Integrated Component and Thermal Management System
By combining the valve body, throttling part and pressure regulating part in the integrated assembly, the complex structure problem in the thermal management system is solved, and the compactness and simplification of the system are achieved.
Patent Information
- Application Number
- CN202010690673.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-03-16
- Filing Date
- 2020-07-17
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2040-07-17
AI Technical Summary
The independent arrangement of functional components in the existing thermal management system leads to complex system structure and dispersed parts, which requires simplification of the system structure.
An integrated assembly is adopted, including a valve body, a throttling part and a pressure regulating part. The throttling part and the pressure regulating part are fixedly connected through the valve body, and an independent first flow channel and a second flow channel are provided. The throttling part throttles the working medium in the first flow channel, and the pressure regulating part adjusts the outflow pressure of the working medium in the second flow channel.
It realizes the compactness and simplification of the system structure, reduces the dispersion of parts, and improves the integration of the system.
Smart Images

Figure CN113404898B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of vehicles, and particularly to an integrated component and a thermal management system. Background Art
[0002] The thermal management system includes various functional components, such as throttling components, pressure regulating components, and heat exchange components, etc. Through the coordinated action of each functional component, the heat in the system is managed or controlled; usually, each functional component is set independently, and they need to be connected through pipelines, and each functional component needs to be installed separately with the outside. The components are relatively scattered, so the overall system structure will be relatively complex; therefore, how to simplify the system structure is a technical problem that needs to be considered. Summary of the Invention
[0003] The purpose of this application is to provide an integrated component and a thermal management system, which is beneficial to the integration of components, makes the structure more compact, and thus is beneficial to simplifying the system structure.
[0004] To achieve the above purpose, an embodiment of this application adopts the following technical solutions:
[0005] An integrated component includes a valve body, a throttling part, and a pressure regulating part. The pressure regulating part is fixedly connected to the valve body; the integrated component further includes a first flow channel and a second flow channel, and the working media in the first flow channel and the second flow channel flow independently; the throttling part can throttle the working medium in the first flow channel, and the pressure regulating part can regulate the outlet pressure of the working medium in the second flow channel.
[0006] A thermal management system includes a compressor, a condenser, a heat exchanger, and an integrated component. The integrated component is the above-mentioned integrated component. The outlet of the compressor is connected to the inlet of the condenser, the outlet of the condenser is connected to the inlet of the first flow channel of the integrated component, and the inlet of the compressor is connected to the outlet of the second flow channel of the integrated component.
[0007] In the technical solution of the integrated component of this application, the integrated component includes a valve body, a throttling part, and a pressure regulating part. The pressure regulating part is fixedly connected to the valve body; the integrated component includes a first flow channel and a second flow channel, and the working media in the first flow channel and the second flow channel flow independently; the throttling part can throttle the working medium in the first flow channel, and the pressure regulating part can regulate the outlet pressure of the working medium in the second flow channel; through the above structure, the throttling part and the pressure regulating part are integrated together by the valve body, so the structure is compact, which is beneficial to simplifying the system structure.
[0008] This application also discloses a thermal management system, which is beneficial to simplifying the system structure. Description of the Drawings
[0009] Figure 1 It is a three-dimensional structural schematic diagram of the first implementation manner of the integrated component of the present application in one direction;
[0010] Figure 2 is Figure 1 a three-dimensional structural schematic diagram of the integrated component in another direction;
[0011] Figure 3 is Figure 1 or Figure 2 a front view structural schematic diagram of the integrated component in
[0012] Figure 4 is Figure 3 a sectional structural schematic diagram of the integrated component in
[0013] Figure 5 is Figure 3 a sectional structural schematic diagram of the integrated component in
[0014] Figure 6 is Figure 5 an enlarged structural schematic diagram of part A in
[0015] Figure 7 is Figure 3 a sectional structural schematic diagram of the integrated component in
[0016] Figure 8 is Figure 7 a three-dimensional structural schematic diagram of part of the second driving part of the second valve component in
[0017] Figure 9 ]>is Figure 1 or Figure 2 a three-dimensional structural schematic diagram of the valve body in one direction in
[0018] Figure 10 is Figure 1 or Figure 2 a three-dimensional structural schematic diagram of the valve body in another direction in
[0019] Figure 11 is Figure 9 or Figure 10 a front view structural schematic diagram of the valve body in one direction in
[0020] Figure 12 is Figure 11 a sectional structural schematic diagram of the valve body in
[0021] Figure 13 is Figure 9 or Figure 10A front view structural schematic diagram of the middle valve body in another direction;
[0022] Figure 14 is Figure 13 A three-dimensional sectional structural schematic diagram of the middle valve body along the B-B direction;
[0023] Figure 15 is Figure 1 or Figure 2 A three-dimensional structural schematic diagram of the middle cover plate;
[0024] Figure 16 is Figure 15 A front view structural schematic diagram of the middle cover plate;
[0025] Figure 17 is Figure 16 A sectional structural schematic diagram of the middle cover plate along the A-A direction;
[0026] Figure 18 A three-dimensional structural schematic diagram of the second implementation manner of the integrated component of the present application in one direction;
[0027] Figure 19 is Figure 18 A three-dimensional structural schematic diagram of the integrated component in another direction;
[0028] Figure 20 is Figure 18 or Figure 19 A front view structural schematic diagram of the integrated component;
[0029] Figure 21 is Figure 20 A sectional structural schematic diagram of the integrated component along the A-A direction;
[0030] Figure 22 is Figure 18 or Figure 19 A three-dimensional structural schematic diagram of the middle valve body;
[0031] Figure 23 is Figure 22 A front view structural schematic diagram of the middle valve body;
[0032] Figure 24 is Figure 23 A three-dimensional sectional structural schematic diagram of the middle valve body along the B-B direction;
[0033] Figure 25 is Figure 23 A sectional structural schematic diagram of the middle valve body along the C-C direction;
[0034] Figure 26It is a three-dimensional structure schematic diagram of the integrated component in the third embodiment of the present application in one direction;
[0035] Figure 27 It is Figure 26 a three-dimensional structure schematic diagram of the integrated component in the other direction in
[0036] Figure 28 It is Figure 26 or Figure 27 a front view structure schematic diagram of the integrated component in
[0037] Figure 29 It is Figure 28 a sectional structure schematic diagram of the integrated component along the A-A direction section in
[0038] Figure 30 It is Figure 28 a sectional structure schematic diagram of the integrated component along the B-B direction section in
[0039] Figure 31 It is a three-dimensional structure schematic diagram of the integrated component in the fourth embodiment of the present application in one direction;
[0040] Figure 32 It is Figure 31 a front view structure schematic diagram of the integrated component in
[0041] Figure 33 It is Figure 32 a sectional structure schematic diagram of the integrated component along the B-B direction section in
[0042] Figure 34 It is Figure 32 a sectional structure schematic diagram of the integrated component along the C-C direction section in
[0043] Figure 35 It is a three-dimensional structure schematic diagram of the integrated component in the fifth embodiment of the present application in one direction;
[0044] Figure 36 It is Figure 35 a three-dimensional structure schematic diagram of the integrated component in the other direction in
[0045] Figure 37 It is Figure 35 or Figure 36 a front view structure schematic diagram of the integrated component in
[0046] Figure 38 It is Figure 37 a sectional structure schematic diagram of the integrated component along the A-A direction section in
[0047] Figure 39This is a schematic diagram of a three-dimensional structure of the sixth embodiment of the integrated component in this application in one direction;
[0048] Figure 40 yes Figure 39 A schematic diagram of a three-dimensional structure of a sixth embodiment of the integrated component in another direction;
[0049] Figure 41 yes Figure 39 or Figure 40 A schematic diagram of the front view of the integrated components;
[0050] Figure 42 yes Figure 41 A schematic diagram of the cross-sectional structure of the integrated component along the AA direction;
[0051] Figure 43 It is a schematic diagram of a three-dimensional structure of the seventh embodiment of the integrated component in the present application in one direction;
[0052] Figure 44 yes Figure 43 A schematic diagram of a three-dimensional structure of the integrated component in another direction;
[0053] Figure 45 yes Figure 43 or Figure 44 A schematic diagram of the front view of the integrated components;
[0054] Figure 4 yes A schematic diagram of the cross-sectional structure of the integrated component along the AA direction;
[0055] yes A schematic diagram of the cross-sectional structure of the integrated component along the BB direction;
[0056] It is a three-dimensional structural diagram of the eighth embodiment of the integrated component in this application;
[0057] yes A schematic diagram of the front view of the integrated components;
[0058] yes A schematic diagram of the cross-sectional structure of the integrated component along the AA direction;
[0059] It is a schematic diagram of a three-dimensional structure of the ninth embodiment of the integrated component in the present application in one direction;
[0060] yes A schematic diagram of a three-dimensional structure of the integrated component in another direction;
[0061] It is a connection schematic diagram of the first implementation mode of the thermal management system in this application;
[0062] It is a connection schematic diagram of the second implementation mode of the thermal management system in this application. Specific implementation mode
[0063] The following further describes this application in conjunction with the accompanying drawings and specific implementation modes:
[0064] First, for the convenience of description, it should be noted here that: the thick dashed line in the accompanying drawings is the flow path of the working medium in the first flow channel, and the thick solid line in the accompanying drawings is the flow path of the working medium in the second flow channel.
[0065] See , and are schematic diagrams of the structure of the first implementation mode of the integrated component in this application; the following will introduce the first implementation mode of the integrated component in this application in detail.
[0066] See , the integrated component 100 includes a valve body 3, a first valve component 1 and a second valve component 2. The first valve component 1 and the second valve component 2 are respectively fixedly connected to the valve body 3; the integrated component 100 further includes a first flow channel 31 and a second flow channel 32. The flow of the working medium in the first flow channel 31 and the flow of the working medium in the second flow channel 32 do not interfere with each other. The working medium in the first flow channel 31 and the working medium in the second flow channel 32 flow independently. Here, "do not interfere" means that the working medium in the first flow channel 31 and the working medium in the second flow channel 32 will not have the phenomenon of cross-flow. The first valve component 1 can throttle the working medium in the first flow channel 31, and the second valve component 2 can adjust the outflow pressure of the working medium in the second flow channel 32; through the above structure, the first valve component 1 and the second valve component 2 are integrally assembled together through the valve body 3, so the structure is compact and it is beneficial to simplify the system structure.
[0067] The following will introduce the first valve component of the integrated component in the first implementation mode in detail. See , the integrated component 100 includes a first valve port 101. In this embodiment, the first valve port 101 is formed on the valve body 3. Of course, a part with the first valve port 101 can also be separately provided, and then the part with the first valve port 101 is assembled with the valve body 3; see , the first valve assembly 1 includes a first valve core 11 and a first driving part 12. The first driving part 12 can make the first valve core 11 move towards or away from the first valve port 101. Specifically, when the first valve core 11 moves closer to or away from the first valve port 101, the flow cross-sectional area of the working medium at the first valve port 101 changes. That is to say, the opening degree of the first valve port 101 changes. When the first valve core 11 moves towards the first valve port 101, the flow cross-sectional area of the working medium at the first valve port 101 becomes smaller, thereby enabling the working medium to form a throttle at the first valve port 101.
[0068] See , in this embodiment, the first valve core 11 is spherical; the first driving part 12 includes an air box head 121 and a transmission rod 122. The air box head 121 is located on one side of the transmission rod 122, and the first valve core 11 is located on the other side of the transmission rod 122. The first valve core 11 is in contact with the transmission rod 122; see and , the air box head 121 includes a temperature sensing bulb 1211 and a transmission piece 1222. The transmission piece 1222 is connected to the transmission rod 122. The temperature sensing bulb 1211 is used to sense the temperature of the working medium at the outlet of the evaporator or heat exchanger in the system. The temperature sensing bulb 1211 will exert different forces on the transmission piece 1222 according to different temperatures of the working medium. Since the transmission piece 1222 is connected to the transmission rod 122 and the transmission rod 122 is in contact with the first valve core 11, the force exerted by the temperature sensing bulb 1211 on the transmission piece 1222 will also be transmitted to the first valve core 11 through the transmission rod 122, thereby enabling the first valve core 11 to move closer to or away from the first valve port 101. In this embodiment, the first valve assembly is used as a throttle part to throttle the working medium in the first flow channel.
[0069] The second valve assembly of the integrated component in the first embodiment will be introduced in detail below.
[0070] See 、 and , the valve body 3 includes a ball core installation cavity 30, and the second valve assembly 2 includes a ball core 21. The ball core 21 is located in the ball core installation cavity 30. The ball core 21 includes a communication channel 211, and the communication channel 211 can communicate the working media on both sides of the ball core 21. In this embodiment, the communication channel 211 forms part of the second flow channel 32; see , the second valve assembly 2 further includes a second driving part 22. The second driving part 22 can drive the ball core 21 to rotate. During the rotation of the ball core 21, the flow cross-sectional area of the working medium at the outlet and / or inlet of the communication channel 211 will change. By changing the flow cross-sectional area of the working medium at the outlet and / or inlet of the communication channel 211, the outflow pressure of the working medium in the second flow channel 32 can be adjusted; in this embodiment, the second valve assembly 2 is equivalent to a pressure regulating part.
[0071] See and , in this embodiment, the second driving part 22 includes a motor part 221 and a connecting rod 222. The motor part 221 is in transmission connection with the connecting rod 222. Specifically, the motor part 221 and the connecting rod 222 are in transmission connection through gear transmission. Here, the "gear transmission" can be a single-stage transmission, or a two-stage or more than two-stage transmission mode. Of course, the motor part 221 and the connecting rod 222 can also be in transmission connection through a direct transmission method; see and , in this embodiment, the connecting rod 222 is in a limiting connection with the ball core 21. Here, the "limiting connection" includes a fixed connection, a radial limiting connection, and an axial limiting connection. Of course, the connecting rod 222 and the ball core 21 can also be integrally provided. Here, the "integrally provided" means that the connecting rod 222 and the ball core 21 are processed into a whole to form a single component; in this embodiment, since the motor part 221 is in transmission connection with the connecting rod 222 and the connecting rod 222 is in a limiting connection with the ball core 21, the motor part 221 can indirectly drive the ball core 21 to rotate. In addition, see , in this embodiment, the central axis of the connecting rod 222 of the second valve assembly 2 is perpendicularly arranged with respect to the central axis of the first valve core 11 of the first valve assembly 1. Specifically, the central axis of the connecting rod 222 of the second valve assembly 2 is perpendicularly arranged in space with respect to the central axis of the first valve core 11 of the first valve assembly 1.
[0072] See , the integrated assembly 100 further includes a cover plate 4. The cover plate 4 is fixedly connected to the valve body 3. The cover plate 4 is located on one side of the valve body 3, and the air box head 121 of the first valve assembly 1 is located on the other side of the valve body 3. The side where the cover plate 4 is located is parallel to the side where the air box head 121 in the first valve assembly 1 is located; see 、 , the cover plate 4 includes a communication part 41. The communication part 41 extends along the axial direction of the cover plate 4. The communication part 41 can be in communication with the outlet side of the communication channel 211 of the ball core 21. Here, the "communication" can be a direct communication or an indirect communication. In this embodiment, the cavity of the communication part 41 constitutes a part of the second flow channel 32; see 、 、 To FIGS. 17, the cover plate 4 includes a convex portion 42 which is axially convexly provided along the cover plate 4, and the convex portion 42 extends into the connecting hole 361 of the valve body 3; thus, by providing the cover plate, it is beneficial to prevent the ball core from disengaging from the connecting hole 361; in addition, the diameter of the connecting hole 361 is larger than the diameter of the ball core 21, so that the ball core 21 can be easily loaded into the ball core installation cavity 30 from the connecting hole 361.
[0073] The valve body described above will be introduced in detail below.
[0074] See 、 、 、 and , the integrated component 100 further includes a first port 33 and a second port 34. Specifically, the first port 33 and the second port 34 are formed on the valve body 3, and the first port 33 and the second port 34 are located on different sides of the first valve port 101 in ; in this embodiment, when the first valve port 101 is opened, the first flow passage 31 can communicate the first port 33 and the second port 34. See 、 and , in this embodiment, the first port 33 is located on the inlet side of the first flow passage 31, and the second port 34 is located on the outlet side of the first flow passage 32. Of course, the first port 33 can also be located on the outlet side of the first flow passage 31. At this time, the second port 34 is located on the inlet side of the first flow passage 31; see and , the first port 33 is located on the first wall surface 301 of the valve body 3, the second port 34 is located on the second wall surface 302 of the valve body 3, and the central axis of the first port 33 is perpendicularly arranged with the central axis of the second port 34. In this embodiment, the first wall surface 301 of the valve body 3 is perpendicular to the second wall surface 302 of the valve body 3.
[0075] See and , the integrated component 100 further includes a third port 35 and a fourth port 36. Specifically, in this embodiment, the third port 35 is formed on the valve body 3, the fourth port 36 is formed on the cover plate 4, the third port 35 and the fourth port 36 are located on different sides of the ball core 21, and the central axis of the third port 35 is perpendicularly arranged with the central axis of the fourth port 36; when the communication channel 211 of the ball core 21 is opened, the second flow passage 32 can communicate the third port 35 and the fourth port 36. In this embodiment, the third port 35 is located on the inlet side of the second flow passage 32, and the fourth port 36 is located on the outlet side of the second flow passage 32. Of course, the third port 35 can also be located on the outlet side of the second flow passage 32. At this time, the fourth port 36 is located on the inlet side of the second flow passage.
[0076] See and In this embodiment, the side where the third port 35 is located and the side where the second port 34 is located are on the same side of the valve body 3. Specifically, both the third port 35 and the second port 34 are located on the second wall surface 302 of the valve body 3. On the valve body 3, the second port 34 and the third port 35 are not connected; in this embodiment, the wall surface on the side where the first port 33 is located is perpendicularly arranged with respect to the wall surface on the side where the second port 34 is located; refer to and , the valve body 3 includes a connecting channel 361. The wall surface 303 on the side where the opening of the connecting channel 361 is located is perpendicularly arranged with respect to the wall surface 301 on the side where the first port 33 is located, and the wall surface 303 on the side where the opening of the connecting channel 361 is located is perpendicularly arranged with respect to the wall surface 302 on the side where the second port 34 is located. Combining with reference to , the connecting channel 361 is connected to the fourth port 36 through the communicating portion 41 of the cover plate 4.
[0077] By arranging the first port 33, the second port 34, the third port 35 and the fourth port 35 at different positions as described above, the working mediums do not interfere with each other when flowing in the first flow channel 31 and the second flow channel 32. That is to say, the working medium in the first flow channel 31 and the working medium in the second flow channel 32 flow independently, so that the phenomenon of cross-flow of the working medium does not occur in the first flow channel 31 and the second flow channel 32; in addition, combining with reference to 、 and , in this embodiment, the side where the fourth port 36 is located is parallel to the side where the air tank head 121 in the first valve assembly is located.
[0078] Refer to and , in this embodiment, with the second wall surface 302 as a reference, the transmission rod 122 is on one side of the second wall surface 302. Part of the transmission rod 122 is located in the second flow channel 32, and part of the transmission rod 122 is located in the first flow channel 31. Refer to , the second port 34 and the third port 35 are distributed along the axial direction parallel to the transmission rod 122, and the third port 35 is closer to the air tank head 121 than the second port 34; refer to , the second flow channel 32 further includes a first flow-through portion 321 and a second flow-through portion 322. The first flow-through portion 321 is closer to the third port 35 than the second flow-through portion 322. The first flow-through portion 321 connects the third port 35 and the second flow-through portion 322. The central axis L1 of the second flow-through portion 322 is perpendicularly arranged with respect to the central axis L2 of the first flow-through portion 321. In this embodiment, the first flow-through portion 321 and the second flow-through portion 322 are formed on the valve body 3. The first flow-through portion 321 includes two flow channels with different diameters. Combining with reference to FIG. 4 and , part of the transmission rod 122 extends into the cavity of the first flow-through portion 321. The second flow-through portion 322 and the fourth port 36 are located on different sides of the spherical core 21. The communication channel 211 between the second flow-through portion 322 and the spherical core 21 can be connected. Specifically, in this embodiment, the inlet of the communication channel 211 between the second flow-through portion 322 and the spherical core 21 can be connected.
[0079] See , in this embodiment, the central axis of the connecting channel 361 coincides with the central axis L1 of the second flow-through portion 322. Of course, the central axis of the connecting channel 361 and the central axis L1 of the second flow-through portion 322 can also be arranged in parallel; in addition, see and , in this embodiment, the valve body 3 is a profile part, which is convenient for processing.
[0080] See , is a schematic structural diagram of the second embodiment of the integrated component in the present application. The structure of the second embodiment of the integrated component in the present application will be introduced in detail below. See , in this embodiment, the integrated component 100a further includes a third valve assembly 5 and a third valve port 61. The first port 33 and the second port 34 of the first flow channel 31 are located on different sides of the third valve port 61; the third valve assembly 5 can cut off the working medium in the first flow channel 31 so that the working medium in the first flow channel 31 does not flow or the working medium in the first flow channel is cut off; in this embodiment, the third valve assembly 5 is equivalent to a cut-off portion.
[0082] Specifically, see and , the third valve assembly 5 includes a third driving part 51 and a third valve core 52. Here, the third valve core 52 refers to the component that can close and open the third valve port 61, and the third driving part 51 can make the third valve core 52 move towards or away from the third valve port 61; when the third valve core 52 moves towards the third valve port 61 to a preset position, the third valve core 52 can block the third valve port 61 so as to cut off the working medium in the first flow channel 31; specifically, in this embodiment, the third driving part 51 includes a coil component 511, a moving iron core 512, a stationary iron core 513 and a pressing rod 514. The coil component 511 is sleeved on the outer periphery of the moving iron core 513. After the coil component 511 is energized, an excitation magnetic field is generated, and the moving iron core 512 acts under the action of the excitation magnetic field. The moving iron core 512 is connected to the pressing rod 514, so that the moving iron core 512 can drive the pressing rod 514 to act; when the moving iron core 512 drives the pressing rod 514 to move towards the third valve port 61 to a preset position, the pressing rod 514 can apply a positive pressure to the third valve core 52, so that the third valve core 52 can cut off the working medium in the first flow channel 31; in this embodiment, the material of the third valve core 52 is an elastic plastic material; in this embodiment, the structure and function of the third valve assembly 3 can refer to the structure and function of an electromagnetic valve. Here, the third valve assembly 2 can be a direct-acting electromagnetic valve or a pilot-operated electromagnetic valve; see , in this embodiment, the central axis of the pressing rod 514 is perpendicularly arranged to the central axis of the transmission rod 122 of the first valve assembly.
[0083] See , the valve body 3a includes a first accommodating part 60. The third valve core 52 is located in the cavity of the first accommodating part 60. When the third valve port 61 is opened, the third valve port 61 can communicate the second port 34 of the first flow channel 31 and the cavity of the first accommodating part 60. The bottom wall of the first accommodating part 60 has a communication hole 62. When the first valve port 101 is opened, the communication hole 62 can communicate the first valve port 101 and the cavity of the first accommodating part 60; thus, when the first valve port 101 is opened, after the working medium flows through the first port 33, passes through the first valve port 101, and then flows into the cavity of the first accommodating part 60 through the communication hole 62. At this time, if the third valve port 61 is in an open state, the working medium in the cavity of the first accommodating part 60 will flow from the third valve port 61 into the second port 34 of the first flow channel 31; at this time, if the third valve port 61 is in a closed state, the working medium in the cavity of the first accommodating part 60 will not flow, so that the working medium in the first flow channel 31 is cut off at the third valve port 61; in addition, in this embodiment, the bottom wall of the first accommodating part 60 has two communication holes 62. Of course, three or more communication holes can also be provided.
[0084] Compared with the first embodiment of the integrated component, the integrated component of this embodiment further includes a third valve component, and the function of the third valve component is equivalent to that of a solenoid valve. Compared with the first embodiment of the integrated component, the integrated component in this embodiment has more functions, a relatively high integration degree, and a more compact structure, thus simplifying the structure of the system.
[0085] See , is a schematic structural diagram of the third embodiment of the integrated component in this application. The structure of the third embodiment of the integrated component in this application will be introduced in detail below.
[0086] See , the integrated component 100b includes a first valve port 101b, and the first valve component 1b includes a valve seat 54b. In this embodiment, the first valve port 101b is formed on the valve seat 54b. Of course, the first valve port 101b can also be formed on the valve body 3b; See , the integrated component 100b further includes a first port 33b and a second port 34b. Specifically, the first port 33b and the second port 34b are formed on the valve body 3b, and the first port 33b and the second port 34b are located on different sides of the first valve port 101b; In this embodiment, the first flow passage 31b communicates with the above-mentioned first port 33b and the above-mentioned second port 34b, where the first port 33b is located on the inlet side of the first flow passage 31b, and the second port 34b is located on the outlet side of the first flow passage 31b; Of course, the first port 33b can also be located on the outlet side of the first flow passage 31b, and at this time the second port 34b is located on the inlet side of the first flow passage 31b; In addition, in this embodiment, the central axis of the first port 33b is perpendicular to the central axis of the second port 34b, the central axis of the third port 35b coincides with the central axis of the fourth port 36b, the wall surface where the third port 35b is located and the wall surface where the first port 31b is located are on the same side of the valve body 3b, and the wall surface where the fourth port is located is parallel to the wall surface where the third port is located.
[0087] See , the first valve component 1b further includes a first valve core 11b and a first driving part 12b. The first driving part 12b can make the first valve core 11b move toward or away from the first valve port 101b. When the first valve core 11b moves toward or away from the first valve port 101b to a corresponding preset position, the flow cross-sectional area of the working medium at the first valve port 101b will change, so as to throttle the working medium in the first flow passage 31b; Specifically, see , the first driving part 12b includes a rotor assembly 123b and a stator assembly 124b. The stator assembly 124b is disposed on the outer periphery of the rotor assembly 123b. In this embodiment, the first valve core 11b is in a needle shape and is drivingly connected to the rotor assembly 123b. Here, the "driving connection" can be a direct connection or an indirect connection. By controlling the current in the windings of the stator assembly 124b to change according to a predetermined law, the stator assembly 124b generates a changing excitation magnetic field. The rotor assembly 123b rotates under the action of the excitation magnetic field. Since the rotor assembly 123b is drivingly connected to the first valve core 11b, the rotor assembly 123b can drive the first valve core 11b to move closer to or away from the first valve port 101b. When the first valve core 11b moves closer to or away from the first valve port 101b, the throttling is formed at the first valve port 101b by changing the flow cross-sectional area of the working medium at the first valve port 101b. Compared with the first valve assembly in the first embodiment of the integrated component, the method of controlling the movement of the first valve core 11b by controlling the current passing through the stator assembly is beneficial to improving the opening accuracy of the first valve port 101b, and further beneficial to improving the flow control accuracy of the first valve assembly 1b.
[0088] See , the second valve assembly 2b further includes a ball core 21b and a second driving part 22b. The second driving part 22b can drive the ball core 21b to rotate. During the rotation of the ball core 21b, the flow cross-sectional area of the working medium at the outlet and / or inlet of the communication channel 211b changes. By changing the flow cross-sectional area of the working medium at the outlet and / or inlet of the communication channel 211b, the outflow pressure of the working medium in the second flow channel 32b can be adjusted. In this embodiment, the structural features of the second valve assembly 2b can refer to the second valve assembly of the integrated component in the first embodiment, and will not be elaborated here. In addition, in this embodiment, the inflow direction of the working medium in the first flow channel 31b is perpendicular to the outflow direction of the working medium in the first flow channel 31b. The inflow direction of the working medium in the second flow channel 32b coincides with or is parallel to the outflow direction of the working medium in the second flow channel 32b. The outflow direction of the working medium in the first flow channel 31b is parallel to the inflow direction of the working medium in the second flow channel 32b.
[0089] See , is a schematic structural diagram of the fourth embodiment of the integrated component in the present application. The structure of the fourth embodiment of the integrated component in the present application will be introduced in detail below.
[0090] See , in this embodiment, the first port 33c, the second port 34c, and the third port 35c are formed on the valve body 3c, and the fourth port 36c is formed on the cover plate 4c; the central axis of the first port 33c coincides with the central axis of the second port 34c, and the central axis of the fourth port 36c coincides with the central axis of the third port 35c; of course, the central axis of the first port 33c and the central axis of the second port 34c may also be arranged in parallel, and the central axis of the fourth port 36c and the central axis of the third port 35c may also be arranged in parallel; see , the wall surface where the first port 33c is located and the wall surface where the third port 35c is located are on the same side of the valve body 3c. The integrated component 100c includes a throttling portion 1c. The first port 33c is located on one side of the throttling portion 1c, and the second port 34c is located on the other side of the throttling portion 1c. The flow cross-sectional area of the working medium at the throttling portion 1c is smaller than the flow cross-sectional area of the working medium at the first port 33c and the flow cross-sectional area of the working medium at the second port 34c. In this way, by changing the flow cross-sectional area of the working medium at the throttling portion 1c, the working medium can be throttled at the throttling portion 1c; compared with the first valve component in the integrated component of the first embodiment, the throttling portion in this embodiment has a simple structure, so that the integrated component is smaller in volume and lighter in weight.
[0091] In addition, in this embodiment, the throttling portion 1c is formed on the valve body 3c. Of course, the throttling portion 1c, the first port 33c, and the second port 34c can also be directly arranged on the throttle pipe, and then the throttle pipe is assembled with the valve body; in this embodiment, the structural features of the second valve component 2b can refer to the second valve component of the integrated component in the first embodiment, and will not be elaborated here.
[0092] See , is a schematic structural diagram of the fifth embodiment of the integrated component in the present application. The structure of the fifth embodiment of the integrated component in the present application will be introduced in detail below.
[0093] See , in this embodiment, the structures of the first port 33d, the second port 34d, and the third port 35d can respectively refer to the first port, the second port, and the third port of the integrated component in the first embodiment, and the structure of the first valve component 1d can refer to the first valve component of the integrated component in the first embodiment, and will not be elaborated here. See , in this embodiment, the fourth port 36d is formed on the valve body 3d. The side where the fourth port 36d is located is on the same side as the air box head 121d, and the central axis of the fourth port 36d is perpendicular to the central axis of the third port 35d.
[0094] See , the integrated component 100d also includes a second valve port 201d, and the third orifice 35d and the fourth orifice 36d are located on different sides of the second valve port 201d; the second valve assembly 2d includes a second valve core 23d and a second drive part 22d, and the second drive part 22d can make the second valve core 23d move closer to or away from the second valve port 201d. When the second valve core 23d moves closer to or away from the second valve port 201d to the corresponding preset position, the flow cross-sectional area of the working medium at the first valve port 201d will change. The change in the flow cross-sectional area of the working medium at the first valve port 201d can adjust the outflow pressure of the working medium in the second flow channel 32d; specifically, the second drive part 22d includes a rotor assembly 223d and a stator assembly 224d, and the stator assembly 224d is located on the outer periphery of the rotor assembly 223d. In this embodiment, the second valve core 23d is needle-shaped, and the second valve core 23d and the rotor assembly 223d are connected. Transmission connection, by controlling the current in the winding passing through the stator component 224d to change according to a predetermined rule, thereby controlling the stator component 224d to generate a changing excitation magnetic field, and the rotor component 223d rotates under the action of the excitation magnetic field. Since the rotor component 223d is transmission-connected to the second valve core 23d, the rotor component 223d can drive the second valve core 23d to move closer to or away from the second valve port 201d. When the second valve core 23d approaches or moves away from the second valve port 201d, the working medium forms throttling and pressure reduction at the second valve port 201d by changing the flow cross-sectional area of the working medium at the second valve port 201d, thereby regulating the pressure of the working medium. In addition, in this embodiment, the central axis of the transmission rod 122d of the first valve component is arranged parallel to the central axis of the second valve core 23d. In other words, the transmission rod 122d of the first valve component and the second valve core 23d are arranged side by side.
[0095] See also , This is a structural diagram of the sixth embodiment of the integrated component in this application. The structure of the sixth embodiment of the integrated component in this application will be introduced in detail below.
[0096] See also In this embodiment, the first orifice 33e, the second orifice 34e, the third orifice 35e, and the fourth orifice 36e are all formed in the valve body 3e. Specifically, the structures of the first orifice 33e, the second orifice 34e, and the third orifice 35e can be respectively referred to the first orifice, the second orifice, and the third orifice of the integrated assembly in the first embodiment, and will not be described in detail here; to In this embodiment, the fourth opening 36e is located on the same side as the air box head 121e, and the central axis of the fourth opening 36e is perpendicular to the central axis of the third opening 35e.
[0097] See , in this embodiment, the integrated component 100e includes a first valve component 1e, a second valve component 2e, and a third valve component 5e. The structure of the first valve component 1e can refer to the first valve component of the integrated component in the first embodiment, the structure of the second valve component 2e can refer to the second valve component of the integrated component in the fifth embodiment, and the structure of the third valve component 5e can refer to the third valve component of the integrated component in the second embodiment, which will not be elaborated here one by one; the integrated component in this embodiment has more functions, a relatively high integration degree, and a more compact structure, thus simplifying the structure of the system.
[0098] See , FIG. is a schematic structural diagram of the seventh embodiment of the integrated component in the present application, and the structure of the seventh embodiment of the integrated component in the present application will be introduced in detail below.
[0099] See , in this embodiment, the first port 33f, the second port 34f, the third port 35f, and the fourth port 36f are all formed in the valve body 3f. The central axis of the first port 33f is perpendicular to the central axis of the second port 34f, and the central axis of the third port 35f is perpendicular to the central axis of the fourth port 36f; the central axis of the first port 33f is parallel to the central axis of the fourth port 36f, the central axis of the second port 34f is parallel to the central axis of the fifth port 36f, the first port 33f and the fourth port 36f are on the same side of the valve body 3f, the second port 34f and the fourth port 36f are on the same side of the valve body 3f, and the side where the first port 33f and the fourth port 36 are located is different from the side where the second port 34f and the fourth port 36f are located.
[0100] See , in this embodiment, the structure of the first valve component 1f can refer to the first valve component of the integrated component in the third embodiment, and the structure of the second valve component 2f can refer to the second valve component of the integrated component in the fifth embodiment, which will not be elaborated here one by one. In addition, in this embodiment, the valve core 11f of the first valve component is perpendicular to the valve core 21f of the second valve component.
[0101] See , FIG. is a schematic structural diagram of the eighth embodiment of the integrated component in the present application, and the structure of the eighth embodiment of the integrated component in the present application will be introduced in detail below.
[0102] See , in this embodiment, the structure of the throttling part 1g can refer to the throttling part of the integrated component in the fourth embodiment, and the structure of the second valve component 2g can refer to the second valve component of the integrated component in the fifth embodiment, which will not be elaborated here one by one.
[0103] In addition, the integrated components of the above eight embodiments may further include a heat exchanger, so that the integration degree of the system is higher and the structure is more simplified. The integration of the integrated component in the third embodiment above and the heat exchanger will be taken as an example for illustration below. Of course, the integrated components in the other above embodiments can also be integrated with the heat exchanger.
[0104] See , in this embodiment, the integrated component 100h includes a first valve component 1b, a second valve component 2b, a valve body 3b, and a heat exchanger 6h. The first valve component 1b is fixedly connected to the valve body 3b, the second valve component 2b is fixedly connected to the valve body 3b, and the valve body 3b is fixedly connected to the heat exchanger 6h. When the integrated component 100h is installed in the heat exchange system, an inlet of the heat exchanger 6h is communicated with the outlet of the first flow channel 31b, and an outlet of the heat exchanger 6h is communicated with the inlet of the second flow channel 32b. The "communication" here can be direct communication or indirect communication. By integrating the heat exchanger 6h, the first valve component 1b, and the second valve component 2b together, it is beneficial to improve the integration degree of the system and make the system structure more simplified. In addition, in this embodiment, the structural form of the heat exchanger is a plate heat exchanger. Of course, the structural form of the heat exchanger can also refer to the structural form of a direct cooling plate.
[0105] See , this application also discloses a thermal management system; It is a connection schematic diagram of the first embodiment of the thermal management system in this application. The thermal management system of the first embodiment of this application will be introduced in detail below.
[0106] See , the thermal management system includes an air conditioning system and a battery cooling system; the air conditioning system includes a compressor 102, a condenser 101, a throttle valve 104, and an evaporator 103. When the air conditioning system operates, the refrigerant is compressed into a high-temperature and high-pressure refrigerant by the compressor 102. After passing through the condenser 101, the high-temperature and high-pressure refrigerant becomes a normal-temperature and high-pressure refrigerant. The normal-temperature and high-pressure refrigerant passes through the throttle valve 104 and enters the evaporator 103. Since the pressure of the normal-temperature and high-pressure refrigerant decreases after passing through the throttle valve 104, the refrigerant vaporizes into a low-temperature refrigerant. The low-temperature refrigerant passes through the evaporator 103, absorbs a large amount of heat, and then returns to the compressor 102 as a refrigerant. The battery cooling system includes a compressor 102, a condenser 101, an integrated component 105, a heat exchanger 106, and a battery pack. The outlet of the compressor 102 is connected to the inlet of the condenser 101. The outlet of the condenser 101 is connected to the inlet of the first flow channel 31 of the integrated component 105. The inlet of the compressor 102 is connected to the outlet of the second flow channel 32 of the integrated component 105. The integrated component in this embodiment is the integrated component in the first to eighth embodiments described above, which is beneficial to making the system structure compact and thus beneficial to simplifying the system structure. The principle of the battery cooling system will be introduced in detail below. Refer to , when the battery cooling system operates, the refrigerant is compressed into a high-temperature and high-pressure refrigerant by the compressor 102. After passing through the condenser 101, the high-temperature and high-pressure refrigerant becomes a normal-temperature and high-pressure refrigerant. The normal-temperature and high-pressure refrigerant passes through the first flow channel 31 of the integrated component 105. When flowing through the first flow channel of the integrated component 105, the pressure of the normal-temperature and high-pressure refrigerant decreases and becomes a low-temperature refrigerant after passing through the throttling part of the integrated component 105. The low-temperature refrigerant enters the heat exchanger 106 and exchanges heat with the cooling medium for cooling the battery pack in the heat exchanger 106. The refrigerant after heat exchange in the heat exchanger 106 then flows into the second flow channel 32 of the integrated component 105. After passing through the pressure regulating part of the integrated component 105, the pressure becomes smaller and becomes a low-temperature refrigerant and returns to the compressor 102.
[0107] Refer to , is a connection schematic diagram of the second embodiment of the thermal management system in this application. The thermal management system of the second embodiment of this application will be introduced in detail below.
[0108] Refer to , the thermal management system includes an air conditioning system and a battery cooling system; the air conditioning system includes a compressor 102, a condenser 101, a throttle valve 104, and an evaporator 103. Here, the working principle of the air conditioning system can be referred to the air conditioning system in the first embodiment of the thermal management system, and will not be elaborated here; the battery cooling system includes a compressor 102, a condenser 101, an integrated component 105, a heat exchanger 106, and a battery pack. The outlet of the compressor 102 is connected to the inlet 101 of the condenser, the outlet of the condenser 101 is connected to the inlet of the first flow channel 31 of the integrated component 105, and the inlet of the compressor 102 is connected to the outlet of the second flow channel 32 of the integrated component 105. In this embodiment, the integrated component 105 and the heat exchanger 106 are integrally assembled together, so that the system will be more compact, which is beneficial to simplifying the system structure. The specific structure of the integrated assembly of the integrated component 105 and the heat exchanger 106 in this embodiment can be referred to the integrated component in the ninth embodiment above. Of course, the integrated components in the first to eighth embodiments above can also be integrally assembled with the heat exchanger. In this embodiment, the working principle of the battery cooling system can be referred to the battery cooling system in the first embodiment of the thermal management system, and will not be elaborated here.
[0109] It should be noted that: the above embodiments are only used to illustrate the present application and do not limit the technical solutions described in the present application. Although this specification has described the present application in detail with reference to the above embodiments, those of ordinary skill in the art should understand that those skilled in the art can still combine, modify, or equivalently replace the present application, and all technical solutions and their improvements that do not depart from the spirit and scope of the present application should be covered within the scope of the claims of the present application.
Claims
1. An integrated component, comprising a valve body, a throttling portion and a pressure regulating portion, wherein the pressure regulating portion is fixedly connected to the valve body; the integrated component has a first flow channel and a second flow channel, and the working medium in the first flow channel and the working medium in the second flow channel flow independently; the throttling portion is capable of throttling the working medium in the first flow channel, and the pressure regulating portion is capable of regulating the outflow pressure of the working medium in the second flow channel, the integrated component comprises a first orifice, a second orifice and a first valve port, the first orifice and the second orifice are formed in the valve body, and the first orifice and the second orifice are located on different sides of the first valve port; the throttling portion comprises a first valve assembly, the first valve assembly and the second orifice are fixedly connected to the valve body ... The valve body is fixedly connected; the first valve assembly includes a first valve core and a first drive part, and the first drive part can make the first valve core move toward or away from the first valve port; when the first valve core moves toward or away from the first valve port to the corresponding preset position, the flow cross-sectional area of the working medium at the first valve port will change so that the working medium in the first flow channel can be throttled, and the first flow channel has an outlet side and an inlet side, the first orifice is located at one of the inlet side and the outflow side, and the second orifice is located at the other of the inlet side and the outflow side, and the central axis of the first orifice is arranged perpendicular to the central axis of the second orifice.
2. The integrated assembly according to claim 1, characterized in that: The throttling portion includes a throttling hole, which is formed on the valve body. The flow cross-sectional area of the working medium in the throttling hole is smaller than the flow cross-sectional area of the working medium at the inlet of the first flow channel and the flow cross-sectional area of the working medium at the outlet of the first flow channel. The throttling portion can throttle the working medium in the first flow channel by changing the flow cross-sectional area of the working medium in the throttling hole.
3. The integrated assembly according to claim 1, wherein: The throttling part is tubular and fixedly connected to the valve body; the throttling part includes a throttling hole, and the flow cross-sectional area of the working medium of the first flow channel at the throttling hole will change so as to throttle the working medium in the first flow channel.
4. The integrated assembly according to claim 1, wherein: The first valve core is needle-shaped; the first driving part includes a stator assembly and a rotor assembly, the stator assembly is arranged around the outer circumference of the rotor assembly, and the rotor assembly can drive the first valve core to move closer to or away from the first valve port.
5. The integrated assembly according to claim 1, characterized in that: The first driving part includes an air box head and a transmission rod, the air box head is located at one end of the transmission rod, and the first valve core is located at the other end of the transmission rod; the air box head includes a temperature-sensing package and a transmission plate, and the transmission plate is connected to the transmission rod. The temperature-sensing package will generate different forces on the transmission plate according to the temperature of the working medium, so that the transmission plate drives the transmission rod to move toward or away from the first valve port.
6. The integrated assembly according to claim 4, characterized in that: The integrated component also includes a shut-off portion and a third valve port, wherein the shut-off portion is capable of shutting off the working medium in the first flow channel; the shut-off portion includes a third driving portion and a third valve core, wherein the third driving portion is capable of causing the third valve core to move toward or away from the third valve port; when the third valve core moves toward the third valve port to a preset position, the third valve core is capable of shutting off the working medium in the first flow channel.
7. The integrated assembly according to any one of claims 1 to 6, characterized in that: The integrated component includes a second valve component, and the integrated component also includes a third orifice, a fourth orifice and a second valve port, the third orifice and the fourth orifice are formed on the valve body, and the third orifice and the fourth orifice are located on different sides of the second valve port; the second valve component includes a second valve core and a second drive part, and the second drive part can make the second valve core move close to or away from the second valve port; the second valve core is needle-shaped, and when the second valve core moves close to or away from the second valve port to the corresponding preset position, the flow cross-sectional area of the working medium at the second valve port will change, so that the outflow pressure of the working medium in the second flow channel can be adjusted.
8. The integrated assembly according to claim 7, characterized in that: The integrated component also includes a third orifice and a fourth orifice, and the third orifice is formed on the valve body; the integrated component also includes a cover plate, which is fixedly connected to the valve body, and the fourth orifice is formed on the cover plate; the valve body includes a ball core mounting cavity, and the second valve component includes a ball core, which is located in the ball core mounting cavity, and the third orifice and the fourth orifice are located on different sides of the ball core; the ball core includes a connecting channel, which can connect the working medium on both sides of the ball core; the second valve assembly also includes a second driving part, which can drive the ball core to rotate. When the ball core rotates to a preset position, the flow cross-sectional area of the working medium at the outlet and / or inlet of the connecting channel will change. The change in the flow cross-sectional area of the working medium at the outlet and / or inlet of the connecting channel can adjust the outflow pressure of the working medium in the second flow channel.
9. The integrated assembly according to claim 8, characterized in that: The second valve assembly further includes a connecting rod, the connecting rod being integrally provided with the ball core or being positionally connected thereto, and the connecting rod being vertically provided with the first valve core of the first valve assembly; Alternatively, the valve body includes a first port and a second port, the integrated assembly includes the first valve port, the first port and the second port are located on different sides of the first valve port, and the second port and the third port are located on the same side of the valve body.
10. The integrated assembly according to any one of claims 1 to 6, characterized in that: The integrated component further includes a heat exchanger, which is fixedly connected to the valve body, and an outlet of the heat exchanger is communicated with an inlet of the second flow channel.
11. The integrated assembly according to claim 7, characterized in that: The integrated component further includes a heat exchanger, which is fixedly connected to the valve body, and an outlet of the heat exchanger is in communication with an inlet of the second flow channel.
12. The integrated assembly according to claim 8, characterized in that: The integrated component further includes a heat exchanger, which is fixedly connected to the valve body, and an outlet of the heat exchanger is communicated with an inlet of the second flow channel.
13. A thermal management system comprising a compressor, a condenser, a heat exchanger and an integrated component, wherein the integrated component is the integrated component according to any one of claims 1 to 12, the outlet of the compressor is connected to the inlet of the condenser, the outlet of the condenser is connected to the inlet of the first flow channel of the integrated component, and the inlet of the compressor is connected to the outlet of the second flow channel of the integrated component.