A powder dye stirring and conveying device

By designing a powder dye stirring conveying device including an inverted conical stirring drum, baffle and inclined stirring shaft, the problem of powder dye being damp and clumped during the stirring process is solved, and more uniform dye mixing and better dyeing is achieved. Effect.

CN113813833BActive Publication Date: 2025-02-07SHAOXING YONGLI PRINTING & DYEING ZHEJIANG
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Patent Information

Application Number
CN202111179386.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-09
Publication Date
2025-02-07
Estimated Expiration
2041-10-09

AI Technical Summary

Technical Problem

In the prior art, powdered solid dyes are prone to moisture and clumping when mixed with liquid dyes, resulting in uneven mixing of dyes, resulting in problems of color spots and uneven dyeing after dyeing of the fabric.

Method used

A powder dye stirring and conveying device is designed, including a stirring mechanism and a conveying mechanism. An inverted conical stirring drum, baffle and stirring shaft are provided in the stirring mechanism. The inclination setting of the stirring shaft and the connection of the universal coupling can realize the crushing and uniform stirring of the damp-caking powder dye.

Benefits of technology

Through this device, the powder dye can be effectively crushed and evenly stirred, solving the problem of moisture clumping, and improving the mixing uniformity and dyeing effect of the dye.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113813833B_ABST
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Abstract

A powder dye stirring and conveying device belongs to the technical field of dye mixing and stirring equipment; by setting a baffle, the through hole on the baffle is the only channel for the powder dye to enter the bottom of the stirring barrel, and the damp and agglomerated powder dye is broken by the stirring shaft when passing through the through hole, so that the damp and agglomerated powder dye is crushed; by setting a stirring shaft, since the stirring barrel is in an inverted cone shape, the powder dye accumulates at the bottom, and the stirring method of the stirring shaft is to drive the powder dye from the bottom upward, which is faster and more uniform than the traditional blade type agitator; by setting a universal coupling, since the stirring shafts in the two stirring shaft groups are all inclined, the universal coupling is used to connect with the upper cover plate, and the two stirring shafts are driven to rotate by a first drive motor, the inclined stirring shaft can be more closely fitted to the inner wall of the stirring barrel, the gap between the stirring shaft and the inner wall of the stirring barrel is reduced, and the stirring efficiency is increased.
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Description

Technical Field

[0001] The invention belongs to the technical field of dye mixing and stirring equipment, and in particular relates to a powder dye stirring and conveying device. Background Art

[0002] At present, color spots and uneven dyeing often occur after fabric dyeing. After analysis, it is found that uneven and incomplete dye stirring, and the presence of residues and impurities after dye mixing are the main causes of color spots and uneven dyeing after fabric dyeing; and the main causes of uneven and incomplete dye stirring and the presence of residues and impurities in dye are: the existing stirring device directly mixes and stirs the powdered solid dye directly with the liquid or water, but the dry powdered solid dye is easily affected by moisture and agglomerates, and it is difficult to mix evenly with the liquid dye directly, which will seriously affect the dyeing effect of the fabric and cause uncontrollable printing and dyeing effects, that is, waste of fabric and dye. Summary of the invention

[0003] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a powder dye stirring and conveying device.

[0004] The above technical problems of the present invention are mainly solved by the following technical solutions: a powder dye stirring and conveying device, comprising a stirring mechanism and a conveying mechanism, the conveying mechanism is arranged at the lower side of the stirring mechanism, the stirring mechanism comprises two mounting brackets, a bottom plate is connected between the upper ends of the two mounting brackets, a slide groove is arranged on the lower surface of the bottom plate, a sealing plate is slidably arranged in the slide groove, a stirring drum is arranged on the upper side of the bottom plate, a baffle is arranged in the middle position of the stirring drum, two through holes are arranged on the baffle, the stirring drum is in an inverted cone shape, a plurality of supporting columns are connected around the stirring drum, the stirring drum is connected to the bottom plate through the supporting columns, a fixing sleeve is sleeved on the lower end of the stirring drum, the outer ring of the fixing sleeve is fixedly connected to the plurality of supporting columns, a material guide plate is respectively arranged on the front and rear sides of the inner wall of the stirring drum, a stirring group is arranged in the stirring drum, the stirring group comprises a bottom support plate and an upper cover plate, the upper cover plate is arranged at the upper end of the stirring drum, and the upper surface of the upper cover plate is symmetrically provided with each of the left and right sides. The axle seat, the upper cover plates on the front sides of the two axle seats are provided with a discharge hole, the bottom support plate is arranged on the bottom of the mixing drum, the annular array around the bottom support plate has multiple connecting rods, the bottom support plate is fixedly connected to the inner wall of the mixing drum through multiple connecting rods, the upper surface of the bottom support plate is provided with two groups of mixing shaft groups, the two groups of mixing shaft groups are symmetrically arranged on the left and right, each group of the mixing shaft groups includes two support plates, a rotating shaft is connected between the two support plates, the front and rear ends of the rotating shaft are fixedly connected to the support plates on both sides, a rotating seat is sleeved on the rotating shaft, the rotating seat is rotatably connected to the rotating shaft, a mixing shaft is connected to the rotating seat, the mixing shaft is inclined, the two mixing shafts are both passed through the through holes on the same side, the lower end of the mixing shaft is rotatably connected to the rotating seat, the upper end of the mixing shaft is connected to a universal coupling, the upper end of the universal coupling is rotatably connected to the axle seat on the same side, and a second driven pulley is provided on the two axle seats, and the second driven pulley is fixedly connected to the universal coupling.

[0005] Preferably, a first driving motor is provided on the upper cover plate between the two shaft seats, and a first driving pulley is fixedly connected to the driving shaft of the first driving motor, so a vertical shaft is provided on the upper cover plate on the rear side of the first driving motor, the vertical shaft is rotatably connected to the upper cover plate, a second driving pulley is sleeved on the vertical shaft, the second driving pulley is fixedly connected to the vertical shaft, a second transmission belt is connected between the second driving pulley and two second driven pulleys, a first driven pulley is sleeved on the vertical shaft on the upper side of the second driving pulley, the first driven pulley is fixedly connected to the vertical shaft, and a first transmission belt is connected between the first driven pulley and the first driving pulley.

[0006] Preferably, the conveying mechanism includes four pillars, which are arranged in a rectangular array, a guide rail is provided between two of the pillars on the same side at the front and rear, a sliding plate is provided between the two guide rails, and the front and rear ends of the sliding plate are slidably connected to the guide rails on both sides.

[0007] Preferably, two vertical plates are provided on the upper surface of the sliding plate, a hopper is provided between the two vertical plates, the hopper is rotatably connected to the two vertical plates, a rotating handle is provided on the front vertical plate, the rotating handle is fixedly connected to the hopper, and two connecting plates are provided on the lower surface of the sliding plate.

[0008] Preferably, a rotating shaft is arranged between two pillars on the same left and right sides, two pulleys are sleeved on the two rotating shafts, and a third transmission belt is connected between the two pulleys on the same front and rear sides.

[0009] Preferably, a second drive motor is provided on the pillar on the left front side, and a drive shaft of the second drive motor is fixedly connected to the rotating shaft on the left side.

[0010] The beneficial effects of the present invention are as follows: by setting a baffle, the through hole on the baffle is the only channel for the powder dye to enter the bottom of the mixing barrel, and the damp and agglomerated powder dye is broken up by the mixing shaft when passing through the through hole, thereby achieving the pulverization of the damp and agglomerated powder dye; by setting a mixing shaft, since the mixing barrel is in an inverted cone shape, the powder dye accumulates at the bottom, and the mixing method of the mixing shaft is to drive the powder dye from the bottom upward, which is faster and more uniform than the mixing of the traditional blade type agitator; by setting a universal coupling, since the mixing shafts in the two groups of mixing shaft groups are all inclined, the universal coupling is used to connect with the upper cover plate, and the two mixing shafts are driven to rotate by the first drive motor, the inclined mixing shaft can be more closely fitted to the inner wall of the mixing barrel, the gap between the mixing shaft and the inner wall of the mixing barrel is reduced, and the mixing efficiency is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the present invention;

[0012] Figure 2 It is a structural schematic diagram of a baffle of the present invention;

[0013] Figure 3 It is a right side structural schematic diagram of the present invention;

[0014] Figure 4 It is a main structural schematic diagram of the present invention.

[0015] In the figure: 1. mounting bracket; 2. bottom plate; 3. slideway; 4. sealing plate; 5. mixing drum; 6. baffle plate; 7. through hole; 8. support column; 9. fixing sleeve; 10. guide plate; 11. bottom support plate; 12. upper cover plate; 13. shaft seat; 14. discharge hole; 15. connecting rod; 16. support plate; 17. rotating shaft; 18. rotating seat; 19. mixing shaft; 20. universal coupling; 21. second driven pulley; 22 , first driving motor; 23, first driving pulley; 24, vertical shaft; 25, second driving pulley; 26, second transmission belt; 27, first driven pulley; 28, first transmission belt; 29, pillar; 30, guide rail; 31, sliding plate; 32, vertical plate; 33, hopper; 34, rotating handle; 35, connecting plate; 36, rotating shaft; 37, pulley; 38, third transmission belt; 39, second driving motor. DETAILED DESCRIPTION

[0016] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0017] Embodiment: A powder dye stirring and conveying device, such as Figure 1-Figure 4As shown, it includes a stirring mechanism and a conveying mechanism, and is characterized in that: the conveying mechanism is arranged at the lower side of the stirring mechanism, the stirring mechanism includes two mounting brackets 1, a bottom plate 2 is connected between the upper ends of the two mounting brackets 1, a slide groove 3 is arranged on the lower surface of the bottom plate 2, a sealing plate 4 is slidably arranged in the slide groove 3, a stirring drum 5 is arranged on the upper side of the bottom plate 2, a baffle 6 is arranged in the middle position of the stirring drum 5, two through holes 7 are arranged on the baffle 6, the stirring drum 5 is in an inverted cone shape, and a plurality of support columns 8 are connected around the stirring drum 5, the The mixing drum 5 is connected to the bottom plate 2 through a support column 8. A fixing sleeve 9 is sleeved on the lower end of the mixing drum 5. The outer ring of the fixing sleeve 9 is fixedly connected to the plurality of support columns 8. A material guide plate 10 is respectively provided on the front and rear sides of the inner wall of the mixing drum 5. A mixing group is provided in the mixing drum 5. The mixing group includes a bottom support plate 11 and an upper cover plate 12. The upper cover plate 12 is provided at the upper end of the mixing drum 5. A shaft seat 13 is symmetrically provided on the upper surface of the upper cover plate 12. A discharge hole 14 is provided on the upper cover plate 12 in front of the two shaft seats 13. The bottom support plate 11 is arranged at the bottom of the mixing drum 5. A plurality of connecting rods 15 are arranged in a circular array around the bottom support plate 11. The bottom support plate 11 is fixedly connected to the inner wall of the mixing drum 5 through the plurality of connecting rods 15. Two groups of mixing shaft groups are arranged symmetrically on the upper surface of the bottom support plate 11. Each group of the mixing shaft groups includes two support plates 16. A rotating shaft 17 is connected between the two support plates 16. The front and rear ends of the rotating shaft 17 are fixedly connected to the support plates 16 on both sides. A rotating shaft 17 is sleeved on the rotating shaft 17. The rotating seat 18 is rotatably connected to the rotating shaft 17, and a stirring shaft 19 is connected to the rotating seat 18. The stirring shaft 19 is tilted, and the two stirring shafts 19 are both inserted into the through hole 7 on the same side. The lower end of the stirring shaft 19 is rotatably connected to the rotating seat 18, and the upper end of the stirring shaft 19 is connected to a universal coupling 20, and the upper end of the universal coupling 20 is rotatably connected to the shaft seat 13 on the same side. A second driven pulley 21 is provided on each of the two shaft seats 13, and the second driven pulley 21 is fixedly connected to the universal coupling 20.

[0018] A first driving motor 22 is provided on the upper cover plate 12 between the two shaft seats 13, and a first driving pulley 23 is fixedly connected to the driving shaft of the first driving motor 22, so a vertical shaft 24 is provided on the upper cover plate 12 on the rear side of the first driving motor 22, and the vertical shaft 24 is rotatably connected to the upper cover plate 12, and a second driving pulley 25 is sleeved on the vertical shaft 24, and the second driving pulley 25 is fixedly connected to the vertical shaft 24, and a second transmission belt 26 is connected between the second driving pulley 25 and the two second driven pulleys 21, and a first driven pulley 27 is sleeved on the vertical shaft 24 on the upper side of the second driving pulley 25, and the first driven pulley 27 is fixedly connected to the vertical shaft 24, and a first transmission belt 28 is connected between the first driven pulley 27 and the first driving pulley 23.

[0019] The conveying mechanism includes four pillars 29, which are arranged in a rectangular array. A guide rail 30 is set between two pillars 29 on the same side of the front and rear sides. A sliding plate 31 is set between the two guide rails 30. The front and rear ends of the sliding plate 31 are slidably connected to the guide rails 30 on both sides. Two vertical plates 32 are set on the upper surface of the sliding plate 31. A hopper 33 is set between the two vertical plates 32. The hopper 33 is rotatably connected to the two vertical plates 32. The vertical plate 32 on the front side A rotating handle 34 is provided on the top, and the rotating handle 34 is fixedly connected to the hopper 33. Two connecting plates 35 are provided on the lower surface of the sliding plate 31. A rotating shaft 36 is set between the two pillars 29 on the same side, and two pulleys 37 are sleeved on the two rotating shafts 36. A third transmission belt 38 is connected between the two pulleys 37 on the same side of the front and rear. A second drive motor 39 is provided on the pillar 29 on the left front side, and the drive shaft of the second drive motor 39 is fixedly connected to the rotating shaft 36 on the left side.

[0020] The principle of the present invention is as follows: first, the first drive motor 22 is controlled to rotate. The rotation of the first drive motor 22 drives the vertical shaft 24 to rotate through the first transmission belt 28. The rotation of the vertical shaft 24 drives the two universal couplings 20 to rotate through the second transmission pulley 37, thereby driving the two stirring shafts 19 to rotate. When the stirring shaft 19 rotates, the powder dye is poured from the discharge hole 14 and falls on the baffle 6. The powder dye begins to fall downward from the through hole 7. While falling, the stirring shaft 19 hits the powder dye to break up the agglomerated dye. The fallen dye accumulates at the bottom of the stirring drum 5. The stirring shaft 19 again hits the dispersed dye. Stirring is performed to flip the dye upward from the bottom of the mixing drum 5. When the stirring is completed, the sealing plate 4 is pulled out from the slide 3, and the powder dye falls from between the bottom support plate 11 and the bottom of the mixing drum 5 and falls into the hopper 33. The second drive motor 39 is controlled to rotate, driving the left drive shaft to rotate, driving the two pulleys 37 on the left drive shaft to rotate, and the rotation of the pulley 37 drives the two third transmission belts 38 to rotate, driving the sliding plate 31 to slide on the two guide rails 30, driving the hopper 33 to move out from the bottom of the mixing drum 5, and by rotating the rotating handle 34, the hopper 33 is turned over to facilitate the removal of the powder dye in the hopper 33.

[0021] Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention should be considered to belong to the protection scope of the present invention.

Claims

1. A powder dye stirring and conveying device, comprising a stirring mechanism and a conveying mechanism, characterized in that: The conveying mechanism is arranged at the lower side of the stirring mechanism, and the stirring mechanism comprises two mounting brackets (1), a bottom plate (2) is connected between the upper ends of the two mounting brackets (1), a slide groove (3) is arranged on the lower surface of the bottom plate (2), a sealing plate (4) is slidably arranged in the slide groove (3), a stirring drum (5) is arranged on the upper side of the bottom plate (2), a baffle (6) is arranged in the middle position of the stirring drum (5), and two through holes (7) are arranged on the baffle (6), the stirring drum (5) is in an inverted cone shape, a plurality of supporting columns (8) are connected around the stirring drum (5), the stirring drum (5) is connected to the bottom plate (2) through the supporting columns (8), a fixing sleeve (9) is sleeved on the lower end of the stirring drum (5), the outer ring of the fixing sleeve (9) is fixedly connected to the plurality of supporting columns (8), a material guide plate (10) is arranged on the front and rear sides of the inner wall of the stirring drum (5), and a stirring group is arranged inside the stirring drum (5); The stirring group comprises a bottom support plate (11) and an upper cover plate (12), wherein the upper cover plate (12) is arranged at the upper end of the stirring drum (5), and an axle seat (13) is symmetrically arranged on the upper surface of the upper cover plate (12) on both sides, and a discharge hole (14) is arranged on the upper cover plate (12) in front of the two axle seats (13); the bottom support plate (11) is arranged at the bottom of the stirring drum (5), and a plurality of connecting rods (15) are arranged in a circular array around the bottom support plate (11); the bottom support plate (11) is fixedly connected to the inner wall of the stirring drum (5) through the plurality of connecting rods (15), and two groups of stirring shaft groups are arranged on the upper surface of the bottom support plate (11); The two groups of stirring shaft groups are arranged symmetrically on the left and right, and each group of stirring shaft groups includes two support plates (16), a rotating shaft (17) is connected between the two support plates (16), the front and rear ends of the rotating shaft (17) are fixedly connected to the support plates (16) on both sides, a rotating seat (18) is sleeved on the rotating shaft (17), the rotating seat (18) is rotatably connected to the rotating shaft (17), a stirring shaft (19) is connected to the rotating seat (18), and the stirring shaft (19) is inclined It is arranged that the two stirring shafts (19) are both inserted into the through hole (7) on the same side, the lower end of the stirring shaft (19) is rotatably connected to the rotating seat (18), the upper end of the stirring shaft (19) is connected to a universal coupling (20), the upper end of the universal coupling (20) is rotatably connected to the shaft seat (13) on the same side, and a second driven pulley (21) is provided on the two shaft seats (13), and the second driven pulley (21) is fixedly connected to the universal coupling (20).

2. A powder dye stirring and conveying device according to claim 1, characterized in that: A first driving motor (22) is provided on the upper cover plate (12) between the two shaft seats (13), and a first driving pulley (23) is fixedly connected to the driving shaft of the first driving motor (22), so a vertical shaft (24) is provided on the upper cover plate (12) at the rear side of the first driving motor (22), and the vertical shaft (24) is rotatably connected to the upper cover plate (12), and a second driving pulley (25) is sleeved on the vertical shaft (24), and the second driving pulley (25) is fixedly connected to the vertical shaft (24), and a second transmission belt (26) is connected between the second driving pulley (25) and the two second driven pulleys (21), and a first driven pulley (27) is sleeved on the vertical shaft (24) on the upper side of the second driving pulley (25), and the first driven pulley (27) is fixedly connected to the vertical shaft (24), and a first transmission belt (28) is connected between the first driven pulley (27) and the first driving pulley (23).

3. A powder dye stirring and conveying device according to claim 2, characterized in that: The conveying mechanism comprises four pillars (29), the four pillars (29) are arranged in a rectangular array, a guide rail (30) is arranged between two pillars (29) on the same side at the front and rear, a sliding plate (31) is arranged between the two guide rails (30), and the front and rear ends of the sliding plate (31) are slidably connected to the guide rails (30) on both sides.

4. A powder dye stirring and conveying device according to claim 3, characterized in that: The upper surface of the sliding plate (31) is provided with two vertical plates (32), a hopper (33) is provided between the two vertical plates (32), the hopper (33) is rotatably connected to the two vertical plates (32), a rotating handle (34) is provided on the front vertical plate (32), the rotating handle (34) is fixedly connected to the hopper (33), and two connecting plates (35) are provided on the lower surface of the sliding plate (31).

5. A powder dye stirring and conveying device according to claim 4, characterized in that: A rotating shaft (36) is arranged between two pillars (29) on the same side, two pulleys (37) are sleeved on the two rotating shafts (36), and a third transmission belt (38) is connected between the two pulleys (37) on the same side.

6. A powder dye stirring and conveying device according to claim 5, characterized in that: A second drive motor (39) is provided on the left front support column (29), and a drive shaft of the second drive motor (39) is fixedly connected to the left rotating shaft (36).

Citation Information

Patent Citations

  • Dye equipment and use method thereof

    CN109204903A

  • Composite food additive vertical stirring device

    CN207786465U