Fully automatic ampoule production system and method

Abstract

The present invention discloses a fully automatic ampoule production system and method. The fully automatic ampoule production system includes a controller and an ampoule body production and detection device controlled by the controller. It further includes an automatic tube loading machine and a packing device controlled by the controller. The tube output port of the automatic tube loading machine corresponds to the tube input port of the ampoule body production and detection device, and the discharging position of the ampoule body production and detection device corresponds to the feeding position of the packing device. The fully automatic ampoule production method includes: S1. Tube loading; S2. Bottle making; S3. Packing. The present invention forms a fully automatic ampoule production line. The present invention is applicable to the production of ampoules.

Description

Technical Field

[0001] The present invention belongs to the technical field of ampoule production, and particularly relates to a full-automatic ampoule production system and method. Background Art

[0002] In the existing ampoule bottle body production and detection equipment, it only has the function of processing a material tube into an ampoule bottle under the control of a controller and completing the detection of the bottle body quality, but cannot realize the full-automatic production of automatic tube feeding and automatic boxing during the ampoule production process, that is, there is no perfect fully automatic ampoule production line for automatic material tube feeding, bottle body processing, quality detection, and packing of qualified products. The main technical difficulties are as follows:

[0003] Firstly, the existing automatic tube feeding machine cannot meet the tube feeding requirements of the ampoule bottle body production and detection equipment.

[0004] Currently, for the bottle making machines for producing vials and pre-filled syringes, the A part chuck plate and the B part chuck plate are separately arranged left and right, and both chuck plates rotate intermittently. After the transfer and insertion mechanism picks up and transports the tube, the material tube is directly placed into the material tube input port of the stationary A part chuck plate of the bottle making machine after it stops rotating. In the prior art, the transfer and insertion mechanism used for transferring the material tube to the static material tube input point includes a bracket, a transfer assembly, and an inserter. Among them, the transfer assembly is composed of a lifting and pushing assembly and a telescopic pushing assembly. The transfer assembly realizes the input of the material tube into the static material tube input port at a fixed position by driving the material tube to lift and move horizontally in a straight line.

[0005] Different from the above-mentioned bottle making machine, the bottle body production equipment for producing ampoules has the A part chuck plate and the B part chuck plate vertically arranged on a large chuck plate. When transferring and inserting the tube, the chuck plate of the ampoule production equipment rotates continuously in a circular motion. Therefore, the transfer and insertion movement trajectory and operating speed of the automatic tube feeding machine need to match the circular motion trajectory of the chuck plate of the ampoule production equipment to ensure that the material tube is transferred to the dynamic material tube input point.

[0006] However, the transfer and insertion working mode for the static material tube input point in the prior art is relatively simple and cannot be applied to the use in the dynamic material tube input point. That is, the transfer assembly of the transfer and insertion mechanism for the static point only has the transfer movement directions of up and down and horizontally. Even if the movement trajectories in these two directions are superimposed, the movement trajectory of the inserter cannot match the circular movement trajectory of the dynamic chuck plate, so the operation of transferring the material tube to the chuck plate of the ampoule bottle body production equipment cannot be realized, and the automatic tube feeding requirements of the ampoule bottle body production equipment cannot be met.

[0007] Secondly, the existing boxing equipment cannot meet the boxing requirements of ampoules.

[0008] At present, in the existing glass product packing equipment, the material taking and transferring mechanism is used to transfer the qualified glass products on the transmission line of the ampoule bottle body detection device to the automatic packing machine. The material taking and transferring mechanism in the prior art includes a transfer moving component and a mounting plate fixedly installed at the power output end of the transfer moving component. A row of suction nozzles is fixedly installed on the mounting plate. During operation, the suction nozzles adsorb the glass products to be transferred on the transmission line, and the transfer moving component drives the suction nozzles on the mounting plate to move to the loading position, and the suction nozzles release the glass products. This kind of material taking and transferring structure and method is applicable when the placement directions of the glass products to be transferred at the discharge position of the transmission line and the loading position of the packing box are the same. However, the placement direction of the qualified ampoules on the transmission line of the ampoule bottle body detection equipment is opposite to the placement direction of the ampoules when they are packed in the packing box. Therefore, the existing packing equipment cannot meet the production and packing needs of ampoules, which brings inconvenience to the actual production work. Summary of the Invention

[0009] To solve the above deficiencies in the prior art, the present invention aims to provide a full-automatic ampoule production system and method to achieve the purpose of forming a full-automatic ampoule production line.

[0010] To achieve the above purpose, the technical solution adopted by the present invention is as follows: A full-automatic ampoule production system includes a controller and an ampoule bottle body production and detection device controlled by the controller. It also includes an automatic tube loading machine and a packing device controlled by the controller. The tube output port of the automatic tube loading machine corresponds to the tube input port of the ampoule bottle body production and detection device, and the discharge position of the ampoule bottle body production and detection device corresponds to the feeding position of the packing device.

[0011] As a limitation of the present invention, the transfer and insertion tube mechanism in the automatic tube loading machine for transferring the tubes at the tube output port of the automatic tube loading machine lifting mechanism to the tube input port of the ampoule bottle body production and detection device includes a bracket, a transfer assembly assembled on the bracket for transferring the tubes to the chuck plate of the ampoule bottle body production and detection device, and an insertion tube device assembled at the power output end of the transfer assembly. The tube taking position of the insertion tube device corresponds to the tube output position of the automatic tube loading machine lifting mechanism, and the tube insertion position of the insertion tube device corresponds to the tube input position on the chuck plate of the ampoule bottle body production and detection device.

[0012] As a further limitation of the present invention, the structure of the transfer assembly is any one of the following:

[0013] One, the transfer assembly includes a z-axis moving component assembled on the bracket, an x-axis moving component assembled at the power output end of the z-axis moving component, and a y-axis moving component assembled at the power output end of the x-axis moving component. An insertion tube device is assembled at the power output end of the y-axis moving component;

[0014] II. The transfer assembly includes a lifting and moving component assembled on a bracket, a rotating component assembled on the power output end of the lifting and moving component, and a linear telescopic rod assembled on the power output end of the rotating component. A cannula inserter is assembled on the power output end of the linear telescopic rod.

[0015] III. The transfer assembly is a multi-axis motion component, and the power output end of the multi-axis motion component is fixedly connected to the cannula inserter.

[0016] As another limitation of the present invention, the tube transfer mechanism on the automatic tube loading machine for transporting the material tube from the storage tube output port of the automatic tube loading machine's tube storage mechanism to the tube input port of the lifting mechanism of the automatic tube loading machine includes a frame, a transfer component assembled on the frame for transferring the material tube, and a suction cup component assembled on the power output control end of the transfer component for adsorbing the material tube. At least one tube clamp is fixedly installed on the nozzle fixing plate of the suction cup component, and the tube clamping surface of the tube clamp corresponds to the material tube adsorbed on the suction cup component.

[0017] As a further limitation of the present invention, the tube clamp includes a fixing plate, symmetrically arranged clamping claws for clamping the material tube hinged to the fixing plate, a linear drive for driving the opening and closing of the clamping claws, and a hinged connecting rod for controlling the opening and closing of the clamping claws. The linear drive is fixedly installed on the nozzle fixing plate, the power output control end of the linear drive is fixedly connected to the fixing plate, the ends of the two clamping claws are respectively hinged to the fixing plate, a hinged connecting rod is hinged to each clamping claw, and the two hinged connecting rods are hinged and symmetrically arranged between the two clamping claws.

[0018] As a third limitation of the present invention, the picking and transferring mechanism in the packing equipment for transferring the qualified ampoules on the product detection device's transmission line to the automatic packing machine includes a support frame, a transfer and moving component assembled on the support frame for controlling the moving position of the transferred ampoules, a mounting plate fixedly installed on the power output end of the transfer and moving component through a rotator, and a picking component assembled on the mounting plate for picking. The picking position of the picking component corresponds to the glass product discharging position of the product detection system, and the discharging position of the picking component corresponds to the loading position of the automatic packing machine.

[0019] As other limitations of the present invention, the picking component includes a first picking component and a second picking component fixedly installed on opposite sides of the mounting plate. The first picking component is M groups of first nozzles fixedly installed in parallel on the mounting plate, and the second picking component is Q groups of second nozzles fixedly installed in parallel on the mounting plate, satisfying M - Q = 1. All the first nozzles and all the second nozzles are connected to the gas source pipeline.

[0020] The present invention also provides a fully automatic ampoule production method implemented by using a fully automatic ampoule production system. The technical solution is as follows:

[0021] It includes the following steps carried out under the control of a controller:

[0022] S1. Upper tube: The automatic tube loading machine transports the material tube to the tube input position of the ampoule bottle body production and inspection equipment.

[0023] S2. Bottle making: Each processing procedure of the ampoule bottle body production and inspection equipment processes the material tube into an ampoule bottle, and the product inspection device outputs the qualified ampoule bottles through the transmission line.

[0024] S3. Boxing: The boxing equipment boxes the qualified ampoule bottles at the output position of the transmission line.

[0025] As a limitation of the present invention, in step S1, when the transfer and insertion mechanism of the automatic tube loading machine transfers the material tube at the tube output port of the automatic tube loading machine's lifting mechanism to the tube input port of the ampoule bottle body production and inspection equipment, the following steps are included:

[0026] When the transfer and insertion mechanism of the automatic tube loading machine transfers the material tube at the tube output port of the automatic tube loading machine's lifting mechanism to the tube input port of the ampoule bottle body production and inspection equipment:

[0027] The transfer assembly drives the inserter to pick up the tube from the tube output port of the automatic tube loading machine's lifting mechanism, and the transfer assembly drives the material tube to lift upward.

[0028] After receiving the insertion signal at the tube input port of the chuck plate of the ampoule bottle body production and inspection equipment, the transfer assembly drives the material tube to rotate in cooperation with the chuck plate of the ampoule bottle body production and inspection equipment, and moves the material tube into the tube input port of the chuck plate of the ampoule bottle body production and inspection equipment.

[0029] The transfer assembly and the inserter are reset.

[0030] As other limitations of the present invention, when the material picking and transfer mechanism in step S3 transfers the qualified ampoule bottles on the transmission line of the product inspection device to the automatic boxing machine, the following steps are included:

[0031] S31. Material picking: The transfer moving component drives the mounting plate to move, so that the material picking component moves to the material discharging position of the product inspection device to pick up the material.

[0032] S32. Material transporting: The transfer moving component drives the material picking component to move. At the same time, the rotator drives the mounting plate to rotate, and the tilting control component drives the ampoule bottles adsorbed by the material picking component to rotate to the same tilting angle as the packing box on the automatic boxing machine, so that the discharging position of the material picking component corresponds to the loading position of the automatic boxing machine.

[0033] S33. Unloading: Release the adsorbed ampoule bottles, and the ampoule bottles are loaded into the packing box.

[0034] Due to the adoption of the above technical solution, compared with the prior art, the beneficial effects obtained by the present invention are:

[0035] (1) The present invention takes the ampoule bottle body production and detection equipment as the main body, and is combined with an automatic tube loading machine and a packing equipment to form a fully automated ampoule bottle production system. This system can make the automatic tube loading machine and the packing equipment be applied in a supporting manner with the ampoule bottle body production and detection equipment, meet the automatic production needs of ampoule bottles, and form a fully automated production line for tube feeding, bottle body processing, quality inspection, and packing of qualified products, thus forming a complete ampoule bottle production system and method.

[0036] (2) The present invention changes the transfer and insertion working mode of the original automatic tube loading machine. Its main improvement is to change the transfer and insertion working mode for the static tube input point to the transfer and insertion working mode for the dynamic tube input point, that is, to change the transfer and insertion operation originally applicable to the intermittent rotary bottle making machine to the transfer and insertion operation applicable to the chuck plate of the continuously operating ampoule bottle body production and detection equipment. By making the movement trajectory and running speed of the transferred tube match the circumferential movement trajectory of the chuck plate of the ampoule bottle body production and detection equipment, this improved transfer and insertion working mode can effectively ensure that the tube is transferred to the dynamic tube input point in a continuously rotating state, meeting the tube loading needs of the ampoule bottle body production and detection equipment. The transfer assembly of the present invention adopts various structures and working methods, respectively having the following advantages:

[0037] The transfer assembly adopts a transfer method of compound superposition of three-axis linear motions of the z-axis moving component, y-axis moving component, and x-axis moving component. After taking the tube, it moves and transports the tube, adjusts the movement trajectory and transfer speed of the tube by tracking the chuck plate, and finally realizes the insertion operation; this method can effectively ensure that the transfer movement trajectory and transfer speed of the tube match the chuck plate of the continuously operating ampoule bottle body production and detection equipment, ensure the positioning accuracy and operation stability of the transfer and insertion operation, is easy to control the three-axis movement trajectory, is easy to implement, has a low production cost, and has stable and reliable production quality and production efficiency.

[0038] The transfer assembly adopts a transfer method of a lifting moving component, a rotating component, and a linear telescopic rod. Through the compound superposition of lifting, circumferential curve movement, and linear telescopic movement, the transfer movement trajectory of the tube is made to match the circumferential movement trajectory of the chuck plate of the ampoule bottle body production and detection equipment. The overall structure is compact and the design is reasonable, which can simplify the transfer movement path of the tube and shorten the tube transfer time.

[0039] The transfer assembly adopts a transfer method of multi-directional movement of multi-axis movement components, has a high positioning accuracy, stable performance, and can complete the tube transfer and insertion operation with high quality and high efficiency.

[0040] (3)The present invention also makes improvements to the material tube transfer mechanism of the original automatic tube loading machine, that is, a material tube clamp is added to the suction cup assembly. When the transfer assembly transfers the material tube adsorbed by the suction cup assembly, the adsorption force of the suction nozzle on the material tube and the clamping force of the material tube clamp on the material tube act together to avoid the shaking of the material tube during the transfer process, so that the material tube is stably adsorbed on the suction nozzle, improving the stability and reliability of the transfer. The present invention can effectively prevent the material tube from falling, reduce the breakage and damage of the material tube caused by the falling of the material tube, reduce the production cost of the enterprise and the operation risk during the manual removal of damaged material tubes. Moreover, it ensures the transfer efficiency of the material tube, the tube supply efficiency to the ampoule bottle body production and detection equipment, and the bottle making efficiency of the ampoule bottle body production and detection equipment, effectively guaranteeing the production efficiency of the enterprise. The material tube clamp of the present invention is convenient for realizing the operations of clamping the tube and unloading the tube, and the position adjustment assembly provided can be applicable to adjusting the position of the clamping part when transferring material tubes of different diameters, which is convenient for actual production use.

[0041] (4)The present invention also makes improvements to the transfer method of the material taking and transfer mechanism of the original packing equipment, that is, during the transfer process of the glass products, the rotation of the mounting plate is controlled by a rotator to adjust the placement direction of the glass products transferred after taking materials from the discharging position of the transmission line at the loading position of the packing box to meet the packing requirements.

[0042] By respectively arranging the first material taking assembly and the second material taking assembly, the material taking assembly of the present invention can enable the first material taking assembly and the second material taking assembly to successively and continuously perform the operations of taking materials, transferring materials, and unloading materials, saving the moving displacement between the first material taking assembly and the second material taking assembly, effectively simplifying and optimizing the transfer moving path, shortening the transfer time of the glass products, improving the conveying efficiency and packing speed of the glass products, and enhancing the working efficiency of the glass product production line.

[0043] At the same time, by respectively arranging the first material taking assembly for transferring the glass products in the Nth row in the packing box and the second material taking assembly for transferring the glass products in the [N + 1]th row in the packing box, there is no need to control the number of suction nozzles generating negative pressure by switching control to control the number of bottles taken by adsorption, simplifying the control program, thereby reducing the error rate of taking bottles by adsorption, ensuring the precise, orderly and regular stacking arrangement of the ampoules in the packing box, effectively guaranteeing the packing quality of the ampoules, avoiding damage to the ampoules, and effectively ensuring the stable and reliable transfer quality and production efficiency.

[0044] The present invention is applicable to the production of ampoules. Description of the Drawings

[0045] The following further describes the present invention in more detail with reference to the drawings and specific embodiments.

[0046] Figure 1 It is a schematic structural diagram of Embodiment 2 of the present invention;

[0047] Figure 2 Schematic structural view of the material pipe clamp on the suction cup assembly of Embodiment 2 of the present invention when clamping the material pipe (bolts not shown);

[0048] Figure 3 Schematic structural view of the material pipe clamp of Embodiment 2 of the present invention when closing and clamping the material pipe (bolts not shown);

[0049] Figure 4 Schematic structural view of the material pipe clamp of Embodiment 2 of the present invention when opening and clamping the material pipe (bolts not shown);

[0050] Figure 5 Schematic structural view of Embodiment 4 of the present invention and the lifting mechanism;

[0051] Figure 6 Schematic structural view of Embodiment 4 of the present invention;

[0052] Figure 7 Top view of the structural relationship between the transfer assembly and the intubation device of Embodiment 4 of the present invention;

[0053] Figure 8 Schematic structural view of Embodiment 8 of the present invention and the automatic packing machine;

[0054] Figure 9 Schematic structural view of Embodiment 8 of the present invention;

[0055] Figure 10 Schematic structural view of the rotator, tilt control assembly and mounting plate of Embodiment 8 of the present invention;

[0056] Figure 11 is Figure 10 front view of.

[0057] In the figure: 1, bracket; 2, z-axis moving assembly; 3, x-axis moving assembly; 4, y-axis moving assembly; 5, first rotator; 6, mechanical claw; 7, lifting mechanism;

[0058] 11, z-axis support plate; 13, z-axis lead screw; 14, z-axis motor; 15, z-axis track block; 16, z-axis slide rail; 17, z-axis frame;

[0059] 21, x-axis support plate; 22, x-axis lead screw nut; 23, x-axis lead screw; 24, x-axis motor; 25, x-axis track block; 26, x-axis slide rail; 27, x-axis frame;

[0060] 31, y-axis support plate; 32, y-axis lead screw nut; 33, y-axis lead screw; 34, y-axis motor; 35, y-axis track block; 36, y-axis slide rail; 37, y-axis frame.

[0061] 81. Frame; 82. Tube clamp; 83. Fixed plate; 84. Jaw; 841. Connection part; 842. Clamping part; 85. Hinged connecting rod; 86. Linear drive; 87. Long slot; 88. Through hole; 89. Hinge shaft; 810. Spacer; 811. Nozzle fixed plate; 812. Nozzle; 813. Transfer assembly

[0062] 91. Support frame; 92. Mounting plate; 93. First nozzle; 94. Second nozzle; 95. Lateral movement module; 96. Lifting movement module; 97. Misalignment adjustment mechanism; 98. First linear drive; 99. Rotating plate; 910. Rotation motor Detailed implementation manner

[0063] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and understanding the present invention, and are not used to limit the present invention

[0064] Embodiment 1 A fully automatic ampoule production system and method

[0065] The present invention takes the ampoule bottle body production and detection equipment as the main body, and is combined with an automatic tube loading machine and a packing equipment to form a fully automatic ampoule production system. This system can make the automatic tube loading machine and the packing equipment be used in combination with the ampoule bottle body production and detection equipment, forming a fully automatic production line for tube feeding, bottle body processing, quality inspection, and packing of qualified products, and forming a complete ampoule production system and method

[0066] The fully automatic ampoule production system includes an automatic tube loading machine, an ampoule bottle body production and detection equipment, and a packing equipment that are all controlled by a controller. The tube output port of the automatic tube loading machine corresponds to the tube input port of the ampoule bottle body production and detection equipment, and the discharging position of the ampoule bottle body production and detection equipment corresponds to the feeding position of the packing equipment. The introduction of the main structure of each part is as follows

[0067] The automatic tube loading machine includes a tube storage mechanism, a tube transfer mechanism, a lifting mechanism, and a transfer and insertion mechanism arranged in sequence. Among them, the tube storage mechanism and the lifting mechanism both adopt existing technologies. The present invention has made improvements to the working mode of the tube transfer mechanism and the transfer and insertion of the automatic tube loading machine. For the improved main structure and working process of the tube transfer mechanism of the automatic tube loading machine, see Embodiment 2. For the improved main structure and working process of the transfer and insertion mechanism and the transfer and insertion method of the automatic tube loading machine, see Embodiments 3-6

[0068] The ampoule bottle body production and detection equipment adopts existing technologies, including a chuck plate, various processing mechanisms, and a product detection device

[0069] The packing equipment includes a material fetching and transferring mechanism and an automatic packing machine in the prior art. The present invention improves the transferring method of the material fetching and transferring mechanism of the packing equipment. The main structures and working processes of each part are detailed in Embodiments 7-8.

[0070] A fully automatic ampoule production method, which includes the following steps under the control of a controller:

[0071] S1. Tube feeding: The automatic tube feeding machine transports the material tube to the material tube input position of the ampoule bottle body production and detection equipment. Specifically:

[0072] The material tube transferring mechanism of the automatic tube feeding machine transfers the material tube in the tube storage mechanism to the lifting mechanism, and the transferring and inserting tube mechanism transfers the material tube at the material tube output port of the lifting mechanism to the material tube input port of the ampoule bottle body production and detection equipment.

[0073] S2. Bottle making: Each processing process of the ampoule bottle body production and detection equipment processes the material tube into an ampoule bottle, and the product detection device outputs the qualified ampoule bottles through the transmission line. Specifically:

[0074] Each processing mechanism of the ampoule bottle body production and detection equipment processes and forms the material tube through processes such as tube dropping, wire drawing, neck making, bottom fusing, and bottle dropping. After passing through processes such as scratch marking and printing, it enters the annealing furnace for annealing to form a finished bottle. The qualified ampoule bottles are output by the transmission line after being detected by the product detection device.

[0075] S3. Packing: The packing equipment packs the qualified ampoule bottles at the output position of the transmission line. Specifically:

[0076] The material fetching and transferring mechanism of the packing equipment accurately and stably grabs the qualified ampoule bottles to be packed from the transmission line and transfers them to the empty box body on the automatic packing machine.

[0077] Embodiment 2 A material tube transferring mechanism and transferring method of an automatic tube feeding machine

[0078] This embodiment is an improvement on the material tube transferring mechanism of the original automatic tube feeding machine, that is, a material tube clamp is added to the suction cup assembly. When the transferring assembly transfers the material tube adsorbed by the suction cup assembly, the adsorption force of the suction nozzle on the material tube and the clamping force of the material tube clamp act together to avoid the shaking of the material tube during the transfer process, so that the material tube is stably adsorbed on the suction nozzle, improving the stability and reliability of the transfer.

[0079] Such as Figures 1 to 4As shown in the figure, this embodiment includes a frame 81, a transfer assembly 813 assembled on the frame 81 for transferring the material pipe, a suction cup assembly for adsorbing the material pipe assembled at the power output control end of the transfer assembly 813, and at least one material pipe clamp 82 assembled on the nozzle fixing plate 811 of the suction cup assembly. In this embodiment, a material pipe clamp 82 is symmetrically and fixedly installed at each end of the nozzle fixing plate 811 in the length direction.

[0080] The transfer assembly 813 and the suction cup assembly both adopt the structures used in the material pipe transfer mechanism of the existing automatic pipe loading machine of the bottle making machine. The transfer assembly 813 includes a rotation assembly for rotating the suction cup assembly to correspond to the storage pipe chamber of the lifting mechanism of the automatic pipe loading machine, a lateral movement assembly for horizontally moving the transfer assembly, and a vertical movement assembly for vertically lifting the transfer assembly. The longitudinal movement assembly is assembled at the output control end of the lateral movement assembly, and the output control ends of the longitudinal movement assembly and the rotation assembly are respectively connected to the suction cup assembly. The suction cup assembly includes a nozzle fixing plate 811, a nozzle 812 fixedly connected to the nozzle fixing plate 811, and a pipe clamping groove for clamping the material pipe. The nozzle 812 is connected to the pipeline of a vacuum element for generating negative pressure.

[0081] The material pipe clamp 82 is used to clamp the material pipe adsorbed by the suction cup assembly, that is, the material pipe clamping surface of the material pipe clamp 82 corresponds to the material pipe adsorbed on the suction cup assembly. Each material pipe clamp 82 includes a fixing plate 83, two clamping jaws 84, a linear drive 86, and two articulated connecting rods 85. The linear drive 86 is used to drive and control the opening and closing of the clamping jaws 84. The linear drive 86 is fixedly installed on the nozzle fixing plate 811 of the suction cup assembly. The linear drive 86 can be a structure capable of linear motion in the prior art such as a linear cylinder or a linear motor. The power output control end of the linear drive 86 is fixedly connected to the fixing plate 83 and can drive the fixing plate 83 to move linearly up and down. The fixing plate 83 is a triangular plate, and symmetrically arranged clamping jaws 84 are hinged at the bottom end of the fixing plate 83, that is, the ends of the two clamping jaws 84 are respectively hinged to the fixing plate 83. An articulated connecting rod 85 for controlling the opening and closing of the clamping jaw 84 is hinged on each clamping jaw 84. The two articulated connecting rods 85 are hinged together through a hinge shaft and are symmetrically arranged between the two clamping jaws 84, that is, one end of each articulated connecting rod 85 is hinged to the clamping jaw 84 and the other end is hinged to the other articulated connecting rod 85 through the hinge shaft. In order to further improve the smoothness of the opening and closing of the material pipe clamp 82, the hinge shaft 89 of the two articulated connecting rods 85 is installed on the body structure of the linear drive 86.

[0082] Preferably, each clamping jaw 84 includes a connecting portion 841, a clamping portion 842 and a position adjusting assembly. The upper end of the connecting portion 841 is hinged to the bottom end of the fixing plate 83, the bottom end of the connecting portion 841 is connected to the clamping portion 842 through the position adjusting assembly, and an articulated link 85 is hinged to the middle of the connecting portion 841. A gasket 810 for contacting the material pipe is fixed on the clamping portion 842 to prevent scratching the material pipe. The position adjusting assembly includes a long slot 87, a plurality of through holes 88 and bolts. The long slot 87 is formed on the clamping portion 842, the plurality of through holes 88 are formed on the connecting portion 841, and the positions of the plurality of through holes 88 are correspondingly arranged with the long slot 87, so as to adjust the connection position of the clamping portion 842 on the connecting portion 841 by passing the bolts through the long slot 87 and the corresponding through holes, thereby adjusting the clamping position of the clamping jaw.

[0083] When using this embodiment to transport the material pipe from the storage pipe output port of the storage pipe mechanism to the material pipe input port of the lifting mechanism under the control of the controller, the following steps are included:

[0084] S1-1. Pipe picking: The transfer assembly 813 moves the suction cup assembly to the pipe picking position, and the negative pressure generated by the suction cup assembly adsorbs the topmost material pipe stacked at the storage material output port of the automatic pipe loading machine on the suction cup assembly.

[0085] S1-2. Pipe clamping by the pipe clamp: The transfer assembly 813 lifts the material pipe adsorbed by the suction cup assembly, so that there is space for the pipe clamp 82 to open and close to clamp the material pipe. When the pipe clamp 82 clamps the pipe, the linear actuator 86 drives the fixing plate 83 to move downward. At the same time, under the drive of the articulated link 85, the two clamping jaws 84 are controlled to move downward to close and clamp the material pipe. At this time, the two articulated links 85 are in a "^" shape, that is, an inverted "V" shape.

[0086] S1-3. Pipe transportation: The transfer assembly 813 transfers the material pipe on the suction cup assembly to a position corresponding to the storage pipe cavity of the lifting mechanism of the automatic pipe loading machine.

[0087] S1-4. Pipe releasing by the pipe clamp: The linear actuator 86 drives the fixing plate 83 to move upward. At the same time, under the drive of the articulated link 85, the two clamping jaws 84 are controlled to move upward and open, so that the material pipe is separated from the clamping of the clamping jaws 84. At this time, the two articulated links 85 are in a "V" shape.

[0088] S1-5. Pipe unloading: The longitudinal movement assembly drives the suction cup assembly to move downward to a position corresponding to the storage pipe cavity, and the negative pressure is released, and the material pipe is separated from the adsorption of the suction nozzle.

[0089] S1-6. Reset: The transfer assembly resets. [[ID=:23]]

[0090] Embodiment 3 A transfer and insertion mechanism and a transfer and insertion method of an automatic pipe loading machine

[0091] The improvement of the transfer and insertion mechanism and method of the original automatic tube loading machine in this embodiment mainly lies in that the original transfer and insertion working mode for the static tube input point on the intermittent chuck plate is improved to the transfer and insertion working mode for the dynamic tube input point on the chuck plate of the continuously operating ampoule bottle body production and inspection equipment. The transfer movement trajectory and operating speed of the transfer and insertion mechanism are changed, so that the transfer trajectory and operating speed of the tube are matched with the operating trajectory and operating speed of the chuck plate of the ampoule bottle body production and inspection equipment, meeting the tube loading requirements of the ampoule bottle body production and inspection equipment.

[0092] This embodiment includes a bracket, a transfer assembly assembled on the bracket, and an inserter assembled at the power output end of the transfer assembly. The tube picking position of the inserter corresponds to the tube output position of the pushing mechanism of the automatic tube loading machine, and the tube insertion position of the inserter corresponds to the tube input position on the tube storage rack of the chuck plate of the ampoule bottle body production and inspection equipment.

[0093] The transfer assembly is used to transfer the tube to the chuck plate of the ampoule bottle body production and inspection equipment. The structure of the transfer assembly adopts a structure that can transfer the tube at the tube output port of the pushing mechanism of the automatic tube loading machine to the tube input port on the tube storage rack of the chuck plate of the ampoule bottle body production and inspection equipment that is in a continuous circular rotation state.

[0094] The inserter includes a first rotator assembled at the power output end of the transfer assembly and a mechanical claw assembled at the power output end of the first rotator for clamping the tube. The first rotator is used to rotate the horizontally placed tube clamped by the pushing mechanism to a vertical state to adapt to the tube input port on the tube storage rack of the chuck plate of the ampoule bottle body production and inspection equipment. The first rotator can be a rotary cylinder or a motor.

[0095] A transfer and insertion method for an automatic tube loading machine, under the control of a controller, includes the following steps:

[0096] S11. Tube picking: The transfer assembly drives the inserter to move to a position corresponding to the tube output port of the pushing mechanism of the automatic tube loading machine. At this time, the inserter is at the tube picking position, that is, the mechanical claw is coaxial with the tube at the tube output port of the pushing mechanism, and the mechanical claw clamps the horizontally placed tube at the tube output port of the pushing mechanism.

[0097] S12. Tube transporting: The transfer assembly drives the tube clamped by the inserter to lift upward, and the rotator drives the tube clamped by the mechanical claw to rotate to a vertical state.

[0098] S13. Adjusting the track and speed: After receiving the signal of inserting the tube sent by the photoelectric sensor installed at the input port of the chuck tray tube of the ampoule bottle body production and detection equipment, the transfer assembly drives the tube to rotate in cooperation with the chuck tray of the ampoule bottle body production and detection equipment, that is, the transfer assembly adjusts the movement track and speed of the driven tube so that the transfer track and speed of the tube match the chuck tray.

[0099] S14. Inserting the tube: The transfer assembly drives the tube to move to a position corresponding to the input port of the storage tube rack tube on the chuck tray of the ampoule bottle body production and detection equipment. At this time, the tube inserter is in the tube inserting position, that is, the transfer assembly drives the tube to move above the input port of the storage tube rack tube on the chuck tray of the ampoule bottle body production and detection equipment, and the tube is coaxial with the input port of the storage tube rack tube.

[0100] The transfer assembly drives the tube clamped by the tube inserter to move downward, the mechanical claw opens, and the tube falls into the input port of the storage tube rack tube on the chuck tray of the ampoule bottle body production and detection equipment.

[0101] S15. Resetting: The transfer assembly and the tube inserter are reset.

[0102] Embodiment 4 A transfer and tube inserting mechanism and a transfer and tube inserting method of an automatic tube loading machine

[0103] This embodiment further limits the structure of the transfer assembly on the basis of Embodiment 3. In this embodiment, the transfer assembly adopts the superposition of the three-axis movements of the z-axis moving component 2, the y-axis moving component 4, and the x-axis moving component 3, which has the advantages of easy control, convenient implementation, low production cost, and stable operation.

[0104] As Figures 5 to 7 shown, the transfer assembly of this embodiment includes a z-axis moving component 2 assembled on the bracket 1, an x-axis moving component 3 assembled on the power output end of the z-axis moving component 2, and a y-axis moving component 4 assembled on the power output end of the x-axis moving component 3. A first rotator 5 of the tube inserter is assembled on the power output end of the y-axis moving component 4. Among them, the z-axis moving component 2 can drive the tube to move up and down, the x-axis moving component 3 can drive the tube to move horizontally on the horizontal plane, and the y-axis moving component 4 can drive the tube to move longitudinally on the horizontal plane. The z-axis moving component 2, the y-axis moving component 4, and the x-axis moving component 3 can adopt structures that can realize linear movement in the prior art, such as an electric screw linear movement structure, an electric push rod, a linear cylinder, etc. In this embodiment, the z-axis moving component 2, the y-axis moving component 4, and the x-axis moving component 3 have the same structure, all of which are electric screw linear movement structures, that is, they all include a motor, a screw rod fixedly connected to the power output end of the motor, and a screw nut threadedly connected to the screw rod. Preferably, the z-axis moving component 2, the y-axis moving component 4, and the x-axis moving component 3 further include a guiding member for guiding the linear movement. More specifically:

[0105] The z-axis moving component 2 includes a z-axis frame body 17 fixedly installed on the bracket 1, a z-axis motor 14 fixedly installed on the z-axis frame body 17, a z-axis lead screw 13 connected to the power output end of the z-axis motor 14, and a z-axis lead screw nut threadedly connected to the z-axis lead screw 13. A z-axis track block 15 is fixedly installed on the z-axis frame body 17, and a z-axis slide rail 16 slidably connected to the z-axis track block 15 is fixedly installed on the z-axis support plate 11, and the z-axis support plate 11 is fixedly installed on the z-axis lead screw nut. During operation, the z-axis motor 14 drives the z-axis lead screw 13 to rotate. Under the sliding guiding action of the z-axis slide rail 16 along the z-axis track block 15, the z-axis lead screw nut linearly moves relative to the z-axis lead screw 13 in the z-axis direction.

[0106] The x-axis moving component 3 includes an x-axis lead screw nut 22 fixedly connected to the z-axis lead screw nut through an x-axis support plate 21, an x-axis lead screw 23 threadedly connected to the x-axis lead screw nut 22, an x-axis motor 24 fixedly connected to the x-axis lead screw 23, and an x-axis frame body 27 for fixedly installing the x-axis motor 24. An x-axis track block 25 is fixedly installed on the x-axis support plate 21, and an x-axis slide rail 26 for slidably connecting to the x-axis track block 25 is fixed on the x-axis frame body 27. During operation, the x-axis motor 24 drives the x-axis lead screw 23 to rotate. Under the sliding guiding action of the x-axis slide rail 26 along the x-axis track block 25, the x-axis lead screw 23 drives the x-axis frame body 27 to linearly move relative to the x-axis lead screw nut 22 in the x-axis direction.

[0107] The y-axis moving component 4 includes a y-axis lead screw nut 32 fixedly connected to the x-axis frame body 27 through a y-axis support plate 31, a y-axis lead screw 33 threadedly connected to the y-axis lead screw nut 32, a y-axis motor 34 fixedly connected to the y-axis lead screw 33, and a y-axis frame body 37 for fixedly installing the y-axis motor 34. A y-axis track block 35 is fixedly installed on the y-axis support plate 31, a y-axis slide rail 36 for slidably connecting to the y-axis track block 35 is fixed on the y-axis frame body 37, and an intubation device is also fixedly installed on the y-axis frame body 37. During operation, the y-axis motor 34 drives the y-axis lead screw 33 to rotate. Under the sliding guiding action of the y-axis slide rail 36 along the y-axis track block 35, the y-axis lead screw 33 drives the y-axis frame body 37 to linearly move relative to the y-axis lead screw nut 32 in the y-axis direction.

[0108] A transfer intubation method for an automatic tube loading machine, under the control of a controller, includes the following steps:

[0109] S11. Tube picking: The transfer assembly drives the intubation device to move to a position corresponding to the tube output port of the pushing mechanism 7 of the automatic tube loading machine of the bottle making machine through the superposition of the three-axis movements of the z-axis moving component 2, the y-axis moving component 4, and the x-axis moving component 3. At this time, the intubation device is in the tube picking position, that is, the mechanical claw 6 is coaxial with the tube at the tube output port of the pushing mechanism 7, and the mechanical claw 6 clamps the tube in a horizontal state at the tube output port of the pushing mechanism 7.

[0110] S12. Operation and management: The z-axis moving component 2 of the transfer assembly drives the material tube clamped by the cannula inserter to lift upward, that is, the z-axis motor 14 drives the z-axis lead screw 13 to rotate to drive the z-axis nut, the y-axis moving component 4, the x-axis moving component 3 and the cannula inserter to move linearly upward.

[0111] When driving the material tube to lift upward, the first rotator 5 drives the material tube clamped by the mechanical claw 6 to rotate to the vertical state. At the same time, the transfer assembly drives the material tube close to the chuck plate of the ampoule bottle body production and inspection equipment. At this time, the material tube clamped by the mechanical claw 6 is located outside the circumference of the chuck plate of the ampoule bottle body production and inspection equipment and is close to the outer circumference of the chuck plate of the ampoule bottle body production and inspection equipment.

[0112] S13. Tracking the chuck plate: After receiving the cannulation signal at the material tube input port of the chuck plate of the ampoule bottle body production and inspection equipment, the y-axis moving component 4 and the x-axis moving component 3 drive the movement trajectory and running speed of the material tube after the superposition of two directions to match the circular movement trajectory and running speed of the chuck plate of the ampoule bottle body production and inspection equipment, so that the x-axis moving component 3 and the y-axis moving component 4 drive the material tube to rotate synchronously with the chuck plate of the ampoule bottle body production and inspection equipment.

[0113] S14. Cannulation: The transfer assembly drives the material tube to move to a position corresponding to the material tube input port of the storage tube rack on the chuck plate of the ampoule bottle body production and inspection equipment. At this time, the cannula inserter is in the cannulation position, that is, the transfer assembly drives the material tube to move above the material tube input port of the storage tube rack on the chuck plate of the ampoule bottle body production and inspection equipment, and the material tube is coaxial with the material tube input port of the storage tube rack.

[0114] The z-axis moving component 2 drives the material tube clamped by the cannula inserter to move downward, the mechanical claw 6 opens, and the material tube falls into the material tube input port of the storage tube rack on the chuck plate of the ampoule bottle body production and inspection equipment.

[0115] S15. Reset: The transfer assembly and the cannula inserter are reset.

[0116] Embodiment 5 A transfer and cannulation mechanism and a transfer and cannulation method of an automatic tube loading machine

[0117] This embodiment further limits the structure of the transfer assembly on the basis of Embodiment 3. The transfer assembly in this embodiment adopts the method of a lifting and moving component, a rotating component and a linear telescopic rod. Through the superposition of lifting, circumferential rotation and linear telescopic movements, the transfer trajectory of the cannula inserter can be matched with the circumferential trajectory of the chuck plate of the ampoule bottle body production and inspection equipment, which has the advantages of compact structure and simplified material tube transfer movement path.

[0118] In this embodiment, the transfer assembly includes a lifting and moving component assembled on a bracket, a rotating component assembled on the power output end of the lifting and moving component, and a linear telescopic rod assembled on the power output end of the rotating component. A cannula inserter is assembled on the power output end of the linear telescopic rod. Among them:

[0119] The lifting and moving component is used to drive the material tube to move up and down, and a structure capable of realizing linear motion up and down in the prior art can be adopted, such as an electric push rod, a linear cylinder, etc.

[0120] The rotating component is used to drive the material tube to rotate circumferentially on the horizontal plane, and a structure capable of realizing circumferential rotation in the prior art can be adopted, such as a rotating cylinder, a gear transmission structure driven by a motor, etc.

[0121] The linear telescopic rod is used to be superimposed with the rotational motion of the rotating component so as to match the circumferential motion trajectory of the chuck plate of the ampoule bottle body production and detection equipment. The linear telescopic rod can adopt a mechanism capable of realizing linear movement in the prior art, such as an electric push rod, a linear cylinder, etc.

[0122] When using this embodiment, under the control of the controller, the following steps are included:

[0123] S11. Tube picking: The transfer assembly drives the cannula inserter to move to a position corresponding to the material tube output port of the pushing mechanism of the automatic tube loading machine of the bottle making machine through the superposition of the movements of the lifting and moving component, the rotating component, and the linear telescopic rod. At this time, the cannula inserter is in the tube picking position, that is, the mechanical claw is coaxial with the material tube at the material tube output port of the pushing mechanism, and the mechanical claw clamps the material tube in a horizontal state at the material tube output port of the pushing mechanism.

[0124] S12. Tube transporting: The lifting and moving component of the transfer assembly drives the material tube clamped by the cannula inserter to be lifted upward, and the first rotator drives the material tube clamped by the mechanical claw to rotate to a vertical state.

[0125] S13. Trajectory and speed adjustment: After receiving the cannulation signal sent by the photoelectric sensor installed at the material tube input port of the chuck plate of the ampoule bottle body production and detection equipment, the movement trajectory and running speed after the superposition of the horizontal circumferential rotation of the rotating component and the linear telescopic movement of the linear telescopic rod are adapted to the circumferential movement trajectory and running speed of the chuck plate of the ampoule bottle body production and detection equipment.

[0126] S14. Cannulation: The lifting and moving component, the rotating component, and the linear telescopic rod drive the material tube to move to a position corresponding to the material tube input port of the storage tube rack on the chuck plate of the ampoule bottle body production and detection equipment. At this time, the cannula inserter is in the cannulation position, that is, the transfer assembly drives the material tube to move above the material tube input port of the storage tube rack on the chuck plate of the ampoule bottle body production and detection equipment, and the material tube is coaxial with the material tube input port of the storage tube rack.

[0127] The lifting and moving assembly drives the material tube clamped by the tube inserter to move downward, the mechanical claws open, and the material tube falls into the material tube input port of the tube storage rack on the chuck plate of the ampoule bottle body production and inspection equipment.

[0128] S15. Reset: The transfer assembly and the tube inserter are reset.

[0129] Embodiment 6: A transfer and insertion mechanism of an automatic tube loading machine

[0130] This embodiment further limits the structure of the transfer assembly on the basis of Embodiment 3. In this embodiment, the transfer assembly adopts a multi-axis motion component, and through the multi-directional movement of the multi-axis motion component, the transfer trajectory and running speed of the tube inserter are matched with the circular motion trajectory and running speed of the chuck plate of the ampoule bottle body production and inspection equipment, with relatively high positioning accuracy.

[0131] The rotation assembly in this embodiment is a multi-axis motion component, and the power output end of the multi-axis motion component is fixedly installed with the first rotator of the tube inserter. The multi-axis motion component can adopt the multi-axis motion component in the existing multi-axis manipulator, that is, the multi-axis manipulator does not include the mechanical hand part and can realize the structure of multi-directional movement, and can directly transport the material tube clamped by the tube inserter from the material tube output port of the lifting mechanism to the material tube input port of the tube storage rack on the chuck plate of the ampoule bottle body production and inspection equipment.

[0132] Embodiment 7: A material taking and transfer mechanism and a transfer method of a packing equipment

[0133] This embodiment is an improvement on the transfer method of the material taking and transfer mechanism of the original glass product packing system, that is, during the process of the transfer moving component transferring the glass product, the rotation position of the mounting plate is controlled by the rotator to adjust the placing direction of the transferred glass product at the loading position of the packing box, so as to meet the use when the placing directions of the transferred glass product at the discharge position of the transmission line and the loading position of the packing box are different.

[0134] This embodiment includes a support frame, a transfer moving component, a rotator, a mounting plate, and a material taking component. The transfer moving component is fixedly installed on the frame, the power output end of the transfer moving component is fixedly installed with a rotator, the power output end of the rotator is fixedly installed with a mounting plate, and a material taking component for taking materials is fixedly installed on the mounting plate. The material taking position of the material taking component corresponds to the discharge position of the qualified ampoules of the product detection device, and the discharging position of the material taking component corresponds to the loading position of the automatic packing machine. In this embodiment, the material taking component is a row of suction nozzles fixedly installed on the mounting plate.

[0135] When using this embodiment, each part enters the working state under the control of the controller, including the following steps:

[0136] S31. Material taking: The transfer moving component drives the mounting plate to move, so that the material taking component moves to the discharge position of the product detection system to take materials.

[0137] S32. Material transportation: The transfer moving component drives the material taking component to move. Meanwhile, the rotator drives the mounting plate to rotate 180°, and the tilt control component drives the ampoule bottle adsorbed by the material taking component to rotate to the same tilt angle as the packing box on the automatic packing machine, so that the discharging position of the material taking component corresponds to the loading position of the automatic packing machine.

[0138] S33. Discharging: Release the qualified ampoule bottles adsorbed, and the qualified ampoule bottles are loaded into the packing box.

[0139] Embodiment 8 A material taking and transfer mechanism and a transfer method of a packing device

[0140] This embodiment is an improvement on the transfer method of the material taking and transfer mechanism of the packing device in Embodiment 7. That is, during the process of the transfer moving component transferring glass products, the rotation position of the mounting plate is controlled by the rotator, driving the first material taking component and the second material taking component to successively perform the operations of material taking, transfer, and discharging, effectively simplifying and optimizing the transfer moving path, shortening the transfer time of glass products, reducing the error rate of adsorbing and taking bottles, and having stable and reliable transfer quality and production efficiency.

[0141] As Figures 8 to 11 shown, this embodiment includes a support frame 91, a transfer moving component, a rotator, and a mounting plate 92 that are fixedly connected in sequence from top to bottom. The support frame 91 is the same support frame as the support frame of the product detection device. The transfer moving component is fixedly installed on the support frame 91. The power output end of the transfer moving component is rotationally connected to the mounting plate 92 through the rotator. The first material taking component and the second material taking component are fixedly installed on the mounting plate 92 correspondingly. The material taking position of the mounting plate 92 corresponds to the ampoule bottle discharging position, and the discharging position of the mounting plate 92 corresponds to the loading position of the automatic packing machine.

[0142] The transfer moving component is used to control the moving position of the transferred ampoule bottles. It includes a horizontal moving module 95, a lifting and lowering moving module 96, a misalignment adjustment mechanism 97, and a tilt control component that are arranged in sequence from top to bottom. That is, the horizontal moving module 95 and the lifting and lowering moving module 96 drive the ampoule bottles on the mounting plate 92 to move up and down and horizontally, combined with the misalignment adjustment mechanism 97 to adjust the horizontal and vertical bottle taking positions when taking bottles from the conveyor belt, and the tilt control component adjusts the tilt angle of the ampoule bottles on the mounting plate 92 to achieve precise transfer of the ampoule bottles. The specific structures of each part are introduced as follows:

[0143] The horizontal movement module 95 is used to drive the ampoule bottle to move horizontally. The structure of the horizontal movement module 95 can adopt the structure in the prior art that can achieve horizontal linear movement. In this embodiment, the horizontal movement module 95 includes a horizontal motor, a horizontal lead screw extending horizontally, and a horizontal screw nut. The horizontal motor is fixedly installed on the support frame 91 through a horizontal housing. The power output end of the horizontal motor is fixedly equipped with the horizontal lead screw. The horizontal screw nut is threadedly connected to the horizontal lead screw, and the horizontal screw nut is fixedly connected to the power input end of the lifting movement module 96. During operation, the horizontal motor drives the horizontal lead screw to rotate, causing the horizontal screw nut to drive the lifting movement module 96 to generate a horizontal linear displacement relative to the horizontal lead screw.

[0144] The lifting movement module 96 is used to drive the ampoule bottle to move up and down. The structure of the lifting movement module 96 can adopt the structure in the prior art that can achieve up and down linear movement. In this embodiment, the lifting movement module 96 includes a lifting motor, a lifting lead screw extending in the up and down direction, and a lifting screw nut. The lifting screw nut is fixedly connected to the horizontal screw nut. The lifting screw nut is threadedly connected to the lifting lead screw, and the lifting lead screw is fixedly connected to the power output end of the lifting motor. The lifting motor is fixedly connected to the power input end of the misalignment adjustment mechanism 97 through a lifting housing. During operation, the lifting motor drives the lifting lead screw to rotate, causing the lifting lead screw to drive the misalignment adjustment mechanism 97 to generate an up and down linear displacement relative to the lifting screw nut.

[0145] The misalignment adjustment mechanism 97 is used to adjust the bottle picking position on the conveyor belt, that is, to adjust the horizontal and vertical positions of the first bottle picking component or the second bottle picking component when picking bottles from the conveyor belt. The misalignment adjustment mechanism 97 can adopt the misalignment adjustment structure used in the prior art for automatic packing equipment, or can also adopt the structure in the prior art that can achieve horizontal and vertical movement. In this embodiment, the misalignment adjustment mechanism 97 includes a misalignment adjustment lead screw, a misalignment adjustment screw nut, and a misalignment adjustment motor. The misalignment adjustment motor is fixedly installed on the lifting housing. The power output end of the misalignment adjustment motor is fixedly connected to the misalignment adjustment lead screw. The misalignment adjustment lead screw extends horizontally and vertically. The misalignment adjustment screw nut is threadedly connected to the misalignment adjustment lead screw, and the misalignment adjustment screw nut is fixedly connected to the power input end of the tilt control component. During operation, the misalignment adjustment motor drives the misalignment adjustment lead screw to rotate, causing the misalignment adjustment screw nut to drive the tilt control component to generate a horizontal and vertical linear displacement relative to the lead screw.

[0146] The tilt control component is used to drive the mounting plate 92 to rotate, so that the ampoule bottles placed in the packing box are adapted to the tilt angle of the packing box. The tilt control component includes a first linear driver 98 fixedly installed on the misalignment adjustment lead screw nut, and a rotating plate 99 hinged to the first linear driver 98 through a first hinge shaft. The rotating plate 99 is hinged to the fixed end of the rotator through a second hinge shaft. In this embodiment, the first linear driver 98 is a linear cylinder. During operation, the first linear driver 98 linearly expands and contracts, drives the rotating plate 99 to rotate relative to the second hinge shaft through the first hinge shaft, and at the same time drives the rotator and the mounting plate 92 to rotate through the rotating plate 99.

[0147] The rotator is used to drive the mounting plate 92 to rotate horizontally, so as to rotate and switch the picking positions and discharging positions of the first picking component and the second picking component. The rotator adopts a mechanical structure in the prior art that can realize the horizontal rotation of the mounting plate 92. In this embodiment, the rotator is a rotary motor 910. A second hinge shaft is fixedly installed on the housing of the rotary motor 910 and is hinged to the rotating plate 99 through the second hinge shaft. The power output end of the rotary motor 910 is fixedly connected to the mounting plate 92.

[0148] The mounting plate 92 is a square plate, and the size of the mounting plate 92 is adapted to the size of the packing box so that the mounting plate 92 can be placed in the packing box. The first picking component and the second picking component are fixedly installed on the opposite sides of the mounting plate 92 respectively. The first picking component is used to transfer the Nth row of ampoule bottles placed in the packing box, and the second picking component is used to transfer the [N + 1]th row of ampoule bottles placed in the packing box, where N≥1. The first picking component is M groups of first suction nozzles 93 fixedly installed in parallel on the mounting plate 92, and the second picking component is Q groups of second suction nozzles 94 fixedly installed in parallel on the mounting plate 92, satisfying M - Q = 1 or Q - M = 1. In this embodiment, M = 8 and Q = 7. All the first suction nozzles 93 and all the second suction nozzles 94 are connected to the gas source pipeline. The arrangement extension lines of all the first suction nozzles 93 and the arrangement extension lines of all the second suction nozzles 94 are arranged in parallel, that is, all groups of first suction nozzles 93 and all groups of second suction nozzles 94 are arranged in a straight line, and their arrangement extension lines are parallel to each other. The second suction nozzles 94 and the first suction nozzles 93 are installed in an alternating arrangement, that is, each group of second suction nozzles 94 is correspondingly placed in the middle of two adjacent groups of first suction nozzles 93. Refer to Figure 11 as shown, to ensure that the adjacent rows of ampoule bottles placed are staggered and corresponding.

[0149] When using this embodiment, each part enters the working state under the control of the controller, including the following steps:

[0150] S31. Picking: The transfer and movement component drives the mounting plate 92 to move, so that the first picking component moves to the discharging position of the product detection device, and all the first suction nozzles 93 adsorb the qualified glass bottles on the conveyor line.

[0151] S32. Material transportation: The transfer moving component drives the first material picking component to move. At the same time, the rotator drives the mounting plate 92 to rotate 180°, so that the first material picking component rotates to a position closer to the packing box relative to the second material picking component. And the tilt control component drives the ampoules adsorbed by the first material picking component to rotate to the same tilt angle as the packing box on the automatic packing machine, so that the discharging position of the first material picking component corresponds to the loading position of the automatic packing machine.

[0152] S33. Unloading: All the first suction nozzles 93 release the adsorbed first row of ampoules, and the first row of ampoules is loaded into the packing box.

[0153] S34. Material picking again: The transfer moving component directly drives the mounting plate 92 to move, so that the second material picking component moves to the discharging position of the product detection device, and all the second suction nozzles 94 adsorb the qualified ampoules on the conveyor line.

[0154] S35. Material transportation again: The transfer moving component drives the second material picking component to move. At the same time, the rotator drives the mounting plate 92 to rotate 180°, so that the second material picking component rotates to a position closer to the packing box relative to the first material picking component. And the tilt control component drives the ampoules adsorbed by the second material picking component to rotate to the same tilt angle as the packing box on the automatic packing machine, so that the discharging position of the second material picking component corresponds to the loading position of the automatic packing machine.

[0155] S36. Unloading again: All the second suction nozzles 94 release the adsorbed second row of ampoules, and the second row of ampoules is loaded into the packing box.

[0156] S37. Repeat the above steps.

[0157] It should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic ampoule production system, including a controller and an ampoule bottle body production and detection device controlled by the controller, characterized in that: It further includes an automatic tube loading machine and a packing equipment controlled by the controller. The tube output port of the automatic tube loading machine corresponds to the tube input port of the ampoule bottle body production and detection device, and the discharging position of the ampoule bottle body production and detection device corresponds to the feeding position of the packing equipment; In the automatic tube loading machine, a transfer and insertion tube mechanism for transferring the tube at the tube output port of the lifting mechanism of the automatic tube loading machine to the tube input port of the ampoule bottle body production and detection device includes a bracket, a transfer assembly assembled on the bracket for transferring the tube to the chuck plate of the ampoule bottle body production and detection device, and an insertion tube device assembled at the power output end of the transfer assembly. The tube taking position of the insertion tube device corresponds to the tube output position of the lifting mechanism of the automatic tube loading machine, and the tube insertion position of the insertion tube device corresponds to the tube input position on the chuck plate of the ampoule bottle body production and detection device; The transfer assembly includes a z-axis movement component assembled on the bracket, an x-axis movement component assembled at the power output end of the z-axis movement component, and a y-axis movement component assembled at the power output end of the x-axis movement component. An insertion tube device is assembled at the power output end of the y-axis movement component; In the packing equipment, a material taking and transfer mechanism for transferring the qualified ampoules on the product detection device transmission line of the ampoule bottle body production and detection device to the packing equipment includes a support frame, a transfer movement component assembled on the support frame for controlling the movement position of the transferred ampoules, a mounting plate fixedly installed at the power output end of the transfer movement component through a rotator, and a material taking component assembled on the mounting plate for taking materials. The material taking position of the material taking component corresponds to the glass product discharging position of the product detection device, and the discharging position of the material taking component corresponds to the loading position of the packing equipment; The transfer movement component includes a horizontal movement module, a lifting movement module, a misalignment adjustment mechanism, and an inclination control component arranged from top to bottom in sequence. The inclination control component includes a first linear driver and a rotating plate hinged to the first linear driver through a first hinge shaft. The rotating plate is hinged to the fixed end of the rotator through a second hinge shaft; The material taking component includes a first material taking component and a second material taking component fixedly installed on opposite sides of the mounting plate. The first material taking component is M groups of first suction nozzles fixedly installed in parallel on the mounting plate, and the second material taking component is Q groups of second suction nozzles fixedly installed in parallel on the mounting plate, satisfying M - Q = 1. All the first suction nozzles and all the second suction nozzles are connected to the gas source pipeline, and the second suction nozzles are installed in a staggered arrangement with the first suction nozzles; When the transfer and insertion tube mechanism of the automatic tube loading machine transfers the tube at the tube output port of the lifting mechanism of the automatic tube loading machine to the tube input port of the ampoule bottle body production and detection device, it includes the following steps: S1. Tube taking: The transfer assembly drives the insertion tube device to move to a position corresponding to the tube output port of the tube supply mechanism of the bottle making machine automatic tube loading machine through the superposition of the three-axis movements of the z-axis movement component, the y-axis movement component, and the x-axis movement component. At this time, the insertion tube device is at the tube taking position; S2. Tube transportation and management: The z-axis moving component of the transfer assembly drives the material tube clamped by the tube inserter to lift upward, and the rotator drives the material tube clamped by the mechanical claw to rotate to a vertical state. At the same time, the transfer assembly drives the material tube close to the chuck plate of the ampoule bottle making machine. At this time, the material tube clamped by the mechanical claw is located outside the circumference of the chuck plate of the ampoule bottle making machine and is close to the outer circumference of the chuck plate of the ampoule bottle making machine; S3. Tracking the chuck plate: After receiving the tube insertion signal at the tube input port of the chuck plate of the ampoule bottle making machine, the y-axis moving component and the x-axis moving component drive the movement trajectory and running speed of the material tube after the two-direction superposition to match the circular movement trajectory and running speed of the chuck plate of the ampoule bottle making machine, so that the x-axis moving component and the y-axis moving component drive the material tube to rotate synchronously with the chuck plate of the ampoule bottle making machine; S4. Tube insertion: The transfer assembly drives the material tube to move to a position corresponding to the tube input port of the tube storage rack on the chuck plate of the ampoule bottle making machine. At this time, the tube inserter is in the tube insertion position; the z-axis moving component drives the material tube clamped by the tube inserter to move downward, the mechanical claw opens, and the material tube falls into the tube input port of the tube storage rack on the chuck plate of the ampoule bottle making machine; S5. Reset: The transfer assembly and the tube inserter are reset.

2. The full-automatic ampoule bottle production system according to claim 1, wherein: The material tube transfer mechanism on the automatic tube loading machine for transporting the material tube from the tube storage output port of the automatic tube loading machine's tube storage mechanism to the tube input port of the lifting mechanism of the automatic tube loading machine includes a frame, a transfer assembly assembled on the frame for transferring the material tube, and a suction cup assembly assembled at the power output control end of the transfer assembly for adsorbing the material tube. At least one material tube clamp is fixedly installed on the suction nozzle fixing plate of the suction cup assembly, and the material tube clamping surface of the material tube clamp corresponds to the material tube adsorbed on the suction cup assembly.

3. The full-automatic ampoule bottle production system according to claim 2, wherein: The material tube clamp includes a fixing plate, symmetrically arranged clamping claws for clamping the material tube hinged to the fixing plate, a linear driver for driving the clamping claws to open and close, and a hinged connecting rod for controlling the opening and closing of the clamping claws. The linear driver is fixedly installed on the suction nozzle fixing plate, the power output control end of the linear driver is fixedly connected to the fixing plate, the ends of the two clamping claws are respectively hinged to the fixing plate, a hinged connecting rod is hinged to each clamping claw, and the two hinged connecting rods are hinged and symmetrically arranged between the two clamping claws.

4. A fully automatic ampoule production method, characterized in that: Implemented by using the full-automatic ampoule bottle production system according to any one of claims 1-3, including the following steps under the control of the controller: S1. Tube loading: The automatic tube loading machine transports the material tube to the tube input position of the ampoule bottle body production and inspection equipment; S2. Bottle making: Each processing process of the ampoule bottle body production and inspection equipment processes the material tube into an ampoule bottle, and the product inspection device outputs the qualified ampoule bottles through the transmission line; S3. Boxing: The boxing equipment boxes the qualified ampoule bottles at the output position of the transmission line.

5. The full-automatic ampoule bottle production method according to claim 4, wherein: When the material taking and transferring mechanism in step S3 transfers the qualified ampoule bottles on the transmission line of the product inspection device to the boxing equipment, it includes the following steps: S31. Material picking: The transfer and movement component drives the mounting plate to move, so that the material picking component moves to the discharging position of the product detection device to pick up materials. S32. Material transportation: The transfer and movement component drives the material picking component to move. At the same time, the rotator drives the mounting plate to rotate, and the tilt control component drives the ampoule bottle adsorbed by the material picking component to rotate to the same tilt angle as the packing box on the packing equipment, so that the discharging position of the material picking component corresponds to the loading position of the packing equipment. S33. Unloading: Release the adsorbed ampoule bottle, and the ampoule bottle is loaded into the packing box.

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