Card making equipment
By integrating multiple modules of the certificate-making equipment into the shell and optimizing the space layout, the existing equipment takes up a lot of space and install troubles, achieving the effect of compact structure and convenient installation.
Patent Information
- Application Number
- CN202110641278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2041-06-09
AI Technical Summary
The existing certificate and card production equipment takes up a lot of space and is troublesome to install, which is not conducive to disassembly and assembly and handling.
A compact certificate card production equipment is designed, by integrating the certificate paging device, coating device, certificate stamp processing device and cutting device into the shell, and placing part of the structure of the film coating device and waste collection device in the inner cavity, optimizing the spatial layout, suitable for modular production and installation, and easy to carry.
It realizes the compact structure of the equipment, optimizes the spatial layout, simplifies the installation and disassembly process, and facilitates the handling and use of the equipment.
Smart Images

Figure CN113306327B_ABST
Abstract
Description
Technical Field
[0001] The present invention is applicable to the technical field of ID card printing, and in particular relates to an ID card making device. Background Art
[0002] The workflow of ID card production generally includes certificate paging, certificate laminating, stamping and certificate cutting, etc. In the existing technology, the ID card production equipment takes up a lot of space, is difficult to install, and is not conducive to disassembly and transportation. Summary of the Invention
[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a card making device with a compact structure, optimized space layout, convenient modular production and installation, and easy transportation.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A card making device, comprising:
[0006] a housing having an inner cavity;
[0007] A certificate paging device is installed on the top of the housing;
[0008] a laminating device, mounted on the top of the housing and located in front of the certificate paging device, wherein at least a portion of the laminating device is located in the inner cavity;
[0009] A certificate stamp processing device is installed on the top of the housing and located in front of the laminating device;
[0010] A cutting device is installed on the top of the shell and is located in front of the certificate stamp processing device. The cutting device includes a waste collecting device, and at least part of the structure of the waste collecting device is located in the inner cavity.
[0011] In combination with the above implementations, in certain implementations of the present invention, the certificate paging device includes:
[0012] a first frame mounted on the top of the housing;
[0013] a first paging mechanism mounted on the first frame, the first paging mechanism comprising a first driving assembly, a first transmission component, a second transmission component, a third transmission component, and a fourth transmission component, wherein the first transmission component and the second transmission component form a first junction, and the third transmission component and the fourth transmission component form a second junction, the first driving assembly being configured to drive the first transmission component and the second transmission component to move at a first linear velocity in opposite directions at the first junction, and to drive the third transmission component and the fourth transmission component to move at a second linear velocity in opposite directions at the second junction;
[0014] a second paging mechanism mounted on the first frame, the second paging mechanism comprising a second drive assembly, a fifth transmission component, and a sixth transmission component, wherein a third junction is formed between the fifth transmission component and the sixth transmission component, and the second drive assembly is configured to drive the fifth transmission component and the sixth transmission component to move at a third linear velocity in opposite directions at the third junction;
[0015] A speed sensor is installed on the first frame and located between the first paging mechanism and the second paging mechanism. The speed sensor is used to sense the speed of the first certificate moving from the first junction to the second junction, and to sense the speed of the second certificate moving from the second junction to the third junction. When the speed of the first certificate is greater than the speed of the second certificate, the speed sensor controls the first drive component to reduce the output speed and / or controls the second drive component to increase the output speed; when the speed of the first certificate is less than the speed of the second certificate, the speed sensor controls the first drive component to increase the output speed and / or controls the second drive component to reduce the output speed, so as to maintain a constant distance between the first certificate and the second certificate.
[0016] In combination with the above implementation, in some implementations of the present invention, a first slide groove is provided at the bottom of the first rack, a second rack is provided at the bottom of the first rack, the second rack is provided with a first guide rail along the left and right direction, the first slide groove and the first guide rail cooperate, a second guide rail is provided at the top of the shell along the front and back direction, a second slide groove is provided at the bottom of the second rack, and the second slide groove and the second guide rail cooperate.
[0017] In combination with the above implementation, in certain implementations of the present invention, the laminating device includes a feeding assembly, a third frame mounted on the top of the housing, and two sets of laminating assemblies symmetrically arranged on the third frame with the Y axis as the symmetry axis, the feeding assembly is used to release the plastic film; the laminating assembly includes:
[0018] A heating component, used for heating the plastic film;
[0019] A roller assembly, comprising a roller member and a driving member, wherein the driving member is used to drive the roller member to rotate in a left-right direction;
[0020] a buffer assembly, comprising a first elastic reset component and a guide assembly, wherein the guide assembly is used to guide the plastic film from the feeding assembly around the heating assembly, and the guide assembly can be movably arranged on the third frame to squeeze or release the first elastic reset component;
[0021] The rollers of the two groups of coating assemblies are close to each other to form a coating junction, the plastic film passes through the coating junction after passing through the heating assembly, and at least part of the structure of the feeding assembly is located in the inner cavity.
[0022] In combination with the above implementation, in some implementations of the present invention, the guide assembly includes a first guide roller and a second guide roller, the third frame is provided with a third guide rail in the up and down directions, the third guide rail is provided with a first slider, the first guide roller is installed on the first slider, the first elastic reset component is installed on the frame and is located on the back side of the first guide roller where the plastic film is wound around, the heating assembly includes a heating block and a heating module, the guide assembly is used to guide the plastic film from the feeding assembly around the heating block, the heating block is electrically connected to the heating module to heat the plastic film, the heating block is used to guide the plastic film toward the roller member, the heating block is provided with an extension section on the side close to the roller member, the extension section extends to the rear of the roller member, the front part of the extension section is in a first arc shape to transition the plastic film from the heating block to the junction of the coating film, the rear part of the extension section is in a second arc shape, and the second arc shape matches the outer surface of the roller member.
[0023] In combination with the above-mentioned implementation, in certain implementations of the present invention, the certificate stamp processing device includes a ball screw, a fourth frame slidably mounted on the top of the shell in the left and right directions, and a stamp assembly mounted on the fourth frame, the stamp assembly includes a third drive assembly, a first stamp head and a second stamp head, the first stamp head is located above the second stamp head, and a stamp space is formed between the first stamp head and the second stamp head, the third drive assembly is used to drive the first stamp head and the second stamp head to approach or move away from each other in the up and down directions; the ball screw includes a matching first screw and a first nut, the first screw is rotatably mounted on the top of the shell in the left and right directions, and the first nut is connected to the fourth frame.
[0024] In combination with the above implementations, in certain implementations of the present invention, the cutting device includes:
[0025] Fifth rack;
[0026] A trimming assembly is mounted on the fifth frame, the trimming assembly comprising two trimming knives spaced apart in the left-right direction, the trimming knives having blades for trimming;
[0027] a cutting assembly mounted on the fifth frame and located in front of the trimming assembly, wherein the cutting assembly is capable of reciprocating in the left and right directions to cut the certificate;
[0028] A corner rounding assembly is mounted on the fifth frame and is located in front of the cutting assembly. The corner rounding assembly can reciprocate in the up and down directions to punch out rounded corners on the certificate.
[0029] The roller assembly is installed on the fifth frame, and the roller assembly includes a first roller assembly, a second roller assembly, a third roller assembly and a fourth roller assembly. The first roller assembly is located behind the trimming assembly, the second roller assembly is located between the trimming assembly and the cutting assembly, the third roller assembly is located between the cutting assembly and the rounding assembly, and the fourth roller assembly is located in front of the rounding assembly.
[0030] In combination with the above-mentioned implementation, in some implementations of the present invention, the trimming assembly also includes a support rod and two mounting seats, the support rod is installed on the fifth frame, the mounting seat is provided on the support rod, the mounting seat is provided with a clamping groove, and the trimming knife is detachably installed in the clamping groove, the support rod includes a second screw rod arranged along the left and right directions, the second screw rod has a positive thread section and a negative thread section, the outer portion of the positive thread section is provided with a second nut, and the outer portion of the negative thread section is provided with a third nut, the second nut and the third nut are both connected to the mounting seat accordingly, and a fourth guide rail is also provided on the fifth frame, two second sliders are slidably installed on the fourth guide rail, and the third nut and the second nut are both connected to the second slider accordingly.
[0031] In combination with the above implementation, in some implementations of the present invention, the cutting assembly includes a fourth driving assembly, a connecting seat and a cutting knife, the cutting knife is installed on the connecting seat, the fourth driving assembly is used to drive the connecting seat to reciprocate in the left and right directions, the fifth frame is also provided with a pressure plate, the pressure plate is located between the second roller assembly and the third roller assembly, the pressure plate has a protrusion and a reset portion located at the left and right ends of the protrusion, the reset portion is lower than the protrusion, the cutting knife is slidably installed on the connecting seat along the up and down directions, the cutting knife is connected to a pressure wheel, the pressure wheel abuts against the top of the pressure plate, the connecting seat is provided with a second elastic reset component at the top of the pressure wheel, when the connecting seat moves from the reset portion to above the protrusion in the left and right directions, the pressure wheel squeezes the second elastic reset component to make the cutting knife cut the certificate; when the connecting seat moves from the protrusion to above the reset portion in the left and right directions, the cutting knife disengages from the certificate, and the pressure wheel releases the second elastic reset component.
[0032] In combination with the above-mentioned implementation manner, in some implementation manners of the present invention, the corner rounding assembly includes a fifth driving assembly, a first punch, a second punch located on the right side of the first punch, a first punch seat and the second punch seat located on the right side of the first punch seat, the first punch is provided with a first rounded corner and a second rounded corner, the first rounded corner and the second rounded corner are symmetrically arranged with the X-axis as the axis of symmetry, the first punch seat is provided with a first punching hole, the first punching hole cooperates with the first punch, the second punch and the first punch are symmetrically arranged with the Y-axis as the axis of symmetry, the second punch seat is provided with a second punching hole, the second punching hole cooperates with the second punch, the fifth driving assembly is used to drive the first punch to rise and fall so that the first punch is inserted into or out of the first punching hole to punch the left corner of the previous certificate on the rear side and the left corner of the next certificate on the front side, and to drive the second punch to rise and fall so that the second punch is inserted into or out of the second punching hole to punch the right corner of the previous certificate on the rear side and the right corner of the next certificate on the front side.
[0033] One of the above technical solutions has at least one of the following advantages or beneficial effects: the card making equipment of this technical solution places at least part of the structure of the laminating device and at least part of the structure of the waste collection device in the inner cavity, and integrates the certificate paging device, laminating device, certificate steel stamp processing device and cutting device into the shell. The overall structure is relatively compact, which is conducive to optimizing the space layout, modular production and installation, and convenient transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The present invention will be further described below in conjunction with the accompanying drawings:
[0035] Figure 1It is a structural diagram of an embodiment of the present invention;
[0036] Figure 2 yes Figure 1 A schematic structural diagram of a certificate paging device according to an embodiment is shown;
[0037] Figure 3 yes Figure 1 A side view of a certificate paging device according to an embodiment is shown;
[0038] Figure 4 yes Figure 3 An enlarged schematic diagram of point A is shown;
[0039] Figure 5 yes Figure 1 An internal schematic diagram of a certificate paging device according to an embodiment is shown;
[0040] Figure 6 yes Figure 1 A schematic diagram of the operation of a coating device according to an embodiment is shown;
[0041] Figure 7 yes Figure 6 An enlarged schematic diagram of point B is shown;
[0042] Figure 8 yes Figure 1 An axial schematic diagram of a device for processing a certificate steel stamp according to an embodiment is shown;
[0043] Figure 9 yes Figure 1 A schematic structural diagram of a device for processing a certificate steel stamp according to an embodiment is shown;
[0044] Figure 10 yes Figure 1 A top view of a cutting device according to one embodiment is shown;
[0045] Figure 11 yes Figure 10 A schematic structural diagram of a trimming assembly according to an embodiment is shown;
[0046] Figure 12 yes Figure 1 A schematic structural diagram of a baffle in a waste treatment device according to an embodiment is shown;
[0047] Figure 13 yes Figure 10 A schematic structural diagram of a cutting assembly according to an embodiment is shown;
[0048] Figure 14 yes Figure 10 A schematic structural diagram of a corner fillet punching assembly according to an embodiment is shown;
[0049] Figure 15 yes Figure 10A schematic structural diagram of a first punch according to an embodiment is shown. DETAILED DESCRIPTION
[0050] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it should not be understood as a limitation on the scope of protection of the present invention.
[0051] In the present invention, if directions (up, down, left, right, front and back) are described, it is only for the convenience of describing the technical solution of the present invention, and does not indicate or imply that the technical features referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation of the present invention.
[0052] In the present invention, "several" means one or more, "multiple" means more than two, "greater than," "less than," "exceeds," etc. are understood to exclude the number itself; "above," "below," "within," etc. are understood to include the number itself. In the description of the present invention, the use of "first" or "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0053] In the present invention, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection or electrical connection or mutual communication; and internal connection between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0054] See also Figure 1 An embodiment of the present invention provides a certificate card production device, including a shell 1, a certificate paging device 2, a laminating device 3, a certificate steel stamp processing device 4 and a cutting device 5. The shell 1 has an inner cavity 11, and the certificate paging device 2 is installed on the top of the shell 1. The laminating device 3 is installed on the top of the shell 1 and is located in front of the certificate paging device 2, and at least part of the structure of the laminating device 3 is located in the inner cavity 11. The certificate steel stamp processing device 4 is installed on the top of the shell 1 and is located in front of the laminating device 3. The cutting device 5 is installed on the top of the shell 1 and is located in front of the certificate steel stamp processing device 4. The cutting device 5 includes a waste collection device, and at least part of the structure of the waste collection device is located in the inner cavity 11.
[0055] The card making equipment of this technical solution places at least part of the structure of the laminating device 3 and at least part of the structure of the waste collection device in the inner cavity 11, and integrates the certificate paging device 2, the laminating device 3, the certificate steel stamp processing device 4 and the cutting device 5 into the shell 1. The overall structure is relatively compact, which is conducive to optimizing the space layout, modular production and installation, and convenient transportation.
[0056] Specifically, see Figures 2 to 5 The certificate paging device 2 includes a first frame 21, a first paging mechanism, a second paging mechanism, and a speed sensor 22. The first frame 21 is mounted on the top of the housing 1. The first paging mechanism is mounted on the first frame 21 and includes a first drive assembly, a first transmission component 231, a second transmission component 232, a third transmission component 233, and a fourth transmission component 234. The first transmission component 231 and the second transmission component 232 form a first junction, and the third transmission component 233 and the fourth transmission component 234 form a second junction. The first drive assembly is configured to drive the first transmission component 231 and the second transmission component 232 to move at a first linear velocity in opposite directions at the first junction, and to drive the third transmission component 233 and the fourth transmission component 234 to move at a second linear velocity in opposite directions at the second junction. When a certificate passes through the first junction, the first transmission component 231 and the second transmission component 232 respectively rub the certificate in opposite directions from the top and bottom, achieving the effect of the first paging. When the certificate passes through the second junction, the third transmission component 233 and the fourth transmission component 234 can respectively perform reverse friction on the certificate from the upper and lower sides to achieve the effect of the second paging and improve the paging quality.
[0057] The second paging mechanism is mounted on the first frame 21 and includes a second drive assembly, a fifth transmission component 235, and a sixth transmission component 236. The fifth and sixth transmission components 235 and 236 form a third junction. The second drive assembly is configured to drive the fifth and sixth transmission components 235 and 236 at a third linear velocity in opposite directions at the third junction. This performs a third paging operation to ensure accurate paging. The gaps between the first and second transmission components 231 and 232, between the third and fourth transmission components 233 and 234, and between the fifth and sixth transmission components 235 and 236 are no greater than the thickness of a single certificate. Each transmission component can utilize a roller and conveyor belt, a roller and a shaft, or a roller and a shaft to transport the certificates. It is understood that the second drive assembly can utilize a motor and belt transmission, or a motor and gear transmission, to drive the fifth and sixth transmission components 235 and 236.
[0058] A speed sensor 22 is mounted on the first frame 21 and located between the first and second paging mechanisms. The speed sensor 22 is used to sense the speed of the first certificate moving from the first junction to the second junction, and to sense the speed of the second certificate moving from the second junction to the third junction. The first and second certificates are simply used to indicate two certificates that are located at different positions at the same time.
[0059] When the speed of the first certificate is greater than the speed of the second certificate, the speed sensor 22 controls the first drive component to reduce the output speed and / or controls the second drive component to increase the output speed to slow down the first line speed or speed up the second line speed; when the speed of the first certificate is less than the speed of the second certificate, the speed sensor 22 controls the first drive component to increase the output speed and / or controls the second drive component to reduce the output speed to speed up the second line speed and slow down the third speed, ensuring that a constant distance is maintained between the first certificate and the second certificate, achieving equal-distance paging, and improving production quality.
[0060] See also Figure 2 、 Figure 3 and Figure 5 In some embodiments, a first slide is provided at the bottom of the first frame 21, and a second frame 24 is provided at the bottom of the first frame 21. The second frame 24 has a first guide rail 241 along the left-right direction. The first slide and the first guide rail 241 cooperate to allow the first frame 21 to slide left-right, facilitating adjustment of the left-right position of the certificate paging device 2 to align with the laminating position of the laminating device 3 in the next laminating process, thereby enhancing the flexibility of the device. A second guide rail 12 is provided at the top of the housing 1 along the front-to-back direction, and a second slide is provided at the bottom of the second frame 24. The second slide and the second guide rail 12 cooperate to facilitate adjustment of the front-to-back position of the certificate paging device 2. Before the entire production process begins, if film winding or other operations are required on the laminating device 3, the certificate paging device 2 must be pulled backward to provide sufficient operating space. After film winding and other operations are completed, the certificate paging device 2 is pulled forward to ensure a reasonable distance between the paging station and the laminating station.
[0061] Further, see Figure 1 、 Figure 6 and Figure 7 The laminating device 3 includes a feeding assembly, a third frame 31 mounted on the top of the housing 1, and two sets of laminating assemblies symmetrically arranged on the third frame 31 about the Y-axis. The feeding assembly is used to release the laminating film 32. It will be understood that one set of laminating assemblies is located above the other set of laminating assemblies. The laminating assembly includes a heating assembly, a roller assembly, and a buffer assembly. The heating assembly is used to heat the laminating film 32. The roller assembly includes a roller 331 and a drive element. The drive element is used to drive the roller 331 to rotate in a left-right direction.
[0062] The buffer assembly includes a first elastic reset component 332 and a guide assembly. The guide assembly is used to guide the plastic film 32 from the feeding assembly around the heating assembly. The guide assembly can be movably arranged on the third frame 31 to squeeze or release the first elastic reset component 332. The rollers 331 of the two sets of laminating assemblies are close to each other to form a laminating junction 333. The plastic film 32 passes through the laminating junction 333 after passing through the heating assembly. The certificate is conveyed from back to front to the laminating junction 333. The upper and lower surfaces of the certificate are respectively covered by the plastic film 32 conveyed by the two sets of laminating assemblies under the action of the rollers 331, completing the heat laminating process. It can be understood that the rollers 331 of the two sets of laminating assemblies have a forward linear velocity at the laminating junction 333 to ensure that the certificate can continue to be conveyed forward.
[0063] Among them, at least part of the structure of the feeding assembly is located in the inner cavity 11. It can be understood that the feeding assembly includes a first feeding assembly 341 and a second feeding assembly 342. The first feeding assembly 341 is installed on the top of the shell 1 and is used to provide a plastic film 32 to the film covering assembly located at the top, that is, to provide a plastic film 32 to the film covering assembly used to cover the upper surface of the certificate; the second feeding assembly 342 is installed in the inner cavity 11 and is used to provide a plastic film 32 to the film covering assembly located at the bottom, that is, to provide a plastic film 32 to the film covering assembly used to cover the lower surface of the certificate, which is conducive to reducing space waste, improving space utilization, and making the overall structure more compact.
[0064] When the feeding assembly is driven to discharge material, the plastic film 32 is quickly released due to inertia. Under the traction of the roller 331 and the feeding assembly, the plastic film 32 acts on the guide assembly and squeezes the first elastic return component 332. The first elastic return component 332 acts as a buffer for feeding, reducing the starting speed of the feeding assembly and improving the laminating effect. After laminating is completed, the feeding assembly stops discharging material, and the first elastic return component 332 recovers its deformation and acts on the guide assembly, returning to its original state. The feeding assembly also stops feeding material under the buffering effect of the first elastic return component 332, extending the service life of the device. At the same time, the impact of the feeding assembly's own inertia on the initial startup speed is greatly reduced, achieving the purpose of buffering feeding and stopping material, improving the laminating effect, and extending the service life of the device.
[0065] See also Figure 7In some embodiments, the guide assembly includes a first guide roller 351 and a second guide roller 352. The third frame 31 is provided with a third guide rail 353 in the vertical direction. The third guide rail 353 is provided with a first slider 354. The first guide roller 351 is mounted on the first slider 354 to ensure that the first guide roller 351 can slide in the vertical direction. The first elastic return component 332 is mounted on the frame and is located on the back side of the first guide roller 351 where the plastic film 32 is wound. When the feeding assembly releases the plastic film 32, the plastic film 32 can exert an extrusion effect on the first guide roller 351 and act on the first elastic return component 332, thereby providing a buffering effect for the feeding assembly. It is understood that the setting direction and position of the third guide rail 353 and the first elastic return component 332 can be reasonably set according to the feeding direction of the plastic film 32, and are not limited here. In addition, the number and setting position of the second guide rollers 352 of the two sets of coating assemblies, as well as the relative position between the first guide roller 351 and the first elastic reset component 332 can be reasonably set according to actual needs. It is not limited here that the guide assemblies on the two sets of coating assemblies are mirror-imaged with the X-axis as the axis of symmetry.
[0066] The heating assembly includes a heating block 361 and a heating module. A guide assembly is used to guide the laminating film 32 from the feeding assembly around the heating block 361. The heating block 361 is electrically connected to the heating module to heat the laminating film 32. The heating block 361 is used to guide the laminating film 32 toward the roller 331. An extension section 362 is provided on the side of the heating block 361 proximal to the roller 331. This section extends to the rear of the roller 331, effectively contacting the rear of the roller 331. This helps prolong the heating time of the laminating film 32, effectively reducing heat loss from the laminating film 32 and ensuring effective thermal laminating. The rear portion of the extension section 362 has a first arc shape to transition the laminating film 32 from the heating block 361 to the laminating film junction 333. The front portion of the extension section 362 has a second arc shape that matches the outer surface of the roller 331, ensuring maximum contact with the roller 331 and effectively prolonging the heating time of the laminating film 32.
[0067] Further, see Figure 8 and Figure 9The certificate stamp processing device 4 includes a ball screw, a fourth frame 41 slidably mounted on the top of the shell 1 in the left and right directions, and a stamp assembly mounted on the fourth frame 41. More specifically, a mounting frame 13 is provided on the top of the shell 1, and the fourth frame 41 is slidably mounted on the mounting frame 13. The stamp assembly includes a third drive assembly 421, a first stamp head 422, and a second stamp head 423. The first stamp head 422 is located above the second stamp head 423. A stamp space 424 is formed between the first stamp head 422 and the second stamp head 423. The certificate is transported by the laminating device 3 to the stamp space 424 for stamp processing. The third drive assembly 421 is used to drive the first stamp head 422 and the second stamp head 423 to move closer to or away from each other in the up and down directions. It can be understood that the third drive assembly 421 can use an eccentric shaft mechanism, a connecting rod mechanism, or a direct motor drive to drive the first stamp head 422 and / or the second stamp head 423 to move up and down, and there is no limitation here. The ball screw includes a first screw rod 431 and a first nut 432 that match each other. The first screw rod 431 is rotatably mounted on the top of the housing 1 along the left-right direction, and the first nut 432 is connected to the fourth frame 41 .
[0068] When adjusting the certificate stamp processing device 4, it is necessary to rotate the first screw 431. The first nut 432 can then drive the fourth frame 41 to slide in the left and right directions under the transmission of the first screw 431, so that the stamp space 424 is aligned with the stamp position of the certificate delivered after lamination, thereby improving the accuracy of the stamp. Then, the third drive component 421 drives the first stamp head 422 and the second stamp head 423 to approach each other in the up and down directions and squeeze them, so that the stamp can be stamped on the certificate to meet customer requirements. By setting up a ball screw, position adjustment in the left and right directions can be achieved, the accuracy of the stamp can be improved, and product quality can be improved.
[0069] Further, see Figure 10 The cutting device 5 includes a fifth frame 51, a trimming assembly 52, a cutting assembly 53, a corner rounding assembly 54 and a roller assembly. Among them, the trimming assembly 52 is installed on the fifth frame 51, and the trimming assembly 52 includes two trimming knives 521 spaced apart along the left and right directions. The trimming knives 521 have blades for trimming, that is, cutting in the front and back directions. The cutting assembly 53 is installed on the fifth frame 51 and is located in front of the trimming assembly 52. The cutting assembly 53 can move back and forth in the left and right directions to cut the certificate. The corner rounding assembly 54 is installed on the fifth frame 51 and is located in front of the cutting assembly 53. The corner rounding assembly 54 can move back and forth in the up and down directions to punch out rounded corners on the certificate.
[0070] The roller assembly is mounted on the fifth frame 51 and includes a first roller assembly 551, a second roller assembly 552, a third roller assembly 553, and a fourth roller assembly 554. The first roller assembly 551 is located behind the trimming assembly 52 to transport the certificate from the rear to the trimming assembly 52. The second roller assembly 552 is located between the trimming assembly 52 and the cutting assembly 53 to transport the certificate from the trimming assembly 52 to the cutting assembly 53. The third roller assembly 553 is located between the cutting assembly 53 and the rounding assembly 54 to transport the certificate from the cutting assembly 53 to the rounding assembly 54. The fourth roller assembly 554 is located in front of the rounding assembly 54 to transport the certificate from the rounding assembly 54 to the front.
[0071] The cutting device 5 integrates the trimming assembly 52, cutting assembly 53, corner rounding assembly 54, and roller assembly onto the first frame 21 and the second frame 24. This modularizes the cutting device 5, facilitating assembly, disassembly, and transportation. This also optimizes the spatial layout of the card production equipment, resulting in a more compact overall structure. The trimming, cutting, and corner rounding functions can be performed during the transportation of certificates, meeting diverse cutting requirements and reducing procurement costs.
[0072] Further, see Figure 11 The trimming assembly 52 further includes a support rod 521 and two mounting bases 522. The support rod 521 is mounted on the fifth frame 51. The mounting bases 522 are provided on the support rod 521. The mounting bases 522 are provided with clamping grooves. The trimming knife 521 is detachably mounted in the clamping grooves. By detachably mounting the trimming knife 521 in the clamping grooves, the trimming knife 521 can be quickly installed, which is convenient for assembly and disassembly and highly efficient. The support rod 521 includes a second screw rod disposed in the left-right direction. The second screw rod has a positive thread section and a negative thread section. A second nut 523 is mounted on the outer portion of the positive thread section, and a third nut 524 is mounted on the outer portion of the negative thread section. The second nut 523 and the third nut 524 are both connected to the mounting base 522. By rotating the second screw rod, the mounting base 522 connected to the second nut 523 and the mounting base 522 connected to the third nut 524 can be moved closer or further apart in the left-right direction to adjust the distance between the two mounting bases 522, and thus the distance between the two trimming knives 521, to meet the trimming requirements of different specifications. The fifth frame 51 is also provided with a fourth guide rail 525, on which two second sliders 526 are slidably mounted. The third nut 524 and the second nut 523 are both connected to the second sliders 526, improving the stability of the mounting base 522 during the distance adjustment process.
[0073] Specifically, see Figure 13The cutting assembly 53 includes a fourth drive assembly 531, a connecting base 532, and a cutting blade 533. The cutting blade 533 is mounted on the connecting base 532. The fourth drive assembly 531 is used to drive the connecting base 532 to move back and forth in the left and right directions. The fifth frame 51 is also provided with a pressure plate 511, which is located between the second roller assembly 552 and the third roller assembly 553. The pressure plate 511 has a protrusion 512 and a return portion 513 located at the left and right ends of the protrusion 512. The return portion 513 is lower than the protrusion 512.
[0074] The cutting blade 533 is slidably mounted on the connecting base 532 in the vertical direction. The cutting blade 533 is connected to a pressure roller 534, which abuts the top of the pressure plate 511. The connecting base 532 is provided with a second elastic return member 535 on top of the pressure roller 534. When the connecting base 532 moves horizontally from the return portion 513 to above the raised portion 512, the pressure roller 534 rises upward and compresses the second elastic return member 535. Driven by the fourth drive assembly 531 and pressed by the second elastic return member 535, the cutting blade 533 performs a transverse cut, that is, a cut in the horizontal direction, thereby severing the certificate. When the connecting base 532 moves horizontally from the raised portion 512 to above the return portion 513, the cutting blade 533 disengages the certificate, and the pressure roller 534 releases the second elastic return member 535, returning to its initial position. By configuring the second elastic reset member 535 and the pressure plate 511, the reciprocating cutting operation of the cutting blade 533 can be achieved, which is efficient and space-saving. It is understandable that when the pressure wheel 534 switches from one reset portion 513 along the protrusion 512 to the other reset portion 513, a cutting operation can be completed.
[0075] Further, see Figure 14 and Figure 15 The corner fillet punching assembly 54 includes a fifth driving assembly 541, a first punch 542, a second punch 543 located to the right of the first punch 542, a first punch seat 544, and a second punch seat 545 located to the right of the first punch seat 544. The first punch 542 is provided with a first fillet 5421 and a second fillet 5422, and the first fillet 5421 and the second fillet 5422 are symmetrically arranged with the X-axis as the axis of symmetry.
[0076] The first punch holder 544 is provided with a first punch hole, which cooperates with the first punch 542. The second punch 543 is symmetrically arranged with the first punch 542 about the Y-axis. The second punch holder 545 is provided with a second punch hole, which cooperates with the second punch 543. The fifth drive assembly 541 is used to drive the first punch 542 up and down so that the first punch 542 can be inserted into or removed from the first punch hole to punch the left corner of the previous certificate at the rear side and the left corner of the next certificate at the front side, and to drive the second punch 543 up and down so that the second punch 543 can be inserted into or removed from the second punch hole to punch the right corner of the previous certificate at the rear side and the right corner of the next certificate at the front side.
[0077] When the certificates are sequentially conveyed to the corner rounding device, the rear side of the previous certificate and the front side of the next certificate arrive at the positions of the first punch seat 544 and the second punch seat 545 respectively, and the driving assembly drives the first punch 542 and the second punch 543 to descend, so that the first punch 542 punches out the left corner of the previous certificate at the rear side and the left corner of the next certificate at the front side, and the second punch 543 punches out the right corner of the previous certificate at the rear side and the right corner of the next certificate at the front side. After the punching is completed, the certificate continues to be conveyed forward, and the cycle continues. The corner rounding device of this technical solution can simultaneously perform two corner rounding operations using the same punch, greatly shortening the time consumption for corner rounding, improving work efficiency, and having a compact structure.
[0078] It is understandable that the fifth driving assembly 541 can use a linear drive method to drive the punch to move up and down, and can also achieve lifting and down through an eccentric shaft, a connecting rod mechanism, etc., which is not limited here.
[0079] See also Figure 1 and Figure 12 The waste collection device is located in the inner cavity 11 and includes a waste storage box 521, a fifth roller assembly 522, and a baffle 523. The baffle 523 is mounted on the top of the waste storage box 521. The baffle 523 is provided with an inlet 5231 for waste to enter. The inlet 5231 is connected to the waste storage box 521. The fifth roller assembly 522 is used to convey the waste to the inlet 5231. By providing the baffle 523, the waste can be introduced into the inlet 5231 before the trimming assembly 52 of the cutting device 5 starts working. During operation, the fifth roller assembly 522 is operated to realize the waste conveying function. The waste entering the waste storage box 521 can be prevented from winding under the blocking effect of the baffle 523, which is conducive to collecting the waste formed by the trimming.
[0080] When the certificate card making equipment is working, the certificate first enters the certificate paging device 2 from back to front for paging, and then enters the laminating device 3 and the certificate steel stamp processing device 4 in turn for lamination and stamping operations, and finally continues to be transported from back to front to the cutting device 5, and completes the edge trimming, cutting and rounding processes in the cutting device 5 in turn, and is finally sent out by the fourth roller assembly 554.
[0081] Throughout this specification, references to terms such as "example," "embodiment," or "some embodiments" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0082] Of course, the invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A card making device, characterized in that: include: a housing having an inner cavity; The certificate paging device comprises a first frame, which is installed on the top of the housing, a first slide groove is provided at the bottom of the first frame, a second frame is provided at the bottom of the first frame, a first guide rail is provided along the left-right direction of the second frame, the first slide groove cooperates with the first guide rail, a second guide rail is provided along the front-back direction of the top of the housing, a second slide groove is provided at the bottom of the second frame, and the second slide groove cooperates with the second guide rail; A laminating device, mounted on the top of the housing and located in front of the certificate paging device, wherein at least a portion of the laminating device is located in the inner cavity; A certificate steel stamp processing device is installed on the top of the shell and is located in front of the laminating device; A cutting device is installed on the top of the shell and is located in front of the certificate steel stamp processing device. The cutting device includes a waste collection device. At least part of the structure of the waste collection device is located in the inner cavity. The cutting device includes The fifth rack; A trimming assembly is installed on the fifth frame, the trimming assembly includes two trimming knives spaced apart in the left-right direction, and the trimming knives have blades for trimming; A cutting assembly is installed on the fifth frame and is located in front of the trimming assembly. The cutting assembly can reciprocate in the left and right directions to cut off the certificate. The cutting assembly includes a fourth driving assembly, a connecting seat and a cutting knife. The cutting knife is installed on the connecting seat. The fourth driving assembly is used to drive the connecting seat to reciprocate in the left and right directions. A pressing plate is also provided on the fifth frame. The pressing plate has a protruding portion and a reset portion located at the left and right ends of the protruding portion. The reset portion is lower than the protruding portion. The cutting knife is slidably installed on the connecting seat in the up and down directions. The cutting knife is connected to a pressing wheel, and the pressing wheel abuts against the top of the pressing plate. The connecting seat is provided with a second elastic reset component at the top of the pressing wheel; The rounded corner punching assembly is installed on the fifth frame and is located in front of the cutting assembly. The rounded corner punching assembly can reciprocate in the up and down directions to punch out rounded corners on the certificate.
2. The card making device according to claim 1, characterized in that: The certificate paging device comprises: a first paging mechanism, mounted on the first frame, comprising a first driving assembly, a first transmission component, a second transmission component, a third transmission component and a fourth transmission component, wherein a first junction is formed between the first transmission component and the second transmission component, a second junction is formed between the third transmission component and the fourth transmission component, the first driving assembly is used to drive the first transmission component and the second transmission component to move at a first linear velocity in opposite directions at the first junction, and to drive the third transmission component and the fourth transmission component to move at a second linear velocity in opposite directions at the second junction; a second paging mechanism, mounted on the first frame, comprising a second driving assembly, a fifth transmission component and a sixth transmission component, wherein a third junction is formed between the fifth transmission component and the sixth transmission component, and the second driving assembly is used to drive the fifth transmission component and the sixth transmission component to move at a third linear velocity in opposite directions at the third junction; A speed sensor is installed on the first frame and located between the first paging mechanism and the second paging mechanism. The speed sensor is used to sense the speed of the first certificate moving from the first junction to the second junction, and to sense the speed of the second certificate moving from the second junction to the third junction. When the speed of the first certificate is greater than the speed of the second certificate, the speed sensor controls the first drive component to reduce the output speed and / or controls the second drive component to increase the output speed; when the speed of the first certificate is less than the speed of the second certificate, the speed sensor controls the first drive component to increase the output speed and / or controls the second drive component to reduce the output speed, so as to maintain a constant distance between the first certificate and the second certificate.
3. The card making device according to claim 1, characterized in that: The film laminating device comprises a feeding assembly, a third frame mounted on the top of the housing, and two sets of film laminating assemblies symmetrically arranged on the third frame with the Y axis as the symmetry axis, and the feeding assembly is used to release the plastic film; The film covering component comprises: A heating component, used for heating the plastic sealing film; A rolling assembly, comprising a roller member and a driving member, wherein the driving member is used to drive the roller member to rotate in a left-right direction; A buffer assembly, comprising a first elastic reset component and a guide assembly, wherein the guide assembly is used to guide the plastic film from the feeding assembly around the heating assembly, and the guide assembly can be movably arranged on the third frame to squeeze or release the first elastic reset component; The rollers of the two groups of coating assemblies are close to each other to form a coating junction, the plastic film passes through the coating junction after passing through the heating assembly, and at least part of the structure of the feeding assembly is located in the inner cavity.
4. The card making device according to claim 3, characterized in that: The guide assembly includes a first guide roller and a second guide roller, the third frame is provided with a third guide rail in the up and down direction, the third guide rail is provided with a first slider, the first guide roller is installed on the first slider, the first elastic reset component is installed on the frame and is located on the back side of the first guide roller where the plastic film is wound around, the heating assembly includes a heating block and a heating module, the guide assembly is used to guide the plastic film to pass through the heating block from the feeding assembly, the heating block is electrically connected to the heating module to heat the plastic film, the heating block is used to guide the plastic film to the roller member, the heating block is provided with an extension section on the side close to the roller member, the extension section extends to the rear of the roller member, the front part of the extension section is in a first arc shape to transition the plastic film from the heating block to the junction of the coating film, the rear part of the extension section is in a second arc shape, and the second arc shape matches the outer surface of the roller member.
5. The card making device according to claim 1, characterized in that: The certificate stamp processing device includes a ball screw, a fourth frame slidably installed on the top of the shell in the left and right directions, and a stamp assembly installed on the fourth frame, the stamp assembly includes a third drive assembly, a first stamp head and a second stamp head, the first stamp head is located above the second stamp head, and a stamp space is formed between the first stamp head and the second stamp head, the third drive assembly is used to drive the first stamp head and the second stamp head to move closer to or away from each other in the up and down directions; the ball screw includes a matching first screw and a first nut, the first screw is rotatably installed on the top of the shell in the left and right directions, and the first nut is connected to the fourth frame.
6. The card making device according to claim 1, characterized in that: The cutting device includes a roller assembly installed on a fifth frame, the roller assembly includes a first roller assembly, a second roller assembly, a third roller assembly and a fourth roller assembly, the first roller assembly is located behind the trimming assembly, the second roller assembly is located between the trimming assembly and the cutting assembly, the third roller assembly is located between the cutting assembly and the corner rounding assembly, the fourth roller assembly is located in front of the corner rounding assembly, and the pressure plate is located between the second roller assembly and the third roller assembly.
7. The card making device according to claim 6, characterized in that: The trimming assembly also includes a support rod and two mounting seats, the support rod is installed on the fifth frame, the mounting seat is arranged on the support rod, a clamping groove is provided on the mounting seat, and the trimming knife is detachably installed in the clamping groove, the support rod includes a second screw rod arranged along the left and right directions, the second screw rod has a positive thread section and a negative thread section, the positive thread section is externally sleeved with a second nut, the negative thread section is externally sleeved with a third nut, the second nut and the third nut are both connected to the mounting seat correspondingly, the fifth frame is also provided with a fourth guide rail, two second sliders are slidably installed on the fourth guide rail, and the third nut and the second nut are both connected to the second slider correspondingly.
8. The card making device according to claim 6, characterized in that: When the connecting seat moves from the reset portion to above the raised portion along the left-right direction, the pressure wheel squeezes the second elastic reset component so that the cutting knife cuts off the certificate; when the connecting seat moves from the raised portion to above the reset portion along the left-right direction, the cutting knife detaches from the certificate and the pressure wheel releases the second elastic reset component.
9. The card making device according to claim 6, characterized in that: The corner rounding assembly includes a fifth driving assembly, a first punch, a second punch located on the right side of the first punch, a first punch seat and a second punch seat located on the right side of the first punch seat, the first punch is provided with a first rounded corner and a second rounded corner, the first rounded corner and the second rounded corner are symmetrically arranged with the X-axis as the axis of symmetry, the first punch seat is provided with a first punching hole, the first punching hole cooperates with the first punch, the second punch and the first punch are symmetrically arranged with the Y-axis as the axis of symmetry, the second punch seat is provided with a second punching hole, the second punching hole cooperates with the second punch, the fifth driving assembly is used to drive the first punch to rise and fall so that the first punch is inserted into or out of the first punching hole to punch the left corner of the previous certificate on the rear side and the left corner of the next certificate on the front side, and to drive the second punch to rise and fall so that the second punch is inserted into or out of the second punching hole to punch the right corner of the previous certificate on the rear side and the right corner of the next certificate on the front side.
Citation Information
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