A kind of local velvety concave-convex terry mesh fabric and its manufacturing method

Abstract

The present invention discloses a local velvety concave-convex terry mesh and a manufacturing method thereof, belonging to the technical field of textiles, and comprising an integrally woven mesh body, characterized in that: the mesh body comprises a base layer, an auxiliary layer and a locally arranged plush layer: the plush layer is located at a local position on the upper part of the mesh body and the plush of the plush layer is a loop formed by yarn looping, the plush layer passes downward through the auxiliary layer and is connected to the bottom base in a loop; the auxiliary layer is arranged under the plush layer and presses the plush layer downward to be connected to the base layer; the base layer is a layered structure formed by a woven material and is located at the bottom of the mesh body and is connected to the auxiliary layer in a loop.

Description

Technical Field

[0001] The invention relates to the technical field of textiles, in particular to a local velvety concave-convex terry mesh cloth and a manufacturing method thereof. Background Art

[0002] Flannel refers to a fabric that has a rich, fluffy surface after being brushed. Flannel is soft, comfortable to wear, and has good warmth retention, making it suitable for winter underwear and pajamas. The raising of flannel is usually done by using dense steel wire needles in a brushing machine to repeatedly lift the fibers on the surface of the fabric to create a velvety effect. After the raising, the velvety fibers in the fabric are physically destroyed, resulting in a large loss of weft strength. The fabric is prone to deformation, shrinkage, and loss of elasticity. The fluff is prone to lodging without support, affecting its softness and fluffiness. However, with the changes in consumer demand for flannel applications, especially consumer demand for flannel applications on shoe uppers, the defects in the physical properties of existing flannel have hindered its application in this regard.

[0003] Especially when local raising of nap is required, the existing technical solution is to print a film-forming sealant (such as adhesive, cross-linking agent, etc.) on the part of the fabric that is not to be raised, which can form a film-forming seal on the fiber surface, so that the steel wire needle of the napping machine is not easy to penetrate the cotton yarn surface, and the fiber cannot be picked up to achieve the effect of no nap. Although the existing technology can also meet the effect of local raising of nap, after using the film-forming sealant, the whole process also has problems such as cumbersome process and environmental protection.

[0004] In addition, most of the terry fabrics on the market are woven by circular knitting machines. The knitting principle of terry fabrics woven by circular knitting machines is to weave them horizontally into circles. Large circular knitting machines cannot directly weave open-pore structures and do not have good breathability effects.

[0005] However, the traditional warp knitting process can only achieve changes in different patterns of the flat surface, the mesh surface, the bottom base or the mesh surface, the flat surface, and the bottom base. Compared with the traditional process, the traditional process can only achieve changes in different flat fabrics on the surface and changes in different meshes on the surface, but cannot achieve the thick and thin concave and convex velvet feeling; the jacquard basic process can only achieve thin flat fabric on the surface without needle deviation, and can achieve thin flat fabric in different directions of the surface and relatively thick flat fabric when the needle is deviated by 1 needle. However, thick and thin patterns cannot achieve a local velvet effect either alone or in combination with the design. Summary of the invention

[0006] In order to solve the technical problems in the above-mentioned existing flannel weaving process, the present invention provides a local velvety concave-convex terry mesh cloth and a manufacturing method thereof.

[0007] [The present invention discloses a partially velvety concave-convex terry mesh fabric]

[0008] A local velvety concave-convex terry mesh fabric, comprising an integrally woven mesh fabric body, the mesh fabric body comprising a base layer, an auxiliary layer and a locally arranged velvet layer:

[0009] The plush layer is located at a local part of the upper part of the mesh body and the plush of the plush layer is a loop formed by the yarn looping, and the plush layer passes downward through the auxiliary layer and is connected to the bottom base in a loop;

[0010] The auxiliary layer is arranged below the plush layer and presses the plush layer downward to be connected to the base layer;

[0011] The base layer is a layered structure formed by a woven material and is located at the bottom of the mesh body and is connected to the auxiliary layer in a loop.

[0012] Preferably, mesh holes are provided on the base layer.

[0013] Preferably, the base layer has two layers, a flat cloth layer is sandwiched between the two layers of the base layer, and the holes in the base layer do not penetrate the flat cloth layer.

[0014] Preferably, the pile layer is composed of yarns of at least two different materials.

[0015] Preferably, a jacquard layer composed of at least one color yarn is further arranged on the auxiliary layer, and the jacquard layer passes through the auxiliary layer downward or upward to be connected to the base layer.

[0016] [The present invention also discloses a method for making a partially velvety concave-convex terry mesh fabric]

[0017] A method for manufacturing a partially velvety concave-convex terry mesh fabric, comprising:

[0018] Guide bar setting: Use a jacquard warp knitting machine with multiple guide bars for weaving;

[0019] Comb threading: thread each comb according to the process requirements;

[0020] Mesh cloth weaving: using at least one combing bar to carry out double needle bed process, alternately padding yarn into loops on the front needle bed and the rear needle bed in turn, and using warp knitting chain tissue on the local velvety loops to form local velvety loops and thus form a plush layer; using at least one combing bar to carry out warp knitting chain tissue on the rear needle bed, and using warp knitting chain tissue on the front needle bed to cooperate with the base layer, the yarn of the auxiliary layer will pull the local velvety loops in front, so that the plush layer is not displayed on the front needle bed; using at least one combing bar to carry out warp knitting chain tissue on the front needle bed to form a base layer.

[0021] Preferably, the comb bar forming the base layer is used to knit warp chain tissue on the front needle bed and the floating thread tissue on the rear needle bed, the comb bar forming the plush layer is used to knit mesh chain tissue on the front needle bed, and the comb bar forming the auxiliary layer is used to knit warp chain tissue on the front needle bed and the floating thread tissue on the rear needle bed, and all the comb bars cooperate with each other to form the mesh.

[0022] By adopting the above technical solution, the beneficial effects of the present invention are:

[0023] 1. Compared with the existing large circular machine terry fabric and brushing technology, the local velvety concave and convex terry mesh fabric formed by this scheme breaks through the defect that traditional velvet fabrics cannot be opened. The local velvety concave and convex terry mesh fabric is combined with the changes in the yarn threading of the comb. The reasonable use of needle techniques can not only open holes, but also the hole opening effect can be designed and changed at will. The opening width, number of holes and length of the local velvety concave and convex terry mesh fabric can be achieved according to the design effect, which can enrich the combination of velvet feeling and mesh texture; through the change of the bottom base tissue, the local velvety concave and convex terry mesh fabric can not only open holes but also achieve the texture effect of connecting yarns in the middle of the openings. The number of connecting yarns in the middle of the openings can also be changed from thin to thick, so that more texture effects can be presented.

[0024] 2. Compared with the existing physical brushing technology, the local velvety concave and convex terry mesh cloth of this scheme is woven and formed by a jacquard warp knitting machine, breaking through the need for brushing machines and other equipment to assist in achieving the velvety effect. The local velvety loops of the local velvety concave and convex terry mesh cloth are formed on the surface through the lateral movement of the warp knitting comb, and at the same time, the bottom base makes each loop tightly woven on the back through the lateral movement of the comb, ensuring that each loop on the surface is woven and held by the yarn of the bottom base, maintaining the original soft feel and three-dimensional concave and convex characteristics of the velvet fabric, and having a softer feel and thicker texture than ordinary mesh cloth, and having good water absorption and warmth retention. It also improves the defects of existing velvet fabrics such as loss of weft strength, easy deformation, shrinkage and compaction due to the destruction of velvet fibers, loss of elasticity, and easy lodging of the velvet without support, which affects its softness and fluffiness.

[0025] 3. Compared with the existing warp knitting technology, the warp knitting process of the local velvety concave and convex terry mesh fabric in this scheme changes the limitations of the existing process by combining yarn needle methods. The process of this scheme has the advantage of local velvet feeling and can well reflect the warp knitting openings, forming a local velvety concave and convex fabric with special warp knitting.

[0026] 4. Compared with the existing local napping technology, the local napping of the local velvety concave and convex terry mesh fabric in this scheme is woven and formed by a jacquard warp knitting machine. It does not need to use auxiliary equipment such as napping machines for napping, saving equipment investment; it reduces processing steps such as singeing and napping, saving processing costs; it does not need to use chemical reagents such as film-forming sealants, which is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the local velvety concave-convex terry mesh fabric of the present invention;

[0029] Figure 2 It is a schematic cross-sectional view of the A part of the present invention;

[0030] Figure 3 It is a schematic diagram of the structural simulation of the present invention;

[0031] Figure 4 It is an enlarged schematic diagram of the mesh part of the present invention;

[0032] Figure 5 This is a schematic diagram of a multi-color plush layer of Example 3 of the present invention;

[0033] Figure 6 It is a schematic diagram of simulating the effect of the jacquard layer of the present invention.

[0034] Description of main reference numerals: 1. mesh body; 2. base layer; 3. auxiliary layer; 4. plush layer; 5. mesh; 6. jacquard layer. DETAILED DESCRIPTION

[0035] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments of the present invention and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present invention.

[0036] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the specific details or the specific manner described herein.

[0037] [A local velvety concave-convex terry mesh fabric provided by the present invention]

[0038] A local velvety concave and convex terry mesh cloth comprises an integrally woven mesh cloth body 1, the mesh cloth body 1 comprising a base layer 2, an auxiliary layer 3 and a locally arranged plush layer 4, the plush layer 4 is located at a local position on the upper part of the mesh cloth body 1 and the plush of the plush layer 4 is a loop formed by yarn looping, the plush layer 4 passes downward through the auxiliary layer 3 and is connected to the base layer 2 in a loop; the auxiliary layer 3 is arranged under the plush layer 4 and presses the plush layer 4 downward to be connected to the base layer 2; the base layer 2 is a layered structure formed by a woven material and is located at the bottom of the mesh cloth body 1 and is connected to the auxiliary layer 3 in a loop.

[0039] The base layer 2 of the local velvety concave-convex terry mesh cloth can be provided with mesh holes 5, which can be fully transparent mesh holes 5, semi-transparent mesh holes 5, or gradient mesh holes 5, and floating lines can be arranged in the middle of the mesh holes 5; when the number of layers of the base layer 2 exceeds one layer, a plain cloth layer can be sandwiched between two or more layers of the base layer 2, and the mesh holes 5 do not penetrate the plain cloth layer so that the plain cloth layer is visible in the mesh holes 5, and the plain cloth layer can be a tightly-woven fabric, a sparse fabric, or a mesh.

[0040] The plush layer 4 may also be formed of at least two materials or yarns of different colors, so that the plush layer 4 has different visual effects.

[0041] A jacquard layer 6 of at least one color or material may be further provided on the auxiliary layer 3 . The jacquard layer 6 may form jacquard patterns of different patterns according to process requirements. The jacquard layer 6 is connected downwardly or upwardly to the base layer 2 .

[0042] The plush layer 4, the auxiliary layer 3 and the base layer 2 may also be combined by one or more of the above elements.

[0043] [A method for manufacturing a local velvety concave-convex terry mesh fabric provided by the present invention]

[0044] A method for manufacturing a partially velvety concave-convex terry mesh fabric, comprising:

[0045] S1. Guide bar setting: Use a jacquard warp knitting machine with multiple guide bars for weaving;

[0046] S2, threading the comb bars: threading the comb bars according to the process requirements;

[0047] S3, mesh cloth weaving: using at least one combing bar to carry out double needle bed process, alternately padding yarn into loops on the front needle bed and the rear needle bed in turn, warp knitting chain tissue is used at the local velvety loop part to form a local velvety loop, thereby forming a velvety layer 4; using at least one combing bar to carry out warp knitting chain tissue on the rear needle bed, and carrying out warp knitting chain tissue on the front needle bed to cooperate with the base layer 3; the yarn of the auxiliary layer 3 holds the local velvety loop, so that the velvety layer 4 is not displayed on the front needle bed; using at least one combing bar to carry out warp knitting chain tissue on the front needle bed to form a base layer 2.

[0048] When it is necessary to raise the holes, the comb bar forming the base layer 2 is used to knit the chain tissue on the front needle bed and the floating thread tissue on the rear needle bed. The comb bar forming the plush layer 4 is used to knit the mesh chain tissue on the front needle bed. The comb bar forming the auxiliary layer 3 is used to knit the chain tissue on the front needle bed and the floating thread tissue on the rear needle bed. All the comb bars cooperate with each other to form the mesh 5.

[0049] Example 1

[0050] Reference Figures 1 to 4 The present invention provides a local velvety concave and convex terry mesh cloth, and the local velvety concave and convex terry mesh cloth of this embodiment is woven integrally by a double-needle bed jacquard warp knitting machine, and includes a plush layer 4, an auxiliary layer 3, a base layer 2 and a mesh 5.

[0051] S1. Comb setting: The jacquard warp knitting machine for weaving has 5 combs, which are arranged from the front needle bed to the rear needle bed in sequence as the third ground comb bar (hereinafter referred to as GB3), the first jacquard comb bar (hereinafter referred to as JK1-1), the second jacquard comb bar (hereinafter referred to as JK1-2), the fourth ground comb bar (hereinafter referred to as GB4), and the fifth ground comb bar (hereinafter referred to as GB5).

[0052] S2, combing bar threading: JK1-1 and JK1-2 thread the yarn in the way of 1 threading and 1 emptying, that is, after each threading of one yarn, one position is left empty and the threading cycle continues; GB3, GB4, and GB5 thread the yarn in the way of full threading.

[0053] S3, mesh weaving:

[0054] JK1-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp delivery 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 27.678%;

[0055] JK1-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 27.678%.

[0056] JK1-1 and JK1-2 use double needle bed process 1-0 / 1-0 / 1-2 / 1-2 / / , 1-0 / 1-0 / 1-2 / 1-2 / / , yarn is alternately padded on the front needle bed and the rear needle bed to form loops, and warp chain structure 2-1 / 2-1 / 1-2 / 1-2 / / is used on the surface of the mesh body 1 to form local velvety concave and convex loops. The opening of the equipment can be adjusted to achieve the length of the local velvety concave and convex loops.

[0057] In addition, according to design requirements, JK1-1 and JK1-2 jacquard bars can be designed with plain weave, sparse concave and convex terry, dense concave and convex terry, etc. to enhance the concave and convex feel and enrich the jacquard effect.

[0058] JK1-1 and JK1-2 use double needle bed basic process 1-0 / 1-0 / 1-2 / 1-2 / / , 1-0 / 1-0 / 1-2 / 1-2 / / , when JK1-1 and JK1-2 use basic process 2-1 / 1-1 / 1-2 / 2-2 / / on the surface of mesh body 1 and auxiliary part 1-0 / 0-0 / 0-1 / 1-1 / / and bottom base use double needle bed process 1-0 / 1-1 / 0-1 / 1-1 / / , the front needle bed of bottom base uses 1-0 / 0-1 chain structure, and 1-1 / 1-1 floating line structure is used at the bottom of the surface, which cooperates with each other to weave regular and irregular mesh 5 structures.

[0059] According to this combing method, common polyester multifilament can be used. The softness and comfort characteristics of the multifilament can not only enhance the visual concave-convex effect of the local concave-convex loops on the surface, but also make the fabric slightly elastic when weaving, enhance the extensibility of the fabric, and make the woven product softer.

[0060] GB3: P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn, 6 discs, 512 yarns in each disc, gear warp let-off amount 1720mm / lacquer, warp knitting basic structure 1-0 / 1-1 / 0-1 / 1-1 / / , P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn content accounts for about 26.448%.

[0061] GB3 is used as the base of the local velvety concave and convex terry mesh cloth, and has a warp knitting chain structure of 1-0 / 1-1 / 0-1 / 1-1 / / . It can be combined with the basic process of JK1-1 and JK1-2, and has a structure of 2-1 / 1-1 / 1-2 / 2-2, on the surface of the mesh body 1 and the auxiliary part 1-0 / 0-0 / 0-1 / 1-1 / / to form regular and irregular mesh 5 structures.

[0062] GB3 can also use warp knitting plain organization 1-0 / 1-1 / 1-2 / 1-1 / / on the bottom base, warp knitting plain organization 1-0 / 1-2 / / on the front needle bed of the bottom base, and floating line 1-1 / 1-1 / / on the back needle bed to form plain cloth, improve the physical properties and thickness of the local velvety concave and convex terry mesh cloth, cover the auxiliary organization to weave plain cloth organization with different textures, and at the same time GB1 and GB2 can weave plain cloth organization with different textures according to needs.

[0063] In addition, the GB3 warp knitting ground comb can design a weaving regular warp knitting mesh 5 organization and an irregular gradient warp knitting mesh organization process according to design requirements through reasonable technology combined with the changes in the empty yarn passing of the comb, so as to enhance the variable texture effect of the local velvety concave and convex terry mesh knitted by the double needle bed high-speed warp knitting machine and make full use of the unique advantages of the double needle bed high-speed warp knitting machine.

[0064] GB4: Warping P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 warps, 512 yarns in each warp, gear warp feed amount 1200mm / lacquer, basic warp knitting structure 1-1 / 1-0 / 0-0 / 0-1 / / , the content of P-DTY50D / 24F semi-bright low-elastic light mesh yarn is about 6.151%.

[0065] GB5: Warping P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 warps, 512 yarns in each warp, gear warp feed amount 2350mm / lacquer, basic warp knitting structure 1-0 / 0-0 / 0-1 / 1-1 / / , the content of P-DTY50D / 24F semi-bright low-elastic light mesh yarn is about 12.045%.

[0066] This combed yarn uses low F-number multifilament, and takes advantage of the multifilament's soft, comfortable, and low F-number characteristics. GB5 runs a warp knitting floating thread structure of 0-0 / 1-1 / / on the back needle bed and 1-0 / 0-1 / / on the front needle bed, and JK1-1 and JK1-2 need to form a chain structure of mesh 5 on the front needle bed with 2-1 / 1-2 / / and 1-1 / 2-2 / / on the front needle bed, and GB3 runs a warp knitting chain structure of 1-0 / 0-1 / / on the front needle bed and a warp knitting floating thread structure of 1-1 / 1-1 / / on the back needle bed. GB5, JK1-1, JK1-2, and GB3 cooperate with each other to assist in forming mesh 5;

[0067] And the 150D yarn of the front needle bed GB3 is consistent in thickness with the 150D yarn of JK1-1 and JK1-2, so the velvety feeling formed by JK1-1 and JK1-2 when they are knitting the chain structure 2-1 / 1-2 / / on the front needle bed is pulled and not displayed on the front needle bed.

[0068] GB4 runs warp chain organization 1-0 / 0-1 / / on the back needle bed and floating organization 1-1 / 0-0 / / on the front needle bed. The warp plain organization that needs to form plain cloth with JK1.1 and JK1.2 runs 1-0 / 1-2 / / on the back needle bed and 2-1 / 1-2 / / on the front needle bed to form plain cloth texture. At the same time, according to the design needs, the organization of JK1-1 and JK1-2 plain cloth can be changed to 1-0 / 2-3 / / on the back needle bed and 2-1 / 1-2 / / on the front needle bed to form a thicker plain cloth texture, which increases the richness of the design.

[0069] GB5 runs the warp chain structure 1-0 / 0-1 / / on the front needle bed and cooperates with JK1-1 and JK1-2 which need to form the chain structure of mesh 5 at 2-1 / 1-2 / / on the front needle bed and 2-1 / 1-2 / / on the back needle bed. Since GB5 P-DTY50D / 24F semi-bright low-elastic light mesh yarn is thinner than JK1-1 and JK1-2 P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh, GB5, as an auxiliary yarn, is responsible for pulling the velvet yarn formed by JK1-1 and JK1-2, so as to form a mesh cloth with velvet texture.

[0070] Compared with the prior art, the local velvety concave and convex coil mesh cloth provided by the present invention is woven integrally by a double-needle bed jacquard warp knitting machine, forming holes and local velvety feeling at one time without the need for equipment such as a velvety raising machine or chemical reagents, thereby overcoming the defect that large circular knitting machines cannot raise holes, while saving more procedures, manpower, and costs in achieving local velvety raising, and being more environmentally friendly.

[0071] Example 2

[0072] Reference Figures 1 to 4 On the basis of Example 1, the local velvety concave-convex terry mesh fabric of the present invention can also:

[0073] S1. Comb setting: The jacquard warp knitting machine for weaving has 7 combs, which are arranged from the front needle bed to the rear needle bed in sequence as the fifth ground comb bar (hereinafter referred to as GB5), the first jacquard comb bar (hereinafter referred to as JK1-1), the second jacquard comb bar (hereinafter referred to as JK1-2), the third jacquard comb bar (hereinafter referred to as JK2-1), the fourth jacquard comb bar (hereinafter referred to as JK2-2), the sixth ground comb bar (hereinafter referred to as GB6), and the seventh ground comb bar (hereinafter referred to as GB7).

[0074] S2. Yarn threading on comb bars: JK1-1, JK1-2, JK2-1 and JK2-2 all thread the yarn in the manner of 1 threading and 1 emptying, i.e. after threading one yarn, one position is left empty and the threading cycle continues; GB5, GB6 and GB7 all thread the yarn in the manner of full threading.

[0075] S3, mesh weaving:

[0076] JK1-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 13.839%.

[0077] JK1-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 13.839%.

[0078] JK2-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 13.839%.

[0079] JK2-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp delivery 3600mm / lacquer, warp knitting basic organization 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 13.839%

[0080] GB5: P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn, 6 discs, 512 yarns in each disc, gear warp feed amount 1720mm / lacquer, warp knitting basic structure 1-0 / 1-1 / 0-1 / 1-1 / / , P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn content accounts for about 26.448%.

[0081] GB6: whole P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 discs, 512 yarns in each disc, gear warp feed amount 1200mm / lacquer, basic warp knitting structure 1-1 / 1-0 / 0-0 / 0-1 / / , P-DTY50D / 24F semi-bright low-elastic light mesh yarn content is about 6.151%.

[0082] GB7: Warping P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 warps, 512 yarns in each warp, gear warp feed amount 2350mm / lacquer, warp knitting basic structure 1-0 / 0-0 / 0-1 / 1-1 / / , P-DTY50D / 24F semi-bright low-elastic light mesh yarn content accounts for about 12.045%.

[0083] Example 3

[0084] Reference Figures 1 to 4 On the basis of Example 1, the local velvety concave-convex terry mesh fabric provided by the present invention can also:

[0085] S1. Comb setting: The jacquard warp knitting machine for weaving has 9 combs, which are arranged from the front needle bed to the rear needle bed in sequence as the seventh ground comb bar (hereinafter referred to as GB7), the first jacquard comb bar (hereinafter referred to as JK1-1), the second jacquard comb bar (hereinafter referred to as JK1-2), the third jacquard comb bar (hereinafter referred to as JK2-1), the fourth jacquard comb bar (hereinafter referred to as JK2-2), the fifth jacquard comb bar (hereinafter referred to as JK3-1), the sixth jacquard comb bar (hereinafter referred to as JK3-2), the eighth ground comb bar (hereinafter referred to as GB8), and the ninth ground comb bar (hereinafter referred to as GB9).

[0086] S2. Yarn threading on comb bars: JK1-1, JK1-2, JK2-1, JK2-2, JK3-1 and JK3-2 all thread the yarn in the manner of 1 threading and 1 emptying, i.e. after threading one yarn, one position is left empty and the threading cycle continues; GB7, GB8 and GB9 all thread the yarn in the manner of full threading.

[0087] S3, mesh weaving:

[0088] JK1-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, 6 warps, 256 yarns each, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0089] JK1-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, 6 warps, 256 yarns each, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0090] JK2-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0091] JK2-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0092] JK3-1: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0093] JK3-2: Warping P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn, creel 1536 yarns, gear warp feed amount 3600mm / lacquer, warp knitting basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh yarn content accounts for about 9.226%.

[0094] GB7: P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn, 6 discs, 512 yarns in each disc, gear warp feed amount 1720mm / lacquer, warp knitting basic structure 1-0 / 1-1 / 0-1 / 1-1 / / , P-DTY150D / 48F semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn content accounts for about 26.448%.

[0095] GB8: Warping P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 warps, 512 yarns in each warp, gear warp feed amount 1200mm / lacquer, warp knitting basic structure 1-1 / 1-0 / 0-0 / 0-1 / / , P-DTY50D / 24F semi-bright low-elastic light mesh yarn content accounts for about 6.151%.

[0096] GB9: Warping P-DTY50D / 24F semi-bright low-elastic light mesh yarn, 6 warps, 512 yarns in each warp, gear warp feed amount 2350mm / lacquer, warp knitting basic structure 1-0 / 0-0 / 0-1 / 1-1 / / , P-DTY50D / 24F semi-bright low-elastic light mesh yarn content accounts for about 12.045%.

[0097] It is worth noting that the use of embodiments 2 and 3 can achieve a multi-color effect of the local velvety concave-convex terry mesh velvet layer 4 on the basis of embodiment 1 (see attached Figure 5 ), and can freely achieve multi-color effects. At the same time, due to the increase in the number of combs, the overall mesh is thickened, which can achieve local thickness effects while greatly enhancing the physical properties of the local velvety concave and convex terry mesh.

[0098] In Example 1, JK1-1, JK1-2, the auxiliary layer 3 and the base layer are used to form a flat cloth. In Example 2, not only JK1-1, JK1-2, the auxiliary layer 3 and the base layer 2 are used to form a flat cloth, but also four jacquard combs JK1-1, JK1-2, JK2-1 and JK2-2 are used to form a flat cloth in cooperation with the auxiliary layer 3 and the base layer 2, so that the thickness of the flat cloth part of the mesh cloth is more three-dimensional.

[0099] In Example 3, since there are six combs, not only can JK1-1 and JK1-2 be used to form a flat cloth with the auxiliary layer 3 and the base layer 2; at the same time, four jacquard combs JK1-1, JK1-2, JK2-1, and JK2-2 are used to form a flat cloth with the auxiliary layer 3 and the base layer 2, and six jacquard combs JK1-1, JK1-2, JK2-1, JK2-2, JK3-1, and JK3-2 are used to form a flat cloth with the auxiliary layer 3 and the base layer 2, so that the thickness presentation of the flat cloth part of the mesh cloth is increased, thereby improving the physical properties of the overall mesh cloth;

[0100] At the same time, the addition of combs can realize the formation of meshes 5 in the surface layer, the middle layer, and the bottom layer at the same time, or the surface layer and the bottom layer can realize free opening of the middle layer flat cloth, and the combination of various mesh forms 5 such as the surface layer opening mesh 5, the middle layer opening mesh 5, and the bottom layer flat cloth:

[0101] In Example 1, the formation method of the local velvety concave and convex terry mesh cloth mesh 5 is that JK1-1, JK1-2 and the process organization of the base layer 2 cooperate to form a completely transparent mesh 5; in Example 2, two jacquard combs are added on the basis of Example 1 to achieve 1. The cooperation of JK1-1, JK1-2, JK2-1, JK2-2 and the process organization of the base layer 2 forms a completely transparent mesh 5 with thickness; 2. The cooperation of JK1-1, JK1-2, JK2-1, JK2-2 and the process organization of the base layer 2 forms an intermediate floating mesh 5; 3. The cooperation of JK1-1, JK1-2, JK2-1, JK2-2 and the process organization of the bottom base layer 2 forms a semi-transparent mesh 5; in Example 3, the local velvety concave and convex terry mesh cloth mesh 5 of the above Examples 1 and 2 can also be achieved through JK1-1, JK1-2 , JK2-1, JK2-2, JK3-1, JK3-2 and the technological organization of the base layer 2 form the surface mesh 5, and the bottom mesh 5 has a flat cloth effect texture in the middle.

[0102] Example 1 cannot achieve the jacquard V-dot effect of the mesh cloth. Example 2 adds two jacquard combs and Example 3 adds four jacquard combs to achieve local velvety concave and convex terry loops and jacquard V-dot effects. The jacquard V-dot effect can achieve jacquard single V, jacquard double V, jacquard pure color V-dot, jacquard two-color V-dot, jacquard mixed color V-dot (attached Figure 6 ) and other effects.

[0103] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

Claims

1. A local velvety concave-convex terry mesh fabric, comprising an integrally woven mesh fabric body, characterized in that: The mesh body includes a base layer, an auxiliary layer and a locally set plush layer: The plush layer is located at a local part of the mesh body and the plush of the plush layer is a velvety loop formed by the yarn looping. The yarn of the plush layer passes downward through the auxiliary layer and is connected to the base layer in a loop. The auxiliary layer is arranged below the plush layer and the yarn forming the auxiliary layer pulls part of the plush loops so that the part of the plush loops are not displayed on the mesh body. The auxiliary layer presses the part of the plush loops and is connected downward to the base layer. The base layer is a layered structure formed by a woven material and is located at the bottom of the mesh body and is connected to the auxiliary layer in a loop; A double-needle-bar jacquard warp knitting machine is used to weave a partially velvety concave-convex terry mesh cloth. At least one combing bar is used to perform a double-needle-bar process. Yarn is alternately padded into loops on the front needle bed and the rear needle bed in turn. Warp knitting chain tissue is used on a local part of the mesh body to form a partial velvety terry loop, thereby forming a velvety layer. The combing bar that forms an auxiliary layer uses warp knitting chain tissue on the front needle bed and warp knitting floating thread tissue on the rear needle bed. The yarn of the auxiliary layer pulls part of the velvety terry loop so that the part of the velvety terry loop is not displayed on the mesh body. At least one combing bar is used to use warp knitting chain tissue on the front needle bed to form a base layer.

2. The local velvety concave-convex terry mesh fabric according to claim 1, characterized in that: Mesh holes are provided on the base layer.

3. The local velvety concave-convex terry mesh fabric according to claim 2, characterized in that: The base layer consists of two layers, a flat cloth layer is sandwiched between the two layers of the base layer, and the mesh holes of the base layer do not penetrate the flat cloth layer.

4. The local velvety concave-convex terry mesh fabric according to any one of claims 1 to 3, characterized in that: The plush layer is composed of yarns of at least two different materials.

5. The local velvety concave-convex terry mesh fabric according to any one of claims 1 to 3, characterized in that: A jacquard layer composed of yarns of at least one color is also arranged on the auxiliary layer, and the yarns of the jacquard layer pass downward through the auxiliary layer and are connected with the base layer.

6. The local velvety concave-convex terry mesh fabric according to claim 4, characterized in that: A jacquard layer composed of yarns of at least one color is also arranged on the auxiliary layer, and the yarns of the jacquard layer pass downward through the auxiliary layer and are connected with the base layer.

7. A method for making a partially velvety concave-convex terry mesh fabric according to any one of claims 1 to 6, characterized in that: Including: Guide bar setting: Use a jacquard warp knitting machine with multiple guide bars for weaving; Comb threading: thread each comb according to the process requirements; Mesh cloth weaving: using at least one combing bar to carry out double needle bed process, alternately padding yarn into loops on the front needle bed and the rear needle bed in turn, and using warp knitting chain tissue on the local part of the mesh cloth body to form local velvety loops to form a velvety layer; the combing bar that forms the auxiliary layer uses warp knitting chain tissue on the front needle bed and uses warp knitting floating thread tissue on the rear needle bed, the yarn of the auxiliary layer pulls part of the velvety loops so that the part of the velvety loops is not displayed on the mesh cloth body; using at least one combing bar to use warp knitting chain tissue on the front needle bed to form a base layer.

8. The method for making the local velvety concave-convex terry mesh fabric according to claim 7, characterized in that: Mesh holes are opened on the base layer. The comb bar forming the base layer is used to knit warp chain tissue on the front needle bed and to knit floating thread tissue on the rear needle bed. The comb bar forming the plush layer is used to knit mesh chain tissue on the front needle bed. The comb bar forming the auxiliary layer is used to knit warp chain tissue on the front needle bed and to knit floating thread tissue on the rear needle bed. All the comb bars cooperate with each other to form mesh holes.

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