Automatic wall-building machine

Abstract

The present invention discloses an automatic wall-building machine, comprising a brick conveyor, a mortar-lifting device, a first horizontal moving device, a first lifting device, a brick-taking and placing device, a second horizontal moving device, a second lifting device, a mortar-setting and finishing device, and a control device. The present invention integrates the functions of brick feeding, mortar-lifting, brick-taking and placing, and wall-building and finishing, and can automatically complete wall-building, meeting the requirements of construction technical specifications, greatly reducing labor costs, and effectively improving work efficiency. Furthermore, the machine is simple to operate, safe to work, and highly automated, making it particularly suitable for wall-building using environmentally friendly bricks such as aerated bricks, and can be widely used in the construction industry. The present invention can disassemble and assemble its various parts, and can be carried by a vertical hoist on a construction site to any floor, thereby realizing automated wall-building in high-rise buildings.

Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and particularly relates to an automatic wall-building machine. Background Art

[0002] Currently, wall construction for industrial, civil, and agricultural buildings relies entirely on manual labor. This method is not only inefficient and labor-intensive, but also presents safety risks and fails to meet the current requirements for efficient, automated construction in my country. While existing wall-building equipment can partially replace manual labor, it has significant limitations in actual construction applications and a low degree of automation. Therefore, the development of an automated wall-building machine that can address these challenges is crucial. Summary of the Invention

[0003] The object of the present invention is to provide an automatic wall-building machine.

[0004] The object of the present invention is achieved in this way, including a brick conveyor, a lifting and sitting device, a first horizontal moving device, a first lifting device, a brick picking and placing device, a second horizontal moving device, a second lifting device, a bottom mortar and finishing device and a control device, the conveying end of the brick conveyor is located in the lifting and sitting device, and the lifting and sitting device is located on one side of the first horizontal moving device, the first lifting device is arranged on the first horizontal moving device, the first horizontal moving device drives the first lifting device to move horizontally, the brick picking and placing device is connected to the first lifting device, the first lifting device drives the brick picking and placing device to rise and fall, and the brick picking and placing device is connected to the first lifting device The lifting and sitting mortar device corresponds to the second horizontal moving device, and the second horizontal moving device is located on the other side of the first horizontal moving device and is parallel to each other. The second lifting device is arranged on the second horizontal moving device, and the second horizontal moving device drives the second lifting device to move horizontally. The base mortar and finishing device is connected to the second lifting device, and the second lifting device drives the base mortar and finishing device to rise and fall, and the base mortar and finishing device corresponds to the brick picking and placing device. The control device is electrically connected to the brick conveyor, the lifting and sitting mortar device, the first horizontal moving device, the first lifting device, the brick picking and placing device, the second horizontal moving device, the second lifting device, and the base mortar and finishing device.

[0005] Compared with the prior art, the present invention has the following technical effects:

[0006] 1. The present invention integrates the functions of brick feeding, lifting and setting mortar, brick picking and placing, and wall finishing. It can automatically complete wall laying, meet the requirements of construction technical specifications, greatly reduce labor costs, effectively improve work efficiency, and is simple to operate, safe to work, and highly automated. It is particularly suitable for wall laying with environmentally friendly bricks such as aerated bricks and can be widely used in the construction industry. The present invention can disassemble and assemble various parts and can be carried by a vertical hoist on the construction site to any floor, realizing automated wall laying in high-rise buildings.

[0007] 2. The lifting and setting device clamps the bricks through the upper clamping seat and the lower clamping seat. The lifting and lowering of the upper clamping seat is controlled by the first lifting cylinder, while the brick lifting is controlled by the lifting traction device. The integrated structure of the upper clamping seat and the setting mold can complete the setting of the bricks at the same time as the bricks are clamped and lifted, which has the advantages of easy operation and high efficiency.

[0008] 3. The brick picking and placing device has the functions of picking and placing bricks and adjusting the azimuth rotation. At the same time, it is equipped with a telescopic device to increase the operating range. It has the advantages of high degree of automation and easy use.

[0009] 4. The mold box structure of the base mortar and trimming device limits and regularizes the bricks to avoid manual placement of crooked bricks. After the bricks are placed in the mold box, the bricks are further trimmed through the longitudinal and transverse compaction functions, which can effectively ensure the construction specifications and requirements and avoid the problem of substandard manual operation. This device also has the functions of automatic opening and closing the cover and automatic application of base mortar. The base mortar and trimming device has the advantages of simple structure and easy use.

[0010] 5. The L-shaped baffle plate of the transfer device, the supporting and fixing device, and the clamping and fixing device together form a stable material clamping structure. With the lifting function, the fixed bricks can be transferred to the designated position of the brick conveyor. It has the advantages of high stability in brick lifting and transfer, a high degree of automation, and is very convenient to use. The supporting and fixing device not only has the function of supporting bricks and clamping the front end of bricks, but also has the function of automatically detaching from bricks. The clamping and fixing device has a simple structure, occupies a small space, and can stably clamp the side of the brick. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is one of the three-dimensional structural diagrams of the present invention;

[0012] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention;

[0013] Figure 3 This is one of the three-dimensional structural diagrams of the lifting and sitting device;

[0014] Figure 4 This is the second schematic diagram of the three-dimensional structure of the lifting device;

[0015] Figure 5 Schematic diagram of the three-dimensional structure of the top brick mechanism;

[0016] Figure 6 It is a structural diagram of the brick clamping sensing device;

[0017] Figure 7 for Figure 6 Schematic diagram of the left side structure of the middle brick induction device;

[0018] Figure 8 This is a schematic diagram of the internal structure of the slurry mold;

[0019] Figure 9 It is a schematic diagram of the three-dimensional structure of the lifting and positioning mechanism;

[0020] Figure 10 It is a schematic diagram of the three-dimensional structure of the brick picking and placing device;

[0021] Figure 11 It is a structural diagram of the rotating device;

[0022] Figure 12 This is a schematic diagram of the back structure of the chuck mounting frame;

[0023] Figure 13 Schematic diagram of the structure of the rotating plate;

[0024] Figure 14 It is a schematic diagram of the three-dimensional structure of the brick taking and placing device, the first horizontal moving device, and the first lifting device;

[0025] Figure 15 This is one of the three-dimensional structural diagrams of the base slurry and finishing device;

[0026] Figure 16 This is the second schematic diagram of the three-dimensional structure of the base slurry and finishing device;

[0027] Figure 17 This is a three-dimensional structural diagram of the bottom slurry and trimming device in use with the box cover opened;

[0028] Figure 18 It is a schematic diagram of the sandwich structure of the box body and the structure of the connecting rod;

[0029] Figure 19 It is a schematic diagram of the three-dimensional structure of the base slurry and finishing device, the second horizontal moving device, and the second lifting device;

[0030] Figure 20 The left side structural diagram of the mold box also includes an automatic cover opening and closing device and a bottom slurry applying device;

[0031] Figure 21 The mold box also includes an automatic cover opening and closing device and a bottom slurry applying device from the right side;

[0032] Figure 22 It is a schematic diagram of the three-dimensional structure of the transfer device;

[0033] Figure 23 It is a rear view structural diagram of the transfer device;

[0034] Figure 24 The present invention also includes a schematic diagram of the three-dimensional structure of a brick cutting device;

[0035] In the figure: 1-brick conveyor, 2-lifting slurry device, 201-lifting slurry frame, 202-lifting frame, 203-lifting traction device, 204-lower clamping seat, 204a-mounting table, 204b-slide rod, 204c-lifting platform, 204d-top rod, 204e-boss, 204f-first horizontal cylinder, 204g-first connecting frame, 204h-slide, 204i-hole, 204j-top block, 205-upper clamping seat, 206-first lifting cylinder, 207-slurry mold, 207a-motor mounting plate, 207b-drive motor, 207c-scraper, 207d-slurry pipe, 208-lower mounting plate, 209-upper mounting plate, 210a-guide sleeve, 210b-spring , 210c-U-shaped rod, 210d-movable plate, 210e-induction switch, 211-lifting and positioning mechanism, 211a-first rack, 211b-second rack, 211c-first sliding sleeve, 211d-gear protection sleeve, 211e-induction plate, 212-lifting guide rod, 213-counterweight guide frame, 214-lifting counterweight, 3-first horizontal moving device, 301-first horizontal track, 302-first rail car, 4-first lifting device, 401-first stand, 402-second stand, 403-lifting frame, 404-screw motor, 405-first lifting motor, 406-third rack, 407-lifting guide rail, 408-slider, 409-counterweight, 410-pulley , 5-brick picking and placing device, 501-base, 502-rotating seat drive motor, 503-rotating seat, 504-first mounting piece, 505-first cylinder, 506-cross-scissor type telescopic frame, 507-telescopic guide rod, 508-second mounting piece, 509-second cylinder, 510-connecting rod crank mechanism, 511-rotating wheel, 512-protection box, 513-first electromagnetic lock, 514-chuck mounting frame, 515-fixed splint, 516-movable splint, 517-third cylinder, 518-connecting rod, 519-rotating plate, 520-cutter head connecting plate, 521-movable cutter head, 6-second horizontal moving device, 601-second horizontal track, 602-second rail car, 603-support plate, 604- Mobile frame, 7-second lifting device, 701-fourth rack, 702-gear protection box, 703-second lifting motor, 8-bottom slurry and trimming device, 801-box body, 802-box cover, 803-second lifting cylinder, 804a-upper rotating device, 804b-lower rotating device, 804c-slurry lower hopper, 804d-slurry pipe, 805-second horizontal cylinder, 806-push plate, 807-push-pull connecting rod, 808-sandwich structure, 809-transverse groove, 810-opening, 811-opening, 812-rotating wheel driver, 813-rotating wheel, 814-movable rod, 815-L-shaped connecting frame, 816-mounting bracket, 9-feeding device, 10-transfer device, 1001-blocking plate,1002 - Mounting back plate, 1003 - Transfer rack, 1004 - Fourth cylinder, 1005 - Guide rod, 1006 - Second sliding sleeve, 1007 - First proximity switch, 1008 - Support plate, 1009 - Fifth cylinder, 1010 - Second electromagnetic lock, 1011 - Sixth cylinder, 1012 - Connecting seat, 1013 - Blocking piece, 1014 - Second proximity switch, 1015 - Mounting cross frame, 1016 - Seventh cylinder, 1017 - Movable connector, 1018 - Mounting rod, 1019 - Clamping plate, 1020 - Push-type induction switch, 11 - Brick cutting device. DETAILED DESCRIPTION

[0036] The present invention will be further described below with reference to the accompanying drawings, but the present invention is not limited in any way. Any changes or substitutions made based on the teachings of the present invention fall within the scope of protection of the present invention.

[0037] As attached Figures 1 to 24 The present invention shown includes a brick conveyor 1, a lifting and setting device 2, a first horizontal moving device 3, a first lifting device 4, a brick picking and placing device 5, a second horizontal moving device 6, a second lifting device 7, a bottom mortar and finishing device 8 and a control device. The conveying end of the brick conveyor 1 is located in the lifting and setting device 2, and the lifting and setting device 2 is located on one side of the first horizontal moving device 3. The first lifting device 4 is arranged on the first horizontal moving device 3. The first horizontal moving device 3 drives the first lifting device 4 to move horizontally. The brick picking and placing device 5 is connected to the first lifting device 4. The first lifting device 4 drives the brick picking and placing device 5 to move up and down, and the brick picking and placing device 5 is connected to the lifting and setting device Device 2 corresponds to the second horizontal moving device 6, the second horizontal moving device 6 is located on the other side of the first horizontal moving device 3, and are parallel to each other, the second lifting device 7 is arranged on the second horizontal moving device 6, the second horizontal moving device 6 drives the second lifting device 7 to move horizontally, the base mortar and finishing device 8 is connected to the second lifting device 7, the second lifting device 7 drives the base mortar and finishing device 8 to rise and fall, and the base mortar and finishing device 8 corresponds to the brick picking and placing device 5, and the control device is electrically connected to the brick conveyor 1, the lifting and sitting mortar device 2, the first horizontal moving device 3, the first lifting device 4, the brick picking and placing device 5, the second horizontal moving device 6, the second lifting device 7, and the base mortar and finishing device 8 respectively.

[0038] The lifting and sitting device 2 includes a lifting and sitting frame 201, a lifting frame 202, a lifting and traction device 203, a lower clamping seat 204, an upper clamping seat 205, a first lifting cylinder 206, and a sitting mold 207. The lifting frame 202 is located in the lifting and sitting frame 201, and the lifting and traction device 203 is located on the top of the lifting and sitting frame 201. The lifting and traction device 203 lifts and lowers the lifting frame 202 through a rope. The sitting mold 207 is located in the upper part of the lifting frame 202, and the lower clamping seat 204 is fixed on the lifting frame. On the inner side of the lower part of the lifting frame 202, the upper clamping seat 205 is fixed to the bottom of the side of the slurry-setting mold 207, and the upper clamping seat 205 corresponds to the lower clamping seat 204. A lower mounting plate 208 is fixed to the side of the lower clamping seat 204, and an upper mounting plate 209 is fixed to the side of the upper clamping seat 205. The first lifting cylinder 206 is provided at the bottom of the lower mounting plate 208, and the lifting part of the first lifting cylinder 206 passes through the lower mounting plate 208 and is connected to the bottom of the upper mounting plate 209, so that the first lifting cylinder 206 can drive the slurry-setting mold 207 to move up and down;

[0039] The bottom of the lower clamping seat 204 is provided with a top brick mechanism, which includes a mounting platform 204a, a slide rod 204b, a lifting platform 204c, a top rod 204d, a boss 204e, a first horizontal cylinder 204f, a first connecting frame 204g, and a slide 204h. The upper end of the slide rod 204b is fixed to the bottom of the lower clamping seat 204, and the lower end is fixed to the mounting platform 204a. The lifting platform 204c is sleeved on the slide rod 204b and slidably cooperates with the slide rod 204b. A top rod 204d is fixed to the end of the lifting platform 204c. A hole 204i is provided on the lower clamping seat 204 opposite to the top rod 204d, and a top block is provided in the hole 204i. 204j, the bottom of the top block 204j is fixedly connected to the upper end of the top rod 204d, the boss 204e is fixedly arranged at the bottom of the lifting platform 204c, the first horizontal cylinder 204f and the slide 204h are both arranged on the mounting platform 204a, the driving end of the first horizontal cylinder 204f is connected to the slide 204h through the first connecting frame 204g, so that the first horizontal cylinder 204f can drive the slide 204h to move back and forth on the mounting platform 204a, the slide 204h corresponds to the boss 204e, and the top of the slide 204h is provided with an arc-shaped protrusion, the horizontal position of the top of the arc-shaped protrusion is higher than the horizontal position of the bottom of the boss 204e;

[0040] The slurry mold 207 is a cylindrical structure, and a motor mounting plate 207a is provided in the slurry mold 207. A drive motor 207b is provided on the motor mounting plate 207a. The drive motor 207b is located at the axis of the slurry mold 207. The power output part of the drive motor 207b is vertically downward and passes through the motor mounting plate 207a. The power output part is provided with a scraper 207c. A slurry pipe 207d is provided in the slurry mold 207, and the discharge end of the slurry pipe 207d corresponds to the slurry hole on the motor mounting plate 207a.

[0041] The lifting and setting device 2 also includes a brick-clamping sensing device, which includes a guide sleeve 210a, a spring 210b, a U-shaped rod 210c, a movable plate 210d, and an induction switch 210e. The guide sleeve 210a is fixed to the outside of the upper clamping seat 205, and a spring 210b is provided at the lower end of the guide sleeve 210a. One end of the U-shaped rod 210c is located outside the setting mold 207, and the end passes through the guide sleeve 210a and the spring 210b. The end is fixed with a movable plate 210d, and the lower end of the spring 210b is connected to the movable plate 210d. The other end of the U-shaped rod 210c is located in the pulping mold 207, and the end passes through the upper clamping seat 205. The induction switch 210e is arranged on the outside of the upper clamping seat 205, and the induction switch 210e is inductively matched with the movable plate 210d; there are multiple guide sleeves 210a, and they are arranged in sequence along the length direction of the upper clamping seat 205. Each guide sleeve 210a corresponds to a spring 210b, a U-shaped rod 210c, and a movable plate 210d. The tops of the multiple U-shaped rods 210c are connected to Together, the induction switch 210e and one of the movable plates 210d are inductively matched; when the lower clamping seat 204 and the upper clamping seat 205 clamp the brick, the top of the brick pushes up the end of the U-shaped rod 210c, thereby moving the movable plate 210d upward. After the movable plate 210d and the induction switch 210e are inductively matched, it can be determined whether the brick is clamped normally; after the brick is taken away, the U-shaped rod 210c is reset under the action of the spring 210b; the brick clamping induction device has a simple structure and a small size, will not affect the work of other mechanisms, and can avoid the brick being incorrectly clamped. Situation; there are multiple guide sleeves 210a, which are suitable for situations where there are defects in the clamping part at the top of the brick. As long as the end of the U-shaped rod 210c corresponding to one of the guide sleeves 210a is lifted up, all the U-shaped rods 210c and the movable plate 210d can be driven to move upward, which is suitable for brick clamping sensing of bricks with incomplete shapes; if the slurry mold 207 is equipped with a motor mounting plate 207a and a brick clamping sensing device, those skilled in the art can make corresponding holes in the motor mounting plate 207a, and the ends of the U-shaped rods 210c pass through the holes in the motor mounting plate 207a.

[0042] The lifting and sitting device 2 also includes a lifting and positioning mechanism 211, which includes a first rack 211a, a second rack 211b, a first sleeve 211c, a gear, a gear protection sleeve 211d, and an induction plate 211e. The tooth surface of the first rack 211a is arranged opposite to the tooth surface of the second rack 211b. The upper end of the first rack 211a is fixed to the side of the upper mounting plate 209, and the lower end is slidably matched with the first sleeve 211c set on the side of the lower mounting plate 208. The upper end of the second rack 211b is slidably matched with the first sleeve 211c set on the upper mounting plate 209, and the lower end is fixed to the side of the lower mounting plate 208. The upper, middle and lower parts of the first rack 211a and the second rack 211b are respectively meshed with gears, and a gear protection sleeve 21 is provided on the outside of the gear. 1d, and the first rack 211a and the second rack 211b pass through the gear protection sleeve 211d, the rotating shaft of the gear center is connected to the inner wall of the gear protection sleeve 211d, and the side of the gear protection sleeve 211d in the middle between the first rack 211a and the second rack 211b is provided with a sensing plate 211e, and the sensing plate 211e is inductively coordinated with the sensor provided on the side of the lifting and sitting frame 201; when the sitting mold 207 and the upper clamping seat 205 and the upper mounting plate 209 descend, the first rack 211a descends together, and the first rack 211a drives the gear and the gear protection sleeve 211d to move together during the descending process, that is, the sensing plate 211e moves, so that the sensing plate 211e can be inductively coordinated with the sensor installed on the lifting and sitting frame 201, which is used to detect whether the sitting mold 207 has descended into place.

[0043] A sensor is provided on the side of the lifting mortar frame 201 opposite to the lower clamping seat 204, and the sensor cooperates with the brick sensing to sense whether there are bricks on the lower clamping seat 204.

[0044] The bottom of the upper mounting plate 209 is fixedly connected to the upper end of the lifting guide rod 212, the lifting guide rod 212 passes through the lower mounting plate 208, the lower mounting plate 208 slides with the lifting guide rod 212, and the lifting guide rod 212 is parallel to the lifting part of the first lifting cylinder 206; the lifting guide rod 212 is used to improve the stability of the lifting of the slurry mold 207, the upper clamping seat 205 and the upper mounting plate 209.

[0045] A counterweight guide frame 213 is provided on one side of the lifting mortar frame 201, and a lifting counterweight 214 is provided in the counterweight guide frame 213. The lifting counterweight 214 is connected to the lifting traction device 203 through a rope. When the lifting traction device 203 drives the bricks to rise, the lifting counterweight 214 descends in the counterweight guide frame 213, and the lifting counterweight 214 plays a role in improving the lifting stability of the bricks.

[0046] A sensor is provided on the side of the lifting mortar frame 201 opposite to the lower clamping seat 204, and the sensor cooperates with the brick sensor to detect whether there are bricks on the lower clamping seat 204.

[0047] The first horizontal moving device 3 includes a first horizontal track 301 and a first rail car 302. The first lifting device 4 includes a first stand 401, a second stand 402, a lifting frame 403, a screw motor 404, a first lifting motor 405, a third rack 406, and a lifting guide rail 407. The first rail car 302 is arranged on the first horizontal track 301. The first stand 401 is fixed on the first rail car 302. The second stand 402 is sleeved outside the first stand 401, and the second stand 402 is connected to the first stand 407. 01 slides up and down, the screw motor 404 is vertically arranged at the bottom of the first frame 401, the screw of the screw motor 404 is located in the first frame 401, and a slider 408 is sleeved on the screw, and the two ends of the slider 408 are respectively fixed to the inner side of the second frame 402, so that the screw motor 404 can drive the second frame 402 to move up and down, the third rack 406 and the lifting guide rail 407 are both vertically arranged on the outside of the second frame 402, and the lifting frame 403 is sleeved outside the second frame 402. The lifting guide rail 407 and the lifting frame 40 3 slides up and down, and a first lifting motor 405 is provided on the side of the lifting frame 403. A gear is installed at the power output end of the first lifting motor 405, and the gear is engaged with the third rack 406, so that the first lifting motor 405 can drive the lifting frame 403 to move up and down. The base 501 is fixed to the side of the lifting frame 403; the first rail car 302 is a well-known technology in the field, and the first rail car 302 moves on the first horizontal track 301 to realize the horizontal movement of the brick picking and placing device 5; start the first lifting motor 405, and the first lifting motor 405 By driving the gear forward or reverse, and cooperating with the third rack 406, the lifting frame 403 and the brick picking and placing device 5 can be driven to rise and fall on the second frame 402, so that the brick picking and placing device 5 reaches the required height. The lifting guide rail 407 serves to improve the lifting stability of the lifting frame 403; the screw motor 404 can be started, and the screw motor 404 drives the second frame 402 to rise along the first frame 401, thereby raising the height of the second frame 402, and then increasing the operating height of the brick picking and placing device 5 for picking up and placing bricks, which is suitable for use in building high walls.

[0048] The first lifting device 4 also includes a counterweight 409, a pulley 410, and a rope. The counterweight 409 is located in the first vertical frame 401. A through hole corresponding to the screw rod is provided in the center of the counterweight 409. The pulley 410 is provided at the top of the second vertical frame 402. One end of the rope is connected to the top of the counterweight 409, and the other end is connected to the top of the lifting frame 403, and the rope and the pulley are slidably matched; the counterweight 409 plays a role in improving the lifting stability of the lifting frame 403, the brick picking and placing device 5, and the brick lifting. When the counterweight 409 is descending, the screw rod can pass through the central through hole of the counterweight 409 to prevent the counterweight 409 from affecting the operation of the screw rod.

[0049] The brick taking and placing device 5 includes a base 501, a rotating seat driving motor 502, a rotating seat 503, a first mounting part 504, a first cylinder 505, a cross-scissor type telescopic frame 506, a telescopic guide rod 507, a second mounting part 508, a rotating device, and a chuck. The rotating seat driving motor 502 is arranged on the base 501, and the power output end of the rotating seat driving motor 502 is fixedly connected to the center of the rotating seat 503. The side of the rotating seat 503 is connected to one side of the first mounting part 504. The first cylinder 505 is vertically arranged on the side of the first mounting part 504. One end of the scissor-type telescopic frame 506 is connected to the piston rod of the first cylinder 505, and the other end is connected to one side of the second mounting member 508. A rotating device is provided on the other side of the second mounting member 508, and the rotating end of the rotating device is connected to the chuck. The outer rod body of the telescopic guide rod 507 is fixed to the side of the first mounting member 504, and the inner rod end of the telescopic guide rod 507 is connected to the second mounting member 508, and the telescopic direction of the telescopic guide rod 507 is parallel to the telescopic direction of the cross-scissor-type telescopic frame 506; the top and back of the telescopic guide rod 507 are provided with a first electromagnetic lock 513.

[0050] The rotating device includes a second cylinder 509, a connecting rod crank mechanism 510, a rotating wheel 511, and a protective box 512. The second cylinder 509 and the protective box 512 are both arranged on the side of the second mounting member 508. The side of the protective box 512 is provided with an opening. The rotating wheel 511 is arranged in the protective box 512 through an axis, and one end of the axis passes through the protective box 512 and is connected to the chuck. The end of the piston rod of the second cylinder 509 is connected to the axis through the connecting rod crank mechanism 510, and the connecting rod crank mechanism 510 passes through the side opening of the protective box 512. During the movement of the piston rod of the second cylinder 509, the rotating wheel 511 and the chuck are driven to rotate through the connecting rod crank mechanism 510.

[0051] The chuck includes a chuck mounting frame 514, a fixed splint 515, a movable splint 516, a third cylinder 517, a connecting rod 518, and a rotating plate 519. The fixed splint 515 is fixed to the front end of the chuck mounting frame 514, and the fixed splint 515 is perpendicular to the chuck mounting frame 514. The third cylinder 517 is provided on the back of the chuck mounting frame 514. The end of the piston rod of the third cylinder 517 is fixed to the rod body of the connecting rod 518. The rotating plate 519 is a folding plate. The end of the piston rod of the rotating plate 519 is fixed to the lower end of the connecting rod 518. The movable connection is that the fold of the rotating plate 519 is movably connected to the bottom of the clamp mounting frame 514, and the movable splint 516 is fixed on the rotating plate 519, and the movable splint 516 corresponds to the fixed splint 515; the fixed splint 515 and the movable splint 516 are respectively provided with anti-slip pads on the opposite sides; the spring induction knife includes a knife head connecting plate 520 and a movable knife head 521, one end of the knife head connecting plate 520 is fixed to the upper end of the connecting rod 518, and the other end is connected to one end of the movable knife head 521 through a torsion spring, and the other end of the movable knife head 521 is curved The working principle and working process of the spring induction knife are as follows: when the brick enters between the fixed splint 515 and the movable splint 516, the brick pushes the movable knife head 521 open, and the movable knife head 521 rotates. The movable knife head 521 after rotation can sense and cooperate with the sensor installed on the lifting and slurry frame 201 to confirm whether the brick enters between the fixed splint 515 and the movable splint 516 before clamping the brick; and when clamping the brick, the piston rod of the third cylinder 517 extends, and the connecting rod 518 moves forward together with the spring induction knife, and the rotating plate 519 During the rotation process, the movable splint 516 moves backward, that is, the spring sensing knife and the movable splint 516 move in opposite directions. At this time, the position of the spring sensing knife can cooperate with the sensor installed at the corresponding position on the clamp mounting frame 514 to detect whether the brick is clamped; after the brick is put down, the movable knife head 521 is reset under the action of the torsion spring, and the movable knife head 521 moves to the starting position at the same time; the structure composed of the spring sensing knife, the connecting rod and the rotating plate enables the spring sensing knife to change its position according to the different states of the brick, and can be used in conjunction with various sensors.

[0052] The second horizontal moving device 6 includes a second horizontal rail 601, a second rail car 602, a support plate 603, and a movable frame 604. The second lifting device 7 includes a fourth rack 701, a gear protection box 702, a gear, and a second lifting motor 703. The second horizontal rail 601 includes an upper and a lower horizontal rail. The lower horizontal rail can be installed on the ground at the construction site, and the upper horizontal rail can be installed on the beam of the building at the construction site. The upper and lower horizontal rails can also be connected together by a stand. According to the installation height of the horizontal rail on the construction site, the movable frame 604 can be connected to the mounting holes of the support plate 603 at the corresponding height position, so as to adjust the height position of the movable frame 604 to adapt to the installation height of the upper horizontal rail; the second rail car 602 is arranged on the lower horizontal rail, and the support plate 603 is erected on the second rail car 602. A plurality of mounting holes are provided on the support plate 603 from top to bottom. The movable frame 604 is detachably connected to the mounting holes, and the upper end of the movable frame 604 is connected to the upper horizontal rail The fourth rack 701 has two teeth, and the tooth surfaces are arranged opposite to each other. The upper and lower ends of the two fourth racks 701 are connected by a fixed frame respectively. The fourth rack 701 is vertically arranged on the second rail car 602. The upper end of the fourth rack 701 slides with the upper second horizontal rail. The gear protection box 702 is sleeved on the fourth rack 701, and one side of the gear protection box 702 is fixed to one side of the L-shaped connecting frame 815. The second lifting motor 703 is arranged on the L-shaped connecting frame 815. On the top, a gear is provided at the power output end of the second lifting motor 703, and the gear is arranged in the gear protection box 702, the gear is engaged with the two fourth racks 701, and the other side of the L-shaped connecting frame 815 is fixedly connected to the back of the mold box 801; the second rail car 602 is a well-known technology in the field, and the second rail car 602 moves on the second horizontal track 601 to realize the horizontal movement of the base slurry and the trimming device 8; the second lifting motor 703 drives the gear to rotate, and the base slurry and the trimming device 8 are moved upward during the engagement of the gear and the rack.

[0053] The base slurry and finishing device 8 includes a mold box 801, a box cover 802, a second lifting cylinder 803, a pressure plate, a second horizontal cylinder 805, a push plate 806, and a push-pull connecting rod 807. The mold box 801 is a square box body. The box cover 802 is arranged on the mold box 801. The left side and the bottom of the mold box 801 are both open structures. The second lifting cylinder 803 is arranged on the box cover 802, and the pressure plate is located at the bottom of the box cover 802. The lifting end of the second lifting cylinder 803 passes through the box cover 802 and is connected to the pressure plate. The back of the mold box 801 is a sandwich structure 808. The inner side wall of the back of the mold box 801 is provided with a transverse groove 80 9. A second horizontal cylinder 805 is provided on the outer side of the back of the mold box 801. The push plate 806 is located on the right inner wall of the mold box 801. The push-pull connecting rod 807 is provided in the sandwich structure 808. An extension formed by a transverse extension of one end of the push-pull connecting rod 807 passes through the transverse groove 809 and is fixedly connected to the push plate 806. An extension formed by a transverse extension of the other end of the push-pull connecting rod 807 passes through the back side wall of the mold box 801 and is connected to the horizontal moving end of the second horizontal cylinder 805. An opening 810 is provided on the left side of the mold box 801 opposite to the extension. An opening 811 for a brick taking and placing device to enter is provided on the front of the mold box 801.

[0054] The bottom slurry and finishing device 8 also includes an automatic opening and closing cover device, which includes a rotating wheel driver 812, a rotating wheel 813, a movable rod 814, an L-shaped connecting frame 815, and a mounting bracket 816. The L-shaped connecting frame 815 is fixed to the lower outer side of the mold box 801, and the mounting bracket 816 is fixed to the L-shaped connecting frame 815. The rotating wheel 813 is mounted on the mounting bracket 816. The rotating wheel driver 812 is provided on the mounting bracket 816, and the rotating wheel driver 812 is connected to the rotating wheel 813 to rotate the rotating wheel 813. There are two movable rods 814, both of which are inclined and parallel to each other. The upper ends of the two movable rods 814 are rotatably connected to the side of the box cover 802, and the lower end of one of the movable rods 814 is connected to the mounting bracket The mounting bracket 816 is rotatably connected on the side, and the lower end of another movable rod 814 is connected to the rotating wheel 813; wherein, the rotating wheel driver 812 is a well-known technology in the art, which can be a micro-reduction motor, which drives the rotating wheel to rotate, or a cylinder and connecting rod crank mechanism, and the end of the piston rod of the cylinder is connected to the rotating wheel through the connecting rod crank mechanism, and the linear motion is converted into rotational motion through the connecting rod crank mechanism; when the lid needs to be opened, the rotating wheel 813 is controlled to rotate by the rotating wheel driver 812, and during the rotation of the rotating wheel 813, the box cover 802 is driven to move along an arc path through the movable rod 814, and finally the box cover is moved to the rear of the mold box 801; the automatic opening and closing cover device has the advantages of simple structure and easy use, further improving the degree of construction automation;

[0055] The bottom slurry and finishing device 8 also includes a bottom slurry device, which includes an upper rotating device 804a, a lower rotating device 804b, a slurry lower hopper 804c, and a slurry pipe 804d. The upper rotating device 804a is arranged on the upper part of the L-shaped connecting frame 815, and there are two lower rotating devices 804b, which are both arranged in the middle part of the L-shaped connecting frame 815. One of the lower rotating devices 804b corresponds to the left side of the mold box 801, and the other lower rotating device 804b corresponds to the right side of the mold box 801. The slurry lower hopper 804c is inclined, and the upper rotating device 804a is connected to the upper end of the slurry lower hopper 804c. The slurry pipe 804d includes an inverted The Y-shaped tube is arranged, and the lower end of the slurry tube 804d is a trumpet structure with a narrow upper part and a wide lower part. There are two slurry tubes 804d, which are respectively located on the left and right sides of the mold box 801. The slurry tube 804d is connected to the corresponding lower rotating device 804b through a connecting rod. The lower rotating device 804b can drive the slurry tube 804d to rotate, and the upper rotating device 804a can drive the slurry lower hopper 804c to rotate, so that the lower end of the slurry lower hopper 804c corresponds to the upper end of the slurry tube 804d; wherein the upper rotating device 804a and the lower rotating device 804b are rotation driving devices well known to those skilled in the art, such as a reduction motor; the upper rotating device 804a drives the slurry lower hopper 80 4c rotates to the grouting pipe 804d that needs grouting, the slurry passes through the slurry lower hopper 804c, and then enters the slurry pipe 804d from the upper end of the slurry pipe 804d, and is finally discharged from the lower end of the slurry pipe 804d and falls on the laid bricks under the mold box 801. As the mold box 801 moves, the slurry discharged from the slurry pipe 804d forms two strip-shaped bottom slurries that are narrow at the top and wide at the bottom; an automatic slurry feeding pipe can be set at the upper end of the slurry lower hopper 804c to facilitate automatic slurry addition; when the wall surface repair is constructed in the order of laying walls from left to right, the mold box 801 is first moved to the construction starting position, the slurry lower hopper 804c rotates to the slurry pipe 804d on the left side of the mold box 801, and the mold box 80 During the rightward movement, the base mortar application of the first brick is completed, and then the lower rotating device 804b controls the mortar pipe 804d on the left side of the mold box 801 to rotate at least 90 degrees, so that the mortar pipe 804d is away from the left side of the mold box 801, so that the left side of the mold box 801 can be moved to the edge of the construction starting position, thereby preventing the mortar pipe 804d from blocking the mold box 801. At this time, the first brick to be laid can be placed into the mold box 801; when laying the same layer of bricks thereafter, the mortar pipe 804d on the left side of the mold box 801 remains in the same position, while the mortar discharge hopper 804c rotates to the mortar pipe 804d on the right side of the mold box 801 and the process of applying the base mortar first, then returning to the starting position, and then placing bricks is repeated continuously;Until the grouting tube 804d on the right side of the mold box 801 has finished applying the base mortar to the last brick of the layer and the mold box 801 has returned to its original position, the grouting tube 804d on the right side of the mold box 801 is rotated at least 90 degrees, away from the right side of the mold box 801. This allows the right side of the mold box 801 to move to the edge of the final position of the construction layer, preventing the grouting tube 804d from blocking the mold box 801, and thus completing the placement of the last brick.

[0056] The automatic bricklaying machine further includes a feeding device 9 and a transfer device 10. The feeding end of the feeding device 9 corresponds to the transfer device 10. The transfer device 10 is located above the conveying starting end of the brick conveyor 1.

[0057] The transfer device 10 includes a material baffle plate 1001, an installation back plate 1002, a material baffle plate lifting drive device, a material supporting and fixing device, and a material clamping and fixing device. The material baffle plate 1001 is an L-shaped vertical plate, and the installation back plate 1002 is fixed on the back of the material baffle plate 1001. The material baffle plate lifting drive device is connected to the installation back plate 1002. The material baffle plate lifting drive device can drive the material baffle plate 1001 to lift and lower obliquely. A material supporting and fixing device is provided at the bottom of one side of the material baffle plate 1001 parallel to the moving direction of the material baffle plate 1001, and a material clamping and fixing device is provided on the outside of the other side of the material baffle plate 1001.

[0058] The baffle plate lifting drive device includes a transfer frame 1003, a fourth cylinder 1004, a guide rod 1005, and a second sleeve 1006. The transfer frame 1003 is arranged parallel to the mounting back plate 1002, the fourth cylinder 1004 is obliquely arranged on the transfer frame 1003, the driving end of the fourth cylinder 1004 is fixedly connected to the mounting back plate 1002, the guide rod 1005 is obliquely fixed in the transfer frame 1003, the guide rod 1005 is parallel to the fourth cylinder 1004, the second sleeve 1006 is sleeved on the guide rod 1005, and the second sleeve 1006 is slidably matched with the guide rod 1005, and the side of the second sleeve 1006 is fixedly connected to the mounting back plate 1002;

[0059] The material supporting fixing device includes a supporting plate 1008, a fifth cylinder 1009, a second electromagnetic lock 1010, a sixth cylinder 1011, a connecting seat 1012, and a blocking piece 1013. The supporting plate 1008 near the rear end of the supporting plate 1008 is rotatably connected to the lower part of the mounting back plate 1002. A fifth cylinder 1009 is provided on the outer side of the blocking plate 1001. The driving end of the fifth cylinder 1009 is vertically downward and corresponds to the rear end of the supporting plate 1008. The driving end of the fifth cylinder 1009 can press the rear end of the supporting plate 1008 downward to rotate the supporting plate 1008. The second electromagnetic lock 1010 is provided on the mounting back plate 1002. A hole is provided on the mounting back plate 1002 opposite to the locking portion of the second electromagnetic lock 1010, and the locking portion of the second electromagnetic lock 1010 passes through the hole and is locked with the material blocking plate 1001. The sixth cylinder 1011 is provided at the bottom of the supporting plate 1008, and the connecting seat 1012 is fixed to the bottom of the front end of the supporting plate 1008. The two ends of the material blocking piece 1013 extend in directions perpendicular to the material blocking piece 1013 and in opposite directions to form a material blocking portion and a connecting portion. The material blocking portion is located in front of the supporting plate 1008, and the connecting portion is connected to the driving end of the sixth cylinder 1011. The side of the material blocking piece 1013 is rotatably connected to the connecting seat 1012.

[0060] The material clamping and fixing device includes a mounting cross frame 1015, a seventh cylinder 1016, a movable connecting piece 1017, a mounting rod 1018, and a clamping plate 1019. The mounting cross frame 1015 is fixedly mounted on the outside of the material baffle plate 1001, and the end of the mounting cross frame 1015 extends out of the material baffle plate 1001. The seventh cylinder 1016 is provided on the outside of the end of the mounting cross frame 1015. One end of the mounting rod 1018 is fixed to the top of the mounting cross frame 1015, and the mounting rod 1018 is inclined. The middle part of the movable connecting piece 1017 is sleeved on the mounting rod 1018. One end of the movable connecting piece 1017 is movably connected to the driving end of the seventh cylinder 1016, and the other end is connected to the upper end of the clamping plate 1019, and the clamping plate 1019 is located on the inner side of the mounting cross frame 1015;

[0061] A push-type sensor switch 1020 is provided at the lower part of one side of the corresponding material baffle plate 1001 above the material support fixing device. When the brick reaches the material support plate 1008, the material contacts the push-type sensor switch 1020, which is used to determine that the brick has reached the material support plate 1008 to facilitate the next operation.

[0062] The transfer device 10 also includes a first proximity switch 1007. The first proximity switch 1007 is provided on the transfer rack 1003 opposite to the installation backplate 1002 at the highest position. The sensing end of the first proximity switch 1007 cooperates with the sensing of the installation backplate 1002; the first proximity switch 1007 is used to detect whether the installation backplate 1002 and the material blocking plate 1001 are raised and reset to facilitate the next operation.

[0063] The transfer device 10 also includes a second proximity switch 1014, which is arranged on one side of the fifth cylinder 1009, and the sensing end of the second proximity switch 1014 cooperates with the rear end sensing of the support plate 1008; the second proximity switch 1014 is used to detect whether the support plate 1008 has returned to a horizontal state to facilitate the next operation.

[0064] This wall-building machine can also be equipped with a brick cutting device 11. The brick cutting device 11 can be a cylinder brick cutting machine well known to those skilled in the art. The brick cutting device 11 cuts bricks into certain specifications according to construction requirements, and then sends them to the feeding device 9 through the brick feeding device, thereby realizing automatic brick cutting and automatic wall-building functions.

[0065] The control device is a PLC or a single-chip microcomputer. The control device and its connection relationship with the brick conveyor 1, the lifting and sitting mortar device 2, the first horizontal moving device 3, the first lifting device 4, the brick picking and placing device 5, the second horizontal moving device 6, the second lifting device 7, and the bottom mortar and finishing device 8 are well-known technologies in the art to achieve logical control of each process.

[0066] The working principle and working process of the present invention are as follows: first, the bricks to be laid are placed on the brick conveyor 1 for transportation, and then sent to the lifting and setting device 2, where the top of the brick is set with mortar and lifted to a certain height; then the brick picking and placing device 5 takes the bricks away, and puts the bricks down after moving them to the wall-laying position; before putting down the bricks, the base mortar and trimming device 8 first perform the base mortar operation, and after the bricks are put down, the brick picking and placing device 5 returns to the starting position to wait for the next brick to be taken out, and at the same time the trimming device 8 trims the bricks, thus completing one bricklaying; then the next brick is transported by the brick conveyor 1, the lifting and setting device 2 is set with mortar and lifted to a certain height, and the brick picking and placing device 5 continues to take and place bricks; according to the different positions to be laid, The brick picking and placing device 5 can be moved horizontally under the drive of the first horizontal moving device 3, and the mortar and finishing device 8 can also be moved horizontally under the drive of the second horizontal moving device, that is, the brick picking and placing device 5 and the mortar and finishing device 8 are located at positions corresponding to the positions to be laid, so as to facilitate the mortar processing, brick placement and finishing operations; and so on, after the same layer of bricks is laid in sequence, the brick picking and placing device 5 can be moved up by the first lifting device 4, and the mortar and finishing device 8 can be moved up by the second lifting device 7 to the corresponding position, and then the next layer of bricks can be laid until the wall is completed; the brick picking and placing device 5 and the mortar and finishing device 8 can control the horizontal and vertical movement distances, that is, the size of each bricklaying area, according to the different specifications of the bricks;

[0067] The bricklaying machine of the present invention also includes a feeding device 9 and a transfer device 10; the feeding device 9 feeds the bricks to the supporting plate 1008 on the supporting fixing device, and the supporting plate 1008 holds the bricks; then the clamping fixing device works, and the seventh cylinder 1016 is started to pull the end of the movable connecting member 1017 downward, that is, the movable connecting member 1017 and the clamping plate 1019 are rotated, so that the clamping plate 1019 is clamped on the side of the brick; the baffle plate 1001 also plays a role in fixing the side of the brick; then the fourth cylinder 1004 is started, driving the brick to descend obliquely along the guide rod 1005, and descending to a certain height so that the brick falls on the brick conveyor 1; during the brick's descent, the baffle part of the baffle plate 1013 clamps the front of the brick, thereby improving the stability of the brick when it descends; then the sixth cylinder 1011 is started to drive the connecting part to retract , the blocking piece 1013 separates the blocking part from the front of the brick during the rotation; at the same time, the second electromagnetic lock 1010 is controlled to separate from the supporting plate 1008. At this time, the supporting plate 1008 rotates under the action of gravity, and the front end of the supporting plate 1008 falls downward, that is, the supporting plate 1008 is separated from the bottom of the brick, and the seventh cylinder 1016 drives the clamping plate 1019 to reset, that is, the clamping plate 1019 is separated from the brick, and the brick conveyor 1 sends the brick away; then the fourth cylinder 1004 is started, driving the blocking plate 1001, the supporting fixture, and the clamping fixture to rise and reset together; then the fifth cylinder 1009 is started, and the driving end presses the rear end of the supporting plate 1008 downward, so that the supporting plate 1008 rotates and returns to a horizontal state. At the same time, the second electromagnetic lock 1010 is opened to lock the supporting plate 1008; the next brick transfer can be carried out;

[0068] The brick conveyor 1 conveys the bricks to the lower clamping seat 204 of the lifting and setting device 2, and then the first lifting cylinder 206 is started to drive the setting mold 207 to descend, and the lower clamping seat 204 and the upper clamping seat 205 clamp the bricks; the first horizontal cylinder 204f drives the slide 204h to move, and the arc-shaped protrusion on the top of the slide 204h lifts the boss 204e, so that the top block 204j rises and supports the bricks, which can greatly increase the stability of the brick clamping; the brick clamping device After being locked, the slide 204h can be controlled to move so that the arc-shaped protrusion and the boss 204e are misaligned, so that the top block 204j is reset; the brick-lifting mechanism has a simple structure and a small size, and can be directly installed at the bottom of the lower clamping seat 204 without affecting the work of other mechanisms, which can effectively improve the stability of brick clamping; then the lifting traction device 203 is started, driving the lifting frame 202 and the lower clamping seat 204, the upper clamping seat 205, the brick, and the slurry mold 207 to rise to the specified height; when the brick rises, During the process, a certain amount of slurry is delivered to the top of the brick through the slurry pipe 207d, and at the same time, the driving motor 207b drives the scraper 207c to rotate, and the scraper 207c scrapes the slurry on the brick evenly to complete the slurry setting. The slurry setting is very convenient, and the slurry pipe 207d can be connected to the slurry feeder to realize automatic feeding; when the brick is clamped by the brick picking and placing device 5 and is waiting to be taken away, the slurry setting mold 207 is driven to rise and reset by the first lifting cylinder 206, and the lifting and traction device 203 is started, driving the lifting frame 202 and the lower clamping seat 204, the upper clamping seat 205, and the slurry setting mold 207 to descend and reset together; after the slurry setting mold 207 and the lifting frame 202 start to reset, the brick picking and placing device 5 can take the brick away; during the descending process of the lifting frame 202, it can be directly lowered and reset once or briefly stopped during the descending process to finally reset as needed; after the slurry setting mold 207 and the lifting frame 202 are reset, the above process can be repeated to lift and set the next brick;

[0069] When the brick picking and placing device 5 is working, the brick picking operation is performed first. Specifically, the rotating seat driving motor 502 is started first. The rotating seat driving motor 502 drives the brick picking and placing device to rotate through the rotating seat 503. After rotating to the brick, it stops, so that the brick is between the fixed clamping plate 515 and the movable clamping plate 516. The piston rod of the third cylinder 517 is controlled to extend. During the movement of the connecting rod 518, the rotating plate 519 is rotated at the folding position, so that the movable clamping plate 516 is close to the fixed clamping plate 515, which is about to clamp the brick; then the brick is rotated by the rotating seat driving motor 502 The pick-up and place device is used to take away the bricks and rotate them to the designated position; the connecting rod crank mechanism 510 is a mechanism for converting linear drive into rotational drive that is well known to those skilled in the art. The piston rod of the second cylinder 509 drives the turn wheel 511 to rotate through the connecting rod crank mechanism 510 during the extension and contraction process, thereby driving the chuck to rotate, so that the rotating device rotates the brick 90°, and the top surface of the brick that has been mortared is rotated to the side, and the mortared surface of the brick corresponds to the other side opposite to the mortared surface of the laid bricks; before placing the bricks, the first cylinder 505 can be started to drive the cross-scissor type The telescopic frame 506 is extended, so that the chuck extends to a certain length, and the brick is placed after reaching the designated position for placing bricks, thereby improving the brick placing operation range. When the cross-scissor type telescopic frame 506 is extended, the inner rod body of the telescopic guide rod is also extended together. The telescopic guide rod plays a role in enhancing the telescopic stability of the cross-scissor type telescopic frame, and the anti-skid pad plays a role in preventing slipping during the process of clamping bricks; then the piston rod of the third cylinder 517 is controlled to retract, and the chuck releases the brick to complete the brick placement; when placing bricks, the bricks are placed in the mold box 801 of the bottom mortar and finishing device 8; the top and back of the telescopic guide rod 507 A first electromagnetic lock 513 is provided to fix the brick picking and placing device 5. When the first electromagnetic lock on the back of the telescopic guide rod 507 is working, the brick picking and placing device 5 is fixed to the first lifting device 4, specifically to the lifting frame 403 of the first lifting device 4; when the brick picking and placing device 5 is rotated to the lifting mortar device 2 to clamp the bricks, the first electromagnetic lock on the top of the telescopic guide rod 507 is working. The first electromagnetic lock can correspond to the lifting mortar frame 201, so that the brick picking and placing device 5 is fixed to the lifting mortar frame 201, thereby improving the stability when taking bricks.

[0070] Before bricks are placed in the mold box 801, the base mortar and the finishing device 8 are placed on the already laid bricks, and the base mortar and the finishing device 8 are located at the next position to be laid opposite to the already laid bricks on the same layer; the vibrated concrete is used as the base mortar for the bricks to be laid, and is spread on the already laid bricks under the mold box 801 through the base mortar spreading device; after the box cover 802 is opened by the automatic opening and closing cover device, the bricks to be laid are placed in the mold box 801 through the brick picking and placing device 5, and the opening 811 serves to facilitate the brick picking and placing device 5 to enter and exit the mold box 801. After the brick picking and placing device 5 returns to the starting position, the box cover 802 is closed; the second lifting cylinder 803 is started, The pressing plate presses down the bricks, and at the same time, the second horizontal cylinder 805 is started, so that the push-pull connecting rod 807 drives the push plate 806 to push the bricks to the adjacent bricks that have been laid on the same layer, so that the bottom of the brick and the mortar surface are in close contact with the horizontally and vertically adjacent bricks, thereby completing the brick wall finishing. During the operation of the second horizontal cylinder 805, the second horizontal moving device 6 moves the bottom mortar and finishing device 8 forward synchronously and horizontally to the next position to be laid; and the brick picking and placing device 5 is moved to the position corresponding to the bottom mortar and finishing device 8 by the first horizontal moving device 3 after taking the bricks and before placing the bricks, so as to facilitate the laying of the next brick;

[0071] The above process is continuously repeated, and the first horizontal moving device 3, the brick picking and placing device 5, the second horizontal moving device 6, the base mortar and finishing device 8 cooperate with each other to complete the same layer of bricks; when laying the next layer of bricks from bottom to top, the first lifting device 4 moves the base mortar and finishing device 8 upward, and at the same time the second lifting device 7 can move the brick picking and placing device 5 to a position corresponding to the base mortar and finishing device 8, and then continue to cooperate to lay the bricks of this layer; the bricklaying process is continuously repeated to complete the wall.

Claims

1. An automatic wall-building machine, characterized in that The invention comprises a brick conveyor (1), a lifting and setting device (2), a first horizontal moving device (3), a first lifting device (4), a brick picking and placing device (5), a second horizontal moving device (6), a second lifting device (7), a bottom mortar and finishing device (8), and a control device. The conveying end of the brick conveyor (1) is located in the lifting and setting device (2), and the lifting and setting device (2) is located on one side of the first horizontal moving device (3). The first lifting device (4) is provided on the first horizontal moving device (3). The first horizontal moving device (3) drives the first lifting device (4) to move horizontally. The brick picking and placing device (5) is connected to the first lifting device (4). The first lifting device (4) drives the brick picking and placing device (5) to move up and down. The brick picking and placing device (5) is connected to the lifting and setting device ( 2) Correspondingly, the second horizontal moving device (6) is located on the other side of the first horizontal moving device (3) and is parallel to each other, the second lifting device (7) is provided on the second horizontal moving device (6), the second horizontal moving device (6) drives the second lifting device (7) to move horizontally, the bottom mortar and finishing device (8) is connected to the second lifting device (7), the second lifting device (7) drives the bottom mortar and finishing device (8) to move up and down, and the bottom mortar and finishing device (8) corresponds to the brick picking and placing device (5), and the control device is electrically connected to the brick conveyor (1), the lifting and sitting mortar device (2), the first horizontal moving device (3), the first lifting device (4), the brick picking and placing device (5), the second horizontal moving device (6), the second lifting device (7), and the bottom mortar and finishing device (8); The lifting and setting device (2) comprises a lifting and setting frame (201), a lifting frame (202), a lifting and traction device (203), a lower clamping seat (204), an upper clamping seat (205), a first lifting cylinder (206), and a setting mold (207). The lifting frame (202) is located in the lifting and setting frame (201). The lifting and traction device (203) is located on the top of the lifting and setting frame (201). The lifting and traction device (203) is lifted and lowered by pulling the lifting frame (202) with a rope. The setting mold (207) is located in the upper part of the lifting frame (202). The lower clamping seat (204) is fixedly arranged on the first lifting cylinder (206). On the inner side of the lower part of the lifting frame (202), the upper clamping seat (205) is fixedly arranged at the bottom of the side of the pulping mold (207), and the upper clamping seat (205) corresponds to the lower clamping seat (204), the side of the lower clamping seat (204) is fixedly provided with a lower mounting plate (208), and the side of the upper clamping seat (205) is fixedly provided with an upper mounting plate (209), the first lifting cylinder (206) is arranged at the bottom of the lower mounting plate (208), and the lifting part of the first lifting cylinder (206) passes through the lower mounting plate (208) and is connected to the bottom of the upper mounting plate (209), so that the first lifting cylinder (206) can drive the pulping mold (207) to move up and down; The bottom of the lower clamping seat (204) is provided with a brick-lifting mechanism, which includes a mounting platform (204a), a slide rod (204b), a lifting platform (204c), a push rod (204d), a boss (204e), a first horizontal cylinder (204f), a first connecting frame (204g), and a slide (204h). The upper end of the slide rod (204b) is fixedly connected to the bottom of the lower clamping seat (204), and the lower end is fixedly connected to the mounting platform (204a). The lifting platform (204c) is sleeved on the slide rod (204b) and slidably cooperates with the slide rod (204b). The end of the lifting platform (204c) is fixedly provided with a push rod (204d). The lower clamping seat (204) opposite to the push rod (204d) is provided with a hole (204i), and a hole (204i) is provided in the hole (204i). There is a top block (204j), the bottom of the top block (204j) is fixedly connected to the upper end of the top rod (204d), the boss (204e) is fixedly arranged at the bottom of the lifting platform (204c), the first horizontal cylinder (204f) and the slide (204h) are both arranged on the mounting platform (204a), the driving end of the first horizontal cylinder (204f) is connected to the slide (204h) through the first connecting frame (204g), so that the first horizontal cylinder (204f) can drive the slide (204h) to move back and forth on the mounting platform (204a), the slide (204h) corresponds to the boss (204e), and an arc-shaped protrusion is arranged on the top of the slide (204h), and the horizontal position of the top of the arc-shaped protrusion is higher than the horizontal position of the bottom of the boss (204e); The slurry-setting mold (207) is a cylindrical structure. A motor mounting plate (207a) is provided in the slurry-setting mold (207). A driving motor (207b) is provided on the motor mounting plate (207a). The driving motor (207b) is located at the axis of the slurry-setting mold (207). A power output portion of the driving motor (207b) is vertically downward and passes through the motor mounting plate (207a). A scraper (207c) is provided on the power output portion. A slurry pipe (207d) is provided in the slurry-setting mold (207). The discharge end of the slurry pipe (207d) corresponds to the slurry hole on the motor mounting plate (207a). The brick clamping sensing device further comprises a brick clamping sensing device, which comprises a guide sleeve (210a), a spring (210b), a U-shaped rod (210c), a movable plate (210d), and an induction switch (210e). The guide sleeve (210a) is fixedly arranged on the outside of the upper clamping seat (205). A spring (210b) is provided at the lower end of the guide sleeve (210a). One end of the U-shaped rod (210c) is located outside the slurry mold (207), and the end passes through the guide sleeve (210a) and the spring (210b). A movable plate (210d) is fixedly provided at the end. The lower end of the spring (210b) is connected to the movable plate (210d). The U-shaped rod (210c) is fixedly arranged on the outside of the upper clamping seat (205). c) The other end is located in the pulping mold (207), and the end passes through the upper clamping seat (205), the induction switch (210e) is arranged outside the upper clamping seat (205), and the induction switch (210e) and the movable plate (210d) are inductively matched; there are multiple guide sleeves (210a), and they are arranged in sequence along the length direction of the upper clamping seat (205), each guide sleeve (210a) corresponds to a spring (210b), a U-shaped rod (210c), and a movable plate (210d), the tops of the multiple U-shaped rods (210c) are connected together by a connecting frame, and the induction switch (210e) and one of the movable plates (210d) are inductively matched; The lifting and positioning mechanism (211) is also included. The lifting and positioning mechanism includes a first rack (211a), a second rack (211b), a first sleeve (211c), a gear, a gear protection sleeve (211d), and an induction plate (211e). The tooth surface of the first rack (211a) is arranged opposite to the tooth surface of the second rack (211b). The upper end of the first rack (211a) is fixed to the side of the upper mounting plate (209), and the lower end is slidably matched with the first sleeve (211c) arranged on the side of the lower mounting plate (208). The upper end of the second rack (211b) is slidably matched with the first sleeve (211c) arranged on the upper mounting plate (209), and the lower end is fixed to the side of the upper mounting plate (208). It is fixedly connected to the side of the lower mounting plate (208), and gears are respectively meshed at the upper, middle and lower parts between the first rack (211a) and the second rack (211b), a gear protection sleeve (211d) is provided on the outer side of the gear, and the first rack (211a) and the second rack (211b) pass through the gear protection sleeve (211d), and the rotating shaft at the center of the gear is connected to the inner wall of the gear protection sleeve (211d), and a sensing plate (211e) is provided on the side of the gear protection sleeve (211d) in the middle between the first rack (211a) and the second rack (211b), and the sensing plate (211e) is inductively matched with a sensor provided on the side of the lifting and sitting pulping frame (201); It also includes a feeding device (9) and a transfer device (10), wherein the feeding end of the feeding device (9) corresponds to the transfer device (10), and the transfer device (10) is located above the conveying starting end of the brick conveyor (1); The transfer device (10) includes a baffle plate (1001), an installation back plate (1002), a baffle plate lifting drive device, a material supporting and fixing device, and a material clamping and fixing device, characterized in that the baffle plate (1001) is an L-shaped vertical plate, the installation back plate (1002) is fixedly arranged on the back of the baffle plate (1001), the baffle plate lifting drive device is connected to the installation back plate (1002), the baffle plate lifting drive device can drive the baffle plate (1001) to lift and lower obliquely, a material supporting and fixing device is provided at the bottom of one side of the baffle plate (1001) parallel to the moving direction of the baffle plate (1001), and a material clamping and fixing device is provided on the outer side of the other side of the baffle plate (1001); The baffle plate lifting drive device comprises a transfer frame (1003), a fourth cylinder (1004), a guide rod (1005), and a second sliding sleeve (1006); the transfer frame (1003) is arranged in parallel with the mounting back plate (1002); the fourth cylinder (1004) is obliquely arranged on the transfer frame (1003); the driving end of the fourth cylinder (1004) is fixedly connected to the mounting back plate (1002); the guide rod (1005) is obliquely fixed in the transfer frame (1003); the guide rod (1005) is parallel to the fourth cylinder (1004); the second sliding sleeve (1006) is sleeved on the guide rod (1005), and the second sliding sleeve (1006) and the guide rod (1005) are slidably matched; the side of the second sliding sleeve (1006) is fixedly connected to the mounting back plate (1002); The material support fixing device comprises a material support plate (1008), a fifth cylinder (1009), a second electromagnetic lock (1010), a sixth cylinder (1011), a connecting seat (1012), and a material blocking piece (1013). The material support plate (1008) body near the rear end of the material support plate (1008) is rotatably connected to the lower part of the mounting back plate (1002). A fifth cylinder (1009) is provided on the outer side of the material blocking plate (1001). The driving end of the fifth cylinder (1009) is vertically downward and corresponds to the rear end of the material support plate (1008). The driving end of the fifth cylinder (1009) can press the rear end of the material support plate (1008) downward to rotate the material support plate (1008). The second electromagnetic lock (1010) is provided on the mounting back plate (1002). 02), and a hole is provided on the mounting back plate (1002) opposite to the locking portion of the second electromagnetic lock (1010), the locking portion of the second electromagnetic lock (1010) passes through the hole and is locked with the material blocking plate (1001), the sixth cylinder (1011) is arranged at the bottom of the supporting plate (1008), the connecting seat (1012) is fixed at the bottom of the front end of the supporting plate (1008), the two ends of the material blocking piece (1013) respectively extend in directions perpendicular to the material blocking piece (1013) and in opposite directions to form a material blocking portion and a connecting portion, the material blocking portion is located in front of the supporting plate (1008), the connecting portion is connected to the driving end of the sixth cylinder (1011), and the side of the material blocking piece (1013) is rotatably connected to the connecting seat (1012); The material clamping and fixing device comprises a mounting cross frame (1015), a seventh cylinder (1016), a movable connecting piece (1017), a mounting rod (1018), and a clamping plate (1019). The mounting cross frame (1015) is fixedly mounted on the outside of the material blocking plate (1001), and the end of the mounting cross frame (1015) extends out of the material blocking plate (1001). The seventh cylinder (1016) is provided on the outside of the end of the mounting cross frame (1015). One end of the mounting rod (1018) is fixed to the top of the mounting cross frame (1015), and the mounting rod (1018) is inclined. The middle part of the movable connecting member (1017) is sleeved on the mounting rod (1018). One end of the movable connecting member (1017) is movably connected to the driving end of the seventh cylinder (1016), and the other end is connected to the upper end of the clamping plate (1019), and the clamping plate (1019) is located on the inner side of the mounting cross frame (1015); A push-type induction switch (1020) is provided at the lower portion of one side of the corresponding material blocking plate (1001) above the material supporting and fixing device.

2. The automatic wall-building machine according to claim 1, characterized in that The brick taking and placing device (5) comprises a base (501), a rotating seat driving motor (502), a rotating seat (503), a first mounting member (504), a first cylinder (505), a shearing type telescopic frame (506), a telescopic guide rod (507), a second mounting member (508), a rotating device, and a chuck. The rotating seat driving motor (502) is arranged on the base (501), the power output end of the rotating seat driving motor (502) is fixedly connected to the center of the rotating seat (503), the side surface of the rotating seat (503) is connected to one side of the first mounting member (504), and the first cylinder (505) is vertically arranged on the side of the first mounting member (504). One end of the cross-scissor telescopic frame (506) is connected to the piston rod of the first cylinder (505), and the other end is connected to one side of the second mounting member (508). A rotating device is provided on the other side of the second mounting member (508), and the rotating end of the rotating device is connected to the chuck. The outer rod body of the telescopic guide rod (507) is fixed to the side of the first mounting member (504), and the inner rod end of the telescopic guide rod (507) is connected to the second mounting member (508). The telescopic direction of the telescopic guide rod (507) is parallel to the telescopic direction of the cross-scissor telescopic frame (506); the top and back of the telescopic guide rod (507) are both provided with a first electromagnetic lock (513).

3. The automatic wall-building machine according to claim 2, characterized in that The rotating device includes a second cylinder (509), a connecting rod crank mechanism (510), a rotating wheel (511), and a protective box (512). The second cylinder (509) and the protective box (512) are both arranged on the side of the second mounting member (508). The side of the protective box (512) is provided with an opening. The rotating wheel (511) is arranged in the protective box (512) through an axis, and one end of the axis passes through the protective box (512) and is connected to the chuck. The end of the piston rod of the second cylinder (509) is connected to the axis through the connecting rod crank mechanism (510), and the connecting rod crank mechanism (510) passes through the side opening of the protective box (512). During the movement of the piston rod of the second cylinder (509), the rotating wheel (511) and the chuck are driven to rotate via the connecting rod crank mechanism (510).

4. The automatic wall-building machine according to claim 2, characterized in that The chuck includes a chuck mounting frame (514), a fixed splint (515), a movable splint (516), a third cylinder (517), a connecting rod (518), and a rotating plate (519). The fixed splint (515) is fixedly arranged at the front end of the chuck mounting frame (514), and the fixed splint (515) is perpendicular to the chuck mounting frame (514). The third cylinder (517) is arranged at the back of the chuck mounting frame (514). The end of the piston rod of the third cylinder (517) is fixedly connected to the rod body of the connecting rod (518). The rotating plate (519) is a folding plate. The end of the piston rod of the rotating plate (519) is fixedly connected to the rod body of the connecting rod (518). The lower end is movably connected, and the folding part of the rotating plate (519) is movably connected to the bottom of the clamp mounting frame (514). The movable clamping plate (516) is fixed on the rotating plate (519), and the movable clamping plate (516) corresponds to the fixed clamping plate (515); the fixed clamping plate (515) and the movable clamping plate (516) are respectively provided with anti-slip pads on the opposite sides. The spring sensing knife includes a blade connecting plate (520) and a movable blade (521), one end of the blade connecting plate (520) is fixed to the upper end of the connecting rod (518), and the other end is connected to one end of the movable blade (521) through a torsion spring, and the other end of the movable blade (521) is curved.

5. The automatic wall-building machine according to claim 1, characterized in that The base slurry and finishing device (8) includes a mold box (801), a box cover (802), a second lifting cylinder (803), a pressure plate, a second horizontal cylinder (805), a push plate (806), and a push-pull connecting rod (807). The mold box (801) is a square box body. The box cover (802) is arranged on the mold box (801). The left side and the bottom of the mold box (801) are both open structures. The second lifting cylinder (803) is arranged on the box cover (802). The pressure plate is located at the bottom of the box cover (802). The lifting end of the second lifting cylinder (803) passes through the box cover (802) and is connected to the pressure plate. The back of the mold box (801) is a sandwich structure (808). The inner side wall of the back of the mold box (801) is provided with a transverse groove. (809), a second horizontal cylinder (805) is provided on the outer side of the back of the mold box (801), the push plate (806) is located on the right inner wall of the mold box (801), the push-pull connecting rod (807) is provided in the sandwich structure (808), an extension portion formed by a transverse extension of one end of the push-pull connecting rod (807) passes through the transverse groove (809) and is fixed to the push plate (806), an extension portion formed by a transverse extension of the other end of the push-pull connecting rod (807) passes through the side wall of the back of the mold box (801) and is connected to the horizontal moving end of the second horizontal cylinder (805), and an opening (810) is provided on the left side of the mold box (801) opposite to the extension portion, and an opening (811) for a brick picking and placing device to enter is provided on the front of the mold box (801); The automatic cover opening and closing device is also included, and the automatic cover opening and closing device includes a rotating wheel driver (812), a rotating wheel (813), a movable rod (814), an L-shaped connecting frame (815), and a mounting bracket (816). The L-shaped connecting frame (815) is fixedly mounted on the lower portion of the outer side of the mold box (801), the mounting bracket (816) is fixedly mounted on the L-shaped connecting frame (815), the rotating wheel (813) is mounted on the mounting bracket (816), and the rotating wheel driver (812) is fixedly mounted on the mounting bracket (816). The movable rod (814) is provided on the mounting bracket (816), and the rotating wheel driver (812) is connected to the rotating wheel (813) to rotate the rotating wheel (813). The movable rod (814) has two movable rods (814), both of which are inclined and parallel to each other. The upper ends of the two movable rods (814) are rotatably connected to the side of the box cover (802). The lower end of one movable rod (814) is rotatably connected to the side of the mounting bracket (816), and the lower end of the other movable rod (814) is connected to the rotating wheel (813). The bottom slurry applying device is also included. The bottom slurry applying device includes an upper rotating device (804a), a lower rotating device (804b), a slurry lower hopper (804c), and a slurry applying pipe (804d). The upper rotating device (804a) is arranged on the upper part of the L-shaped connecting frame (815). There are two lower rotating devices (804b), and both are arranged in the middle part of the L-shaped connecting frame (815). One of the lower rotating devices (804b) corresponds to the left side of the mold box (801), and the other lower rotating device (804b) corresponds to the right side of the mold box (801). The slurry lower hopper (804c) is inclined. The upper rotating device (804a) is arranged on the upper part of the L-shaped connecting frame (815). The upper end of the slurry lower hopper (804c) is connected, the slurry pipe (804d) comprises an inverted Y-shaped pipe, the lower end of the slurry pipe (804d) is a trumpet structure that is narrow at the top and wide at the bottom, there are two slurry pipes (804d), which are respectively located on the left and right sides of the mold box (801), and the slurry pipe (804d) is connected to the corresponding lower rotating device (804b) through a connecting rod. The lower rotating device (804b) can drive the slurry pipe (804d) to rotate, and the upper rotating device (804a) can drive the slurry lower hopper (804c) to rotate, so that the lower end of the slurry lower hopper (804c) corresponds to the upper end of the slurry pipe (804d).

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