A flexible circuit board assembly device applied to a notebook backlight keyboard
By designing an automated flexible circuit board assembly device and using robotic arms to achieve high-precision assembly, the problems of low efficiency and large errors in existing technologies have been solved, and the assembly efficiency and accuracy of laptop keyboard backlight modules have been improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU WANXIANG TECH CO LTD
- Filing Date
- 2021-09-07
- Publication Date
- 2026-04-17
AI Technical Summary
The existing laptop keyboard backlight module is inefficient and prone to errors when assembling flexible circuit boards, and manual assembly cannot meet the accuracy requirements.
Design an automated flexible circuit board assembly device that includes a support device, a material handling device, a camera device, and a robotic arm. The robotic arm enables high-precision assembly, reduces labor costs, and improves efficiency.
It enables high-precision automated assembly of flexible circuit boards, reducing assembly errors and improving production efficiency.
Smart Images

Figure CN113658818B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of keyboard assembly technology, and more specifically to a flexible circuit board assembly device for a laptop backlit keyboard. Background Technology
[0002] The backlight module of a laptop keyboard consists of laminated light guide material and a flexible circuit board (FPC) that provides the light source. In the production process of assembling the FPC, the backlight module of a laptop keyboard is usually assembled manually, which is inefficient and prone to large assembly errors.
[0003] Therefore, there is an urgent need for an assembly machine that can be used for keyboard backlight module FPC; because in the production process of assembling keyboard backlight module FPC, the FPC needs to be precisely attached to the laminated light guide material by means of positioning holes. The assembly accuracy requirement is high, which leads to large errors and low efficiency in manual assembly. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a flexible circuit board assembly device for laptop backlit keyboards. The device has a simple structure, realizes the automated operation of flexible circuit board loading and unloading, improves assembly efficiency, and reduces labor costs.
[0005] To address the aforementioned technical problems, this invention provides a flexible circuit board assembly device for a laptop backlit keyboard, characterized in that it includes a worktable, on which a carrying device, a material handling device, a camera device, an analysis device, and a robotic arm are arranged; the carrying device includes a slide table and a support platform, the support platform moving along the slide table; the material handling device includes a first adsorption mechanism, with first rotating shafts arranged on both sides of the first adsorption mechanism, and a driving device arranged on one side of the rotating shaft; the robotic arm includes a base, an arm, and a second adsorption mechanism.
[0006] Furthermore, the first adsorption device and the second adsorption device have the same structure, both including an adsorption plate, on which an adsorption disk is provided.
[0007] Furthermore, the workbench is provided with an outer frame, and the bearing device, material handling device, analysis device and robot are all located inside the outer frame.
[0008] Furthermore, indicator lights are provided on the outer frame.
[0009] Furthermore, the supporting device, the material handling device, and the camera device are arranged on the same straight line.
[0010] Furthermore, an adsorption base plate is provided on the support platform, an adsorption panel is provided on the adsorption base plate, a vacuum cavity is provided between the adsorption base plate and the adsorption panel, and adsorption holes are provided on the adsorption panel corresponding to the position of the vacuum cavity.
[0011] Furthermore, a power mechanism is provided on one side of the slide table. The power mechanism includes a motor, a first gear, and a second gear. The first gear is mounted on the drive shaft of the motor and is connected to the second gear. A threaded shaft is provided on the second gear, and the slide table is mounted on the threaded shaft.
[0012] Furthermore, the camera device employs a CCD camera.
[0013] The beneficial effects of this invention are as follows: By setting up a material handling device, a carrying device, an analysis device, a robotic arm, and a camera device working in coordination, with the material handling device, camera device, and carrying device all aligned in a straight line, the material handling device can flip the laminated light guide material by rotating its first rotating shaft after material handling is completed. The robotic arm then handles the material, the camera takes a picture, and the data is transmitted to the analysis device. After the analysis device completes the data analysis, it transmits it to the robotic arm, which adjusts its own motion path based on the data. Meanwhile, the operator only needs to place the FPC on the carrying device, and then the robotic arm assembles the laminated light guide material onto the FPC. Finally, the robotic arm transfers the assembled product to the conveyor belt for the next workstation. This design allows the robotic arm to complete the assembly process with high alignment accuracy requirements, reducing assembly errors and improving assembly efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 This is a schematic diagram of the material handling device of the present invention.
[0016] Figure 3 This is a schematic diagram of the robotic arm structure of the present invention.
[0017] Figure 4 This is a schematic diagram of the supporting device structure of the present invention.
[0018] Figure 5 This is a schematic diagram of the power mechanism structure of the present invention.
[0019] The following are the labels in the diagram: 1. Workbench; 2. Support device; 21. Slide table; 22. Support platform; 23. Adsorption base plate; 24. Adsorption panel; 25. Adsorption hole; 3. Material handling device; 31. First adsorption mechanism; 32. First rotating shaft; 33. Drive device; 4. Camera device; 5. Analysis device; 6. Robotic arm; 61. Base; 62. Arm; 63. Second adsorption mechanism; 7. Adsorption plate; 8. Adsorption disk; 9. Power mechanism; 91. Motor; 92. First gear; 93. Second gear; 94. Threaded rotating shaft; 10. Outer frame; 11. Indicator light. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments described are not intended to limit the present invention.
[0021] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0023] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0025] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0026] Reference Figures 1 to 5 As shown, an embodiment of the flexible circuit board assembly apparatus for a notebook backlit keyboard of the present invention includes a workbench 1, on which a carrier device 2, a material handling device 3, a camera device 4, an analysis device 5, and a robot arm 6 are arranged; the carrier device 2 includes a slide 21 and a carrier platform 22, the carrier platform 22 moving along the slide 21; the material handling device 3 includes a first adsorption mechanism 31, with a first rotating shaft 32 arranged on both sides of the first adsorption mechanism 31, and a driving device 33 arranged on one side of the rotating shaft; the robot arm 6 includes a base 61, an arm 62, and a second adsorption mechanism 63.
[0027] The first adsorption mechanism 31 and the second adsorption mechanism 63 have the same structure, both including an adsorption plate 7, an adsorption disk 8 on the adsorption plate 7, and a plurality of adsorption parts on the adsorption disk 8.
[0028] An adsorption base plate 23 is provided on the support platform 22, an adsorption panel 24 is provided on the adsorption base plate 23, a vacuum chamber is provided between the adsorption base plate 23 and the adsorption panel 24, and an adsorption hole 25 is provided on the adsorption panel 24 at the position corresponding to the vacuum chamber. A vacuum device is connected to the outside of the vacuum chamber, so the workpiece can be adsorbed and fixed by using the adsorption hole 25.
[0029] In use, the material handling device 3, the carrying device 2, the analysis device 5, the robot arm 6, and the camera device 4 work together. The material handling device 3, the camera device 4, and the carrying device 2 are all on the same straight line. When the material handling device 3 finishes handling the material, it can turn the laminated light guide material over by rotating its first rotating shaft 32. The robot arm 6 then handles the material, and the camera device 4 takes a picture. The data is transmitted to the analysis device 5, which analyzes the data and transmits it to the robot arm 6. The robot arm 6 adjusts its movement path based on the data. Meanwhile, the operator only needs to place the FPC on the carrying device 2, and then the robot arm 6 assembles the laminated light guide material onto the FPC. Finally, the robot arm 6 transfers the assembled product to the conveyor belt for the next workstation. This design allows the robot arm 6 to complete the assembly process with high alignment accuracy requirements, reducing assembly errors and improving assembly efficiency.
[0030] The power mechanism 9 includes a motor 91, a first gear 92, and a second gear 93. The first gear 92 is mounted on the drive shaft of the motor 91 and meshes with the second gear 93. A threaded shaft 94 is mounted on the second gear 93, and a slide 21 is mounted on the threaded shaft 94. That is, when the motor 91 is started, it drives the first gear 92 to rotate, the first gear 92 drives the second gear 93 to rotate, the second gear 93 drives the threaded shaft 94 to rotate, and the threaded shaft 94 drives the slide 21 to move back and forth.
[0031] The workbench 1 is equipped with an outer frame 10. The bearing device 2, material handling device 3, analysis device 5 and robot arm 6 are all located inside the outer frame 10. The outer frame 10 is equipped with indicator lights 11 to facilitate the staff to observe the operating status of the device in real time.
[0032] The camera device 4 uses a CCD camera, which has the advantages of small size, light weight and being unaffected by magnetic fields.
[0033] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A flexible circuit board assembly device for a laptop backlit keyboard, characterized in that, It includes a workbench, on which a carrying device, a material handling device, a camera device, an analysis device, and a robotic arm are provided; The supporting device includes a slide table and a support platform, the support platform moving along the slide table; an adsorption base plate is provided on the support platform, an adsorption panel is provided on the adsorption base plate, a vacuum cavity is provided between the adsorption base plate and the adsorption panel, and adsorption holes are provided on the adsorption panel corresponding to the vacuum cavity; a power mechanism is provided on one side of the slide table, the power mechanism including a motor, a first gear and a second gear, the first gear being provided on the drive shaft of the motor, the first gear meshing with the second gear, a threaded shaft being provided on the second gear, and the slide table being provided on the threaded shaft; The material handling device includes a first adsorption mechanism, with a first rotating shaft on both sides of the first adsorption mechanism and a driving device on one side of the first rotating shaft. The robotic arm includes a base, an arm, and a second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism have the same structure, both including an adsorption plate, and an adsorption disk is provided on the adsorption plate. The camera device is a CCD camera; The supporting device, the material handling device, and the camera device are arranged on the same straight line.
2. The flexible circuit board assembly apparatus for a notebook backlight keyboard of claim 1, wherein, The workbench is provided with an outer frame, and the bearing device, material handling device, analysis device and robot are all located inside the outer frame.
3. The flexible circuit board assembly apparatus for a notebook backlit keyboard as described in claim 2, characterized in that, Indicator lights are provided on the outer frame.
Citation Information
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