A nomadic prefabricated panel production device that facilitates the stacking of formwork platforms

By designing a mold pallet placement rack and automatic positioning device, combined with a hydraulic cylinder and a clamping mechanism, the automatic stacking of mold pallets is achieved, which solves the problem of low automation level of mold pallet stacking in the existing technology and improves production efficiency and adaptability.

CN113370368BActive Publication Date: 2025-09-12GUIZHOU ZHONGSHENG DONGHAO TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202110794589.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-14
Publication Date
2025-09-12
Estimated Expiration
2041-07-14

AI Technical Summary

Technical Problem

In the existing prefabricated panel production process, the degree of automation of the formwork stacking is low, which makes the stacking time-consuming and labor-intensive, and low in efficiency.

Method used

A nomadic precast panel production device was designed, which includes a formwork rack, a steaming device, a mixing area, a concrete transportation device, a raw material placement area, and a product placement area. The device adopts a movable outer frame and inner frame, combined with a hydraulic cylinder, a positioning adjustment mechanism, a clamping mechanism, and an automatic positioning device to realize the automatic stacking of formwork.

Benefits of technology

It improves the automation level of formwork stacking, reduces manpower requirements, improves production efficiency, reduces failure rate, and adapts to installation requirements in different sites.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113370368B_ABST
    Figure CN113370368B_ABST
Patent Text Reader

Abstract

The present invention discloses a nomadic prefabricated panel production device which is convenient for stacking formwork platforms. The device comprises formwork platform racks arranged in multiple rows, formwork platforms are provided on the formwork platform racks, a steaming device is provided at the end of the formwork platform racks in each row, a mixing area, a concrete transportation device, a raw material placement area and a product placement area are provided around the formwork platform racks, a formwork platform stacking device is provided between the formwork platforms and the steaming device, the formwork platform stacking device comprises a movable outer frame, a control room and an up and down moving mechanism are provided on the outer frame, a positioning and adjusting mechanism and a clamping mechanism of the formwork platform are provided on the up and down moving mechanism, an automatic positioning device of the formwork platform stacking device is provided on the formwork platform racks, the steaming device and the product placement area. The device has a high degree of automation, is convenient for stacking prefabricated panels, is conducive to neatly stacking formwork platforms, is convenient for subsequent steaming and improves the efficiency of formwork platform stacking, and promotes the improvement of production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a nomadic prefabricated board production device which is convenient for stacking mold platforms and belongs to the field of building prefabricated board production tools. Background Art

[0002] During the production process of prefabricated panels, the formwork on the formwork support frame is first poured and compacted, and then cured and solidified. During curing, the formwork and the prefabricated panels on it generally need to be stacked, and then cured in a steam curing chamber. In the large-scale prefabrication process, the stacking of prefabricated panels is generally done by moving and stacking them through a gantry, which is time-consuming, labor-intensive and inefficient. At the same time, the degree of stacking automation is low.

[0003] That is, there is a need for a nomadic prefabricated panel production device that is convenient for stacking mold platforms, has a high degree of automation, and is convenient for stacking prefabricated panels. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a nomadic prefabricated panel production device that is convenient for stacking formwork platforms, has a high degree of automation, is convenient for stacking prefabricated panels, and can overcome the shortcomings of the existing technology.

[0005] The technical solution of the present invention is: a nomadic prefabricated panel production device that is convenient for stacking formwork platforms, which includes multiple rows of formwork platform racks, formwork platforms are provided on the formwork platform racks, and a steaming device is provided at the end of each row of formwork platform racks. A mixing area, a concrete transportation device, a raw material placement area and a product placement area are provided around the formwork platform racks. A formwork platform stacking device is provided between the formwork platforms and the steaming device. The formwork platform stacking device includes a movable outer frame, a control room and an up and down moving mechanism are provided on the outer frame, a positioning adjustment mechanism and a clamping mechanism of the formwork platform are provided on the up and down moving mechanism, and an automatic positioning device for the formwork platform stacking device is provided on the formwork platform racks, the steaming device and the product placement area.

[0006] The above-mentioned up and down moving mechanism includes vertical guide rails provided on the left and right sides of the outer frame, an inner frame which can move up and down along the vertical guide rails is installed, and a hydraulic cylinder I for lifting the inner frame is provided on the outer frame.

[0007] The above-mentioned positioning and adjusting mechanism includes a positioning device and a template moving device that cooperate with each other.

[0008] The above-mentioned positioning device includes a mounting seat, a hydraulic cylinder II is provided on the mounting seat, a limit recess is provided in the middle of both sides of the mold platform, and a limit plate is provided on the upper and lower edges of the mold platform. The push rod of the hydraulic cylinder II is perpendicular to the inner wall of the limit recess, and the limit is achieved by the telescopic engagement of the push rod; the template moving device includes a mounting seat, a slide rail is provided on the mounting seat, a rack is installed on the slide rail, the teeth of the rack face each other, and a gear meshing with the teeth is provided between the racks, a support plate is fixed at the lower end of the gear shaft of the gear, and the support plate can be stored at the lower end of the mounting seat as the gear shaft rotates, a ball bearing is installed on the upper surface of the support plate, and a hydraulic cylinder VI with a rack is provided on the mounting seat.

[0009] The template moving device is located at the lower end of the inner frame and is used in conjunction with the support frame of the template platform when adjusting the position.

[0010] The template moving device is located on the outer frame; the positioning device includes a hydraulic cylinder III provided on the inner frame, and the push rod of the hydraulic cylinder III and a side wall of the limiting recess provided on the mold platform limit each other.

[0011] The above-mentioned clamping mechanism is a hydraulic cylinder II; the clamping mechanism may be a hydraulic cylinder IV provided on the inner frame, and a retractable support plate is fixed at the front end of the push rod of the hydraulic cylinder IV; the clamping mechanism may also be a combination of a hydraulic cylinder II and a hydraulic cylinder IV provided on the inner frame, and a retractable support plate is fixed at the front end of the push rod of the hydraulic cylinder IV.

[0012] The above-mentioned outer frame is provided with a temporary support device for the mold table, which is located on the upper part of the clamping mechanism and the positioning adjustment mechanism. The temporary support device includes a support plate hinged on the outer frame, and the support plate is connected to the hydraulic cylinder V. The support plate can be rotated 90° downward from the horizontal under the pushing action of the hydraulic cylinder V.

[0013] The lower end of the outer frame is provided with steering wheels, one of which is a spherical roller.

[0014] The aforementioned automatic positioning device includes a signal generator provided on the mold platform rack, steaming device and product placement area, and an induction antenna and a PLC controller are provided on the mold platform stacking device. The PLC controller is electrically connected to the travel drive motor of the mold platform stacking device.

[0015] Compared with the prior art, the nomadic prefabricated panel production device of the present invention facilitates the stacking of formwork platforms and has the following advantages:

[0016] (1) The mold table stacking device can facilitate the clamping and stacking of the mold table.

[0017] (2) Specifically, the mold platform can be clamped by the clamping mechanism and stacked with the up and down moving mechanism. The position of the mold platform can be adjusted by the positioning adjustment mechanism, which is conducive to neatly stacking the mold platforms and facilitating subsequent steaming.

[0018] (3) Specifically, the temporary support device can be used to temporarily support the clamped mold base, so that the clamping mechanism and the positioning adjustment mechanism can continue to adjust and clamp the next mold base without load. This is conducive to reducing the energy loss in the entire stacking process and reducing the failure rate of the clamping mechanism and the positioning adjustment mechanism due to load.

[0019] (4) By arranging automatic positioning devices for the mold platform stacking devices on the mold platform placement rack, steaming device and product placement area, it is convenient to improve the automation level of the mold platform, which is conducive to reducing manpower and improving production efficiency.

[0020] (5) The automatic positioning device includes a signal generator provided on the mold platform rack, the steaming device and the product placement area, and an induction antenna and a PLC controller are provided on the mold platform stacking device. The PLC controller is electrically connected to the travel drive motor of the mold platform stacking device. In this way, when the mold platform stacking device is moving, the signal generator is sensed and positioned, and the travel drive motor is controlled by the PLC controller to brake. At the same time, during the walking process, the walking route of the mold platform stacking device can be customized according to the site, and it can be controlled by the PLC controller to walk on the predetermined route. This can effectively improve the efficiency and automation of mold platform stacking.

[0021] (6) The equipment has a small site restriction and can be installed in the foundation layer of a high-rise building. It has high adaptability and is conducive to promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings, in which:

[0023] Figure 1 It is a schematic diagram of the connection structure of the present invention.

[0024] Figure 2 It is a schematic diagram of the three-dimensional connection structure of the present invention.

[0025] Figure 3 It is a schematic diagram of the three-dimensional connection structure of the present invention.

[0026] Figure 4 It is a side structural schematic diagram of the present invention.

[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the present invention from another angle.

[0028] Figure 6 It is a schematic diagram of the connection structure of the stacked mold platforms of the present invention.

[0029] Figure 7 yes Figure 2A partial enlarged schematic diagram of part A.

[0030] Figure 8 It is a schematic diagram of the mold platform connection structure of the present invention.

[0031] Among them, the outer frame 1; the control room 2; the up and down moving mechanism 3; the vertical guide rail 301; the inner frame 302; the hydraulic cylinder I 303; the mold platform 4; the limiting recess 401; the limiting plate 402; the positioning adjustment mechanism 5; the clamping mechanism 6; the hydraulic cylinder IV 601; the retractable support plate 602; the positioning device 7; the mounting seat 701; the hydraulic cylinder II 702; the hydraulic cylinder III 703; the template moving device 8; the rack 801; the gear 802; the support plate 803; the hydraulic cylinder VI 804; the temporary support device 9; the support plate 901; the hydraulic cylinder V 902; the steaming device 10; the mixing area 11; the concrete transportation device 12; the raw material placement area 13; and the product placement area 14. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the preferred embodiments are only for illustrating the present invention, and are not intended to limit the scope of protection of the present invention.

[0033] Example 1.

[0034] like Figure 1 As shown, a nomadic prefabricated panel production device that is convenient for stacking formwork platforms comprises a plurality of rows of formwork platform racks, on which formwork platforms 4 are arranged, a steaming device 10 is provided at the end of each row of formwork platform racks, a mixing area 11, a concrete transport device 12, a raw material placement area 13 and a product placement area 14 are provided around the formwork platform racks, a formwork platform stacking device is provided between the formwork platforms and the steaming device, and the formwork platform stacking device comprises a movable outer frame 1, and a steering wheel is provided at the lower end of the outer frame 1, one of which is a spherical roller for easy steering. A control room 2 and an up-and-down moving mechanism 3 are provided on the outer frame 1, a positioning adjustment mechanism 5 and a clamping mechanism 6 of a mold platform 4 are provided on the up-and-down moving mechanism 3, and an automatic positioning device for a mold platform stacking device is provided on the mold platform placement rack, the steaming device 10 and the product placement area 14; the automatic positioning device includes a signal generator provided on the mold platform placement rack, the steaming device 10 and the product placement area 14, an induction antenna and a PLC controller are provided on the mold platform stacking device, and the PLC controller is electrically connected to the travel drive motor of the mold platform stacking device.

[0035] The vertical movement mechanism 3 includes vertical guide rails 301 provided on the left and right sides of the outer frame 1, an inner frame 302 movable up and down along the vertical guide rails 301 is installed, and a hydraulic cylinder I 303 for lifting the inner frame 302 is provided on the outer frame 1.

[0036] The positioning and adjusting mechanism 5 includes a positioning device 7 and a template moving device 8 that cooperate with each other.

[0037] The positioning device 7 includes a mounting seat 701, a hydraulic cylinder II 702 provided on the mounting seat 701, a limit recess 401 provided in the middle of both sides of the mold platform 4, and a limit plate 402 provided on the upper and lower edges of the mold platform 4. The push rod of the hydraulic cylinder II 702 is perpendicular to the inner wall of the limit recess 401, and the limit is achieved by the telescopic engagement of the push rod; the template moving device 8 includes a slide rail provided on the mounting seat 701, and a rack 801 is installed on the slide rail. The teeth of the rack 801 face each other, and a gear 802 meshing with the teeth is provided between the rack 801, and a support plate 803 is fixed at the lower end of the gear shaft of the gear 802. The support plate 803 can be stored in the lower end of the mounting seat 701 as the gear shaft rotates. A ball bearing is installed on the upper surface of the support plate 803, and a hydraulic cylinder VI 804 of the rack 801 is provided on the mounting seat 701.

[0038] The template moving device 8 is located at the lower end of the inner frame 302 and is used in conjunction with the support frame of the template platform 4 when adjusting the position.

[0039] The clamping mechanism 6 is a hydraulic cylinder II 702; the clamping mechanism 6 may be a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601; the clamping mechanism 6 may also be a combination of a hydraulic cylinder II 702 and a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601.

[0040] A temporary support device 9 for the mold table 4 is provided on the outer frame 1. The temporary support device 9 is located above the clamping mechanism 6 and the positioning adjustment mechanism 5. The temporary support device 9 includes a support plate 901 hinged on the outer frame 1. The support plate 901 is connected to the hydraulic cylinder V902. The support plate 901 can be rotated 90° downward from the horizontal under the pushing action of the hydraulic cylinder V902.

[0041] When in use, the outer frame 1 moves to the die table 4, and the inner frame 302 is lowered by the hydraulic cylinder I 303, and the hydraulic cylinder II 702 is respectively extended and clamped to the side of the die table 4. At this time, the two hydraulic cylinders II 702 on the mounting seat 701 are respectively limited in the limit groove formed by the limit notch 401 and the limit plate 402 and the die table 4. At this time, the hydraulic cylinder VI 804 of the template moving device 8 controls one of the racks 801 to slide, and the support plate 80 is driven by the gear 802. 3 rotates to the bottom of the die table 4, and by controlling the extension and contraction length of the push rods of the left and right hydraulic cylinders Ⅱ 702, the left and right positions of the template can be adjusted, and the hydraulic cylinder Ⅱ 702 plays the role of holding up the die table 4. In this process, the continuously rotating support plate 803 plays the role of assisting in moving the die table 4. Ball bearings are installed on the upper surface of the support plate 803, which facilitates the relative movement of the ball bearings and the flat-bottomed die table 4. At the same time, the hydraulic cylinder Ⅱ 702 and the limiting notch 401 are limited, which can prevent the die table 4 from moving forward and backward. After the stacking is slowed down, the device is moved to the steaming place for lowering. During the lowering process, the clamping mechanism 6 moves to the bottom mold table 4 for clamping and supporting. The support plate 901 of the temporary support device 9 is released under the control of the hydraulic cylinder V902, and the stacked mold table 4 is lowered by the hydraulic cylinder I303 of the up and down moving mechanism 3 to complete the stacking and the entire lowering process.

[0042] Example 2.

[0043] like Figure 1As shown, a nomadic prefabricated panel production device that is convenient for stacking formwork platforms comprises a plurality of rows of formwork platform racks, on which formwork platforms 4 are arranged, a steaming device 10 is provided at the end of each row of formwork platform racks, a mixing area 11, a concrete transport device 12, a raw material placement area 13 and a product placement area 14 are provided around the formwork platform racks, a formwork platform stacking device is provided between the formwork platforms and the steaming device, and the formwork platform stacking device comprises a movable outer frame 1, and a steering wheel is provided at the lower end of the outer frame 1, one of which is a spherical roller for easy steering. A control room 2 and an up-and-down moving mechanism 3 are provided on the outer frame 1, a positioning adjustment mechanism 5 and a clamping mechanism 6 of a mold platform 4 are provided on the up-and-down moving mechanism 3, and an automatic positioning device for a mold platform stacking device is provided on the mold platform placement rack, the steaming device 10 and the product placement area 14; the automatic positioning device includes a signal generator provided on the mold platform placement rack, the steaming device 10 and the product placement area 14, an induction antenna and a PLC controller are provided on the mold platform stacking device, and the PLC controller is electrically connected to the travel drive motor of the mold platform stacking device.

[0044] The vertical movement mechanism 3 includes vertical guide rails 301 provided on the left and right sides of the outer frame 1, an inner frame 302 movable up and down along the vertical guide rails 301 is installed, and a hydraulic cylinder I 303 for lifting the inner frame 302 is provided on the outer frame 1.

[0045] The positioning and adjusting mechanism 5 includes a positioning device 7 and a template moving device 8 that cooperate with each other.

[0046] The positioning device 7 includes a mounting seat 701, a hydraulic cylinder II 702 provided on the mounting seat 701, a limit recess 401 provided in the middle of both sides of the mold platform 4, and a limit plate 402 provided on the upper and lower edges of the mold platform 4. The push rod of the hydraulic cylinder II 702 is perpendicular to the inner wall of the limit recess 401, and the limit is achieved by the telescopic engagement of the push rod; the template moving device 8 includes a slide rail provided on the mounting seat 701, and a rack 801 is installed on the slide rail. The teeth of the rack 801 face each other, and a gear 802 meshing with the teeth is provided between the rack 801, and a support plate 803 is fixed at the lower end of the gear shaft of the gear 802. The support plate 803 can be stored in the lower end of the mounting seat 701 as the gear shaft rotates. A ball bearing is installed on the upper surface of the support plate 803, and a hydraulic cylinder VI 804 of the rack 801 is provided on the mounting seat 701.

[0047] The template moving device 8 is located on the outer frame 1; the positioning device 7 includes a hydraulic cylinder III 703 provided on the inner frame 302, and the push rod of the hydraulic cylinder III 703 and a side wall of the limiting recess 401 provided on the mold platform 4 are mutually limited.

[0048] The clamping mechanism 6 is a hydraulic cylinder II 702; the clamping mechanism 6 may be a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601; the clamping mechanism 6 may also be a combination of a hydraulic cylinder II 702 and a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601.

[0049] A temporary support device 9 for the mold table 4 is provided on the outer frame 1. The temporary support device 9 is located above the clamping mechanism 6 and the positioning adjustment mechanism 5. The temporary support device 9 includes a support plate 901 hinged on the outer frame 1. The support plate 901 is connected to the hydraulic cylinder V902. The support plate 901 can be rotated 90° downward from the horizontal under the pushing action of the hydraulic cylinder V902.

[0050] When in use, the outer frame 1 moves to the mold platform 4, and the inner frame 302 is lowered by the hydraulic cylinder I 303, and the mold platform 4 is clamped by the clamping mechanism 6, and then lifted to the template moving device 8. At this time, the hydraulic cylinder VI 804 of the template moving device 8 controls one of the racks 801 to slide, and the support plate 803 is rotated to the bottom of the mold platform 4 through the gear 802. By controlling the extension and contraction length of the hydraulic cylinder II 702 push rods on the left and right sides, the left and right positions of the template can be adjusted, and the hydraulic cylinder II 702 plays the role of supporting the mold platform 4. In this process, the rotating support plate 803 plays the role of assisting the mobile mold platform 4 to move in the direction pushed by the hydraulic cylinder II 702 push rod. Ball bearings are installed on the upper surface of the support plate 803, which facilitates the relative movement of the ball bearings and the flat-bottomed mold platform 4. At the same time, the hydraulic cylinder II 702 and the limiting recess 401 are limited to prevent the mold platform 4 from moving too much back and forth; and the front The rear position can be supported on the side wall of the limiting recess 401 by the hydraulic cylinder III 703 to achieve the adjustment of the front and rear positions; after the adjustment, it is clamped and lifted upward by the clamping mechanism 6, and can be temporarily supported by lifting it to the temporary support device 9, which makes it convenient for the clamping mechanism 6 and the positioning adjustment mechanism 5 to continue to adjust and clamp the next mold table 4 without load for stacking, which is conducive to reducing the energy loss in the entire stacking process and the failure rate of the clamping mechanism 6 and the positioning adjustment mechanism 5 due to load; after the stacking is slowed down, the device is moved to the steaming place for lowering. During the lowering process, the clamping mechanism 6 moves up to the bottom mold table 4 for clamping and supporting. The support plate 901 of the temporary support device 9 is released under the control of the hydraulic cylinder V 902, and the stacked mold table 4 is lowered by the hydraulic cylinder I 303 of the up and down moving mechanism 3 to complete the stacking and the entire lowering process.

[0051] Example 3.

[0052] like Figure 1As shown, a nomadic prefabricated panel production device that is convenient for stacking formwork platforms comprises a plurality of rows of formwork platform racks, on which formwork platforms 4 are arranged, a steaming device 10 is provided at the end of each row of formwork platform racks, a mixing area 11, a concrete transport device 12, a raw material placement area 13 and a product placement area 14 are provided around the formwork platform racks, a formwork platform stacking device is provided between the formwork platforms and the steaming device, and the formwork platform stacking device comprises a movable outer frame 1, and a steering wheel is provided at the lower end of the outer frame 1, one of which is a spherical roller for easy steering. A control room 2 and an up-and-down moving mechanism 3 are provided on the outer frame 1, a positioning adjustment mechanism 5 and a clamping mechanism 6 of a mold platform 4 are provided on the up-and-down moving mechanism 3, and an automatic positioning device for a mold platform stacking device is provided on the mold platform placement rack, the steaming device 10 and the product placement area 14; the automatic positioning device includes a signal generator provided on the mold platform placement rack, the steaming device 10 and the product placement area 14, an induction antenna and a PLC controller are provided on the mold platform stacking device, and the PLC controller is electrically connected to the travel drive motor of the mold platform stacking device.

[0053] The vertical movement mechanism 3 includes vertical guide rails 301 provided on the left and right sides of the outer frame 1, an inner frame 302 movable up and down along the vertical guide rails 301 is installed, and a hydraulic cylinder I 303 for lifting the inner frame 302 is provided on the outer frame 1.

[0054] The positioning and adjusting mechanism 5 includes a positioning device 7 and a template moving device 8 that cooperate with each other.

[0055] The positioning device 7 includes a mounting seat 701, a hydraulic cylinder II 702 provided on the mounting seat 701, a limit recess 401 provided in the middle of both sides of the mold platform 4, and a limit plate 402 provided on the upper and lower edges of the mold platform 4. The push rod of the hydraulic cylinder II 702 is perpendicular to the inner wall of the limit recess 401, and the limit is achieved by the telescopic engagement of the push rod; the template moving device 8 includes a slide rail provided on the mounting seat 701, and a rack 801 is installed on the slide rail. The teeth of the rack 801 face each other, and a gear 802 meshing with the teeth is provided between the rack 801, and a support plate 803 is fixed at the lower end of the gear shaft of the gear 802. The support plate 803 can be stored in the lower end of the mounting seat 701 as the gear shaft rotates. A ball bearing is installed on the upper surface of the support plate 803, and a hydraulic cylinder VI 804 of the rack 801 is provided on the mounting seat 701.

[0056] The first set of positioning and adjusting mechanisms, the template moving device 8 is located at the lower end of the inner frame 302, and when used to adjust the position, it is used in conjunction with the support frame of the mold platform 4.

[0057] The second set of positioning and adjustment mechanisms, the template moving device 8 is located on the outer frame 1, and the positioning device 7 includes a hydraulic cylinder III 703 provided on the inner frame 302, and the push rod of the hydraulic cylinder III 703 and the side wall of the limiting recess 401 provided on the mold platform 4 limit each other.

[0058] The clamping mechanism 6 is a hydraulic cylinder II 702; the clamping mechanism 6 may be a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601; the clamping mechanism 6 may also be a combination of a hydraulic cylinder II 702 and a hydraulic cylinder IV 601 provided on the inner frame 302, with a retractable support plate 602 fixed at the front end of the push rod of the hydraulic cylinder IV 601.

[0059] A temporary support device 9 for the mold table 4 is provided on the outer frame 1. The temporary support device 9 is located above the clamping mechanism 6 and the positioning adjustment mechanism 5. The temporary support device 9 includes a support plate 901 hinged on the outer frame 1. The support plate 901 is connected to the hydraulic cylinder V902. The support plate 901 can be rotated 90° downward from the horizontal under the pushing action of the hydraulic cylinder V902.

[0060] When in use, the outer frame 1 moves to the die table 4, and the inner frame 302 is lowered by the hydraulic cylinder I 303, and the hydraulic cylinder II 702 is respectively extended and clamped to the side of the die table 4. At this time, the two hydraulic cylinders II 702 on the mounting seat 701 are respectively limited in the limit groove formed by the limit notch 401 and the limit plate 402 and the die table 4. At this time, the hydraulic cylinder VI 804 of the template moving device 8 controls one of the racks 801 to slide, and the support plate 80 is driven by the gear 802. 3 rotates to the bottom of the die table 4, and by controlling the extension and contraction length of the push rods of the left and right hydraulic cylinders Ⅱ 702, the left and right positions of the template can be adjusted, and the hydraulic cylinder Ⅱ 702 plays the role of holding up the die table 4. In this process, the continuously rotating support plate 803 plays the role of assisting in moving the die table 4. Ball bearings are installed on the upper surface of the support plate 803, which facilitates the relative movement of the ball bearings and the flat-bottomed die table 4. At the same time, the hydraulic cylinder Ⅱ 702 and the limiting notch 401 are limited, which can prevent the die table 4 from moving forward and backward. After the stacking is slowed down, the device is moved to the steaming place for lowering. During the lowering process, the clamping mechanism 6 moves to the bottom mold table 4 for clamping and supporting. The support plate 901 of the temporary support device 9 is released under the control of the hydraulic cylinder V902, and the stacked mold table 4 is lowered by the hydraulic cylinder I303 of the up and down moving mechanism 3 to complete the stacking and the entire lowering process.

[0061] The second set of positioning and adjustment mechanisms, the template moving device 8 located on the outer frame 1, can be re-positioned during this process, and can also play a temporary supporting role by lifting the supporting plate 803.

[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions, which should all be included in the scope of the claims of the present invention.

Claims

1. A nomadic prefabricated panel production device that facilitates the stacking of formwork platforms, comprising a plurality of rows of formwork platform racks, wherein formwork platforms (4) are provided on the formwork platform racks, a steaming device (10) is provided at the end of each row of the formwork platform racks, a mixing area (11), a concrete transport device (12), a raw material placement area (13) and a product placement area (14) are provided around the formwork platform racks, a formwork platform stacking device is provided between the formwork platforms and the steaming device, the formwork platform stacking device comprising a movable outer frame (1), a control room (2) and an up-and-down moving mechanism (3) are provided on the outer frame (1), and the characteristics are: A positioning adjustment mechanism (5) and a clamping mechanism (6) for the mold platform (4) are provided on the up-and-down moving mechanism (3), and an automatic positioning device for the mold platform stacking device is provided on the mold platform placement frame, the steaming device (10) and the product placement area (14); The vertical movement mechanism (3) includes vertical guide rails (301) provided on the left and right sides of the outer frame (1), an inner frame (302) movable up and down along the vertical guide rails (301) is mounted on the vertical guide rails (301), and a hydraulic cylinder I (303) for lifting the inner frame (302) is provided on the outer frame (1); The positioning adjustment mechanism (5) includes a positioning device (7) and a template moving device (8) that cooperate with each other; The positioning device (7) includes a mounting seat (701), a hydraulic cylinder II (702) provided on the mounting seat (701), a limiting notch (401) provided in the middle of both sides of the die table (4), and a limiting plate (402) provided on the upper and lower edges of the die table (4), the push rod of the hydraulic cylinder II (702) and the inner wall of the limiting notch (401) are perpendicular to each other, and the push rod is extended and clamped to limit the position; the template moving device (8) includes a slide rail provided on the mounting seat (701), and a rack (801) is installed on the slide rail. ), the teeth of the rack (801) face each other, a gear (802) meshing with the teeth is provided between the racks (801), a support plate (803) is fixed to the lower end of the gear shaft of the gear (802), the support plate (803) can be stored in the lower end of the mounting seat (701) as the gear shaft rotates, a ball is installed on the upper surface of the support plate (803), and a hydraulic cylinder VI (804) of the rack (801) is provided on the mounting seat (701); a steering wheel is provided at the lower end of the outer frame (1), one of which is a spherical roller.

2. The nomadic prefabricated panel production device that facilitates the stacking of formwork platforms according to claim 1 is characterized in that: The template moving device (8) is located at the lower end of the inner frame (302) and is used in conjunction with the support frame of the mold platform (4) when adjusting the position.

3. The nomadic prefabricated panel production device that facilitates the stacking of formwork platforms according to claim 1 is characterized in that: The template moving device (8) is located on the outer frame (1); the positioning device (7) includes a hydraulic cylinder III (703) provided on the inner frame (302), and the push rod of the hydraulic cylinder III (703) and a side wall of the limiting recess (401) provided on the mold platform (4) are mutually limited.

4. The nomadic prefabricated panel production device that facilitates the stacking of formwork platforms according to claim 1 is characterized in that: The clamping mechanism (6) is a hydraulic cylinder II (702); the clamping mechanism (6) may be a hydraulic cylinder IV (601) provided on the inner frame (302), with a retractable support plate (602) fixed at the front end of the push rod of the hydraulic cylinder IV (601); or the clamping mechanism (6) may be a combination of the hydraulic cylinder II (702) and the hydraulic cylinder IV (601) provided on the inner frame (302), with a retractable support plate (602) fixed at the front end of the push rod of the hydraulic cylinder IV (601).

5. The nomadic prefabricated panel production device that facilitates the stacking of formwork platforms according to any one of claims 1 to 4, characterized in that: A temporary support device (9) for the die table (4) is provided on the outer frame (1), the temporary support device (9) being located above the clamping mechanism (6) and the positioning adjustment mechanism (5), the temporary support device (9) comprising a support plate (901) hinged on the outer frame (1), the support plate (901) being connected to a hydraulic cylinder V (902), and the support plate (901) being capable of rotating 90° downward from the horizontal under the pushing action of the hydraulic cylinder V (902).

6. The nomadic prefabricated panel production device that facilitates the stacking of formwork platforms according to claim 1 is characterized in that: The automatic positioning device includes a signal generator provided on the mold platform placement frame, the steaming device (10) and the product placement area (14), an induction antenna and a PLC controller are provided on the mold platform stacking device, and the PLC controller is electrically connected to the travel drive motor of the mold platform stacking device.

Citation Information

Patent Citations

  • Shallow foundation pit stacking truck

    CN107827011A

  • Nomadic prefabricated slab production device facilitating stacking of mold tables

    CN217729137U