A bundle layering tool
By designing a layered tooling for wire harnesses, the problems of multiple wire crossings and inspection difficulties were solved, enabling wires to be formed without crossings and to be quickly disassembled, thereby improving the efficiency of wire installation and inspection and product quality.
Patent Information
- Application Number
- CN202110688726.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-21
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2041-06-21
AI Technical Summary
In the mechanical and electronic fields, multiple wires with different colors are prone to crossing and twisting, making it difficult to shape the wires, increasing visual fatigue, increasing the rate of human error, and making inspection difficult.
A wire bundling layering fixture was designed, including a base plate, layering plates, and a quick-release device. The quick-release device enables the base plate and layering plates to be detachably connected. The fixing unit and locking unit ensure that the wires do not cross, the branches are formed independently, and different wire colors can be quickly disassembled and matched.
This achieves zero crossing between conductors and independent branching, simplifying the conductor installation and inspection process, reducing human error rate, and improving product quality and work efficiency.
Smart Images

Figure CN113315024B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of electrical wiring, and particularly relates to a wire bundling and layering tool. BACKGROUND
[0002] In the prior art, in the application fields of machinery and electronics, there are multiple wires and multiple wire colors in the same wire passing area, which can easily cause the wires to cross each other, the wires to be twisted, the wires to be difficult to form, and the bending radii of the wires to be irregular.
[0003] During manual operation, due to the large number of wires and the dense distribution, visual fatigue is caused, the error rate is increased, and problems such as wire crossing, wire deformation, and non-uniform bending radii are caused, thereby causing the product quality to decrease.
[0004] Meanwhile, due to the large number of wires and the dense distribution, it is inconvenient for the workers to check the device and view the data. During the inspection of the device, the workers are limited in the mechanical cabinet due to the use of different tools, and the inspection personnel cannot directly view the data results. Therefore, there is an urgent need to provide a tool jig for conveniently installing and combing the wires. SUMMARY
[0005] Therefore, the present application aims to provide a wire bundling and layering tool to solve the above problems.
[0006] To achieve the above-mentioned purposes, the technical scheme of the present application is as follows:
[0007] A wire bundling and layering tool, comprising a bottom plate, a layering plate, and a quick release device;
[0008] The bottom plate is detachably connected with the layering plate through the quick release device;
[0009] The bottom plate is further provided with a through groove, one end of the layering plate is inserted into the through groove, and the other end is further provided with a connecting lug;
[0010] The bottom plate and the layering plate are vertically arranged.
[0011] Further, the quick release device comprises a fixing unit;
[0012] The fixing unit comprises a base, a fixing column, a limiting block, and a ring block;
[0013] The base is fixedly connected to the bottom surface of the through groove, the upper surface of the base is fixedly connected with the fixing column, the ring block is sleeved on the fixing column, and the upper surface of the fixing column is fixedly connected with the limiting block.
[0014] Further, the end face of the limiting block close to one end of the fixing column is further provided with a ring groove arranged around the fixing column.
[0015] Further, the upper surface of the base is further provided with a stand column for supporting the ring block.
[0016] Further, the quick release device further comprises a locking unit;
[0017] The locking unit comprises a locking hole and a telescopic assembly;
[0018] The end face of the layered board near one end of the through groove is concave upward, forming the locking hole;
[0019] The telescopic assembly is fixedly connected to the outer side wall of the layered board;
[0020] The telescopic assembly and the locking hole are in internal communication.
[0021] Further, the telescopic assembly comprises a telescopic rod, a spring, a limiting disc, an end cover and a receiving column;
[0022] The receiving column is fixedly connected to the outer side wall of the layered board, and the receiving column further comprises a receiving cavity for receiving the telescopic rod, the spring and the limiting disc, and the end of the receiving column away from the layered board is detachably connected with the end cover;
[0023] One end of the telescopic rod extends into the locking hole, and the other end extends out of the end cover;
[0024] One end of the spring abuts against the end cover, and the other end is fixedly connected with the limiting disc;
[0025] The spring is sleeved on the telescopic rod, and the limiting disc and the telescopic rod are fixedly connected.
[0026] Further, the end of the telescopic rod extending into the locking hole further comprises an inclined sliding surface.
[0027] Compared with the prior art, the wire bundle layered tool has the following beneficial effects:
[0028] The wire bundle layered tool can prevent the wires from crossing each other during the wire bundling process. When the wires need to be divided into several branches, each branch can be independently formed without interference. When the wires need to be matched again, the layered board can be quickly disassembled to match different color wires. BRIEF DESCRIPTION OF DRAWINGS
[0029] The accompanying drawings, which form a part of the present application, are included to provide further understanding of the application and are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and explain the principles of the present application. In the drawings:
[0030] Fig. 1 The bottom plate schematic diagram described in the embodiment of the present application;
[0031] Fig. 2 The layered board schematic diagram described in the embodiment of the present application;
[0032] Fig. 3 A cross-sectional view of a telescopic assembly according to an embodiment of the present invention;
[0033] Fig. 4 A schematic view of a ring groove according to an embodiment of the present invention.
[0034] Legend of reference signs:
[0035] 1 - base plate; 101 - through slot; 2 - layered plate; 201 - connecting lug; 3 - base; 301 - upright column; 4 - fixing column; 5 - limiting block; 501 - ring groove; 6 - ring block; 7 - locking hole; 8 - telescopic rod; 801 - spring; 802 - limiting disc; 803 - end cover; 804 - receiving column; 805 - receiving cavity; 9 - inclined sliding surface. DETAILED DESCRIPTION
[0036] It should be noted that the embodiments in the present invention and the features in the embodiments can be combined with each other without conflict.
[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0038] In the description of the present invention, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood through specific circumstances.
[0039] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0040] As Figs. 1 to 4As shown, a bundle layering tool, comprising a bottom plate 1, a layering plate 2 and a quick release device;
[0041] The bottom plate 1 is detachably connected with the layering plate 2 through the quick release device;
[0042] The bottom plate 1 is also provided with a through slot 101, and one end of the layering plate 2 is inserted into the through slot 101, and the other end is also provided with a connecting lug 201;
[0043] The connecting lug 201 cooperates with the bolt to fix the layering plate 2 at the designated location;
[0044] One implementation force: the through slot 101 provided on the bottom plate 1 is provided with two fixed units at both ends, so that in the case of only two through slots 101 on the short and small bottom plate, two layering plates 2 can also realize a smaller wire storage; It is suitable for scenes with small operation space;
[0045] The layering plate 2 is embedded in the through slot 101 of the bottom plate 1, which can prevent wire jamming when there are too many wires;
[0046] The bottom plate 1 and the layering plate 2 are vertically arranged.
[0047] The quick release device comprises a fixed unit;
[0048] In actual use, the fixed unit is entirely stored in the locking hole 7;
[0049] The fixed unit comprises a base 3, a fixed column 4, a limiting block 5 and a ring block 6;
[0050] The base 3 is fixedly connected to the bottom surface of the through slot 101, the upper surface of the base 3 is fixedly connected with the fixed column 4, the ring block 6 is sleeved on the fixed column 4, and the upper surface of the fixed column 4 is fixedly connected with the limiting block 5.
[0051] The end face of the limiting block 5 close to the fixed column 4 is also provided with a ring groove 501 arranged around the fixed column 4.
[0052] The upper surface of the base 3 is also provided with a stand column 301 for supporting the ring block 6;
[0053] The function of the stand column 301 is to make the ring block 6 suspended in the fixed column 4, so that the telescopic rod 8 can smoothly reach below the ring block 6 when the bottom plate 1 and the layering plate 2 are disassembled.
[0054] The quick release device further comprises a locking unit;
[0055] The locking unit comprises a locking hole 7 and a telescopic assembly;
[0056] The end face of the layering plate 2 close to the through slot 101 is concave upward to form the locking hole 7;
[0057] The telescopic assembly is fixedly connected to the outer side wall of the layered board 2.
[0058] The telescopic assembly and the locking hole 7 are in internal communication.
[0059] The telescopic assembly comprises a telescopic rod 8, a spring 801, a limiting disc 802, an end cover 803 and a receiving column 804.
[0060] The receiving column 804 is fixedly connected to the outer side wall of the layered board 2, and the receiving column 804 further comprises a receiving cavity 805 for receiving the telescopic rod 8, the spring 801 and the limiting disc 802, and the end of the receiving column 804 away from the layered board 2 is detachably connected with the end cover 803.
[0061] One end of the telescopic rod 8 extends into the locking hole 7, and the other end extends out of the end cover 803.
[0062] One end of the spring 801 abuts against the end cover 803, and the other end is fixedly connected with the limiting disc 802.
[0063] The spring 801 is used for resetting the telescopic rod.
[0064] The spring 801 is sleeved on the telescopic rod 8, the limiting disc 802 is fixedly connected with the telescopic rod 8, and the limiting disc 802 is used for enabling the telescopic rod 8 to be subjected to the action of the spring.
[0065] The telescopic rod 8 further comprises an inclined sliding surface 9 at the end extending into the locking hole 7.
[0066] Specific working process: first, the layered board 2 is fixed at a designated place by connecting ears and bolts, for example, when assembling an electric control cabinet, various wires are needed, and the layered board is fixed on the top of the wall or the lower surface of the cabinet top of the electric control cabinet, the limiting block 5 is aligned with the locking hole 7, the bottom plate 3 is lifted upward, the two limiting blocks 5 on the floor enter the corresponding locking holes 7, the inclined sliding surface 9 on the telescopic rod 8 contacts the limiting block 5, the telescopic rod 8 is subjected to pressure and starts to contract, and when the telescopic rod 8 reaches the lower surface of the limiting block 5, the installation is completed.
[0067] When the bottom plate needs to be disassembled and different types of wires are assembled, the bottom plate 3 is continuously lifted upward, the inclined sliding surface 9 on the telescopic rod 8 contacts the ring block 6, the ring block 6 is in the shape of a flying saucer, the maximum diameter of the ring block 6 is greater than that of the limiting block 5, the inclined sliding surface 9 on the telescopic rod 8 continuously contacts the ring block 6, reaches the lower end of the ring block 6, and then the telescopic rod 8 contacts the fixed column 4, at this time, the hand is released, and the bottom plate 3 falls under the action of gravity without providing upward force.
[0068] The ring groove 501 is used for when the inclined sliding surface 9 on the telescopic rod 8 continues to contact the ring block 6 upward, after reaching the lower end of the ring block 6, the telescopic rod 8 contacts the fixed column 4, so that the ring block 6 is displaced upward, the ring block 6 part is accommodated in the ring groove 501, the telescopic rod 8 returns according to the path when installed, and the quick separation of the bottom plate 3 and the layered plate 2 is realized.
[0069] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wire harness layering tooling, characterized in that: Includes a base plate (1), a layered plate (2), and a quick-release device; The base plate (1) is detachably connected to the layered plate (2) via a quick-release device; The base plate (1) is also provided with a guide groove (101), one end of the layered plate (2) is inserted into the guide groove (101), and the other end is also provided with a connecting ear (201); The base plate (1) and the layered plates (2) are set vertically; The quick-release device includes a fixing unit; The fixing unit includes a base (3), a fixing column (4), a limiting block (5), and a ring block (6); The base (3) is fixedly connected to the bottom surface of the guide groove (101), the upper surface of the base (3) is fixedly connected to the fixing post (4), the ring block (6) is sleeved on the fixing post (4), and the upper surface of the fixing post (4) is fixedly connected to the limiting block (5); The quick-release device also includes a locking unit; The locking unit includes a locking hole (7) and a telescopic assembly; The end face of the layered plate (2) near the guide groove (101) is recessed upward to form a locking hole (7); The telescopic assembly is fixedly connected to the outer wall of the layered plate (2); The telescopic assembly and the locking hole (7) are internally connected; The telescopic assembly includes a telescopic rod (8), a spring (801), a limiting plate (802), an end cap (803), and a storage column (804); The storage column (804) is fixedly connected to the outer wall of the layered plate (2). The storage column (804) is also provided with a storage cavity (805) for storing the telescopic rod (8), spring (801) and limiting plate (802). The end of the storage column (804) away from the layered plate (2) is detachably connected with an end cap (803). One end of the telescopic rod (8) extends into the locking hole (7); the other end extends out of the end cap (803); One end of the spring (801) is pressed against the end cap (803), and the other end is fixedly connected to the limit plate (802); The spring (801) is sleeved on the telescopic rod (8), and the limiting plate (802) is fixedly connected to the telescopic rod (8); The telescopic rod (8) extends into the locking hole (7) at one end, and the end is also provided with an inclined sliding surface (9); The ring block (6) is in the shape of a flying saucer, and the maximum diameter of the ring block (6) is greater than the maximum diameter of the limiting block (5).
2. The wire harness layering fixture according to claim 1, characterized in that: On the end face of the limiting block (5) near the fixed post (4), there is also an annular groove (501) surrounding the fixed post (4).
3. The wire harness layering fixture according to claim 1, characterized in that: The upper surface of the base (3) is also provided with a column (301) for supporting the ring block (6).
Citation Information
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