Automatic processing production line for wire leakage

Abstract

The present invention discloses an automatic processing production line for wire leakage, which relates to the field of wire leakage production equipment. The technical solution of the present invention is as follows: a wire winding and forming unit: used to wind iron wire into a spiral structure; an assembly unit: used to fix warp iron wire on the spiral structure. First, the iron wire is wound into a spiral structure by the wire winding and forming unit, and then the wire leakage net is fixed on the spiral structure by the assembly unit. By adopting mechanical step-by-step production, the overall production efficiency can be significantly improved, which is suitable for large-scale production.

Description

Technical Field

[0001] The invention relates to the field of wire leak processing equipment, in particular to a wire leak automatic processing production line. Background Art

[0002] The wire colander is a common kitchen appliance. Its structure mainly includes a colander and a handle. The colander includes a spiral wire and a warp wire that are welded together. Currently, the processing of the colander is mostly manual. The straight wire needs to be manually wound into a spiral wire through a mold, and then the warp wire and the spiral wire are welded and fixed. This solution has very low production efficiency and high labor costs, which is not conducive to large-scale production. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an automatic processing production line for wire leaks, which can realize the automated production of wire leaks, can significantly reduce labor costs and improve production efficiency, and can realize large-scale production.

[0004] The technical solution adopted by the present invention to solve the technical problem is: a line leakage automatic processing production line, including the following:

[0005] Wire winding unit: used to wind the wire into a spiral structure;

[0006] Assembly unit: used to fix the warp wires on the wires of the spiral structure.

[0007] First, the wire is wound into a spiral structure by the wire winding forming unit, and then the wire mesh is fixed on the spiral structure by the assembly unit. The use of mechanical step-by-step production can significantly improve the overall production efficiency.

[0008] Preferably, the wire winding molding unit comprises a wire winding assembly and a shaping die;

[0009] The wire winding assembly comprises a rotating drum, a base, a wire winding seat, a wire winding disc and a push rod;

[0010] The rotating drum is rotatably engaged with the base, and the rotating drum is driven to rotate by a motor;

[0011] The front end of the rotating drum is provided with the wire winding seat and the wire winding disk;

[0012] The front end face of the wire winding seat is fixed to the rear end face of the wire winding disc, the front end of the wire winding disc is arranged as a conical structure coaxial with the rotating drum, the side of the conical structure is arranged as a spiral step structure, and the top of the conical structure is provided with a positioning clamp;

[0013] The wire winding seat is provided with an inner hole which is butted against the cylinder hole of the rotating cylinder;

[0014] The wire winding disc has a plurality of receiving slits radially radiating from the axis, and the receiving slits extend from the front end surface of the wire winding disc to the front section of the wire winding seat;

[0015] The push rod is slidably fitted in the drum, and the push rod is axially and cylindrically movable relative to the drum, the front end of the push rod extends to the front section of the inner hole of the wire winding, and the rear section of the push rod extends to the rear end of the drum.

[0016] The shaping die comprises a pin barrel and a plurality of positioning plates radially radiating outward from the pin barrel;

[0017] Each of the positioning plates is distributed in correspondence with the receiving seams. The positioning plates are provided with a plurality of slits extending backward from the front plate. The slits are arranged in correspondence with the spiral steps.

[0018] Before winding the wire, insert the shaping mold into the receiving gap, and slide the mold into the receiving gap of the wire winding seat. At this time, the middle of the rear edge of the mold will enter the inner hole, so the middle of the rear edge of the mold can contact the front end of the push rod, with the end with the gap facing outward. At this time, the gap corresponds to each step of the spiral ladder.

[0019] The front end surface of the wire winding disk is set to a spiral step structure. The front end of the iron wire is positioned in the positioning clamp, and then the rotating drum is rotated in the direction of the spiral step. The rotating drum drives the wire winding disk to rotate, and the wire winding disk drives the iron wire to be wound into a spiral shape along the spiral step.

[0020] Then the push rod slides outward, and the front end of the push rod slides into the inner hole and contacts the edge of the rear plate of the forming mold, pushing the forming mold outward. Since the joints correspond to the spiral steps one by one and the iron wire is wrapped around the spiral steps, when the forming mold slides outward, the gap of the forming mold will clamp the spiral wire, and the spiral wire will be removed from the wire winding reel while maintaining its spiral shape.

[0021] Preferably, the spatial positions of the bottoms of the slits of the shaping mold correspond to the arc surface of the finished wire mesh. When the shaping mold and the spiral wire are taken off the wire winding disk, the spiral wire is directly slid into the bottom of the slits of the shaping mold, and the shape of the spiral wire is the shape of the wire mesh to be finally made.

[0022] Preferably, the wire winding forming unit further comprises a wire feeding assembly, the wire feeding assembly is located on one side of the wire winding disc, and the wire feeding assembly comprises a transverse moving module, a longitudinal moving module and a traction clamp;

[0023] The transverse movement module comprises a transverse slide rail and a transverse drive platform, wherein the transverse slide rail is arranged parallel to the rotating shaft of the rotating drum, and the transverse drive platform is slidably matched with the transverse slide rail;

[0024] The longitudinal moving module comprises a longitudinal slide bar and a longitudinal drive seat, wherein the longitudinal drive seat is fixed on the transverse drive platform, the longitudinal slide bar is slidably matched with the longitudinal drive seat, and the longitudinal slide bar is perpendicular to the transverse slide rail;

[0025] The traction clamp is provided at one end of the longitudinal slide bar close to the wire winding disc;

[0026] A first automatic scissors is provided between the wire feeding assembly and the wire winding reel.

[0027] By combining the lateral moving module and the longitudinal moving module, the traction clamp fixed at the end of the longitudinal slide bar can be moved to any point in the travel range. Thus, the front end of the wire is first fixed on the traction clamp, and then the wire is pulled and fixed in the positioning clamp by the traction clamp, the front end of the wire is released, and the traction clamp is moved to the wire winding disk, and the wire winding disk is rotated to wind the wire. After the wire winding is completed, the traction clamp is moved to the connection between the spiral wire and the straight wire (the part around the wire), and one side of the straight line of the traction clamp is clamped and fixed, and then the straight wire and the spiral wire are cut and separated by scissors. At this time, the traction clamp clamps and fixes the straight line, and the straight wire can be pulled to continue the next round of wire winding.

[0028] Preferably, a feeding wheel is provided in another direction of the wire feeding assembly relative to the wire winding disk. The iron wire is wound around the feeding wheel and then fixed to the positioning clamp of the wire winding disk, and the feeding wheel can better feed the iron wire to the wire winding disk.

[0029] Preferably, the wire winding forming unit further includes a material blocking assembly;

[0030] The material blocking assembly includes a base plate and a contact plate. A plurality of contact plates are vertically arranged on the plate surface of the base plate. Each of the contact plates is radiated outward from the center. The contact plates are staggered corresponding to the receiving seams. The rear end of the contact plate is fixed to the base plate, and the front end of the contact plate is an inclined plate edge adapted to the front end surface of the wire winding disk.

[0031] The stopper assembly is buckled onto the wire winding disc, and the contact plate of the stopper assembly is staggered with the receiving slit. Therefore, when the shaping mold slides out of the receiving slit, the contact plate can press the spiral wire onto the wire winding disc, and the shaping mold can better match the spiral wire, that is, the spiral wire can better fit into the gap. At the same time, when the shaping mold slides out, the contact plate will be staggered to avoid mutual interference. After the shaping mold is fully matched with the spiral wire, the stopper assembly is separated from the wire winding disc, and the shaping mold can be removed from the wire winding disc normally. The entire wire winding process is very efficient.

[0032] Preferably, the inclined plate of the contact plate is arranged in a stepped shape corresponding to the spiral step, so as to better adapt to the spiral step shape of the wire winding disk and better press the spiral wire onto the wire winding disk.

[0033] Preferably, the assembly unit comprises a lifting assembly, a welding assembly, a swing assembly and a pushing assembly;

[0034] The lifting assembly includes a lifting cylinder, a fixing column and a fixing pin;

[0035] The lifting cylinder is vertically arranged, the upper end of the lifting cylinder is hinged to the lower end of the fixing column, and the upper end of the fixing column is provided with a fixing pin adapted to the pin barrel;

[0036] The welding assembly, the swing assembly and the push assembly are distributed around the periphery of the fixed column, and the welding assembly and the swing assembly are located on two opposite sides of the fixed column;

[0037] The welding assembly comprises a welding electrode contact and a welding electrode seat which are arranged opposite to each other up and down, and the welding electrode seat is fixed correspondingly to the lower side of the spiral wire;

[0038] The swing assembly includes a material pulling cylinder and a material pulling piece, the material pulling cylinder is arranged pointing to the fixed column, the material pulling piece is fixed to the output end of the material pulling cylinder, the material pulling piece is hooked on the fixed column, and the material pulling piece is slidably matched with the fixed column;

[0039] The pusher assembly comprises a pusher cylinder and a pusher pin. The output end of the pusher cylinder points to the periphery of the spiral wire, and the output end of the pusher cylinder is provided with a pusher pin upward or downward.

[0040] When in use, first place the spiral wire and the shaping mold together on the fixed column, and the pin barrel of the specific shaping mold cooperates with the positioning pin, and the two can rotate relative to each other. The welding electrode seat is located below the spiral wire, and the welding electrode seat is located between the two positioning plates of the shaping mold, and the welding electrode contact is located above the spiral wire, and then the warp wire is placed on the spiral wire, and the spiral wire and the warp wire are welded and fixed by the welding electrode seat and the welding electrode contact.

[0041] Since the welding electrode seat is located between the two positioning plates, the welding electrode seat cannot be rotated directly at this time. At this time, the fixed column is pushed upward to slide by the lifting cylinder, and the fixed column is pulled by the horizontal pulling cylinder to swing away from the side of the welding electrode seat. The shaping mold is separated from the welding electrode seat. At this time, the shaping mold is rotated by an angle of a certain range (the angle between adjacent warp wires), and then the fixed seat is sent back to its original position by the lifting cylinder and the pulling cylinder, that is, the mold and the spiral wire return to their original positions together, and the welding between the adjacent warp wires and the spiral wires is continued. The other warp wires are welded in the same way, so as to realize the welding of all the warp wires. The whole process is smooth and the efficiency is very high.

[0042] Preferably, the assembly unit further comprises a second automatic scissors, the cutting opening of which is located at the periphery of the spiral wire, and the redundant part of the spiral wire end after welding can be cut off by the second automatic scissors.

[0043] Preferably, it further comprises a discharging unit, which comprises a beam moving assembly, a platform moving assembly and a discharging assembly;

[0044] The crossbeam moving assembly includes a crossbeam slide rail, a crossbeam moving block, a material grabbing cylinder and a crossbeam clamp;

[0045] The loading end of the beam slide rail is located above the fixed column, and the unloading end of the beam slide rail extends outward. The beam moving block is slidably matched on the beam slide rail, and the grabbing cylinder is arranged upward on the beam moving block. The beam clamp is arranged at the output end of the grabbing cylinder.

[0046] The platform moving assembly includes a platform slide rail, a platform moving seat and a downward pressure cylinder; the feeding end of the platform slide rail is located below the unloading end, the downward pressure cylinder is arranged downward above the unloading end of the platform slide rail, and a pressure block is arranged at the output end of the downward pressure cylinder. The platform slide rail is slidably matched with the platform moving seat, and a plurality of support plates are vertically arranged on the upper end surface of the platform moving seat, and each of the support plates is radiated outward from the center, and the support plates are staggered corresponding to the positioning plates.

[0047] The unloading unit is used to separate the spiral wire from the shaping mold. After the wire leakage is completely welded, the crossbeam clamp is moved to the top of the fixed column by the crossbeam moving block, and then the welded wire leakage and the shaping mold are clamped together by the grabbing cylinder and the crossbeam clamp, and the wire leakage and the shaping mold are moved to the top of the feeding end of the platform slide by the crossbeam moving assembly. The feeding end of the platform slide has a platform moving seat ready for receiving the material. The grabbing cylinder and the crossbeam clamp place the wire leakage and the shaping mold on the platform moving seat. The specific support plate is staggered between the positioning plates, and the upper plate edge of the support plate contacts the wire leakage, and the positioning plate is in a suspended state. The platform moving seat moves the wire leakage and the shaping mold to the bottom of the downward pressure cylinder, and then starts the downward pressure cylinder to push the shaping mold downward from the top to separate it from the spiral wire, thereby realizing the unloading of the spiral wire and the shaping mold. The whole process is very simple and fast, and the pin column can improve the efficiency of unloading.

[0048] Preferably, the upper plate of the support plate is tilted downward along the inner curvature of the corresponding spiral wire, so as to better contact the inner support of the wire drain and avoid damage to the wire drain due to uneven support of the spiral wire when the shaping mold is pushed out and separated.

[0049] Beneficial effects of the present invention: Through this solution, the automated production of line drains can be realized, which can significantly reduce labor costs and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only nine of the drawings of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0051] Figure 1 is a schematic diagram of a wire winding unit according to an embodiment of the present invention;

[0052] Figure 2 Schematic diagram of a rotating drum, a wire winding disc and a push rod according to an embodiment of the present invention;

[0053] Figure 3 It is a schematic diagram of the assembly process of the assembly unit of the embodiment of the present invention;

[0054] Figure 4 A schematic diagram of the swing and tilt of a fixed column according to an embodiment of the present invention;

[0055] Figure 5 A top view of a shaping die, a swing assembly and a push assembly according to an embodiment of the present invention;

[0056] Figure 6 A top view of a swing assembly and a fixed column according to an embodiment of the present invention;

[0057] Figure 7 A schematic diagram of an assembly unit and a discharging unit according to an embodiment of the present invention;

[0058] Figure 8 Schematic diagram of a wire winding seat, a wire winding disc and a material blocking assembly according to an embodiment of the present invention;

[0059] Fig. 9 It is a schematic diagram of a shaping mold and a platform moving seat according to an embodiment of the present invention;

[0060] Among them, the rotating drum 1, the pushing rod 2, the wire winding seat 3, the wire winding disk 4, the spiral ladder 5, the positioning clamp 6, the base plate 7, the contact plate 8, the first automatic scissors 9, the transverse slide rail 10, the transverse drive platform 11, the longitudinal drive seat 12, the longitudinal slide rod 13, the traction clamp 14, the linear power device 16, the receiving gap 17, the lifting cylinder 18, the fixed column 19, the fixed pin 20, the shaping mold 21, the welding electrode seat 22, the welding electrode contact 23, the pulling cylinder 24, the pulling piece 25, the pin barrel 26, the positioning plate 27, the pushing cylinder 28, the pushing pin 29, the spiral wire 30, the warp wire 31, the pressing cylinder 32, the beam clamp 33, the grabbing cylinder 34, the beam moving block 35, the beam slide rail 36, the platform slide rail 37, the platform moving seat 38, the support plate 39, the gap 40, and the second automatic scissors 41. DETAILED DESCRIPTION

[0061] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

[0062] Example

[0063] like Figure 1 As shown, including the following:

[0064] Wire winding unit: used to wind the wire into a spiral structure;

[0065] Assembly unit: used for fixing the warp wire 31 on the wire of the spiral structure.

[0066] First, the wire is wound into a spiral structure by the wire winding forming unit, and then the wire mesh is fixed on the spiral structure by the assembly unit. The use of mechanical step-by-step production can significantly improve the overall production efficiency.

[0067] The wire winding molding unit comprises a wire winding assembly and a molding die.

[0068] The wire winding assembly comprises a rotating drum 1, a base, a wire winding seat 3, a wire winding disc 4 and a push rod 2;

[0069] The rotating drum 1 is rotatably engaged with the base, and the rotating drum 1 is driven to rotate by a motor.

[0070] The front end of the rotating drum 1 is provided with the wire winding seat 3 and the wire winding disc 4;

[0071] The front end face of the wire winding seat 3 is fixed to the rear end face of the wire winding disc 4, the front end of the wire winding disc 4 is arranged as a conical structure coaxial with the rotating drum 1, the side of the conical structure is arranged as a spiral step 5 structure, and the top of the conical structure is provided with a positioning clamp 6.

[0072] The wire winding seat 3 is provided with an inner hole which is butted against the cylinder hole of the rotating cylinder 1 .

[0073] The wire winding disc 4 has a plurality of receiving slots 17 radially radiating from the axis. The receiving slots 17 extend from the front end surface of the wire winding disc 4 to the front section of the wire winding seat 3 .

[0074] Combination Figure 2 As shown, the push rod 2 is slidably fitted in the drum 1, and the push rod 2 is axially and cylindrically movable relative to the drum 1. The front end of the push rod 2 extends to the front section of the inner hole of the wire winding, and the rear section of the push rod 2 extends to the rear end of the drum 1. In actual production, the push rod 2 is provided with axial sliding power by a linear power device 16, such as a cylinder or an electric push rod 2. In this embodiment, the push rod 2 is powered by a cylinder.

[0075] The shaping die 21 includes a pin barrel 26 and a plurality of positioning plates 27 radially radiating outward from the pin barrel 26 .

[0076] Each of the positioning plates 27 is distributed in correspondence with the receiving slits 17. The positioning plates 27 are provided with a plurality of slits 40 extending backward from the front plate, and the slits 40 are arranged in correspondence with the spiral steps 5. The front plate of the positioning plate 27 corresponds to the conical surface of the wire winding disk 4 and is arranged in an inclined structure, so as to better slide the positioning plate 27 into the receiving slits 17 and facilitate subsequent welding processing.

[0077] Before winding the wire, the shaping mold 21 is inserted into the receiving gap 17, and the mold slides into the receiving gap 17 of the wire winding seat 3. At this time, the middle of the rear edge of the mold will enter the inner hole, so the middle of the rear edge of the mold can contact the front end of the push rod 2, with one end of the gap 40 facing outward, and the gap 40 corresponds to each step of the spiral step 5.

[0078] The front end face of the wire winding disk 4 is set to a spiral step 5 structure, the front end of the iron wire is positioned in the positioning clamp 6, and then the rotating drum 1 is rotated in the direction of the spiral step 5, the rotating drum 1 drives the wire winding disk 4 to rotate, and the wire winding disk 4 drives the iron wire to be wound into a spiral shape along the spiral step 5.

[0079] Then, the push rod 2 slides outward, and the front end of the push rod 2 slides into the inner hole and contacts the rear plate edge of the shaping mold 21, pushing the shaping mold 21 outward. Since the joint corresponds to the spiral step 5 one by one and the iron wire is wound on the spiral step 5, when the shaping mold 21 slides outward, the gap 40 of the shaping mold 21 will clamp the spiral wire 30, and the spiral wire 30 will be removed from the wire winding disk 4 while maintaining its spiral shape.

[0080] The spatial positions of the bottoms of the slits 40 of the shaping mold 21 correspond to the arc surface of the finished wire mesh. When the shaping mold 21 and the spiral wire 30 are taken off the wire winding disk 4, the spiral wire 30 is directly slid into the bottom of the slits 40 of the shaping mold 21, and the shape of the spiral wire 30 is the shape of the wire mesh to be finally made.

[0081] The wire winding forming unit also includes a wire feeding assembly, which is located on one side of the wire winding disk 4 . The wire feeding assembly includes a lateral moving module, a longitudinal moving module and a traction clamp 14 .

[0082] The transverse movement module includes a transverse slide rail 10 and a transverse drive platform 11 . The transverse slide rail 10 is arranged parallel to the rotation axis of the rotating drum 1 , and the transverse drive platform 11 is slidably matched with the transverse slide rail 10 .

[0083] The longitudinal movement module includes a longitudinal slide bar 13 and a longitudinal drive seat 12, wherein the longitudinal drive seat 12 is fixed on the transverse drive platform 11, the longitudinal slide bar 13 is slidably matched with the longitudinal drive seat 12, and the longitudinal slide bar 13 is perpendicular to the transverse slide rail 10;

[0084] The traction clamp 14 is provided at one end of the longitudinal slide bar 13 close to the wire winding disc 4;

[0085] A first automatic scissors 9 is provided between the wire feeding assembly and the wire winding reel 4 .

[0086] By combining the lateral moving module and the longitudinal moving module, the traction clamp 14 fixed at the end of the longitudinal slide bar 13 can be moved to any point in the travel range. Thus, the front end of the iron wire is first fixed on the traction clamp 14, and then the iron wire is pulled and fixed in the positioning clamp 6 by the traction clamp 14, the front end of the iron wire is released, and the traction clamp 14 is moved to the principle winding disk 4, and the winding disk 4 is rotated to wind the wire. After the winding is completed, the traction clamp 14 is moved to the connection between the spiral wire 30 and the straight wire (the part around the wire), and one side of the straight line of the traction clamp 14 is clamped and fixed, and then the iron wire straight line and the spiral wire 30 are cut and separated by scissors. At this time, the traction clamp 14 clamps and fixes the straight line, and the straight wire can be pulled to continue the next round of winding.

[0087] Combination Figure 8 As shown, during actual use, after the traction clamp 14 fixes the iron wire in the positioning clamp 6, it does not need to move away from the wire winding disk 4 directly, but can be maintained between the straight iron wire and the wire winding disk 4, and maintain relative sliding between the straight iron wire and the traction clamp 14. During the wire winding process, the traction clamp 14 is slid from the top to the bottom edge of the conical structure, so as to achieve more precise traction of the iron wire and feed the iron wire onto the wire winding disk 4 more accurately.

[0088] A feeding wheel is provided in the other direction of the wire feeding assembly relative to the wire winding disk 4. The iron wire is wound around the feeding wheel and then fixed to the positioning clamp 6 of the wire winding disk 4, and the wire winding disk 4 can be better fed with iron wire through the feeding wheel.

[0089] The wire winding forming unit also includes a material blocking assembly;

[0090] The material blocking assembly includes a base plate 7 and a contact plate 8. A plurality of contact plates 8 are vertically arranged on the plate surface of the base plate 7. Each of the contact plates 8 is radiated outward from the center. The contact plates 8 are staggered corresponding to the receiving seams 17. The rear end of the contact plate 8 is fixed to the base plate 7. The front end of the contact plate 8 is an inclined plate edge adapted to the front end surface of the wire winding disk 4. The contact plate 8 is fixed to the output end of the material blocking cylinder. The sliding direction of the output end of the material blocking cylinder is parallel to the axis centerline direction of the rotating drum 1. The contact plate 8 can be moved away from or close to the wire winding disk 4 by sliding the material blocking cylinder, thereby achieving the effect of blocking the spiral wire 30 of the wire winding disk 4.

[0091] The material stopper assembly is buckled onto the wire winding disk 4, and the contact plate 8 of the material stopper assembly is staggered with the receiving slit 17. Therefore, when the shaping mold 21 slides out of the receiving slit 17, the contact plate 8 can press the spiral wire 30 onto the wire winding disk 4, and the shaping mold 21 can better match the spiral wire 30, that is, the spiral wire 30 can better fit into the gap 40. At the same time, when the shaping mold 21 slides out, the contact plate 8 will be staggered to avoid mutual interference. After the shaping mold 21 is completely matched with the spiral wire 30, the material stopper assembly is separated from the wire winding disk 4. At this time, the shaping mold 21 can be normally removed from the wire winding disk 4, and the entire wire winding process is very efficient.

[0092] The inclined plate edge of the contact plate 8 is arranged in a stepped shape corresponding to the spiral step 5 , so as to better adapt to the shape of the spiral step 5 of the wire winding disk 4 and better press the spiral wire 30 onto the wire winding disk 4 .

[0093] The assembly unit includes a lifting assembly, a welding assembly, a swing assembly and a pushing assembly;

[0094] The lifting assembly includes a lifting cylinder 18, a fixing column 19 and a fixing pin 20;

[0095] The lifting cylinder 18 is vertically arranged, and the upper end of the lifting cylinder 18 is hinged to the lower end of the fixing column 19, and the upper end of the fixing column 19 is provided with a fixing pin 20 adapted to the pin barrel 26;

[0096] The welding assembly, the swing assembly and the push assembly are distributed around the periphery of the fixed column 19, and the welding assembly and the swing assembly are located on opposite sides of the fixed column 19;

[0097] The welding assembly includes a welding electrode contact 23 and a welding electrode seat 22 which are arranged opposite to each other up and down, and the welding electrode seat is fixed to the lower side of the spiral wire 30;

[0098] The swing assembly includes a material pulling cylinder 24 and a material pulling piece 25. The material pulling cylinder 24 is arranged to point to the fixed column 19. The material pulling piece 25 is fixed to the output end of the material pulling cylinder 24. The material pulling piece 25 is hooked on the fixed column 19 and slides relative to the fixed column 19. The material pulling piece 25 is specifically a rectangular frame, and the fixed column 19 passes upward through the rectangular frame. In order to facilitate the fixed column to swing better, baffles are respectively arranged on both sides of the fixed column, and a limiting space is formed by the baffle interval.

[0099] Combination Figure 5 As shown, the pushing assembly includes a pushing cylinder 28 and a pushing pin 29. The output end of the pushing cylinder 28 points to the periphery of the spiral wire 30. The output end of the pushing cylinder 28 is provided with a pushing pin 29 upward or downward.

[0100] Combination Figure 3 When in use, first place the spiral wire 30 in communication with the shaping mold 21 on the fixed column 19, and the pin barrel 26 of the shaping mold 21 cooperates with the positioning pin, and the two can rotate relative to each other. The welding electrode seat 22 is located below the spiral wire 30, and the welding electrode seat 22 is located between the two positioning plates 27 of the shaping mold 21, and the welding electrode contact 23 is located above the spiral wire 30, and then the warp wire 31 is placed on the spiral wire 30, and the spiral wire 30 and the warp wire 31 are welded and fixed by the welding electrode seat 22 and the welding electrode contact 23.

[0101] Since the welding electrode holder 22 is located between the two positioning plates 27, the welding electrode holder 22 is located between the two positioning plates 27. Figure 4As shown, the welding electrode seat 22 cannot rotate directly at this time. At this time, the fixed column 19 is pushed to slide upward by the lifting cylinder 18, and at the same time, the fixed column 19 is pulled by the horizontal pulling cylinder 24 to swing away from the side of the welding electrode seat 22. The shaping mold 21 is separated from the welding electrode seat 22. At this time, the shaping mold 21 is rotated by an angle of an interval (the angle between adjacent warp wires 31), and then the fixed seat is sent back to its original position by the lifting cylinder 18 and the pulling cylinder 24, that is, the mold and the spiral wire 30 return to their original positions together, and the welding between the adjacent warp wires 31 and the spiral wire 30 is continued. The other warp wires 31 are welded in the same way, so as to achieve the complete welding of the warp wires 31. The whole process is smooth and the efficiency is very high.

[0102] The assembly unit further comprises a second automatic scissors 41, the cutting opening of which is located at the periphery of the spiral wire 30. The second automatic scissors 41 can be used to cut off the redundant part of the end of the spiral wire 30 after welding.

[0103] The first electric scissors and the second electric scissors are both conventional electric scissors, wherein one handle is fixed to a frame and the other handle is driven by a cylinder.

[0104] Combination Figure 7 and Fig. 9 As shown, a discharging unit is also included, and the discharging unit includes a beam moving assembly, a platform moving assembly and a discharging assembly.

[0105] The crossbeam moving assembly includes a crossbeam slide rail 36, a crossbeam moving block 35, a material grabbing cylinder 34 and a crossbeam clamp 33;

[0106] The loading end of the beam slide rail 36 is located above the fixed column 19, and the unloading end of the beam slide rail 36 extends outward. The beam moving block 35 is slidably matched on the beam slide rail 36. The grabbing cylinder 34 is arranged upward on the beam moving block 35, and the output end of the grabbing cylinder 34 is provided with the beam clamp 33;

[0107] The platform moving assembly includes a platform slide rail 37, a platform moving seat 38 and a pressing cylinder 32; the feeding end of the platform slide rail 37 is located below the unloading end, the pressing cylinder 32 is arranged downward above the unloading end of the platform slide rail 37, and a pressure block is arranged at the output end of the pressing cylinder 32. The platform slide rail 37 is slidably matched with the platform moving seat 38, and a plurality of support plates 39 are vertically arranged on the upper end surface of the platform moving seat 38, and each of the support plates 39 is radiated outward from the center, and the support plates 39 are staggered corresponding to the positioning plates 27.

[0108] The unloading unit is used to separate the spiral wire 30 from the shaping mold 21. After the wire leakage is completely welded, the crossbeam clamp 33 is moved to the top of the fixed column 19 by the crossbeam moving block 35, and then the welded wire leakage and the shaping mold 21 are clamped together by the material grabbing cylinder 34 and the crossbeam clamp 33, and the wire leakage and the shaping mold 21 are moved to the top of the feeding end of the platform slide 37 by the crossbeam moving assembly. The feeding end of the platform slide 37 has a platform moving seat 38 ready for receiving the material. The material grabbing cylinder 34 and the crossbeam clamp 33 place the wire leakage and the shaping mold 21 on the platform moving seat 38. Specifically, the support plate 39 is staggered between the positioning plates 27, and the upper plate edge of the support plate 39 contacts the wire leakage, and the positioning plate 27 is in a suspended state. The platform moving seat 38 moves the wire leak and the shaping mold 21 to the bottom of the downward pressure cylinder 32, and then starts the downward pressure cylinder 32 to push the shaping mold 21 downward from the top to separate it from the spiral wire 30, thereby realizing the unloading of the spiral wire 30 and the shaping mold 21. The whole process is very simple and fast, and the pin can improve the efficiency of unloading.

[0109] The upper plate of the support plate 39 is tilted downward along the inner curvature of the corresponding spiral wire 30, so as to better contact with the inner support of the wire drain, and avoid damage to the wire drain due to the unbalanced support of the spiral wire 30 when the shaping mold 21 is pushed out and separated.

[0110] This solution can realize the automated production of line leaks, which can significantly reduce labor costs and improve production efficiency.

[0111] The lateral moving module, longitudinal moving module, beam moving assembly and platform moving assembly in this solution are all common linear electric modules, which are prior art, so they will not be described in detail in this solution. The cylinder used in this solution can also be replaced by a linear drive device such as an electric push rod.

[0112] The above embodiments should not limit the present invention in any way, and any technical solutions obtained by equivalent replacement or equivalent conversion shall fall within the protection scope of the present invention.

Claims

1. Automatic processing production line for wire leakage, characterized in that, it includes the following: Wire winding and forming unit: used to wind iron wire into a spiral structure; Assembly unit: used to fix warp iron wire (31) on the spiral iron wire; The wire winding and forming unit further includes a wire feeding assembly, the wire feeding assembly is located on one side of the wire winding disc (4), and the wire feeding assembly includes a transverse moving module, a longitudinal moving module and a traction gripper (14); The transverse moving module includes a transverse slide rail (10) and a transverse driving platform (11), the transverse slide rail (10) is arranged parallel to the rotating shaft of the rotating cylinder (1), and the transverse driving platform (11) is slidably matched with the transverse slide rail (10); The longitudinal moving module includes a longitudinal slide bar (13) and a longitudinal driving seat (12), the longitudinal driving seat (12) is fixed on the transverse driving platform (11), the longitudinal slide bar (13) is slidably matched with the longitudinal driving seat (12), and the longitudinal slide bar (13) is perpendicular to the transverse slide rail (10); One end of the longitudinal slide bar (13) close to the wire winding disc (4) is provided with the traction gripper (14); A first automatic scissor (9) is provided between the wire feeding assembly and the wire winding disc (4); the assembly unit includes a lifting assembly, a welding assembly, a swinging assembly and a pushing assembly; The lifting assembly includes a lifting cylinder (18), a fixed column (19) and a fixed pin (20); The lifting cylinder (18) is arranged vertically, the upper end of the lifting cylinder (18) is hinged to the lower end of the fixed column (19), and the upper end of the fixed column (19) is provided with a fixed pin (20) adapted to the pin cylinder (26); The welding assembly, the swinging assembly and the pushing assembly are distributed around the fixed column (19), and the welding assembly and the swinging assembly are located on opposite sides of the fixed column (19); The welding assembly includes welding electrode contacts (23) and a welding electrode seat (22) arranged oppositely up and down, and the welding electrode seat (22) is correspondingly fixed on the lower side of the spiral wire (30); The swinging assembly includes a pulling cylinder (24) and a pulling member (25), the pulling cylinder (24) is arranged pointing to the fixed column (19), the output end of the pulling cylinder (24) is fixed with the pulling member (25), the pulling member (25) is hooked on the fixed column (19), and the pulling member (25) is slidably matched with the fixed column (19); The pushing assembly includes a pushing cylinder (28) and a pushing pin (29), the output end of the pushing cylinder (28) points to the periphery of the spiral wire (30), and a pushing pin (29) is arranged upward or downward at the output end of the pushing cylinder (28).

2. The automatic processing production line for wire leakage according to claim 1, characterized in that: The wire winding and forming unit includes a wire winding assembly and a shaping die (21); The wire winding assembly includes a rotating cylinder (1), a base, a wire winding seat (3), a wire winding disc (4) and a push rod (2); The rotating cylinder (1) is rotatably matched on the base, and the rotating cylinder (1) is driven to rotate by a motor; The front end of the rotating drum (1) is provided with the wire winding seat (3) and the wire winding disc (4); The front end face of the wire winding seat (3) is fixed to the rear end face of the wire winding disc (4), the front end of the wire winding disc (4) is arranged as a conical structure coaxial with the rotating drum (1), the side of the conical structure is arranged as a spiral step (5) structure, and the top of the conical structure is provided with a positioning clamp (6); The wire winding seat (3) is provided with an inner hole which is butted against the cylinder hole of the rotating cylinder (1); The wire winding disc (4) is provided with a plurality of receiving slits (17) radially radiating from the axis, and the receiving slits (17) extend from the front end surface of the wire winding disc (4) to the front section of the wire winding seat (3); The push rod (2) is slidably fitted inside the rotating drum (1), and the push rod (2) is axially and cylindrically movable relative to the rotating drum (1). The front end of the push rod (2) extends to the front section of the inner hole of the wire winding, and the rear section of the push rod (2) extends to the rear end outside of the rotating drum (1); The shaping die (21) comprises a pin barrel (26) and a plurality of positioning plates (27) radially radiating outward from the pin barrel (26); Each of the positioning plates (27) is distributed in a one-to-one correspondence with the receiving seams (17); the positioning plates (27) are provided with a plurality of slits (40) extending backward from the front plate; the slits (40) are arranged in a one-to-one correspondence with the spiral steps (5).

3. The automatic processing production line for thread leakage according to claim 2, Features: The spatial positions of the bottoms of the slits (40) of the shaping die (21) are correspondingly distributed on the arc surface of the finished product line.

4. The automatic processing production line for thread leakage according to claim 2, Features: The wire winding forming unit also includes a material blocking assembly; The material blocking assembly comprises a base plate (7) and a contact plate (8), a plurality of contact plates (8) are vertically arranged on the plate surface of the base plate (7), and each of the contact plates (8) is radiated outward from the center, and the contact plates (8) are staggered corresponding to the receiving seams (17), the rear end of the contact plate (8) is fixed to the base plate (7), and the front end of the contact plate (8) is an inclined plate edge adapted to the front end surface of the wire winding disk (4).

5. The automatic processing line for thread leakage according to claim 4, Features: The inclined plate of the contact plate (8) is arranged in a step shape along the spiral step (5).

6. The automatic processing line for thread leakage according to claim 1, Features: The assembly unit further comprises a second automatic scissors (41), wherein the cutting opening of the second automatic scissors (41) is located at the periphery of the spiral wire (30).

7. The automatic processing line for thread leakage according to claim 2, Features: It also includes a discharging unit, which includes a beam moving assembly, a platform moving assembly and a discharging assembly; The crossbeam moving assembly comprises a crossbeam slide rail (36), a crossbeam moving block (35), a material grabbing cylinder (34) and a crossbeam clamp (33); The loading end of the beam slide rail (36) is located above the fixed column (19), and the unloading end of the beam slide rail (36) extends outward. The beam moving block (35) is slidably matched on the beam slide rail (36), and the beam moving block (35) is provided with the material grabbing cylinder (34) upward, and the output end of the material grabbing cylinder (34) is provided with the beam clamp (33); The platform moving assembly comprises a platform slide rail (37), a platform moving seat (38) and a downward pressure cylinder (32); the feeding end of the platform slide rail (37) is located below the unloading end, the downward pressure cylinder (32) is arranged downward above the unloading end of the platform slide rail (37), and a pressure block is arranged at the output end of the downward pressure cylinder (32); the platform slide rail (37) is slidably matched with the platform moving seat (38), and a plurality of support plates (39) are vertically arranged on the upper end surface of the platform moving seat (38), and each of the support plates (39) is radiated outward from the center, and the support plates (39) are staggered corresponding to the positioning plates (27).

8. The automatic processing line for thread leakage according to claim 7, Features: The upper plate of the support plate (39) is arranged to be tilted downward along the inner curvature of the corresponding spiral wire (30).

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