A production process and production line for filling 5-10L bottled liquids

Abstract

The present invention discloses a production process and production line for filling 5-10L bottled liquids. The production process flow is as follows: Step A, an intelligent high-viscosity filling machine automatically fills the receiving bottles, and then moves them into a fully automatic follow-up capping machine, where the capping machine screws the bottle caps onto the receiving bottles; a weight checker performs weight detection, and the qualified finished products are sent to a labeling machine for automatic labeling; Step B, a fully automatic case opener opens the packing cases and sends them to a fully automatic palletizer for palletizing; Step C, a fully automatic case packer packs the receiving bottles into the packing cases, and then a fully automatic case sealer closes the packing cases containing the receiving bottles; Step D, a fully automatic strapping machine straps the packing cases. This technical solution realizes the automatic filling of the entire production line, saves manual operations and manual controls between production lines, improves the filling efficiency, can improve the filling accuracy, increase the finished product rate, and prevent the waste of liquids.

Description

Technical Field

[0001] The present invention belongs to the technical field of filling equipment, and particularly relates to a production process and production line for filling 5-10L bottled liquids. Background Art

[0002] Filling is a key process in liquid production. Common filling methods include the secondary filling method and the primary filling method. The secondary filling method involves filling the liquid and additives in separate steps, while the primary filling method involves filling the mixture of liquid and additives directly. Sometimes, according to the actual situation, a combined filling method that combines the secondary filling method and the primary filling method is also used.

[0003] Bottles with a capacity of 5-10L are common containers for liquids. When using a bottled liquid filling production line to fill bottles with a capacity of 5-10L, most traditional filling production lines use multiple production lines to complete the filling work of bottled liquids. At the same time, using multiple production lines requires manual operation by workers, resulting in a cumbersome work process for the production line, and thus a low work efficiency of the assembly line. In addition, manual operation requires a high reaction speed and experience from workers. A slight oversight may result in less or more filled liquid than the required capacity, leading to waste and affecting the product quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a production process and production line for filling 5-10L bottled liquids, which realizes fully automated filling of the entire production line, saves manual operation and manual control between production lines, improves filling efficiency, and can improve the accuracy of filling, increase the finished product rate, and prevent waste of liquid.

[0005] To achieve the above objective, the solution of the present invention is as follows:

[0006] A production process for filling 5-10L bottled liquids includes the following steps:

[0007] Step A, complete the filling of the bottle body; including steps A1 - A3:

[0008] Step A1, an intelligent high-viscosity filling machine automatically fills the receiving bottle.

[0009] Step A2, the filled receiving bottle is moved into a fully automatic follow-up capping machine, and the bottle cap is screwed onto the receiving bottle by a capping machine.

[0010] Step A3, a weight checker detects the weight of the capped receiving bottle. Qualified finished products are sent to a labeling machine for automatic labeling and then sent to a fully automatic boxing machine.

[0011] Step B, a fully automatic case opener opens the packing box and sends it to a fully automatic palletizer to add pallets to the packing box, and then sends it to a fully automatic boxing machine.

[0012] Step C: The fully automatic packing machine packs the storage bottles into the packing boxes, and then the fully automatic lid folding and sealing machine closes the packing boxes containing the storage bottles.

[0013] Step D: The fully automatic strapping machine straps the packing boxes.

[0014] A 5 - 10L bottled liquid filling production line includes an intelligent high - viscosity filling machine, a fully automatic follow - up capping machine, a checkweigher, a labeling machine, a fully automatic box - opening machine, a fully automatic pallet - adding machine, a fully automatic packing machine, a fully automatic lid - folding and sealing machine, and a fully automatic strapping machine. Among them, the intelligent high - viscosity filling machine, the fully automatic follow - up capping machine, the checkweigher, and the labeling machine are connected in sequence. The fully automatic box - opening machine and the fully automatic pallet - adding machine are connected in sequence. And the output sides of the labeling machine and the fully automatic pallet - adding machine are both connected to the input side of the fully automatic packing machine, while the output side of the fully automatic packing machine is connected to the fully automatic strapping machine through the fully automatic lid - folding and sealing machine.

[0015] An environmental protection cover is fixed to the top of the intelligent high - viscosity filling machine by screws, and a capping machine is connected to the top of the fully automatic follow - up capping machine.

[0016] The checkweigher includes a housing. A support base is fixed to the bottom of the housing. A first motor is fixed to the top of the support base. The output end of the first motor is fixed with a support disc. A limit groove is opened on the top of the support disc, and a weight detection device is fixed inside the limit groove. A fixed block is fixed to the top of the support disc. Two installation grooves are opened on one outer surface of the fixed block, and a first electric telescopic rod is fixed inside each of the two installation grooves.

[0017] A first arc - shaped plate is fixed between the ends of the two first electric telescopic rods. A sliding groove is opened on the top of the fixed block, and two second arc - shaped plates are slidably arranged inside the sliding groove.

[0018] A second electric telescopic rod is rotatably connected to one outer surface of each of the two second arc - shaped plates, and one end of each of the two second electric telescopic rods is rotatably connected to the top of the fixed block.

[0019] Limit sliding grooves are opened on the front and rear inner walls of the above - mentioned housing, and a third electric telescopic rod is fixed inside each of the two limit sliding grooves.

[0020] A second motor is fixed to one end of each of the two third electric telescopic rods, and a limit plate is sleeved on the output end of each of the two second motors.

[0021] After adopting the above - mentioned scheme, the beneficial effects of the present invention compared with the prior art are:

[0022] (1) Through the cooperation of an intelligent high-viscosity filling machine, a fully automatic follow-up capping machine, etc., the present invention first places the storage bottle inside the intelligent high-viscosity filling machine for automatic filling work. At the same time, the storage bottle is moved inside the fully automatic follow-up capping machine for capping the storage bottle. Then it reaches inside the weight checker to conduct weight detection on the finished storage bottle, detect unqualified finished products, improve the production quality of the production line. At the same time, start the fully automatic case opener to open the packaging box and move it inside the fully automatic palletizer. Use the fully automatic palletizer to conduct palletizing work on the packaging box. When the packaging box is moved inside the fully automatic packing machine after palletizing, the packing work is completed. Then it is moved inside the fully automatic lid folding and sealing machine to close the packaging box. Finally, it reaches inside the fully automatic strapping machine to complete the strapping work on the packaging box. In overall use, through the fully automatic filling and packaging work, the overall work process is simple and convenient, thereby greatly improving the working efficiency of the device;

[0023] (2) By setting a second motor and a first motor, when the storage bottle moves to the top of the housing, start the second motor to rotate the limiting plate to one side of the storage bottle. Start the third electric telescopic rod to move the storage bottle to the top of the weight detection device for weight detection work on the finished product. When the finished product is unqualified, start the first motor to facilitate the rejection of unqualified finished products. When moving the finished product, start the second electric telescopic rod. The second electric telescopic rod drives the second arc-shaped plate to rotate to close the fixing block to prevent the finished product from falling off during subsequent rotation. At the same time, start the first electric telescopic rod to improve the stability of the finished product during movement. When the first motor stops, reverse-start the second electric telescopic rod to move the finished product outside the support disc to complete the automatic rejection work of the finished product quality and improve the qualified rate of the device's finished products. Brief Description of the Drawings

[0024] Figure 1 is the structural schematic diagram of the production line of the present invention;

[0025] Figure 2 is the three-dimensional structural schematic diagram of the weight checker in the production line of the present invention;

[0026] Figure 3 is the front view cross-sectional three-dimensional structural schematic diagram of the weight checker in the production line of the present invention.

[0027] Reference Signs:

[0028] 1. Intelligent high-viscosity filling machine; 2. Environmental protection cover;

[0029] 3. Fully automatic follow-up capping machine; 4. Capping machine;

[0030] 5. Weight checker;

[0031] 501. Housing; 502. Support base; 503. First motor;

[0032] 504. Support disc; 505. Weight detection device; 506. Fixed block;

[0033] 507. First electric telescopic rod; 508. First arc-shaped plate;

[0034] 509. Second arc-shaped plate; 510. Second electric telescopic rod;

[0035] 511. Third electric telescopic rod; 512. Second motor; 513. Limit plate;

[0036] 6. Labeling machine; 7. Automatic box-opening machine;

[0037] 8. Automatic plate-adding machine; 9. Automatic packing machine;

[0038] 10. Automatic lid-folding and sealing machine; 11. Automatic strapping machine. Detailed implementation manner

[0039] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0040] As Figure 1 shown, the present invention provides a 5 - 10L bottled liquid filling production process, including the following steps:

[0041] Step A, complete the filling of the bottle body; including steps A1 - A3:

[0042] Step A1, the intelligent high-viscosity filling machine 1 automatically fills the storage bottle;

[0043] Step A2, the filled storage bottle is moved into the automatic follow-up capping machine 3, and the bottle cap is screwed onto the storage bottle by the capping machine 4;

[0044] Step A3, the weight of the storage bottle with the cap is detected by the weight checker 5, and the qualified finished products are sent to the labeling machine 6 for automatic labeling and then sent to the automatic packing machine 9;

[0045] Step B, the automatic box-opening machine 7 opens the packaging box and sends it to the automatic plate-adding machine 8 to add plates to the packaging box, and then sends it to the automatic packing machine 9;

[0046] Step C, the automatic packing machine 9 packs the storage bottles into the packaging box, and then the automatic lid-folding and sealing machine 10 closes the packaging box containing the storage bottles;

[0047] Step D, the automatic strapping machine 11 straps the packaging box.

[0048] As Figures 1 to 3 shown, the present invention provides a 5-10L bottled liquid filling production line, including an intelligent high-viscosity filling machine 1. An environmental protection cover 2 is fixed between the tops of the intelligent high-viscosity filling machines 1 by screws; an output side of the intelligent high-viscosity filling machine 1 is provided with a full-automatic follow-up capping machine 3. A top cover machine 4 is communicated with the top of the full-automatic follow-up capping machine 3. An output side of the full-automatic follow-up capping machine 3 is provided with a weight checker 5. An output side of the weight checker 5 is provided with a labeling machine 6. An output side of the labeling machine 6 is connected to an input side of a full-automatic case-packing machine 9; an input side of the full-automatic case-packing machine 9 is further connected to an output side of a full-automatic palletizing machine 8. An input side of the full-automatic palletizing machine 8 is connected to an output side of a full-automatic case-opening machine 7; an output side of the full-automatic case-packing machine 9 is provided with a full-automatic flap-sealing machine 10. An output side of the full-automatic flap-sealing machine 10 is provided with a full-automatic strapping machine 11.

[0049] When the production line is working, first, the user places the storage bottle inside the intelligent high-viscosity filling machine 1 for automatic filling work, and at the same time moves the storage bottle into the full-automatic follow-up capping machine 3 to perform capping work on the storage bottle. By using the top cover machine 4, the bottle caps are continuously moved into the full-automatic follow-up capping machine 3 to continuously perform capping work on the storage bottles. Then, it reaches inside the weight checker 5 to perform weight detection on the finished storage bottles, and the unqualified finished products are detected to improve the production quality of the production line. The labeling machine 6 is used to perform automatic labeling work on the finished products; at the same time, the full-automatic case-opening machine 7 is started to open the packaging box and move it into the full-automatic palletizing machine 8. The full-automatic palletizing machine 8 is used to perform palletizing work on the packaging box. When the packaging box is moved into the full-automatic case-packing machine 9 after palletizing, the case-packing work is completed. Then, it moves into the full-automatic flap-sealing machine 10 to close the packaging box. Finally, it reaches inside the full-automatic strapping machine 11 to complete the strapping work on the packaging box. In overall use, through the full-automatic filling and packaging work, the overall work process is simple and convenient, thus greatly improving the working efficiency of the device.

[0050] As a preferred embodiment of the present invention, the weight checker 5 includes a housing 501. A support base 502 is fixed to the bottom of the housing 501. A first motor 503 is fixed to the top of the support base 502. An output end of the first motor 503 is fixed with a support disc 504. A limit groove is formed in the top of the support disc 504, and a weight detection device 505 is fixed inside the limit groove. A fixed block 506 is fixed to the top of the support disc 504. Two installation grooves are formed in an outer surface of one side of the fixed block 506, and a first electric telescopic rod 507 is fixed inside each of the two installation grooves. A first arc-shaped plate 508 is fixed between one ends of the two first electric telescopic rods 507. A chute is formed in the top of the fixed block 506, and two second arc-shaped plates 509 are slidably arranged inside the chute. A second electric telescopic rod 510 is rotatably connected to an outer surface of one side of each of the two second arc-shaped plates 509, and one end of each of the two second electric telescopic rods 510 is rotatably connected to the top of the fixed block 506. Limit chutes are formed in front and rear inner walls of the housing 501, and a third electric telescopic rod 511 is fixed inside each of the two limit chutes. A second motor 512 is fixed to one end of each of the two third electric telescopic rods 511. A limit plate 513 is sleeved on an output end of each of the two second motors 512.

[0051] The working principle of the preferred embodiment is as follows: When the storage bottle moves to the top of the housing 501, the second motor 512 is started. The second motor 512 drives the limit plate 513 to rotate. When the limit plate 513 rotates to one side of the storage bottle, the third electric telescopic rod 511 is started to move the storage bottle to the top of the weight detection device 505 to perform the weight detection work on the finished product. When the finished product is unqualified, the first motor 503 is started. The first motor 503 drives the support disc 504 to rotate 90°, facilitating the rejection of unqualified finished products. When the finished product is qualified, the first motor 503 drives the support disc 504 to rotate 180°, facilitating the movement of the finished product to the next stage. When moving the finished product, the second electric telescopic rod 510 is started. The second electric telescopic rod 510 drives the second arc-shaped plate 509 to rotate to close the fixed block 506, preventing the finished product from falling off during subsequent rotation. At the same time, the first electric telescopic rod 507 is started. The first electric telescopic rod 507 drives the first arc-shaped plate 508 to move, cooperating with the second arc-shaped plate 509 to perform the limiting work on the finished product, greatly improving the stability of the finished product during movement. When the first motor 503 stops, the second electric telescopic rod 510 is started in the reverse direction to drive the second arc-shaped plate 509 to open the fixed block 506. At the same time, the second electric telescopic rod 510 is started again to move, moving the finished product outside the support disc 504, completing the automatic rejection work of the finished product quality and improving the qualified rate of the device's finished products.

[0052] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic description of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.

[0054] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as a limitation of the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A production process for filling 5-10L bottled liquids, characterized in that, The production process is realized based on a 5 - 10L bottled liquid filling production line, which includes an intelligent high - viscosity filling machine (1), a fully automatic follow - up capping machine (3), a checkweigher (5), a labeling machine (6), a fully automatic case - opening machine (7), a fully automatic pallet - adding machine (8), a fully automatic packing machine (9), a fully automatic flap - folding and sealing machine (10) and a fully automatic strapping machine (11). Among them, the intelligent high - viscosity filling machine (1), the fully automatic follow - up capping machine (3), and the checkweigher (5), the labeling machine (6) are connected in sequence. The fully automatic case - opening machine (7) and the fully automatic pallet - adding machine (8) are connected in sequence. And the output sides of the labeling machine (6) and the fully automatic pallet - adding machine (8) are both connected to the input side of the fully automatic packing machine (9), while the output side of the fully automatic packing machine (9) is connected to the fully automatic strapping machine (11) through the fully automatic flap - folding and sealing machine (10); An environmental protection cover (2) is fixed to the top of the intelligent high - viscosity filling machine (1) by screws, and a capping machine (4) is connected to the top of the fully automatic follow - up capping machine (3); The checkweigher (5) includes a housing (501). A support base (502) is fixed to the bottom of the housing (501). A first motor (503) is fixed to the top of the support base (502). The output end of the first motor (503) is fixed with a support disc (504). A limit groove is opened on the top of the support disc (504), and a weight detection device (505) is fixed inside the limit groove. A fixing block (506) is fixed to the top of the support disc (504). Two installation grooves are opened on the outer surface of one side of the fixing block (506), and a first electric telescopic rod (507) is fixed inside each of the two installation grooves; A first arc - shaped plate (508) is fixed between the ends of the two first electric telescopic rods (507). A sliding groove is opened on the top of the fixing block (506), and two second arc - shaped plates (509) are slidably arranged inside the sliding groove; The outer surfaces of one side of the two second arc - shaped plates (509) are both rotatably connected with a second electric telescopic rod (510), and one end of each of the two second electric telescopic rods (510) is rotatably connected to the top of the fixing block (506); Limit sliding grooves are opened on the front and rear inner walls of the housing (501), and a third electric telescopic rod (511) is fixed inside each of the two limit sliding grooves; One end of each of the two third electric telescopic rods (511) is fixed with a second motor (512), and a limit plate (513) is sleeved on the output end of each of the two second motors (512); The production process includes the following steps: Step A, complete the filling of the bottle body; including steps A1 - A3: Step A1, the intelligent high - viscosity filling machine (1) automatically fills the storage bottle; Step A2, the filled storage bottle moves into the fully automatic follow - up capping machine (3), and the capping machine (4) screws the bottle cap onto the storage bottle; Step A3, the checkweigher (5) detects the weight of the storage bottle with a cap. The qualified finished products are sent to the labeling machine (6) for automatic labeling, and then sent to the fully automatic packing machine (9); Step B: The fully automatic case opener (7) opens the packing case and sends it to the fully automatic palletizer (8) to add pallets to the packing case, and then sends it into the fully automatic case packer (9). Step C: The fully automatic case packer (9) loads the storage bottles into the packing case, and then the fully automatic case sealer (10) closes the packing case containing the storage bottles. Step D: The fully automatic strapping machine (11) straps the packing case.

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