Double glass tape peeling machine

Abstract

The present invention discloses a double-glass tape tearing machine, which includes a frame, a conveyor line, a regulating component, a lifting device, a lower adsorption component, an upper adsorption component, a long-side tape tearing mechanism and a short-side tape tearing mechanism. The frame is equipped with a conveyor line, and the conveyor line is surrounded by regulating components. The frame below the conveyor line is equipped with a lifting device, and the lifting device is equipped with a lower adsorption component for adsorbing and fixing photovoltaic components. The upper part of the frame is equipped with an upper adsorption component for clamping photovoltaic components. The conveyor line is also connected to the long-side tape tearing mechanism and the short-side tape tearing mechanism. Through the above method, the present invention has a compact structure and stable operation, can replace manual automatic tape tearing, integrates conveying, tape clamping, tape winding and unloading, has a high degree of automation, saves a lot of working hours, reduces costs and increases efficiency, and improves production capacity.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic component production, in particular to a double-glass tape tearing machine. Background Art

[0002] During the production process of photovoltaic modules, a laminator is required to press the glass, EVA, battery cells, EVA and backplane together. Before lamination, in order to ensure the installation position of each part of the photovoltaic module, tape is usually pasted on the four sides of the photovoltaic module before entering the laminator. After lamination, the tape used for solidification needs to be torn off. Currently, the tape is torn by hand, which is inefficient and labor-intensive. In addition, the lamination environment is hot and not suitable for long-term work. Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a double-glass tape tearing machine. Summary of the invention

[0003] The main technical problem solved by the present invention is to provide a double-glass tape tearing machine with a compact structure and stable operation. It can replace manual automatic tape tearing and integrates conveying, tape clamping, tape winding and unloading. It has a high degree of automation, saves a lot of working hours, reduces costs and increases efficiency, and improves production capacity.

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: providing a double-glass tape tearing machine, which includes a frame, a conveyor line, a calibrating component, a lifting device, a lower adsorption component, an upper adsorption component, a long-side tape tearing mechanism and a short-side tape tearing mechanism. The frame is equipped with a conveyor line, and calibrating components are arranged around the conveyor line. The frame below the conveyor line is equipped with a lifting device, and a lower adsorption component for adsorbing and fixing photovoltaic components is installed on the lifting device. An upper adsorption component for clamping photovoltaic components is arranged on the upper part of the frame, and the long-side tape tearing mechanism and the short-side tape tearing mechanism are also arranged around the conveyor line.

[0005] The lower adsorption assembly includes a lower support frame, a support plate, a suction cup cylinder and a suction cup. At least three groups of lower support frames are arranged on the lifting plate of the lifting device. A support plate is installed on the top of the lower support frame. Three suction cup cylinders are installed at the lower end of the support plate. A suction cup is installed on the piston rod of the suction cup cylinder, and the suction cup passes through the support plate.

[0006] Preferably, the upper adsorption assembly includes an upper support frame, a mounting plate, a linear slide, a movable frame, a connecting shaft, a fixed block, a buffer spring, an upper suction cup and a limit plate, a vertically arranged mounting plate is fixed at the lower end of the upper support frame, a linear slide is mounted on the mounting plate, the movable frame is mounted on the slider of the linear slide, a connecting shaft is mounted on the top of the vertical plate of the movable frame, the connecting shaft passes through the fixed block, the fixed block is fixed to the upper mounting plate, a buffer spring is sleeved on the connecting shaft, an upper suction cup is mounted on the horizontal plate at the lower part of the movable frame, a limit plate is mounted on the lower end of the linear slide, the upper suction cup is elastically arranged, and is used for adsorbing and clamping photovoltaic components without damaging the products, and is convenient for subsequent tape tearing work.

[0007] Preferably, the long-side tape tearing mechanism includes a gantry, a linear module, a transfer plate, a rotating module, a rotating disk, a telescopic assembly, a tape clamping assembly, a tape removal assembly and an air-circuit conversion assembly. The gantry is fixed on a workbench of the frame, a linear module is installed on the crossbeam of the gantry, the linear module drives the transfer plate to move, a rotating module is installed on the transfer plate, the rotating module drives the rotating disk to rotate, a rotating surface for winding the tape is provided on the rotating disk, a telescopic assembly is installed at the bottom of the rotating disk, a tape clamping assembly is installed on the push plate of the telescopic assembly, three groups of tape removal assemblies are installed on the upper end surface array of the rotating disk, and an air-circuit conversion assembly is installed at the lower end of the transfer plate.

[0008] Preferably, the telescopic assembly includes a cylinder mounting plate, a pushing cylinder, a pushing plate, a sliding plate and a guide rail. The cylinder mounting plate is fixed to the bottom of the rotating disk, a horizontally arranged pushing cylinder is mounted on the cylinder mounting plate, a vertical pushing plate is mounted on the piston rod of the pushing cylinder, a horizontal sliding plate is mounted on the upper end of the pushing plate, the sliding plate is slidably connected to the upper end surface of the rotating disk through two mutually parallel guide rails, and a push plate avoidance opening is provided on the rotating disk.

[0009] Preferably, the tape clamping assembly includes a clamping cylinder and a chuck, wherein the clamping cylinder is fixed to the front side of the push plate, the chucks are mounted on the two clamping arms of the clamping cylinder, and the opposite surfaces of the two chucks are provided with anti-slip grooves for clamping the tape.

[0010] Preferably, the adhesive tape unloading assembly includes an unloading cylinder and an unloading plate, the unloading cylinder is vertically arranged on the upper end surface of the rotating disk, the unloading plate is installed on the piston rod flange of the unloading cylinder, the bottom of the unloading plate is provided with a stepped surface for unloading the adhesive tape, and the rotating disk is provided with a unloading opening that cooperates with the unloading plate.

[0011] Preferably, the air-circuit conversion assembly includes a slip ring and a support rod. The slip ring is mounted on the rotating shaft of the rotating module through a bearing seat. At least three support rods are arranged around the slip ring. The slip ring is fixed on the transfer plate. The bottom of the support rod is fixedly connected to the slip ring through a connecting rod. The air circuit and the line are connected to their components along the slip ring. The setting of the slip ring avoids winding of the air circuit and the circuit.

[0012] Preferably, the vertical portion of the transfer plate of the long-side tape tearing mechanism is provided with an adjustable waist-shaped hole, and the outer dimension of the rotating disk of the long-side tape tearing mechanism is larger than the outer dimension of the rotating disk of the short-side tape tearing mechanism.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The machine has a compact structure and runs smoothly. It can replace manual automatic tape tearing and integrates conveying, tape clamping, tape winding and unloading. It has a high degree of automation, saves a lot of working hours, reduces costs and increases efficiency, and improves production capacity.

[0015] The lower adsorption component cooperates with the upper adsorption component to adsorb, fix and clamp the product, which is convenient for the subsequent tape tearing action. The upper adsorption component is elastically set to ensure adsorption and clamping of materials while avoiding damage to product components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of a double-glass tape peeling machine.

[0017] Figure 2 This is a top view of the double-glass tape peeling machine.

[0018] Figure 3 Partial front view of the double-glass tape peeling machine.

[0019] Figure 4 for Figure 3 Partial enlarged image.

[0020] Figure 5 This is a schematic diagram of the upper and lower adsorption components of the double-glass tape peeling machine.

[0021] Figure 6 It is a schematic diagram of the long side tape tearing mechanism structure of the double glass tape tearing machine.

[0022] Figure 7 This is a first-person perspective schematic diagram of the partial structure of the long-side tape tearing mechanism of the double-glass tape tearing machine.

[0023] Figure 8 This is a schematic diagram of the long side tape tearing mechanism of the double-glass tape tearing machine from a second perspective.

[0024] Fig. 9 It is a schematic diagram of the chuck structure of the double-glass tape peeling machine. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0026] See also Figures 1 to 9, the embodiment of the present invention includes:

[0027] A double-glass tape tearing machine comprises a frame 1, a conveyor line 2, a calibrating component 3, a lifting device 4, a lower adsorption component 5, an upper adsorption component 6, a long-side tape tearing mechanism 7 and a short-side tape tearing mechanism 8. The frame 1 is provided with a conveyor line 2, and the conveyor line 2 is surrounded by the calibrating component 3. The frame 1 below the conveyor line 2 is provided with a lifting device 4, and the lifting device 4 is provided with a lower adsorption component 5 for adsorbing and fixing a photovoltaic component. An upper adsorption component 6 for clamping a photovoltaic component is provided on the upper part of the frame 1. The conveyor line 2 is also surrounded by long-side tape tearing mechanisms 7 and short-side tape tearing mechanisms 8.

[0028] The lower adsorption assembly 5 includes a lower support frame 51, a support plate 52, a suction cup cylinder 53 and a suction cup 54. Five groups of lower support frames 51 are arranged on the jacking plate of the jacking device 4. A support plate 52 is installed on the top of the lower support frame 51. Three suction cup cylinders 53 are installed at the lower end of the support plate 52. Suction cups 54 are installed on the piston rods of the suction cup cylinders 53, and the suction cups 54 pass through the support plate 52.

[0029] The upper adsorption assembly 6 includes an upper support frame 61, a mounting plate 62, a linear slide rail 63, a movable frame 64, a connecting shaft 65, a fixed block 66, a buffer spring 67, an upper suction cup 68 and a limit plate 69. A vertically arranged mounting plate 62 is fixed to the lower end of the upper support frame 61, a linear slide rail 63 is installed on the mounting plate 62, a movable frame 64 is installed on the slider of the linear slide rail 63, a connecting shaft 65 is installed on the top of the vertical plate of the movable frame 64, the connecting shaft 65 passes through the fixed block 66, the fixed block 66 is fixed to the upper mounting plate 62, a buffer spring 67 is sleeved on the connecting shaft 65, an upper suction cup 68 is installed on the horizontal plate at the lower part of the movable frame 64, a limit plate 69 is installed at the lower end of the linear slide rail 63, and the upper suction cup 68 is elastically arranged to adsorb and clamp the photovoltaic module without damaging the product and facilitating the subsequent tape tearing work.

[0030] The long-side tape tearing mechanism 7 includes a gantry 71, a linear module 72, a transfer plate 73, a rotating module 74, a rotating disk 75, a telescopic assembly 76, a tape clamping assembly 77, a tape removal assembly 78 and an air-circuit conversion assembly 79. The gantry 71 is fixed on the workbench of the frame 1. A linear module 72 is installed on the crossbeam of the gantry 71. The linear module 72 drives the transfer plate 73 to move. The transfer plate 73 is installed with a rotating module 74. The rotating module 74 drives the rotating disk 75 to rotate. The rotating disk 75 is provided with a rotating surface 750 for winding the tape. A telescopic assembly 76 is installed at the bottom of the rotating disk 75. A tape clamping assembly 77 is installed on the push plate of the telescopic assembly 76. Three groups of tape removal assemblies 78 are installed in an array on the upper end surface of the rotating disk 75. An air-circuit conversion assembly 79 is installed at the lower end of the transfer plate 73.

[0031] The telescopic assembly 76 includes a cylinder mounting plate 761, a pushing cylinder 762, a pushing plate 763, a sliding plate 764 and a guide rail 765. The cylinder mounting plate 761 is fixed to the bottom of the rotating disk 75. A horizontally arranged pushing cylinder 762 is installed on the cylinder mounting plate 761. A vertical pushing plate 763 is installed on the piston rod of the pushing cylinder 762. A horizontal sliding plate 764 is installed on the upper end of the pushing plate 763. The sliding plate 764 is slidably connected to the upper end surface of the rotating disk 75 through two mutually parallel guide rails 765. The rotating disk 75 is provided with a push plate avoidance opening.

[0032] The tape clamping assembly 77 includes a clamping cylinder 771 and a clamp 772. The clamping cylinder 771 is fixed to the front side of the push plate 763. The clamps 772 are installed on the two clamping arms of the clamping cylinder 771. The opposite surfaces of the two clamps 772 are provided with anti-slip grooves 770 for clamping the tape.

[0033] The adhesive tape unloading assembly 78 includes an unloading cylinder 781 and an unloading plate 782. The unloading cylinder 781 is vertically arranged on the upper end surface of the rotating disk 75. The unloading plate 782 is installed on the piston rod flange of the unloading cylinder 781. The bottom of the unloading plate 782 is provided with a stepped surface 780 for unloading the adhesive tape, and the rotating disk 75 is provided with a unloading opening that cooperates with the unloading plate 782.

[0034] The gas-circuit-circuit conversion assembly 79 includes a slip ring 791 and a support rod 792. The slip ring 791 is mounted on the rotating shaft of the rotating module 74 through a bearing seat. At least three support rods 792 are arranged around the slip ring 791. The slip ring 791 is fixed on the transfer plate 73. The bottom of the support rod 792 is fixedly connected to the slip ring 791 through a connecting rod. The gas circuit and the circuit are connected to their components along the slip ring 791. The setting of the slip ring 791 avoids winding of the gas circuit and the circuit.

[0035] The vertical part of the transfer plate 73 of the long-side tape tearing mechanism 7 is provided with an adjustable waist-shaped hole 730, which is used to eliminate installation and processing errors and ensure that the rotating surface of the long-side tape tearing mechanism 7 is flush with the rotating disk surface of the short-side tape tearing mechanism 8 after installation. The outer dimension of the rotating disk 75 of the long-side tape tearing mechanism 7 is larger than the outer dimension of the rotating disk of the short-side tape tearing mechanism 8, thereby ensuring that the long and short side tape tearing actions start and end at the same time.

[0036] When the double-glass tape tearing machine of the present invention is working, the laminated photovoltaic components are conveyed to the double-glass tape tearing machine through the conveyor line 2, and the regulating component 3 regulates the photovoltaic components. After the regulation is completed, the lifting device 4 drives the lower adsorption component 5 to move upward, and the lower adsorption component 5 adsorbs the photovoltaic component and lifts it up until the photovoltaic component contacts the upper suction cup 68 of the upper adsorption component 6. The lower adsorption component 5 and the upper adsorption component 6 clamp and fix the photovoltaic component. The upper suction cup 68 is elastically set so as not to damage the product and facilitate the subsequent tape tearing work. The linear module 72 drives the transfer plate 73 to move, thereby driving the clamping tape component 77 to move until it is opposite to one end of the tape on the photovoltaic component, and the telescopic component 76 pushes out the clamping tape component 77, and the clamping tape component 77 clamps one end of the tape, and the telescopic component 76 clamps the clamping tape component 77 is pulled back, and the rotating module 74 drives the rotating disk 75 to rotate at this time, and the torn tape is wound onto the rotating surface 750. At the same time, the linear module 72 drives the transfer plate 73 to move linearly. The walking speed of the linear module 72 matches the rhythm of the rotation of the rotating disk 75 to wrap the tape. When the tape on the photovoltaic module is completely torn off, the tape unloading assembly 78 starts to work, and the piston rod of the unloading cylinder 781 contracts to drive the unloading plate 782 to move downward. The stepped surface 780 of the unloading plate 782 moves downward to push the tape wound on the rotating disk 75 off, and the discarded tape falls into the receiving box arranged on the frame 1. The two sets of long-side tape tearing mechanisms 7 and short-side tape tearing mechanisms 8 tear the tape synchronously. After the tape tearing action is completed, the lifting device 4 drives the photovoltaic module to move down to the conveyor line 2 and is output by the conveyor line 2.

[0037] The double-glass tape tearing machine of the present invention has a compact structure and stable operation, can replace manual automatic tape tearing, integrates conveying, tape clamping, tape winding and unloading, has a high degree of automation, saves a lot of working hours, reduces costs and increases efficiency, and improves production capacity.

[0038] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A double-glass tape peeling machine, characterized in that: The double-glass tape-tearing machine comprises a frame, a conveyor line, a regulating component, a lifting device, a lower adsorption component, an upper adsorption component, a long-side tape-tearing mechanism and a short-side tape-tearing mechanism. The conveyor line is installed on the frame, and the regulating component is arranged around the conveyor line. The lifting device is installed on the frame below the conveyor line, and the lower adsorption component for adsorbing and fixing the photovoltaic component is installed on the lifting device. The upper part of the frame is provided with an upper adsorption component for clamping the photovoltaic component. The long-side tape-tearing mechanism and the short-side tape-tearing mechanism are also arranged around the conveyor line. The long-side tape tearing mechanism comprises a gantry, a linear module, a transfer plate, a rotating module, a rotating disk, a telescopic assembly, a tape clamping assembly, a tape unloading assembly and an air-circuit conversion assembly. The gantry is fixed on a workbench of the frame, a linear module is installed on the crossbeam of the gantry, the linear module drives the transfer plate to move, a rotating module is installed on the transfer plate, the rotating module drives the rotating disk to rotate, a rotating surface for winding the tape is provided on the rotating disk, a telescopic assembly is installed at the bottom of the rotating disk, a tape clamping assembly is installed on the push plate of the telescopic assembly, three groups of tape unloading assemblies are installed in an array on the upper end surface of the rotating disk, and an air-circuit conversion assembly is installed at the lower end of the transfer plate; The vertical part of the transfer plate of the long-side tape tearing mechanism is provided with an adjustable waist-shaped hole, and the outer dimension of the rotating disk of the long-side tape tearing mechanism is larger than the outer dimension of the rotating disk of the short-side tape tearing mechanism.

2. The double-glass tape peeling machine according to claim 1, characterized in that: The lower adsorption assembly includes a lower support frame, a support plate, a suction cup cylinder and a suction cup. At least three groups of lower support frames are arranged on the lifting plate of the lifting device. A support plate is installed on the top of the lower support frame. Three suction cup cylinders are installed at the lower end of the support plate. A suction cup is installed on the piston rod of the suction cup cylinder, and the suction cup passes through the support plate.

3. The double-glass tape peeling machine according to claim 1, characterized in that: The upper adsorption assembly includes an upper support frame, a mounting plate, a linear slide rail, a movable frame, a connecting shaft, a fixed block, a buffer spring, an upper suction cup and a limit plate. A vertically arranged mounting plate is fixed to the lower end of the upper support frame, a linear slide rail is mounted on the mounting plate, the movable frame is mounted on the slider of the linear slide rail, a connecting shaft is mounted on the top of the vertical plate of the movable frame, the connecting shaft passes through the fixed block, the fixed block is fixed to the upper mounting plate, a buffer spring is sleeved on the connecting shaft, an upper suction cup is mounted on the horizontal plate at the lower part of the movable frame, and a limit plate is mounted on the lower end of the linear slide rail.

4. The double-glass tape peeling machine according to claim 1, characterized in that: The telescopic assembly includes a cylinder mounting plate, a pushing cylinder, a pushing plate, a sliding plate and a guide rail. The cylinder mounting plate is fixed to the bottom of the rotating disk. A horizontally arranged pushing cylinder is installed on the cylinder mounting plate. A vertical pushing plate is installed on the piston rod of the pushing cylinder. A horizontal sliding plate is installed on the upper end of the pushing plate. The sliding plate is slidably connected to the upper end surface of the rotating disk through two mutually parallel guide rails. A push plate avoidance opening is provided on the rotating disk.

5. The double-glass tape peeling machine according to claim 1, characterized in that: The adhesive tape clamping assembly comprises a clamping cylinder and a clamping head. The clamping cylinder is fixed to the front side of the push plate. The clamping heads are installed on the two clamping arms of the clamping cylinder. The opposite surfaces of the two clamping heads are provided with anti-slip grooves for clamping the adhesive tape.

6. The double-glass tape peeling machine according to claim 1, characterized in that: The adhesive tape unloading assembly includes an unloading cylinder and an unloading plate. The unloading cylinder is vertically arranged on the upper end surface of the rotating disk. The unloading plate is installed on the piston rod flange of the unloading cylinder. The bottom of the unloading plate is provided with a stepped surface for unloading the adhesive tape. The rotating disk is provided with a unloading opening that cooperates with the unloading plate.

7. The double-glass tape peeling machine according to claim 1, characterized in that: The air-circuit-circuit conversion assembly includes a slip ring and a support rod. The slip ring is mounted on the rotating shaft of the rotating module through a bearing seat. At least three support rods are arranged around the slip ring. The slip ring is fixed on the transfer plate. The bottom of the support rod is fixedly connected to the slip ring through a connecting rod. The air circuit and the circuit are connected to their components along the slip ring.

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