An in-built heating device
By designing a built-in heating device, using hollow adapters and flexible heating elements, heat is transferred upward from the bottom of the oil-water separator, which solves the problems of low heating efficiency and slow heating speed of the existing heating devices, and achieves timely and effective heating of diesel.
Patent Information
- Application Number
- CN202111157574.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-30
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2041-09-30
AI Technical Summary
The existing heating devices used in oil-water separators have low heating efficiency and slow heating speed, which cannot meet the needs of automotive engines.
A built-in heating device is designed, connected to the water outlet at the bottom of the oil and water separator through a hollow adapter, and a built-in flexible heating element, which transfers heat from the bottom to the top.
Timely and effective heating of diesel in the oil-water separator is achieved, heating efficiency and heating speed are improved, and the problems of diesel being cold-knotted wax and diesel vehicles break down.
Smart Images

Figure CN113653580B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a built-in heating device, belonging to the technical field of engines. Background Art
[0002] The main function of the oil-water separator for automobiles is to remove moisture in diesel fuel and pre-filter the fuel to reduce the failure of fuel injectors and extend the service life of the engine. The principle of removing moisture in diesel fuel is mainly based on the density difference between water and fuel, and a separator that uses the principle of gravity sedimentation to remove impurities and moisture. When the ambient temperature is below zero degrees Celsius, the fluidity of the diesel fuel in the oil-water separator becomes poor, and the diesel fuel cannot be supplied to the engine in a timely manner, affecting the normal operation of diesel vehicles. Existing devices for heating the oil-water separator are generally arranged on the separator housing, and heat is conducted to the inside of the separator through the housing by heat conduction. In the case of extremely low ambient temperatures, the heat dissipation of this heating method is relatively large, so the heating efficiency and the heating rate are low, and it cannot meet the use requirements of automobile engines. Summary of the Invention
[0003] In view of the problems of low heating efficiency and slow heating rate of the oil-water separator in the prior art, the present invention provides a built-in heating device.
[0004] The technical solution for the present invention to solve the above technical problems is as follows: A built-in heating device includes a hollow adapter, the hollow adapter is connected to the water outlet at the bottom of the oil-water separator, a flexible heating element is arranged inside the hollow adapter, one end of the heating element extends into the housing of the oil-water separator, and the other end is connected to a power supply.
[0005] The beneficial effects of the present invention are: By connecting the heating element to the water outlet at the bottom of the oil-water separator, the present invention does not need to change any structure of the oil-water separator, which is convenient for matching the heating device with the oil-water separator, avoids specially drilling holes in the oil-water separator and causing damage to the oil-water separator. At the same time, the heat generated by heating is transmitted from the bottom upwards, which can heat the diesel fuel in the oil-water separator in a timely and effective manner, making the heating effect reach the best, and having the advantages of low power consumption and high thermal efficiency. At the same time, it can be connected to the power supply of the vehicle to make full use of the electricity of the vehicle itself for heating, effectively solving the problems of diesel fuel waxing when cold and diesel vehicle breakdowns.
[0006] On the basis of the above technical solution, in order to achieve the convenience of use and the stability of the equipment, the present invention can further make the following improvements to the above technical solution:
[0007] Further, a fastening assembly is arranged on the side wall of the hollow adapter, the heating element passes through the fastening assembly and is electrically connected to a connecting wire, and a connector is arranged at the end of the connecting wire.
[0008] The beneficial effects of adopting the above further technical solution are that the fastening component plays a role in fixing and guiding the heating element, ensuring the firmness of the installation of the heating element. It is connected to the power interface through a connector, which facilitates installation and maintenance.
[0009] Further, the heating element is spirally arranged in the shell of the oil-water separator.
[0010] The beneficial effects of adopting the above further technical solution are that the spiral structure can increase the heating area of the heating element in the shell, thereby improving the heating efficiency and realizing rapid heating of diesel.
[0011] Further, the heating element is a heating wire.
[0012] The beneficial effects of adopting the above further technical solution are that the heating wire has a fast heating speed, a soft structure, is convenient for folding, and has a low cost at the same time.
[0013] Further, the heating element is connected to the signal sensor through a connector.
[0014] The beneficial effects of adopting the above further technical solution are that heating can be carried out in a timely manner according to the ambient temperature feedback by the signal sensor, thereby effectively avoiding the problem of diesel waxing in cold weather and ensuring the normal operation of the vehicle.
[0015] Further, a sealing bolt is connected to the end of the hollow adapter, and a water level sensor is arranged in the sealing bolt.
[0016] The beneficial effects of adopting the above further technical solution are that it can not only ensure the sealing effect of the oil-water separator, but also meet the water discharge requirement of the oil-water separator. The water level sensor can remind the user to discharge water in a timely manner to avoid water entering the engine and affecting the normal operation of the engine. Description of the Drawings
[0017] Figure 1 is the external view of the heating device of the present invention;
[0018] Figure 2 is the sectional view of the heating device of the present invention;
[0019] Figure 3 is the top view of the heating device of the present invention;
[0020] Figure 4 is the structural schematic diagram of the fastening component.
[0021] The reference numerals are recorded as follows: 1. Shell; 2. Adapter; 3. Sealing bolt; 4. Fastening component; 4-1. Hollow connecting piece; 4-2. Guide piece; 4-3. Locking piece; 5. Bellows; 6. Connector; 7. Heating element; 8. Connecting wire. Detailed Embodiments
[0022] The principles and features of the present invention will be described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0023] Please refer to Figures 1 to 4 As shown, an in - built heating device includes a hollow adapter 2, which is connected to the water outlet at the bottom of the oil - water separator. The material of the hollow adapter 2 is metal, so as to ensure the connection strength with the housing 1. A flexible heating element 7 is provided inside the hollow adapter 2. Since a filter screen is provided inside the housing of the oil - water separator, the gap between the filter screen and the bottom water outlet is generally 1 cm - 2 cm. By setting the heating element 7 to be flexible, without changing the original structure of the oil - water separator, the heating element 7 can be smoothly placed into the gap and the heating effect can be ensured. The hollow structure facilitates the heating element 7 to pass through the adapter 2 and enter the housing 1, and can accommodate the extra - length heating element 7, reducing the size requirements for the heating element 7. One end of the heating element 7 extends into the housing 1 of the oil - water separator, and the other end is connected to a power source.
[0024] A fastening assembly 4 is provided on the side wall of the hollow adapter 2. The heating element 7 passes through the fastening assembly 4 and is electrically connected to a connecting wire 8. A connector 6 is provided at the end of the connecting wire 8. A corrugated pipe 5 is sleeved outside the connecting wire 8, which can avoid damage to the connecting wire 8 and improve the service life of the heating device. The fastening assembly 4 includes a hollow connecting piece 4 - 1 with threads at both ends. One end of the hollow connecting piece 4 - 1 is threadedly connected to the adapter 2, and the other end is connected to a locking piece 4 - 3. A guiding piece 4 - 2 is provided inside the hollow connecting piece 4 - 1. A boss is provided on the guiding piece 4 - 2. The locking piece 4 - 3 fixes the boss of the guiding piece 4 - 2 inside the hollow connecting piece 4 - 1. A through - hole for accommodating the heating element 7 or the connecting wire 8 is provided on the guiding piece 4 - 2, so as to ensure the stability of the installation of the connecting wire 8 and the heating element 7 and avoid breakage during vehicle driving.
[0025] The heating element 7 is arranged in a spiral shape inside the housing 1 at the bottom of the oil - water separator. Since the heating element 7 is installed in the housing 1 of the oil - water separator through the adapter 2, when the adapter 2 is threadedly rotated and connected to the housing 1, the heating element 7 rotates together and is arranged in a spiral shape inside the housing 1, increasing the heating area of the heating element 7 and ensuring the heating efficiency.
[0026] The heating element 7 can be a heating wire.
[0027] In a preferred embodiment, the heating element 7 is connected to the signal sensor through a connector 6. The signal sensor can be a temperature sensor. The heating element 7 is controlled to heat through the stability feedback of the temperature sensor, ensuring the timeliness of heating and saving energy.
[0028] In an alternative embodiment, the heating element 7 can also be stacked at the bottom of the housing 1.
[0029] A sealing bolt 3 is connected to the end of the hollow adapter 2, and a water level sensor is provided inside the sealing bolt 3. The water generated in the oil-water filter flows into the hollow adapter 2. When the water level sensor detects that the water in the hollow adapter 2 exceeds the set value, the water is directly discharged through the sealing bolt 3 to avoid accumulation in the hollow adapter 2 and ensure the oil-water separation function of the oil-water separator.
[0030] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An internal heating device, characterized in that, it includes a hollow adapter. The hollow adapter is connected to the water outlet at the bottom of the oil-water separator. A flexible heating element is arranged inside the hollow adapter. One end of the heating element extends into the shell of the oil-water separator, and the other end is connected to a power supply. A filter screen is arranged inside the shell of the oil-water separator. The gap between the filter screen and the bottom water outlet is 1 cm - 2 cm. Without changing the original structure of the oil-water separator, the heating element is placed in the gap and the heating effect can be ensured. When the adapter is rotationally connected to the shell by threads, the heating element rotates together and is arranged in a spiral shape inside the shell.
2. The internal heating device according to claim 1, characterized in that, a fastening assembly is arranged on the side wall of the hollow adapter. The heating element passes through the fastening assembly and is electrically connected to a connecting wire. A connector is arranged at the end of the connecting wire.
3. The internal heating device according to claim 1, characterized in that, the heating element is a heating wire.
4. The internal heating device according to claim 2, characterized in that, the heating element is connected to a signal sensor through a connector.
5. The internal heating device according to claim 1, characterized in that, a sealing bolt is connected to the end of the hollow adapter, and a water level sensor is arranged inside the sealing bolt.
Citation Information
Patent Citations
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