Frame type motor rotor disassembly and assembly device

The cooperation between the lifting platform and the hook of the frame-type motor rotor disassembly and assembly device can achieve precise control of the rotor height and levelness, solve the problem of scraping during rotor disassembly, and improve the efficiency and safety of motor maintenance.

CN113315320BActive Publication Date: 2025-09-12SHANDONG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202110726798.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-29
Publication Date
2025-09-12
Estimated Expiration
2041-06-29

AI Technical Summary

Technical Problem

During motor maintenance, it is difficult to ensure the height and levelness of the rotor and stator coils when the rotor core is pulled out, which increases the risk of scratching. This is especially difficult for medium and large motors, and existing methods are inefficient.

Method used

A frame-type motor rotor disassembly and assembly device is designed, which includes a lifting platform, a movable guide rail, a movable trolley and a lifting screw. The height and horizontality of the rotor can be precisely controlled through the cooperation of the lifting platform and the hook. The lifting screw is used to push the rotor to move and prevent scratching.

Benefits of technology

The work efficiency of motor rotor disassembly is improved, the operation difficulty is reduced, the rotor replacement time and work intensity are reduced, and it is ensured that the rotor does not scrape the stator inner coil during the disassembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a frame-type motor rotor disassembly and assembly device, wherein the motor includes a rotor and a stator, and the device includes a lifting platform, a movable guide rail, a movable trolley, and a top-taking screw, wherein the lifting platform can be raised and lowered, the movable guide rail is arranged above the lifting platform, the movable trolley can move on the movable guide rail, the movable trolley is provided with a hook, a sling is hung on the hook, and the top-taking screw includes a working head, the working head is connected to one end of the rotor of the motor, the sling can suspend the other end of the rotor, and rotating the top-taking screw can push the rotor to move. The rotor of the motor can be disassembled by using this device, and the height and horizontality of the rotor can be well guaranteed during the disassembly process, thereby preventing the rotor from scratching the coil inside the stator. The device is easy to install, has low operation difficulty, and improves work efficiency.
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Description

Technical Field

[0001] The invention relates to the field of equipment maintenance, and in particular to a frame-type motor rotor disassembly and assembly device. Background Art

[0002] During the maintenance of a motor, rotor core pulling is an important part. To prevent the rotor from scraping against the stator coil during the extraction process, the height of the rotor needs to be constantly adjusted. In the past, a fall chain was hung at both ends of the rotor, and multiple people cooperated. However, this method is not only inefficient, but also cannot ensure the height and horizontality of the rotor due to the limited observation angle. This is more difficult for some medium and large motors. Therefore, it is necessary to design a device to improve work efficiency. Summary of the Invention

[0003] The object of the present invention is to provide a frame-type motor rotor disassembly and assembly device, which can be used to disassemble the rotor of the motor. During the disassembly process, the height and horizontality of the rotor can be well ensured, thereby preventing the rotor from scratching the coils inside the stator. The device is easy to install, has low operating difficulty, and improves work efficiency.

[0004] In order to achieve the above object, the present invention provides the following technical solutions:

[0005] A frame-type motor rotor disassembly and assembly device, the motor includes a rotor and a stator, the device includes a lifting platform, a movable guide rail, a movable trolley and a lifting screw, wherein the lifting platform can be raised and lowered, the movable guide rail is arranged above the lifting platform, the movable trolley can move on the movable guide rail, the movable trolley is provided with a hook, a sling is hung on the hook, the lifting screw includes a working head, the working head is connected to one end of the rotor of the motor, the sling can suspend the other end of the rotor, and rotating the lifting screw can push the rotor to move.

[0006] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the device also includes a workbench, a first lifting screw, a second lifting screw and two guide rods, wherein the workbench is located below the lifting platform, and a through hole is provided on the workbench, and four through holes are provided. The lower surface of one end of the first lifting plate is connected to the first lifting screw, and the lower surface of the other end of the first lifting plate is connected to one of the guide rods, the lower surface of one end of the second lifting plate is connected to the second lifting screw, and the lower surface of the other end of the second lifting plate is connected to another of the guide rods, the first lifting screw, the The second lifting screw and the two guide rods pass through one of the through holes respectively; preferably, a boss is provided on the workbench, and the boss is used to place the motor; preferably, a supporting foot is provided at the bottom end of the workbench, and four supporting feet are provided, and the four supporting feet can provide stable support for the workbench; preferably, the lifting platform includes a first lifting plate, a second lifting plate and two connecting plates, the two ends of the two connecting plates are respectively connected to the first lifting plate and the second lifting plate, and the first lifting plate, one connecting plate, the second lifting plate and the other connecting plate are connected in sequence to form a quadrilateral structure.

[0007] The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism of the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism of the lifting mechanism is connected with the lifting mechanism of the lifting mechanism.

[0008] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the device also includes a first guide rail transverse movement platform and a second guide rail transverse movement platform, two mounting blocks are vertically arranged at both ends of the first lifting plate, the bottom ends of the two mounting blocks are fixedly connected to the first lifting plate, and mounting grooves are provided on the two mounting blocks, and the two mounting grooves are arranged opposite to each other. The two ends of the first guide rail transverse movement platform are respectively located in the two mounting grooves and can move up and down in the mounting grooves. Preferably, a third lifting screw is provided on the first lifting plate, and the third lifting screw is threadedly connected to the first lifting plate. The top end contacts the lower surface of the first guide rail transverse movement platform, and rotating the third lifting screw can make the first guide rail transverse movement platform rise and fall; preferably, the upper surface of the first guide rail transverse movement platform is connected with a support block, and a threaded hole is provided on the support block. A handle is provided at one end of the top-taking screw, and the other end of the top-taking screw passes through the support block in the threaded hole and extends towards the second guide rail transverse movement platform. The working head is provided at the other end of the top-taking screw, and a fixing groove is provided on the working head. One end of the rotor of the motor can enter the fixing groove, and the support block can provide support for the top-taking screw.

[0009] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the upper surface of the first guide rail transverse movement platform is provided with a first groove and a second groove along the length direction of the first guide rail transverse movement platform, and the first groove and the second groove are respectively located on both sides of the support block, and the upper surface of the second guide rail transverse movement platform is also provided with a first groove and a second groove; preferably, the axis of the first guide rail transverse movement platform in the length direction is parallel to the axis of the first lifting plate in the length direction, and the axis of the second guide rail transverse movement platform in the length direction is parallel to the axis of the second lifting plate in the length direction; preferably, the lower surface of the second guide rail transverse movement platform is connected to two moving wheels, the two moving wheels are respectively located on the two connecting plates, and the second guide rail transverse movement platform can move along the length direction of the connecting plate.

[0010] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, two movable guide rails are provided, and the two support wheels of one movable guide rail are respectively placed in the first groove of the first guide rail transverse moving platform and the first groove of the second guide rail transverse moving platform, and the two support wheels of the other movable guide rail are respectively placed in the second groove of the first guide rail transverse moving platform and the second groove of the second guide rail transverse moving platform, and the distance between the two movable guide rails is adjustable.

[0011] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the device also includes a guide rail transverse screw and a speed converter, the speed converter is mounted on the guide rail transverse screw, the guide rail transverse screw is located above the first guide rail transverse platform, and a threaded hole is provided on the lower section of the first leg, and the two ends of the guide rail transverse screw pass through the threaded holes on the two first legs.

[0012] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the device also includes a transmission shaft, and the first lifting screw and the second lifting screw are both provided with turbines, the bottom of the turbine is fixedly connected to the upper surface of the workbench, and the two ends of the transmission shaft are respectively connected to the first lifting screw and the second lifting screw through the two turbines.

[0013] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the mobile trolley has a fixed end and a movable end, the fixed end is connected to a fixed plate, the fixed plate has a receiving groove, one end of a rotating plate is accommodated in the receiving groove, the rotating plate has a guide groove, one end of the rotating plate is provided with a third pin hole, the fixed plate is provided with a fourth pin hole, the second positioning pin is inserted into the third pin hole and the fourth pin hole, and the rotating plate can rotate relative to the second positioning pin; the movable end is connected to one end of the car beam, and the other end of the car beam can enter the guide groove from the other end of the rotating plate. The movable guide rail is provided with a plurality of sliding wheels, each of which is connected to the fixed end and the movable end respectively; the upper surface of the sliding guide rail of each movable guide rail is provided with a track groove along the length direction of the sliding guide rail; the two sliding wheels at the fixed end of the movable trolley are both located in the track groove of one movable guide rail and can roll in the track groove; the two sliding wheels at the movable end of the movable trolley are both located in the track groove of the other movable guide rail and can roll in the track groove, so that the movable trolley can slide on the movable guide rail.

[0014] Furthermore, in the above-mentioned frame-type motor rotor disassembly and assembly device, the hook includes a movable plate, a column and a lifting rod, the car beam is provided with a movable groove along the length direction of the car beam, the movable plate is arranged in the movable groove, and the movable plate can move along the length direction of the car beam in the movable groove; the top end of the column is connected to the lower surface of the movable plate, and the bottom end of the column extends to the bottom of the car beam after passing through the movable groove, and the bottom end of the column is provided with an adjusting nut, and the top end of the lifting rod passes through the adjusting nut and enters the column, and the top end of the lifting rod can move vertically in the column, and the lifting rod is threadedly connected to the adjusting nut, and rotating the adjusting nut can make the lifting rod rise and fall; the hook is provided at the bottom end of the lifting rod, and a lifting hole is provided on the hook, and the lifting hole is used to hang the sling.

[0015] A frame-type motor rotor disassembly and assembly device includes a workbench, a first lifting screw, a second lifting screw, two guide rods, a lifting platform, a movable guide rail, a movable trolley, a hook, and a top-take screw. The motor is placed on the workbench. The device can adjust the height of the rotor by raising and lowering the lifting platform and the lifting rod of the hook. The guide rail transverse screw adjusts the distance between the two movable guide rails, thereby adjusting the telescopic range of the movable trolley to accommodate motors of different specifications. The rotor is disassembled by the top-take screw, so that the height and level of the motor rotor can be well maintained during the disassembly process, thereby preventing the rotor from scratching the stator internal coil. The technical solution of the present invention is easy to install, reduces the difficulty of operation, improves work efficiency, and greatly reduces the time and work intensity of rotor replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings and the accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. Among them:

[0017] Figure 1 FIG. 1 is a schematic diagram of a three-dimensional structure of an embodiment of the present invention.

[0018] Figure 2 FIG. 1 is another schematic diagram of a three-dimensional structure of an embodiment of the present invention.

[0019] Figure 3 2 is a schematic diagram of the main structure of an embodiment of the present invention.

[0020] Figure 4 Schematic diagram of the three-dimensional structure of the first guide rail transverse movement platform according to an embodiment of the present invention.

[0021] Figure 5Schematic diagram of the three-dimensional structure of the second guide rail transverse movement platform according to one embodiment of the present invention.

[0022] Figure 6 Schematic diagram of the three-dimensional structure of a movable guide rail according to an embodiment of the present invention.

[0023] Figure 7 The figure is a schematic diagram of the three-dimensional structure of a mobile vehicle according to an embodiment of the present invention.

[0024] Figure 8 Schematic diagram of the three-dimensional structure of a hook according to an embodiment of the present invention.

[0025] Figure 9 FIG1 is another schematic perspective structural diagram of a mobile vehicle according to an embodiment of the present invention (viewed from below).

[0026] Figure 10 The figure is a schematic diagram of the three-dimensional structure of the lifting screw according to an embodiment of the present invention.

[0027] Figure 11 The figure is a schematic diagram of the three-dimensional structure of a movable guide rail in an open state according to an embodiment of the present invention.

[0028] Explanation of reference numerals: 1 motor; 11 rotor; 12 stator; 2 lifting platform; 21 first lifting screw; 22 second lifting screw; 23 turbine; 24 guide rod; 25 first lifting plate; 26 second lifting plate; 27 connecting plate; 28 transmission shaft; 3 first guide rail transverse movement platform; 4 second guide rail transverse movement platform; 41 mounting block; 42 mounting groove; 43 first groove; 44 second groove; 45 moving wheel; 5 third lifting screw; 51 support block; 52 guide rail transverse movement screw; 53 speed converter; 6 moving guide rail; 61 fixed guide rail; 611 first leg; 612 upper section ;613 lower section;614 threaded hole;62 sliding guide rail;621 second leg;622 supporting wheel;623 first positioning pin;63 track groove;64 sliding groove;7 moving trolley;71 hook;711 moving plate;712 column;713 lifting boom;714 adjusting nut;715 lifting hole;72 fixed end;721 fixed plate;722 accommodating groove;73 moving end;74 second positioning pin;75 car beam;76 sliding wheel;77 moving groove;8 lifting screw;81 handle;82 working head;83 fixed groove;9 workbench;91 boss;92 supporting foot. DETAILED DESCRIPTION

[0029] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. Each example is provided by way of explanation of the present invention and is not intended to limit the present invention. Indeed, it will be apparent to those skilled in the art that modifications and variations may be made in the present invention without departing from the scope or spirit of the present invention. For example, a feature shown or described as part of one embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is intended that the present invention encompasses such modifications and variations as come within the scope of the appended claims and their equivalents.

[0030] In the description of the present invention, the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention. The terms "connected", "connected", and "set" used in the present invention should be understood in a broad sense. For example, they can be fixed connections or detachable connections; they can be directly connected or indirectly connected through intermediate components; they can be wired electrical connections, radio connections, or wireless communication signal connections. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0031] One or more examples of the present invention are shown in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and the description have been used to refer to like or similar parts of the present invention. As used herein, the terms "first," "second," and "third," etc. are used interchangeably to distinguish one component from another and are not intended to indicate the position or importance of an individual component.

[0032] like Figures 1 to 11As shown, according to an embodiment of the present invention, a frame-type motor rotor disassembly and assembly device is provided, wherein the motor 1 includes a rotor 11 and a stator 12, and the device includes a lifting platform 2, a movable guide rail 6, a movable trolley 7, and a top-taking screw 8, wherein the lifting platform 2 can be raised and lowered, the movable guide rail 6 is arranged above the lifting platform 2, the movable trolley 7 can move on the movable guide rail 6, the movable trolley 7 is provided with a hook 71, a sling is hung on the hook 71, and the top-taking screw 8 includes a working head 82, the working head 82 is connected to one end of the rotor 11 of the motor 1, the sling can suspend the other end of the rotor 11, and the rotating top-taking screw 8 can push the rotor 11 to move. The sling and the top-taking screw 8 cooperate to adjust the gap between the rotor 11 and the stator 12 of the motor 1, and when the rotor 11 of the motor 1 is disassembled, it can prevent the rotor 11 from scraping against the coil inside the stator 12, and the rotating top-taking screw 8 can push the rotor 11 to move, thereby realizing the disassembly and assembly of the rotor 11 of the motor 1.

[0033] Furthermore, if Figure 3 As shown, the device also includes a workbench 9, a first lifting screw 21, a second lifting screw 22, and two guide rods 24. The workbench 9 is located below the lifting platform 2 and is provided with a through hole. Preferably, a boss 91 is provided on the workbench 9. The boss 91 is a rectangular parallelepiped structure and is used to place the motor 1. Preferably, four through holes are provided on the workbench 9, and the four through holes are respectively located outside the four vertices of the bottom plane of the boss 91. Preferably, support legs 92 are provided at the bottom end of the workbench 9. There are four support legs 92, and the four support legs 92 can provide stable support for the workbench 9.

[0034] Preferably, if Figure 2 As shown, the lifting platform 2 includes a first lifting plate 25, a second lifting plate 26, and two connecting plates 27. The two connecting plates 27 are connected to the first lifting plate 25 and the second lifting plate 26 at their ends. The first lifting plate 25, one connecting plate 27, the second lifting plate 26, and the other connecting plate 27 are sequentially connected to form a quadrilateral structure. Preferably, the longitudinal axis of the first lifting plate 25 is parallel to the longitudinal axis of the second lifting plate 26, and the longitudinal axes of the two connecting plates 27 are parallel.

[0035] Preferably, a first lifting screw 21 is connected to the lower surface of one end of the first lifting plate 25, a guide rod 24 is connected to the lower surface of the other end of the first lifting plate 25, a second lifting screw 22 is connected to the lower surface of one end of the second lifting plate 26, and another guide rod 24 is connected to the lower surface of the other end of the second lifting plate 26. The first lifting screw 21, the second lifting screw 22, and the two guide rods 24 each pass through a through hole. The first lifting screw 21 can be rotated to raise or lower the first lifting plate 25, and the guide rod 24 connected to the first lifting plate 25 can provide guidance for the raising and lowering of the first lifting plate 25. The second lifting screw 22 can be rotated to raise or lower the second lifting plate 26, and the guide rod 24 connected to the second lifting plate 26 can provide guidance for the raising and lowering of the second lifting plate 26. The first lifting screw 21 and the second lifting screw 22 can be raised or lowered simultaneously, thereby raising or lowering the lifting platform 2.

[0036] Furthermore, if Figure 1 As shown, the device also includes a transmission shaft 28. The first and second lifting screws 21, 22 are each provided with a turbine 23. The bottom of the turbine 23 is fixedly connected to the upper surface of the workbench 9. One end of the transmission shaft 28 is connected to the first lifting screw 21 via a turbine 23, and the other end of the transmission shaft 28 is connected to the second lifting screw 22 via another turbine 23. Rotating the transmission shaft 28 can cause the first and second lifting screws 21, 22 to rise and fall synchronously. Under the guidance provided by the guide rod 24, rotating the transmission shaft 28 causes the first and second lifting screws 21, 22 to rise and fall synchronously, thereby causing the lifting platform 2 to rise and fall as a whole.

[0037] Furthermore, if Figure 1 As shown, the device also includes a first guide rail transverse moving platform 3 and a second guide rail transverse moving platform 4. Two mounting blocks 41 are oppositely disposed at the upper end of the first lifting plate 25. The bottom ends of the two mounting blocks 41 are fixedly connected to the first lifting plate 25. The two mounting blocks 41 are each provided with a mounting groove 42. The two mounting grooves 42 are arranged opposite each other. The two ends of the first guide rail transverse moving platform 3 are respectively located in the two mounting grooves 42 and can move up and down within the mounting grooves 42. Preferably, a third lifting screw 5 is provided on the first lifting plate 25. The third lifting screw 5 is threadedly connected to the first lifting plate 25. The top end of the third lifting screw 5 contacts the lower surface of the first guide rail transverse moving platform 3. Rotating the third lifting screw 5 can lift and lower the first guide rail transverse moving platform 3.

[0038] Preferably, the upper surface of the first guide rail transverse platform 3 is connected to a support block 51, and a threaded hole 614 is provided on the support block 51; preferably, as shown in FIG. Figure 10As shown, a handle 81 is provided at one end of the top screw 8, and the top screw 8 can be rotated by the handle 81. The other end of the top screw 8 passes through the support block 51 in the threaded hole 614 and extends in the direction of the second guide rail transverse platform 4. The top screw 8 is threadedly connected to the support block 51, and a working head 82 is provided at the other end of the top screw 8. A fixing groove 83 is provided on the working head 82. One end of the rotor 11 of the motor 1 can enter the fixing groove 83 and be engaged with the fixing groove 83. The support block 51 is vertically arranged, and the top screw 8 is horizontally arranged. The axis of the top screw 8 is perpendicular to the vertical axis of the support block 51, and the support block 51 can provide support for the top screw 8.

[0039] Furthermore, if Figure 6 As shown, the movable guide rail 6 includes a fixed guide rail 61 and a sliding guide rail 62. A first leg 611 is connected to the lower surface of one end of the fixed guide rail 61. The first leg 611 includes an upper section 612 and a lower section 613. A rotating shaft is provided at the lower end of the upper section 612. The rotating shaft can be inserted into the lower section 613, so that the lower end of the upper section 612 and the upper end of the lower section 613 are connected via the rotating shaft. The rotating shaft can rotate within the lower section 613, thereby causing the movable guide rail 6 to rotate about the rotating shaft. The lower end of the lower section 613 is connected to a support wheel 622. A second leg 621 is connected to the lower surface of one end of the sliding guide rail 62. The lower end of the second leg 621 is also connected to a support wheel 622. The support wheel 622 on the fixed guide rail 61 and the support wheel 622 of the sliding guide rail 62 can both roll on the lifting platform 2. Through the rolling of the support wheel 622 on the fixed guide rail 61 and the support wheel 622 of the sliding guide rail 62 on the lifting platform 2, a sliding groove 64 is provided on the upper surface of the fixed guide rail 61. The other end of the sliding guide rail 62 can be moved from the other end of the fixed guide rail 61 to the sliding groove 64 of the fixed guide rail 61. The other end of the sliding guide rail 62 can move in the sliding groove 64 to adjust the total length of the movable guide rail 6; preferably, a first pin hole is provided on the upper part of the lower section 613, and a second pin hole is provided on the rotating shaft. After the movable guide rail 6 rotates a certain angle around the rotating shaft, the first positioning pin 623 passes through the first pin hole and the second pin hole to position the upper section 612 and the lower section 613, thereby limiting the rotation of the movable guide rail 6.

[0040] Furthermore, if Figure 1As shown, the device also includes a guide rail transverse screw 52 and a speed converter 53. The speed converter 53 is mounted on the guide rail transverse screw 52. The speed converter 53 is located above the support block 51. The guide rail transverse screw 52 is located above the first guide rail transverse platform 3. The axis of the guide rail transverse screw 52 is parallel to the axis of the length direction of the first guide rail transverse platform 3. The first legs 611 of the two movable guide rails 6 are each provided with a threaded hole 614, and the threaded hole 614 is located on the lower section 613 of the first leg 611. The two ends of the guide rail transverse moving screw 52 respectively pass through the threaded holes 614 on the first legs 611 of the two movable guide rails 6. The guide rail transverse moving screw 52 can provide support for the two movable guide rails 6 through the support block 51, the speed converter 53 and the guide rail transverse moving screw 52. By adjusting the guide rail transverse moving screw 52 and rolling the support wheels 622 installed on the two movable guide rails 6, the two movable guide rails 6 can be moved relative to each other, thereby adjusting the distance between the two movable guide rails 6, and then the movable trolley 7 set on the two movable guide rails 6 can be conveniently extended and retracted to adapt to motor rotors of different specifications.

[0041] Furthermore, if Figure 4 As shown, the upper surface of the first guide rail transverse moving platform 3 is provided with a first groove 43 and a second groove 44 along the length direction of the first guide rail transverse moving platform 3, and the first groove 43 and the second groove 44 are respectively located on both sides of the support block 51, as shown in FIG. Figure 5 As shown, the upper surface of the second guide rail transverse platform 4 is also provided with a first groove 43 and a second groove 44; preferably, the longitudinal axis of the first guide rail transverse platform 3 is parallel to the longitudinal axis of the first lifting plate 25, and the longitudinal axis of the second guide rail transverse platform 4 is parallel to the longitudinal axis of the second lifting plate 26. Preferably, two moving wheels 45 are connected to the lower surface of the first guide rail transverse platform 3. The two moving wheels 45 are respectively located on the two connecting plates 27. Both moving wheels 45 can roll on the two connecting plates 27. The rolling of the two moving wheels 45 can move the second guide rail transverse platform 4 along the longitudinal direction of the connecting plates 27, thereby adjusting the vertical distance between the first guide rail transverse platform 3 and the second guide rail transverse platform 4.

[0042] Furthermore, if Figure 2As shown, two movable guide rails 6 are provided, and the two support wheels 622 of one movable guide rail 6 are respectively placed in the first groove 43 of the first guide rail transverse moving platform 3 and the first groove 43 of the second guide rail transverse moving platform 4, and the two support wheels 622 of one movable guide rail 6 can both roll in the first groove 43 of the first guide rail transverse moving platform 3 and the first groove 43 of the second guide rail transverse moving platform 4, and the two support wheels 622 of the other movable guide rail 6 are respectively placed in the second groove 44 of the first guide rail transverse moving platform 3 and the second groove 44 of the second guide rail transverse platform 4, and the two support wheels 622 of the other movable guide rail 6 can both roll in the second groove 44 of the first guide rail transverse moving platform 3 and the second groove 44 of the second guide rail transverse platform 4, so that the distance between the two movable guide rails 6 is adjustable.

[0043] Furthermore, if Figure 7 When the cam 721 is in the unlocking state, the locking plate 720 is locked, and the locking plate 721 is locked, so that the cam 721 can be unlocked and the locking plate 720 can be unlocked.

[0044] Preferably, the lower surface of the fixed end 72 and the lower surface of the movable end 73 of the movable trolley 7 are respectively connected with two sliding wheels 76, such as Figure 6 As shown, the upper surface of the sliding guide rail 62 of each moving guide rail 6 is provided with a track groove 63 along the length direction of the sliding guide rail 62, the two sliding wheels 76 of the fixed end 72 of the moving trolley 7 are both located in the track groove 63 of one moving guide rail 6 and can roll in the track groove 63 of one moving guide rail 6, and the two sliding wheels 76 of the moving end 73 of the moving trolley 7 are both located in the track groove 63 of another moving guide rail 6 and can roll in the track groove 63 of another moving guide rail 6, so that the sliding wheels 76 of the moving trolley 7 can slide on the moving guide rail 6 along the length direction of the moving guide rail 6.

[0045] Preferably, movable clamps (not shown) are provided on the track grooves 63 of the two sliding guide rails 62. Both movable clamps can move on the sliding guide rails 62 together with the mobile trolley 7. The two movable clamps can be respectively engaged with the fixed end 72 and the movable end 73 of the mobile trolley. This arrangement is to prevent the mobile trolley 7 from falling from the opening when the movable end 73 of the mobile trolley 7 is taken out from the mobile guide rail 6. When the trolley needs to be taken out, one of the movable clamps is opened and the movable end of the mobile trolley 7 is taken out from the mobile guide rail 6. When the mobile trolley 7 is working, the two movable clamps are closed to prevent the trolley from falling.

[0046] Furthermore, if Figure 8 and Figure 9 As shown, the hook 71 includes a movable plate 711, a column 712 and a lifting rod 713. A movable groove 77 is provided on the beam 75 along the length direction of the beam 75. The movable plate 711 is arranged in the movable groove 77. The movable plate 711 can move along the length direction of the beam 75 in the movable groove 77. The top of the column 712 is connected to the lower surface of the movable plate 711. The bottom end of the column 712 passes through the movable groove 77 and extends to the bottom of the beam 75. An adjusting nut 714 is provided at the bottom end. The top end of the lifting rod 713 passes through the adjusting nut 714 and enters the column 712. The top end of the lifting rod 713 can move vertically within the column 712. The lifting rod 713 is threadedly connected to the adjusting nut 714. Rotating the adjusting nut 714 can raise and lower the lifting rod 713. The hook 71 is provided at the bottom end of the lifting rod 713. The hook 71 is provided with a lifting hole 715 for hanging a sling. By moving the movable trolley 7 along the length of the movable guide rail 6 and adjusting the distance between the fixed end 72 and the movable end 73 of the movable trolley 7, the hook 71 can be positioned at the other end of the electronic rotor 11, thereby conveniently hanging the other end of the rotor 11.

[0047] Furthermore, if Figure 3 As shown, the bottom end of the workbench 9 is provided with supporting legs 92 , and there are four supporting legs 92 . The four supporting legs 92 can provide stable support for the workbench 9 .

[0048] The working process of disassembling the rotor 11 of the motor 1 using the device is as follows:

[0049] Install the motor 1, separate the two sliding wheels 76 of the movable end 73 of the moving trolley 7 from one of the movable guide rails 6, and rotate the movable end 73 of the moving trolley 7 so that it folds onto the other movable guide rail 6. Raise the third lifting screw 5 to disengage the support wheels 622 of the sliding rails 62 of the two movable guide rails 6 from the second guide rail transverse platform 4. Push one end of the sliding rail 62 of the two movable guide rails 6, causing it to rotate about the rotation axis. The space between the two movable guide rails 6 is now open, and the motor 1 is moved to the boss 91 of the workbench 9. After the jacking is completed, the jacking rod 8 is tightened, and the jacking rod 8 is tightened, so that the jacking rod 8 is tightened and the jacking rod 8 is tightened.

[0050] To remove the rotor 11, first simultaneously adjust the first and second lifting screws 21, 22 to raise and lower the lifting platform 2, thereby raising and lowering one end of the rotor 11 of the motor 1. Rotate the adjusting nut 714 on the hook 71 to raise and lower the other end of the rotor 11, thereby adjusting the vertical position of the rotor 11 of the motor 1 and disengaging the rotor 11 from the stator 12. Rotate the ejection screw 8 to push the rotor 11 out of the stator 12.

[0051] The rotor 11 is transferred, and the moving end 73 of the moving trolley 7 is taken out from the movable clamp of the sliding guide rail 62, and the moving end 73 of the moving trolley 7 is rotated so that the moving end 73 of the moving trolley 7 is folded on the other moving guide rail 6. The third lifting screw 5 is adjusted to rise, so that the support wheels 622 of the sliding guide rails 62 of the two moving guide rails 6 are separated from the second guide rail transverse platform 4, and one end of the sliding guide rails 62 of the two moving guide rails 6 is pushed to open to both sides (such as Figure 11 The first positioning pin 623 passes through the first pin hole and the second pin hole to position the upper section 612 and the lower section 613, restricting the rotation of the movable guide rail 6, and then moving the rotor 11.

[0052] The rotor 11 is installed in reverse operation.

[0053] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0054] A frame-type motor 1 rotor 11 disassembly and assembly device includes a workbench 9, a first lifting screw 21, a second lifting screw 22, two guide rods 24, a lifting platform 2, a movable guide rail 6, a movable trolley 7, a hook 71, and a top-taking screw 8. The motor 1 is placed on the workbench 9. The device can adjust the height of the rotor 11 by raising and lowering the lifting platform 2 and the lifting and lowering rod 713 of the hook 71. The guide rail transverse screw 52 adjusts the distance between the two movable guide rails 6, thereby adjusting the telescopic amount of the movable trolley 7 to accommodate motors 1 of different specifications. The rotor is disassembled by the top-taking screw 8, so that the height and level of the rotor 11 of the motor 1 can be well maintained during the disassembly process, thereby preventing the rotor 11 from scratching the coils inside the stator 12. The technical solution of the present invention is easy to install, reduces the difficulty of operation, improves work efficiency, and greatly reduces the time and work intensity of replacing the rotor 11.

[0055] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A frame-type motor rotor disassembly and assembly device, wherein the motor comprises a rotor and a stator, characterized in that: The device includes a lifting platform, a movable guide rail, a movable trolley and a lifting screw, wherein: The lifting platform can be raised and lowered, and the movable guide rail is arranged above the lifting platform. The mobile trolley can move on the mobile guide rail. The mobile trolley is provided with a hook, and a sling is hung on the hook. The ejecting screw includes a working head, the working head is connected to one end of the rotor of the motor, the sling can suspend the other end of the rotor, and rotating the ejecting screw can push the rotor to move; The device also includes a workbench, a first lifting screw, a second lifting screw and two guide rods, wherein, The workbench is located below the lifting platform, and is provided with four through holes. The lower surface of one end of the first lifting plate is connected to the first lifting screw, and the lower surface of the other end of the first lifting plate is connected to the guide rod. The lower surface of one end of the second lifting plate is connected to the second lifting screw, and the lower surface of the other end of the second lifting plate is connected to the other guide rod. The first lifting screw, the second lifting screw and the two guide rods respectively pass through one of the through holes; The workbench is provided with a boss, and the boss is used to place the motor; The bottom end of the workbench is provided with supporting feet, and there are four supporting feet. The four supporting feet can provide stable support for the workbench; The lifting platform includes a first lifting plate, a second lifting plate and two connecting plates, the two ends of the two connecting plates are respectively connected to the first lifting plate and the second lifting plate, and the first lifting plate, one connecting plate, the second lifting plate and the other connecting plate are connected in sequence to form a quadrilateral structure; The movable guide rail includes a fixed guide rail and a sliding guide rail, the lower surface of one end of the fixed guide rail is connected to a first leg, the first leg includes an upper section and a lower section, the lower end of the upper section is provided with a rotating shaft, the rotating shaft can be inserted into the lower section, so that the lower end of the upper section and the upper end of the lower section are connected through the rotating shaft, and the lower end of the lower section is connected to a supporting wheel. The lower surface of one end of the sliding guide rail is connected to a second leg, and the lower end of the second leg is also connected to a support wheel. The upper surface of the fixed guide rail is provided with a sliding groove, and the other end of the sliding guide rail can be moved from the other end of the fixed guide rail into the sliding groove of the fixed guide rail to adjust the total length of the movable guide rail; The device also includes a first guide rail transverse movement platform and a second guide rail transverse movement platform, Two mounting blocks are vertically arranged at both ends of the first lifting plate, and the bottom ends of the two mounting blocks are fixedly connected to the first lifting plate. The two mounting blocks are provided with mounting grooves, and the two mounting grooves are arranged opposite to each other. The two ends of the first guide rail transverse movement platform are respectively located in the two mounting grooves and can move up and down in the mounting grooves. The first lifting plate is provided with a third lifting screw, the third lifting screw being threadedly connected to the first lifting plate, the top end of the third lifting screw being in contact with the lower surface of the first guide rail transverse moving platform, and the first guide rail transverse moving platform can be raised and lowered by rotating the third lifting screw; The upper surface of the first guide rail transverse movement platform is connected to a support block, a threaded hole is provided on the support block, one end of the ejecting screw is provided with a handle, the other end of the ejecting screw passes through the support block in the threaded hole and extends in the direction of the second guide rail transverse movement platform, the working head is provided on the other end of the ejecting screw, and a fixing groove is provided on the working head, one end of the rotor of the motor can enter the fixing groove, and the support block can provide support for the ejecting screw; The mobile trolley has a fixed end and a mobile end, the fixed end is connected to a fixed plate, the fixed plate has a receiving groove, one end of a rotating plate is accommodated in the receiving groove, the rotating plate has a guide groove, one end of the rotating plate is provided with a third pin hole, the fixed plate is provided with a fourth pin hole, a second positioning pin is inserted into the third pin hole and the fourth pin hole, and the rotating plate can rotate relative to the second positioning pin; The movable end is connected to one end of the vehicle beam, and the other end of the vehicle beam can enter the guide groove through the other end of the rotating plate and move in the guide groove.

2. The frame-type motor rotor disassembly and assembly device according to claim 1, characterized in that: A first pin hole is provided on the upper portion of the lower section, and a second pin hole is provided on the rotating shaft. A first positioning pin passes through the first pin hole and the second pin hole to position the upper section and the lower section.

3. The frame-type motor rotor disassembly and assembly device according to claim 1, characterized in that: The upper surface of the first guide rail transverse moving platform is provided with a first groove and a second groove along the length direction of the first guide rail transverse moving platform, and the first groove and the second groove are respectively located on both sides of the support block. The upper surface of the second guide rail transverse movement platform is also provided with a first groove and a second groove.

4. The frame-type motor rotor disassembly and assembly device according to claim 3, characterized in that: The longitudinal axis of the first guide rail transverse moving platform is parallel to the longitudinal axis of the first lifting plate, and the longitudinal axis of the second guide rail transverse moving platform is parallel to the longitudinal axis of the second lifting plate.

5. The frame-type motor rotor disassembly and assembly device according to claim 3, characterized in that: The lower surface of the second guide rail transverse moving platform is connected to two moving wheels, and the two moving wheels are respectively located on the two connecting plates. The second guide rail transverse moving platform can move along the length direction of the connecting plates.

6. The frame-type motor rotor disassembly and assembly device according to claim 3, characterized in that: There are two movable guide rails, and the two supporting wheels of one movable guide rail are respectively placed in the first groove of the first guide rail transverse moving platform and the first groove of the second guide rail transverse moving platform. The two supporting wheels of the other movable guide rail are respectively placed in the second groove of the first guide rail transverse moving platform and the second groove of the second guide rail transverse moving platform. The distance between the two movable guide rails is adjustable.

7. The frame-type motor rotor disassembly and assembly device according to claim 1, characterized in that: The device further comprises a guide rail transverse screw and a speed converter, wherein the speed converter is sleeved on the guide rail transverse screw, and the guide rail transverse screw is located above the first guide rail transverse platform. The lower section of the first leg is provided with a threaded hole, and the two ends of the guide rail transverse moving screw pass through the threaded holes on the two first legs.

8. The frame-type motor rotor disassembly and assembly device according to claim 1, characterized in that: The device also includes a transmission shaft, and the first lifting screw and the second lifting screw are both provided with turbines, the bottom of the turbine is fixedly connected to the upper surface of the workbench, and the two ends of the transmission shaft are respectively connected to the first lifting screw and the second lifting screw through the two turbines.

9. The frame-type motor rotor disassembly and assembly device according to claim 1, characterized in that: The lower surfaces of the fixed end and the movable end are respectively connected with two sliding wheels, and the upper surface of the sliding guide rail of each movable guide rail is provided with a track groove along the length direction of the sliding guide rail. The two sliding wheels at the fixed end of the movable trolley are both located in the track groove of one movable guide rail and can roll in the track groove, and the two sliding wheels at the movable end of the movable trolley are both located in the track groove of the other movable guide rail and can roll in the track groove, so that the movable trolley can slide on the movable guide rail.

10. The frame-type motor rotor disassembly and assembly device according to claim 9, characterized in that: The hook includes a movable plate, a column and a lifting rod, the vehicle beam is provided with a movable groove along the length direction of the vehicle beam, the movable plate is arranged in the movable groove, and the movable plate can move along the length direction of the vehicle beam in the movable groove; The top end of the column is connected to the lower surface of the movable plate, and the bottom end of the column extends to the bottom of the vehicle beam after passing through the movable groove. The bottom end of the column is provided with an adjusting nut. The top end of the lifting boom passes through the adjusting nut and enters the column. The top end of the lifting boom can move vertically in the column. The lifting boom is threadedly connected to the adjusting nut. Turning the adjusting nut can make the lifting boom rise and fall. The hook is arranged at the bottom end of the lifting boom, and a lifting hole is provided on the hook, and the lifting hole is used to hang the sling.

Citation Information

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