 upward relative to it, causing the front door 231 to close towards the front door of the sludge storage trolley 23, and finally locking the front door lock assembly 27.

[0077] The linkage door opening assembly 33 includes a linkage drive component and a transmission link. The linkage drive component can be a hydraulic cylinder, and the transmission link is a linear three-bar linkage. The middle section of the link is movably mounted on the tilting frame 31, and the two ends are movably connected to two link sections respectively. Under the drive of the linkage drive component, the link close to the first locking rod 271 can rotate the first locking rod 271, thereby unlocking the front door lock assembly 27. The pulley door closing assembly 34 includes a curved frame. The upper part of the curved frame is bent forward, and the lower part is vertical. Multiple pulleys are provided on the curved frame. The multiple pulleys are arranged from top to bottom along the curved structure of the curved frame. When the mud storage trolley 23 tilts and descends with the tilting frame 31, the front door 231 can slowly rotate backward and upward with the structural trend of the curved frame and under the rolling contact of the pulleys, thereby closing the front door 231.

[0078] Please see again. Figure 7 As shown, a top door 232 is provided on the sludge storage trolley 23. The top door 232 is provided on the sludge storage trolley 23 and can be opened and closed in a direction that is close to or away from the dewatering mechanism 1. When the sludge storage trolley 23 enters the dewatering mechanism 1 for sludge loading, the top door 232 can be opened to allow material to be discharged from the top for loading. After loading is completed, during the transfer to the sludge unloading mechanism 3 for sludge unloading, the top door 232 can be closed to achieve closed transfer and transportation.

[0079] Furthermore, a sealing strip 28 is provided on the front door 231 to form a seal with the body of the sludge storage trolley 23, and a sealing strip 28 is provided on the body of the sludge storage trolley 23 to form a seal with the top door 232. Thus, during the transfer and transportation of sludge, after the front door 231 and top door 232 are closed, the sludge storage trolley 23 can perform a closed-loop transfer and transportation with good sealing performance, preventing the odor emitted by the sludge from dispersing into the air and effectively ensuring the air quality of the working environment.

[0080] In a preferred embodiment, please refer to Figure 7 As shown, a handle 233 is provided at the top of the top door 232; and see also Figure 1 As shown, the dewatering frame 12 of the dewatering mechanism 1 has a top rod 13 protruding towards the sludge unloading mechanism 3 on the side near the sludge unloading mechanism 3, and the top rod 13 has a retaining sleeve 14. During the process of the sludge storage trolley 23 sliding into the dewatering mechanism 1 from right to left, the top rod 13 can extend into the handle 233 of the top door 232, and the retaining sleeve 14 engages with the handle 233 to open the top door 232.

[0081] Additionally, a top door positioning component 37 is provided on the side of the tilting frame 31 away from the first track 21, which can position the top door 232. When the sludge storage trolley 23 is transferred from left to right to the sludge unloading mechanism 3, the top door positioning component 37 can position and tighten the top door 232, and cause the top door 232 to close automatically.

[0082] Thus, the automatic opening and closing of the top door 232 is achieved through mechanical structure design. The design is ingenious and the structure is simple, enabling stable and efficient automated operation.

[0083] In another preferred embodiment, a positioning buffer 38 is provided on the side of the tilting frame 31 away from the first track 21. When the sludge storage trolley 23 is transferred onto the tilting frame 31, the positioning buffer 38 can position and buffer the sludge storage trolley 23, preventing it from rushing out of the second track 22. Furthermore, based on the positioning buffer 38, during the tilting process of the sludge storage trolley 23 with the tilting frame 31, the right side of the sludge storage trolley 23 can be limited and fixed, working together with the anti-return component 36 to prevent the sludge storage trolley 23 from sliding off the tilting frame 31 during the tilting and unloading process.

[0084] In a preferred embodiment, a weight detection sensor is provided on the tilting frame 31. When the mud storage trolley 23 is transferred to the second track 22, the weight detection sensor can automatically measure the weight of the mud storage trolley 23 to calculate its remaining capacity. When the weight detection sensor detects that the remaining capacity of the mud storage trolley 23 is insufficient, it can issue an alarm sound and display a text message on the operation screen.

[0085] In an optional embodiment, the dewatering mechanism 1, the conveying mechanism 2, and the sludge unloading mechanism 3 are controlled independently; or, the dewatering mechanism 1, the conveying mechanism 2, and the sludge unloading mechanism 3 can be connected by a PLC controller, and the PLC system can achieve linkage control.

[0086] Optionally, a position sensor is installed on the first track 21 to detect and sense the position of the mud storage trolley 23 as it moves onto the first track 21 (specifically at the position corresponding to the discharge port 121), thereby achieving precise mud loading. The position sensor can also feed back the detection system to the dewatering machine 11. The dewatering machine 11 starts working upon receiving the position signal; otherwise, it does not work.

[0087] Example 1

[0088] When using the sludge treatment loading system of the present invention for sludge treatment, the operation process includes standby state, sludge loading state and sludge unloading state, and the processing steps are as follows.

[0089] (1) When the system is in standby mode, the tilting frame 31 of the sludge unloading mechanism 3 is in the origin position and is parallel to the foundation surface 4. The output end of the conveying drive component 24 extends out and the sludge storage trolley 23 is located on the second track 22. The front door 231 and the top door 232 of the sludge storage trolley 23 are closed, and the sludge odor and sludge moisture in the sludge storage trolley 23 are completely sealed to ensure the air quality of the workshop working environment.

[0090] (2) The system enters the sludge loading state; the output end of the conveying drive component 24 retracts, and the sludge storage trolley 23 is pulled to the left. The top door 232 of the sludge storage trolley 23 is automatically opened during the leftward movement through the action of the top rod 13 and the clamp 14. After the sludge storage trolley 23 is moved to the position, the dewatering machine 11 of the dewatering mechanism 1 starts to work. The sludge produced by the dewatering machine 11 is discharged through the discharge port 121 and loaded onto the sludge storage trolley 23.

[0091] (3) After the mud is loaded, the output end of the conveying drive unit 24 extends and pushes the mud storage trolley 23 to the second track 22. The mud storage trolley 23 is stably stopped on the tilting frame 31 by the positioning buffer 38, and the top door 232 is completely closed by the top door positioning component 37.

[0092] (4) At this time, please refer to Figure 9a and Figure 9b As shown, the truck 5 enters the designated mud loading area on the foundation surface 4 and begins unloading mud, and the system enters the unloading state; the output end of the tilting hydraulic cylinder 32 extends, the tilting frame 31 drives the mud storage trolley 23 to tilt together, the slot 29 and the clip 35 are interlocked to ensure that the mud storage trolley 23 will not detach from the tilting frame 31, at the same time the movable clip 25 on the mud storage trolley 23 disengages from the movable joint 26 on the conveying drive component 24, and the gas spring 361 of the check component 36 extends and drives the check plate 362 to rotate to prevent the mud storage trolley 23 from turning back;

[0093] After the tilting frame 31 is tilted into place (e.g., the angle between the tilting frame 31 and the foundation surface 4 is 60°), the connecting rod door opening assembly 33 unlocks the front door lock assembly 27 of the mud storage trolley 23, so that the front door 231 is opened; the sludge in the mud storage trolley 23 is poured into the cargo box of the truck 5 under the action of gravity, completing the unloading and loading of sludge.

[0094] (5) After the mud unloading and loading are completed, the output end of the tilting hydraulic cylinder 32 retracts, causing the tilting frame 31 to tilt back to its initial state and fit against the foundation surface 4. At this time, the end of the check plate 362 of the check component 36 connected to the gas spring 361 rotates under the action of ground pressure, causing the gas spring 361 to automatically retract and close. Meanwhile, the front door 231 of the mud storage trolley 23 closes automatically through the pulley door closing component 34, and the movable clamp 25 on the mud storage trolley 23 re-engages with the movable joint 26 on the output end of the conveying drive component 24, and the system enters the standby state again.

[0095] The above embodiments are merely preferred embodiments of the present invention, and are only used to further describe the technical solutions of the present invention in detail. However, the above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. The scope of protection and implementation of the present invention are not limited thereto. Any changes, combinations, deletions, substitutions or modifications made without departing from the spirit and principle of the present invention will be included within the scope of protection of the present invention.

Claims

1. A sludge handling loading system, characterized in that The mud conveying device comprises a dewatering mechanism, a conveying mechanism and a mud discharging mechanism; the conveying mechanism is connected between the dewatering mechanism and the mud discharging mechanism and can transfer the dewatered sludge from the dewatering mechanism to the mud discharging mechanism; The conveying mechanism comprises a conveying track, a sludge storage trolley and a conveying drive; the conveying track is connected between the dewatering mechanism and the mud discharging mechanism; the sludge storage trolley is arranged on the conveying track and can slide back and forth between the dewatering mechanism and the mud discharging mechanism under the drive of the conveying drive; The mud discharging mechanism is a turnover type mud discharging mechanism comprising a turnover frame; the conveying track comprises a first track and a second track; the first track is arranged close to the dewatering mechanism and is connected with the dewatering mechanism; the second track is arranged on the turnover frame and is connected with the second track when the turnover frame is in a non-turnover state; The sludge storage trolley is provided with an openable top door and an openable front door; the front door can be opened under the action of its own gravity; the front door is provided with a sealing strip capable of forming a seal with the body of the sludge storage trolley; the body of the sludge storage trolley is provided with a sealing strip capable of forming a seal with the top door; the turnover frame is provided with a check component for preventing the sludge storage trolley from sliding out during turnover; The output end of the conveying drive is provided with a movable joint, and the sludge storage trolley is provided with a movable clamping piece; when the sludge storage trolley is lowered into place with the turnover frame, the movable clamping piece is clamped with the movable joint, and the output end of the conveying drive is driven to extend or retract to drive the sludge storage trolley to slide on the first track and the second track; when the sludge storage trolley is raised with the turnover frame, the movable clamping piece is automatically disengaged from the movable joint; The side of the turnover frame close to the first track is provided with a check component; the check component comprises a gas spring and a check plate; the middle part of the check plate is movably connected to the turnover frame; one end of the gas spring is connected to the turnover frame, and the other end is connected to one end of the check plate; when the gas spring is in an extended state, both ends of the check plate are rotated to protrude out of the plane of the turnover frame, and the end of the check plate away from the gas spring blocks the sludge storage trolley.

2. A sludge handling loading system according to claim 1 wherein, The dewatering mechanism comprises a dewatering frame and a dewatering machine arranged on the dewatering frame; an inclined discharge port is formed in the dewatering frame.

3. A sludge handling loading system according to claim 1 wherein, The sludge storage trolley is provided with a front door lock assembly; the front door lock assembly comprises a first lock rod, a lock core and a second lock rod; the first lock rod is freely rotatably arranged on the body of the sludge storage trolley; the lock core is welded to the first lock rod; and the second lock rod is fixedly connected to the front door; The lock core has a socket; the lock core can clamp and lock the second lock rod clamped into the socket; when the first lock rod rotates, the second lock rod clamped into the socket is unlocked.

4. A sludge handling loading system according to claim 3, wherein, The mud unloading mechanism further comprises a link door opening assembly and a pulley door closing assembly; the link door opening assembly comprises a link driving member and a transmission link; the pulley door closing assembly comprises a bent frame and a pulley arranged on the bent frame; The link door opening assembly can drive the first locking rod to rotate; the pulley door closing assembly is fixedly arranged on the base surface and corresponds to the front door in the open state; during the process of the turnover frame being turned over and descending, the pulley door closing assembly can push the front door upward and make the front door close.

5. A sludge handling loading system according to claim 1 wherein, The turnover frame is provided with a clamping strip, and the mud storage trolley is provided with a clamping groove; when the mud storage trolley is transferred to the turnover frame, the clamping strip can be slid into the clamping groove and prevent the mud storage trolley from separating from the turnover frame during the turnover of the turnover frame.

6. A sludge handling loading system according to claim 1 wherein, The top door is arranged on the mud storage trolley and can be opened and closed in the direction of approaching or moving away from the dewatering mechanism; The top of the top door is provided with a handle, and the side of the dewatering mechanism close to the mud unloading mechanism has a top rod protruding towards the mud unloading mechanism, and the top rod has a clamping sleeve; during the process that the mud storage trolley slides towards the dewatering mechanism, the top rod extends into the handle of the top door, and the clamping sleeve is clamped with the handle to open the top door.

7. The sludge treatment and loading system according to claim 6, wherein, The side of the turnover frame away from the first track is provided with a top door positioning member for positioning the top door; and / or The side of the turnover frame away from the first track is provided with a positioning and buffering member; when the mud storage trolley is transferred to the turnover frame, the positioning and buffering member positions and buffers the mud storage trolley.

8. A sludge handling truck loading operation method, characterized by, The sludge treatment and loading system according to any one of claims 1-6, comprising the following steps: (1) The system is in standby state, the turnover frame is at the original position and is attached to the ground base surface, and the mud storage trolley is located on the second track; (2) The system enters the sludge loading state, the conveying driving member drives the mud storage trolley to be transferred to the first track; after the mud storage trolley is transferred to the position, the dewatering mechanism starts to work, and the sludge produced by dewatering is loaded into the mud storage trolley; (3) After the sludge loading is completed, the conveying driving member drives the mud storage trolley to be transferred to the second track; (4) The freight train is positioned in the sludge loading area defined on the ground base surface, and the unloading operation is started, and the system enters the unloading state; the turnover frame drives the mud storage trolley to be turned over, and the sludge in the mud storage trolley is poured into the carriage of the freight train under the action of gravity, and the unloading and loading are completed; (5) After the unloading and loading are completed, the turnover frame is turned over to return to the initial state and is attached to the ground base surface, and the system enters the standby state again.

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