A simple knitting device for three-dimensional knitting
By designing a simple braiding device, using fixed-point braiding and adjustable braiding units, the problem of basalt fiber materials being easily damaged during high-speed weaving in three-dimensional braiding is solved, and efficient and flexible three-dimensional braiding and diversified finished products are achieved.
Patent Information
- Application Number
- CN202110642426.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2041-06-09
AI Technical Summary
In three-dimensional weaving, basalt fibers are prone to bleaching, wrapping or brittle breaking during high-speed weaving due to their low elastic elongation and poor bundling, which affects the performance of the material.
A simple braiding device including a frame, a braided yarn bracket and a braiding unit was designed. Fixed-point braiding is achieved through radiation rod assembly, control valve unit and rotary sleeve to improve braiding efficiency, and adjust the braiding height and taper through the braiding unit. It is suitable for Weaving in special-shaped cross-sections of high-performance materials.
It realizes efficient and flexible three-dimensional weaving, especially suitable for brittle high-performance fiber materials, simplifies the braiding process and improves the diversity and performance of the finished product.
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Figure CN113215722B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile equipment, and in particular to a simple knitting device for three-dimensional knitting. Background Art
[0002] With the continuous development of three-dimensional weaving technology, three-dimensional weaving composite materials with special or variable cross-sections continue to provide new ideas for solving the problem of material thickness direction reinforcement, overcoming interlayer delamination problems, and developing materials towards high performance.
[0003] As an emerging natural green environmentally friendly high-performance material, basalt fiber has unique advantages as a composite material reinforcement. Therefore, it is of great practical significance to study the three-dimensional weaving of basalt fiber products with special or variable cross-sections.
[0004] However, similar to carbon fiber, this type of fiber has low elastic elongation and poor bundling properties. After repeated stretching and friction during high-speed weaving, it is prone to pilling, entanglement, and even brittle breakage, which affects the performance of the three-dimensional woven material. Summary of the invention
[0005] In view of the shortcomings of the prior art, the object of the present invention is to provide a simple knitting device for three-dimensional knitting.
[0006] In order to achieve the above purpose, the technical solution provided by an embodiment of the present invention is as follows:
[0007] A simple weaving device for three-dimensional weaving comprises a frame, a weaving yarn support and a weaving unit, wherein the weaving yarn support comprises a radiation rod assembly and a control valve unit, wherein the radiation rod assembly and the weaving unit are both arranged on the frame, and the control valve unit is arranged on the radiation rod assembly, and the control valve unit can be separated from or matched with the weaving unit.
[0008] As a further improvement of the present invention, the weaving yarn support further includes an upper support and a lower support, both of which are mounted on the frame, the radiation rod assembly is mounted on the upper support, and the weaving unit is mounted on the lower support.
[0009] As a further improvement of the present invention, a rotating sleeve is installed on the frame, and the upper support member and the lower support member are both installed on the rotating sleeve.
[0010] As a further improvement of the present invention, the radiation rod assembly includes multiple radiation rods, the control valve unit includes multiple control valve assemblies, the multiple control valve assemblies are respectively installed on the multiple radiation rods, and each control valve assembly includes at least one control valve.
[0011] As a further improvement of the present invention, the control valve includes a sleeve, a push rod, a rotating part, a telescopic rod and an elastic part. The sleeve is installed on the radiation rod. The push rod can move up and down along the sleeve. The push rod can drive the rotating part to rotate and engage with the sleeve. The rotating part cooperates with the telescopic rod. The elastic part is sleeved on the telescopic rod. The upper end of the elastic part abuts against the telescopic rod, and the lower end of the elastic part abuts against the radiation rod.
[0012] As a further improvement of the present invention, the weaving unit includes a plurality of weaving components, each of the weaving components includes a fixed steering knuckle and a steering rod assembly, the fixed steering knuckle includes a fixing part and a movable mechanism rotatably connected to the fixing part, the fixing part is mounted on the lower support part, the steering rod assembly is mounted on the movable mechanism, and the steering rod assembly includes at least one steering rod.
[0013] As a further improvement of the present invention, the fixing member includes a fixing plate, at least one mounting hole formed on one end of the fixing plate, a notch formed on the other end of the fixing plate, and two first holes connected to the notch.
[0014] As a further improvement of the present invention, the movable mechanism includes a single movable part, and the single movable part includes a hollow cylinder and a protrusion arranged on the cylinder, and a second hole is arranged on the protrusion, and the protrusion is matched at the notch.
[0015] As a further improvement of the present invention, the movable mechanism includes at least two movable bodies arranged side by side, each of the movable bodies includes a hollow bearing rod and a connecting block installed on the bearing rod, and a third hole is arranged on the connecting block at the notch.
[0016] As a further improvement of the present invention, the steering rod includes an angle adjustment member and a hollow braiding rod, one end of the braiding rod is mounted on the angle adjustment member, and the other end is mounted on the movable mechanism.
[0017] The beneficial effects of the present invention are:
[0018] The present invention sets a frame, a rotating sleeve, a weaving yarn support and a weaving unit, which are interconnected and complement each other. The rotating sleeve enables people to weave at a fixed point during the weaving process, without the need for people to weave one by one around the device, thereby improving the weaving efficiency. The weaving yarn support can adjust the maximum weaving circumference, engage and disengage with the weaving unit, and adjust the weaving height. The weaving unit can change the taper and length of the weaving piece. The weaving device can not only realize the weaving of conventional geometric bodies, high-performance material truncated cones with various tapers and heights, pyramidal structural parts with various structural parameters, or prefabricated parts with special cross-sections, but also can realize the weaving of high-performance material cylinders or round tubes, and rectangular cross-section three-dimensional structural parts such as I-beams or T-beams, flat base fabrics and other structural bodies of different dimensions and forms. In particular, it can perform auxiliary weaving for brittle high-performance fiber materials such as pure basalt. The weaving work is simple and easy to operate, with good flexibility, and the finished products obtained by weaving are in various forms. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is a schematic diagram of the structure of a compilation device according to Embodiment 1 of the present invention;
[0021] Figure 2 This is a schematic diagram of the structure in which a bearing is arranged on a column in accordance with the first embodiment of the present invention;
[0022] Figure 3 It is a schematic structural diagram of a plurality of radiation rods arranged on an upper support member according to the first embodiment of the present invention;
[0023] Figure 4 It is a schematic structural diagram of a plurality of second holes provided on the lower support member according to the first embodiment of the present invention;
[0024] Figure 5 This is a schematic structural diagram of a control valve installed on a radiation rod in Embodiment 1 of the present invention;
[0025] Figure 6 It is a schematic structural diagram of the installation of the push rod, the rotating member, the telescopic rod and the spring according to the first embodiment of the present invention;
[0026] Figure 7 This is a schematic diagram of the internal structure of the sleeve according to the first embodiment of the present invention;
[0027] Figure 8It is a structural schematic diagram of a braiding assembly according to the first embodiment of the present invention;
[0028] Fig. 9 It is a structural schematic diagram of a movable part of the first embodiment of the present invention;
[0029] Fig.10 It is a schematic structural diagram of the angle conversion member and the braiding rod in the first embodiment of the present invention;
[0030] Fig.11 It is a schematic structural diagram of a plurality of braiding components arranged on a lower support member according to the first embodiment of the present invention;
[0031] Fig.12 This is a schematic diagram of the structure in which the lead connection axis passes through the braiding rod according to the first embodiment of the present invention;
[0032] Fig.13 It is a structural schematic diagram of a fixing member according to a second embodiment of the present invention;
[0033] Fig.14 It is a schematic diagram of the structure of the movable part and the braiding rod in the second embodiment of the present invention;
[0034] In the figure: 10, frame, 101, base, 102, fixed support, 103, fixed support, 105, first bolt, 106, bearing, 20, weaving unit, 201, weaving assembly, 202, fixing member, 203, fixing plate, 204, mounting hole, 205, notch, 206, first eyelet, 207, single movable member, 208, cylinder, 209, protrusion, 210, second eyelet, 211, angle adjustment member, 212, weaving rod, 213, mounting seat, 214, spherical hinge, 215, support rod, 220, movable body, 221, bearing rod, 222, connecting block, 223, third eyelet, 30, upper support member, 301, first hole, 303, second bolt, 40 , lower support member, 401, second hole, 403, third bolt, 50, radiation rod assembly, 501, radiation rod, 502, through hole, 60, control valve unit, 601, control valve, 602, sleeve, 603, push rod, 604, rotating member, 605, telescopic rod, 606, first groove, 607, first convex strip, 608, second groove, 609, oblique mouth, 610, first inclined surface, 612, serrated protrusion, 613, second convex strip, 614, third convex strip, 615, second inclined surface, 617, spring, 618, protrusion, 619, third inclined surface, 70, rotating sleeve, 80, braiding yarn, 90, yarn guide tube, 100, yarn channel, 200, shaft yarn, 300, lead wire. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0036] Embodiment 1
[0037] like Figure 1 As shown, a simple weaving device for three-dimensional weaving includes a frame 10, a weaving yarn support and a weaving unit 20. The weaving yarn support includes a radiation rod assembly 50 and a control valve unit 60. The radiation rod assembly 50 and the weaving unit 20 are both arranged on the frame 10. The weaving height is determined by the setting position of the radiation rod assembly 50 and the weaving unit 20 on the frame 10, the weaving circumference is determined by the radiation rod assembly 50, and the taper of the weaving piece is determined by the weaving unit 20. The control valve unit 60 is arranged on the radiation rod assembly 50, and the control valve unit 60 can be separated from or matched with the weaving unit 20.
[0038] The weaving yarn support also includes an upper support 30 and a lower support 40, both of which are mounted on the frame 10, the radiation rod assembly 50 is mounted on the upper support 30, and the weaving unit 20 is mounted on the lower support 40, and the weaving height is determined by adjusting the distance between the upper support 30 and the lower support 40.
[0039] In this embodiment, a rotating sleeve 70 is installed on the frame 10, and the upper support member 30 and the lower support member 40 are both installed on the rotating sleeve 70. The rotation of the rotating sleeve 70 drives the weaving yarn holder and the weaving unit 20 to rotate, so that people can weave at a fixed point during the weaving process, without the need for people to weave one by one around the device, thereby improving the weaving efficiency.
[0040] Specifically, the frame 10 includes a base 101 and a fixed support 102, and the rotating sleeve 70 is rotatably connected to the fixed support 102. More specifically, the fixed support 102 is threadedly connected to the base 101, and the connection is stable and easy to disassemble. The base 101 and the fixed support 102 are both cylindrical and play a supporting role in the entire device. The base 101 is cast with iron material, and the fixed support 102 is a steel pipe. The base 101 has a thickness of 80 mm and a diameter of 400 mm. The base 101 is cut with an internal thread with a thickness of 50 mm and a diameter of 20 mm, which is convenient for threading with the fixed support 102. The lower end of the fixed support 102 has an external thread, which can be connected to the base 101 with an internal thread, playing a supporting and connecting role. The total length of the fixed support 102 is 1800 mm, including a rod length of 1750 mm and an external thread length of 50 mm, and the diameter of the fixed support 102 is 20 mm.
[0041] In order to improve the stability of the rotation of the rotating sleeve 70, the present invention preferably installs a fixed support 103 on the fixed pillar 102, and the rotating sleeve 70 is supported on the fixed support 103. The cross section of the fixed support 103 is T-shaped, made of metal, with a large diameter at the upper end and a small diameter at the lower end. The values of the diameters of the large and small ends of the fixed support 103 are determined based on the diameters of the fixed pillar 102 and the rotating sleeve 70, respectively. The upper diameter is about 80mm, the lower diameter is about 30mm, the overall height of the fixed support 103 is 40mm, and the hollow diameter of the fixed support 103 is about 25mm. Such parameter settings facilitate the passing of the fixed pillar 102 through the fixed support 103. A first threaded hole (not shown in the figure) is provided at the lower end of the fixed support 103. In actual applications, the fixed support 103 is fixed to the fixed pillar 102 in conjunction with the first bolt 105, so as to support and fix the rotating sleeve 70.
[0042] like Figure 2 As shown, in order to facilitate the rotation of the rotating sleeve 70, the present invention preferably has two bearings 106 installed on the fixed support 102, and the rotating sleeve 70 is installed on the two bearings 106. Further, the rotating sleeve 70 is a hollow long straight cylinder. The outer diameter of the rotating sleeve 70 is 60mm, the inner diameter is 50mm, and the total length is 1200mm.
[0043] In this embodiment, the positions of the upper support member 30 and the lower support member 40 on the rotating sleeve 70 can be adjusted, and the distance between the upper support member 30 and the lower support member 40 can be adjusted according to actual needs, so as to adjust the axial height of the braided member. Furthermore, the cross-section of the upper support member 30 and the cross-section of the lower support member 40 are both circular, and the longitudinal section of the upper support member 30 and the longitudinal section of the lower support member 40 are both T-shaped, with a larger diameter at the upper end and a smaller diameter at the lower end. Figure 3As shown, at least one circle of first holes 301 are distributed on the upper end of the upper support member 30, and a second threaded hole (not shown in the figure) is arranged on the lower end of the upper support member 30. In actual application, the upper support member 30 is fixed to the rotating sleeve 70 with the second bolt 303. Figure 4 As shown, at least one circle of second holes 401 are distributed on the upper end of the lower support member 40, and a third threaded hole (not shown in the figure) is arranged on the lower end of the lower support member 40. In actual application, the lower support member 40 is fixed to the rotating sleeve 70 with the third bolt 403. Furthermore, two circles of first holes 301 are arranged on the upper end of the upper support member 30, and the first holes 301 of the inner circle correspond to the first holes 301 of the outer circle. Two circles of second holes 401 are arranged on the upper end of the lower support member 40, and the second holes 401 of the inner circle correspond to the second holes 401 of the outer circle. The maximum diameter of the upper support member 30 and the lower support member 40 is about 300 mm. The diameters of the first hole 301 and the second hole 401 are 3 mm. The structure of the upper support member 30 and the lower support member 40 in this embodiment is suitable for weaving cylinders or cones. In other embodiments, the cross-sections of the upper support member 30 and the lower support member 40 are both polygonal, which can realize the changes of different braiding yarn support structures, thereby realizing the weaving of three-dimensional structures of other shapes such as pyramids.
[0044] The radiation rod assembly 50 includes a plurality of radiation rods 501, and the control valve unit 60 includes a plurality of control valve assemblies, which are respectively mounted on the plurality of radiation rods 501, and each control valve assembly includes at least one control valve 601. Specifically, the plurality of radiation rods 501 are mounted on the upper support member 30 at intervals along the circumferential direction.
[0045] like Figure 3 , Figure 5 As shown, in a specific embodiment, one end of each radiation rod 501 is mounted on the upper support member 30, and the other end is used to mount the control valve 601. More specifically, a plurality of through holes 502 are arranged at intervals on the radiation rod 501, and the radiation rod 501 is fixed on the upper support member 30 by inserting a positioning pin (not shown in the figure) through the through hole 502 into the first hole 301. Preferably, the length of the radiation rod 501 is 200 mm. Preferably, the diameter of the through hole 502 is 3 mm.
[0046] like Figure 5 , Figure 6As shown, in this embodiment, the control valve 601 includes a sleeve 602, a push rod 603, a rotating part 604, a telescopic rod 605 and an elastic part. The sleeve 602 is installed on the radiation rod 501, the push rod 603 can move up and down along the sleeve 602, the push rod 603 can drive the rotating part 604 to rotate and engage with the sleeve 602, the rotating part 604 cooperates with the telescopic rod 605, the elastic part is sleeved on the telescopic rod 605, the upper end of the elastic part abuts against the telescopic rod 605, and the lower end of the elastic part abuts against the radiation rod 501.
[0047] The upper diameter of the sleeve 602 is large and the lower diameter is small, so that the lower part of the sleeve 602 can pass through the radiation rod 501, and the upper part of the sleeve 602 is supported on the radiation rod 501. Figure 7 As shown, the inner wall of the sleeve 602 is provided with a plurality of first grooves 606 along the circumferential direction, and a first convex strip 607 is formed between adjacent first grooves 606. A second groove 608 is provided on each first convex strip 607. The first groove 606 and the second groove 608 both extend along the axial direction of the sleeve 602. The bottom end of the first convex strip 607 is provided with an oblique opening 609 and a first inclined surface 610. The bottom of the top rod 603 is sawtooth-shaped, including a plurality of sawtooth protrusions 612. A plurality of second convex strips 613 are provided on the outer peripheral wall of the top rod 603 along the circumferential direction. The second convex strips 613 extend along the axial direction of the top rod 603, and the positions of the plurality of second convex strips 613 correspond to the plurality of sawtooth protrusions 612. The upper diameter of the rotating member 604 is small, and the lower diameter is large, so that the upper part of the rotating member 604 can be easily placed into the top rod 603. The lower part of the rotating member 604 is provided with a plurality of third ridges 614 along the circumferential direction, and the top surface of the third ridge 614 is a second inclined surface 615. The sum of the number of the first grooves 606 and the second grooves 607 is equal to the number of the second ridges 613, and the sum of the number of the first grooves 606 and the second grooves 607 is twice the number of the third ridges 614.
[0048] Specifically, the elastic member is a spring 617 , a protrusion 618 is provided on the telescopic rod 605 , and the upper end of the spring 617 abuts against the protrusion 618 .
[0049] In addition, the movable range of the telescopic rod 605 can be effectively changed by changing the rod length above the second protrusion 613 of the top rod 603 and the length of the first groove 606 and the second groove 608 of the sleeve 602.
[0050] In the initial state, the multiple second protrusions 613 of the top rod 603 are respectively engaged in the multiple first grooves 606 and the multiple second grooves 608, and the multiple third protrusions 614 of the rotating member 604 are respectively engaged in the multiple first grooves 606. At this time, there is a gap between the telescopic rod 605 and the weaving unit 20, and they are separated. By manually pressing the top rod 603, the multiple first protrusions 607 of the top rod 603 move downward along the multiple first grooves 606 and the multiple second grooves 608 respectively, the serrated protrusion 612 of the top rod 603 presses against the second inclined surface 615 of the third protrusion 614 of the rotating member 604, the top rod 603 pushes the third protrusion 614 of the rotating member 604 to leave the first groove 606, the second inclined surface 615 of the third protrusion 614 moves along the third inclined surface 619 of the serrated protrusion 612 of the top rod 603, the rotating member 604 rotates a certain angle, the top rod 603 is released, the second inclined surface 615 of the third protrusion 614 of the rotating member 604 presses against the oblique mouth 609 of the sleeve 602, the spring 617 is compressed, and the telescopic rod 605 extends into the weaving unit 20 to achieve connection with the weaving unit 2 0; press the top rod 603 again, the serrated protrusion 612 of the top rod 603 presses against the second inclined surface 615 of the third ridge 614 of the rotating member 604, the top rod 603 pushes the third ridge 614 of the rotating member 604 to leave the oblique mouth 609 of the sleeve 602, the second inclined surface 615 of the third ridge 614 moves along the third inclined surface 619 of the serrated protrusion 612 of the top rod 603, the rotating member 604 rotates a certain angle, release the top rod 603, the second inclined surface 615 of the third ridge 614 of the rotating member 604 moves along the first inclined surface 610 of the sleeve 602, the rotating member 604 rotates a certain angle so that the third ridge 614 moves into the first groove 606 under the action of elastic force, the spring 617 returns to its original position, and the telescopic rod 605 is separated from the weaving unit 20.
[0051] During the actual weaving process, the control valve 601 plays the role of a clutch, mainly to achieve that when a certain axial yarn is weaving with the weaving yarn, the telescopic rod 605 of the control valve 601 is retracted, and a gap is created between the telescopic rod 605 and the weaving unit 20 to form a yarn channel, so that the weaving yarn can pass smoothly through the yarn channel at the upper end of the axial yarn, so as to avoid occasional weaving errors caused by the weaving yarn being pierced through the middle or lower end of the axial yarn, or the ambiguity of the weaving rules that may occur when multiple layers and multiple yarns are weaved; similarly, on other axial yarns that do not need to be weaved yet, the telescopic rod 605 of the control valve 601 is extended to close the yarn channel, and each yarn that needs to be weaved is smoothly introduced into the weaving unit 20.
[0052] In this embodiment, the weaving unit 20 includes a plurality of weaving components 201, such as Figure 8 , Fig.11As shown, each weaving component 201 includes a fixed steering knuckle and a steering rod assembly, the fixed steering knuckle includes a fixing part 202 and a movable mechanism rotatably connected to the fixing part 202, the fixing part 202 is mounted on the lower support part 40, the steering rod assembly is mounted on the movable mechanism, the steering rod assembly includes at least one steering rod, the weaving unit 20 can be flexibly rotated around the frame 10 through the lower support part 40 via the rotating sleeve 70, the taper of the steering rod can be adjusted arbitrarily, and the height of the weaving preform and the size of the upper and lower cross-sections can also be adjusted.
[0053] The fixing member 202 includes a fixing plate 203, at least one mounting hole 204 opened at one end of the fixing plate 203, a notch 205 opened at the other end of the fixing plate 203, and two first holes 206 connected to the notch 205. The fixing plate 203 is fixed to the lower support member 40 by screws (not shown in the figure) passing through the mounting holes 204 and screwing them into the lower support member 40.
[0054] like Fig. 9 As shown, the movable mechanism includes a single movable member 207, which is T-shaped and includes a hollow cylinder 208, a protrusion 209 disposed on the cylinder 208, and a second hole 210 is disposed on the protrusion 209. The protrusion 209 is matched in the notch 205. Specifically, the protrusion 209 is inserted into the notch 205, and a movable pin (not shown in the figure) passes through one of the first holes 206, the second hole 210, and another first hole 206. The protrusion 209 can rotate around the movable pin to drive the cylinder 208 to rotate. Preferably, the cylinder 208 and the protrusion 209 are integrally formed as a whole to improve the stability of the single movable member 207 and the smoothness of rotation.
[0055] like Fig.10As shown, the steering rod includes an angle adjustment member 211 and a hollow braiding rod 212, one end of the braiding rod 212 is mounted on the angle adjustment member 211, and the other end is mounted on the movable mechanism. More specifically, the angle adjustment member 211 includes a mounting seat 213, a spherical hinge 214 matched with the mounting seat 213, and a support rod 215 mounted on the spherical hinge 214. One end of the braiding rod 212 is placed in the mounting seat 213, and the other end is placed in the cylinder 208. The mounting seat 213 can rotate around the spherical hinge 214 to drive the braiding rod 212 to rotate, adjust the inclination angle of the braiding rod 212, that is, the taper of the braided preform, thereby changing the maximum hypotenuse length of the braided preform. Preferably, the braiding rod 212 is a hollow steel pipe. The braiding rod 212 replaces the braiding yarn, that is, when braiding, the yarn of a system required for braiding is replaced by the braiding rod 212. After the braiding is completed and the molding is completed, the braiding rod 212 is removed, and the braiding yarn is introduced along the position and the direction of the braiding rod 212 to complete the braiding of the structural part on the braiding unit 20. By using the braiding rod 212 instead of the axial yarn, it is possible to avoid artificial braiding damage or breakage of the high-performance material as the axial yarn, thereby affecting the performance of the braided preform. The fineness of the braiding yarn 212 is determined by the braiding material, and the total length is 500mm.
[0056] When the present invention is in use, according to the design requirements of the weaving structure law, it is first necessary to determine the axial height of the three-dimensional weaving preform, that is, the distance between the upper support 30 and the lower support 40; the radiation rod 501 placed on the upper support 30 and the fixed knuckle density on the lower support 40 are determined according to the designed size of the weaving preform, and then by adjusting the angle of the single movable part 207 of the fixed knuckle, the position of the single movable part 207 on the weaving rod 212 and the position of the control valve 601 on the radiation rod 501, the actual structure of the weaving yarn support and the weaving unit 20 is clarified, and the changes in the inclination angle of the weaving rod 212 and the weaving length d and the size of the maximum weaving cross-section, that is, the taper of the cone of the three-dimensional weaving preform, the height of the three-dimensional weaving part and the cross-sectional shape of the cone are realized.
[0057] After determining the position and structure of the weaving unit 20, the weaving yarn support and other parts, the overall installation of the simple weaving device is completed. When actually weaving, the brittle high-performance material: 4-strand basalt roving is used as the raw material, and the fineness is about 3-4mm. Therefore, the fineness of the weaving rod 212 is 3.5mm, and the size of the single movable part 207 of the fixed steering knuckle corresponds to it.
[0058] The weaving process of three-dimensional materials: the weaving yarn 80 is led out from the yarn guide tube 90, bypasses the radiation rod 501, and passes through the control valve 601 that can be extended and retracted up and down within a certain range. When weaving is required, the top rod 603 of the control valve 601 is pressed to open the yarn channel 100 to allow the weaving yarn 80 to pass through. After the weaving yarn 80 is inserted, the top rod 603 of the control valve 601 is pressed again to allow the telescopic rod 605 to be inserted into the support rod 215, and the yarn channel 100 is closed. According to this step, each weaving yarn 80 that needs to be weaved is smoothly introduced into the weaving unit 20, and the weaving yarn 80 is woven in the weaving unit 20 according to a certain weaving rule and in combination with a certain adding yarn and reducing yarn rule.
[0059] When the weaving unit 20 is weaving, the weaving rod 212 is used as a replacement for the axial yarn. The weaving yarn 80 is passed through the weaving rod 212 at the corresponding position in sequence according to the designed weaving rules. After the weaving yarn 80 is completely wound, it is necessary to remove the weaving rod 212 that replaces the axial yarn one by one and introduce the axial yarn 200 at the same time. When the hollow weaving rod 212 is used to replace the axial yarn, the lead wire 300 that can pass through the weaving rod 212 needs to be tied tightly at the head end of the axial yarn 200, such as Fig.12 As shown, first, the lead wire 300 is passed through the hollow braiding rod 212, and the braiding rod 212 and the head end of the lead wire 300 are pulled upward, and the lead wire 300 pulls the shaft yarn 200 below to move upward. During the process of the braiding rod 212 being pulled out, the shaft yarn 200 is inserted along the pulled-out position of the braiding rod 212, so as to realize the braiding between the braiding yarn 80 and the shaft yarn 200. When the braiding rod 212 is completely pulled out, the braiding work is completely completed, and a conical braided piece is obtained.
[0060] By reasonably adjusting the position, density and structural form of the weaving unit 20 and the weaving yarn support, a new weaving frame can be obtained, and then different variable-section or special-section weaving preforms such as pyramids can be formed.
[0061] Embodiment 2
[0062] like Fig.13 , Fig.14As shown, the difference between this embodiment and the first embodiment is that: the portion where the fixing plate 203 of the fixing member 202 is connected to the lower support member 40 is extended, so that the variation range of the woven cone structure can be wider, so as to reduce the limitation of the weaving angle change, and the movable mechanism includes at least two movable bodies 220 arranged side by side, each movable body 220 includes a hollow bearing rod 221, a connecting block 222 installed on the bearing rod 221, and a third eyelet 223 is provided on the connecting block 222 matched with the notch 205, and the movable body 220 can rotate, so as to realize the weaving of a multi-layer three-dimensional structure. Specifically, each control valve assembly includes three control valves 601, and the steering rod assembly includes three steering rods. The number of movable bodies 220 is three, so as to realize the weaving of a three-layer three-dimensional structure. Preferably, the three movable bodies 220 are integrally formed as a whole, so as to improve the stability of the movable mechanism and the smoothness of the rotation of the movable mechanism.
[0063] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A simple knitting device for three-dimensional knitting, It is characterized in that It comprises a frame, a weaving yarn support and a weaving unit, wherein the weaving yarn support comprises a radiation rod assembly, an upper support, a lower support and a control valve unit, wherein the upper support and the lower support are both mounted on the frame, the radiation rod assembly is mounted on the upper support, the weaving unit is mounted on the lower support, the weaving unit comprises a plurality of weaving assemblies, each of the weaving assemblies comprises a fixed steering knuckle and a steering rod assembly, the fixed steering knuckle comprises a fixed member and a movable mechanism rotatably connected to the fixed member, the fixed member is mounted on the lower support, the steering rod assembly is mounted on the movable mechanism, the steering rod assembly comprises at least one steering rod, the steering rod comprises an angle adjustment member and a hollow weaving rod, one end of the weaving rod is mounted on the angle adjustment member, and the other end is mounted on the movable mechanism, The control valve unit is arranged on the radiation rod assembly, and the radiation rod assembly includes a plurality of radiation rods. The control valve unit includes a plurality of control valve assemblies, and the plurality of control valve assemblies are respectively installed on the plurality of radiation rods. Each of the control valve assemblies includes at least one control valve. The control valve includes a sleeve, a push rod, a rotating part, a telescopic rod and an elastic part. The sleeve is installed on the radiation rod, and the push rod can move up and down along the sleeve. The push rod can drive the rotating part to rotate and engage with the sleeve. The rotating part cooperates with the telescopic rod. The elastic part is sleeved on the telescopic rod, and the upper end of the elastic part abuts against the telescopic rod, and the lower end of the elastic part abuts against the radiation rod. The control valve unit can be separated from or cooperated with the angle adjustment part of the weaving unit through the control valve.
2. A simple knitting device for three-dimensional knitting according to claim 1, It is characterized in that A rotating sleeve is installed on the frame, and the upper supporting member and the lower supporting member are both installed on the rotating sleeve.
3. A simple knitting device for three-dimensional knitting according to claim 1, It is characterized in that The fixing member comprises a fixing plate, at least one mounting hole provided at one end of the fixing plate, a notch provided at the other end of the fixing plate, and two first holes connected with the notch.
4. A simple knitting device for three-dimensional knitting according to claim 3, It is characterized in that The movable mechanism comprises a single movable part, which comprises a hollow cylinder and a convex block arranged on the cylinder, wherein a second hole is arranged on the convex block, and the convex block is matched at the notch.
5. A simple knitting device for three-dimensional knitting according to claim 3, It is characterized in that The movable mechanism comprises at least two movable bodies arranged side by side, each of the movable bodies comprises a hollow bearing rod and a connecting block mounted on the bearing rod, and a third hole is arranged on the connecting block matched at the notch.
