Fully enclosed glass ceramic product crushing collection device

Abstract

The present application belongs to the technical field of glass and ceramic product processing, and specifically relates to a fully enclosed glass and ceramic product crushing and collecting device, including a crushing barrel assembly and a crushing hammer assembly installed on a frame; the crushing barrel assembly is used to hold packaging containers; the crushing hammer assembly is used to drive the crushing hammer to move vertically into the crushing barrel and crush the packaging containers in the crushing barrel; it also includes a protective component for preventing fragments from splashing, the protective component includes an outer cylinder fixed to the crushing hammer and an inner cylinder connected to the outer cylinder; a receiving chamber for accommodating the inner cylinder is provided on the side wall of the outer cylinder, and the inner cylinder is installed in the receiving chamber through a spring. In the process of the crushing hammer extending into the crushing barrel, when the crushing hammer has not yet contacted the packaging container in the crushing barrel, the lower end face of the inner cylinder has already contacted the upper end face of the crushing barrel, which can ensure that in the process of crushing the packaging container, the crushing barrel has been sealed by the protective component to avoid injuries caused by splashing fragments.

Description

Technical Field

[0001] The present application relates to the technical field of glass ceramic product processing, and in particular to a fully enclosed glass ceramic product crushing and collection device. Background Art

[0002] Some liquid, powder, and paste products are usually contained in packaging containers made of glass or ceramics for easy storage and transportation. During the production and packaging process of products, a certain number of discarded packaging containers are generated, which need to be crushed. Existing crushers usually include a crushing barrel for accommodating packaging containers and a vertically movable crushing hammer. By controlling the crushing hammer to extend into the crushing barrel, the packaging containers in the crushing barrel can be crushed.

[0003] However, when using a crusher to crush packaging containers, a lot of fragments will splash out of the crusher, which may cause harm to the operator, posing a great safety hazard. In addition, the operator needs to spend a lot of energy to clean up the splashed fragments, which increases the operator's workload. In addition, the noise when the packaging container is crushed is loud, which will affect the operator's hearing. At the same time, the crushed fragments are accumulated inside the crushing barrel, making it difficult for the operator to quickly clear the fragments from the crushing barrel, thereby reducing the cleaning efficiency. Summary of the invention

[0004] Based on this, the purpose of this application is to provide a fully enclosed glass and ceramic product crushing and collection device. The crushing device is provided with a protective component linked to a crushing hammer. The protective component is used to prevent fragments from splashing outward and avoid injuries caused by splashing fragments.

[0005] The scheme of this application is as follows:

[0006] A fully enclosed glass ceramic product crushing and collecting device comprises a crushing barrel assembly and a crushing hammer assembly mounted on a frame; the crushing barrel assembly is used to contain packaging containers; the crushing hammer assembly is used to drive the crushing hammer to move vertically into the crushing barrel and crush the packaging containers in the crushing barrel;

[0007] It also includes a protection assembly for preventing debris from splashing, the protection assembly includes an outer cylinder fixed to the breaker and an inner cylinder connected to the outer cylinder; a receiving cavity for receiving the inner cylinder is opened on the side wall of the outer cylinder, and the inner cylinder is installed in the receiving cavity through a spring;

[0008] In a normal state, the inner cylinder extends out of the outer cylinder from below and surrounds the outside of the breaker hammer; during the crushing process, the outer cylinder and the inner cylinder seal the crushing barrel.

[0009] Preferably, a vacuum chamber is provided at least on the side walls of the inner cylinder and the crushing barrel.

[0010] Preferably, the vacuum chamber includes a first vacuum chamber and a second vacuum chamber; the first vacuum chamber is opened on the side wall of the inner cylinder, and the second vacuum chamber is opened on the side wall of the crushing barrel and the bottom of the crushing barrel.

[0011] Preferably, the breaker hammer assembly also includes a first drive component for driving the breaker hammer to move; the first drive component includes a first motor, a driving pulley connected to the output end of the first motor, a driven pulley used in conjunction with the driving pulley, and a transmission belt connecting the driving pulley and the driven pulley.

[0012] Preferably, the breaker hammer assembly also includes a first transmission assembly connecting the first drive assembly and the breaker hammer; the first transmission assembly includes a first crank offset on the driven pulley, a first connecting rod hinged on the first crank, and a guide member for vertically guiding the breaker hammer; the first crank forms a crank slider mechanism with the breaker hammer through the first connecting rod and the guide member.

[0013] Preferably, the middle portion of the crushing barrel is rotatably mounted on the frame via a rotating shaft.

[0014] Preferably, the crushing barrel assembly further comprises a second driving component for driving the crushing barrel to rotate, and the second driving component is a second motor.

[0015] Preferably, the crushing barrel assembly further comprises a second transmission assembly connecting the crushing barrel and the second motor, the second transmission assembly comprising a first bevel gear mounted on the output end of the second motor, a rotating shaft mounted horizontally on the frame, a second bevel gear and a rotating disk fixed on the rotating shaft, and a second crank offset on the rotating disk;

[0016] The second bevel gear is meshed with the first bevel gear, and the rotating plate is fixed to the lower part of the crushing barrel through the second crank.

[0017] Preferably, the frame includes a base plate, a mounting seat arranged on the base plate, and a door frame-shaped support frame; the first motor is fixed on the mounting seat, and the driven pulley, the guide member and the crushing barrel are installed on the support frame.

[0018] Preferably, an operating panel for starting and closing the first motor and the second motor is provided on the mounting base.

[0019] By adopting the technical solution of the present application, the inner cylinder of the protective assembly can move axially in the accommodating chamber of the outer cylinder. Under normal conditions, the lower part of the inner cylinder extends out of the lower end of the outer cylinder and surrounds the hammer head of the breaker. When the breaker extends into the crushing barrel, when the breaker has not yet contacted the packaging container in the crushing barrel, the lower end surface of the inner cylinder has contacted the upper end surface of the crushing barrel, which can ensure that during the crushing of the packaging container, the crushing barrel has been sealed by the protective assembly to avoid injuries caused by splashing debris. In addition, vacuum chambers are provided on the side walls of the inner cylinder and the crushing barrel, and the vacuum chambers can cooperate with the accommodating chamber on the outer cylinder. When the inner cylinder moves in the outer cylinder, the part of the inner cylinder that does not occupy the accommodating chamber is also hollow, which ensures that the side walls of the inner cylinder and the outer cylinder have a hollow structure to further ensure the effect of sound insulation and noise reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the cross-sectional structure of a fully enclosed glass ceramic product crushing and collecting device;

[0021] Figure 2 It is a schematic diagram of the front structure of a fully enclosed glass ceramic product crushing and collecting device;

[0022] Figure 3 It is a schematic diagram of the three-dimensional partial structure of the crushing barrel;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the outer cylinder;

[0024] Figure 5 for Figure 1 Enlarged view of point A in the middle.

[0025] In the figure, a base plate 11, a mounting seat 12, a support frame 13, an operating panel 14, a first motor 21, a driving pulley 22, a transmission belt 23, a driven pulley 24, a movable shaft 25, a first crank 31, a first connecting rod 32, a guide member 33, a breaker 4, a hammer head 41, a hammer handle 42, an outer cylinder 51, an accommodating chamber 511, an inner cylinder 52, a spring 53, a connecting plate 54, a slip ring 55, a rubber pad 56, a breaker barrel 6, a rotating shaft 61, a fixed sleeve 62, a fixed frame 63, a second motor 7, a first bevel gear 81, a second bevel gear 82, a rotating shaft 83, a turntable 84, a second crank 85, a first vacuum chamber 91, and a second vacuum chamber 92. DETAILED DESCRIPTION

[0026] The following is a further detailed description through specific implementation methods:

[0027] like Figure 1 and Figure 2As shown, this embodiment provides a fully enclosed glass ceramic product crushing and collecting device, including a frame, a crushing hammer 4 assembly, a crushing barrel assembly and a protective component. The frame includes a bottom plate 11, a mounting seat 12 arranged on the bottom plate 11, and a door frame-shaped support frame 13.

[0028] The breaker hammer 4 assembly in this embodiment includes a breaker hammer 4, a first drive assembly for driving the breaker hammer 4 to move, and a first transmission assembly for connecting the first drive assembly and the breaker hammer 4. In this embodiment, the first drive assembly includes a first motor 21 on the mounting seat 12, a driving pulley 22 connected to the output shaft of the first motor 21, a driven pulley 24 installed on the support frame 13, and a transmission belt 23 connecting the driving pulley 22 and the driven pulley 24.

[0029] The first transmission assembly in this embodiment includes a first crank 31 offset on the driven pulley 24, a first connecting rod 32 hinged on the first crank 31, and a guide member 33 for vertically guiding the breaker 4. One end of the first connecting rod 32 is hinged on the first crank 31, and the other end is hinged to the hammer handle 42 of the breaker 4. The hammer handle 42 of the breaker 4 is inserted into the vertically arranged guide member 33 to ensure that the hammer head 41 of the breaker 4 can move vertically. The guide member 33 is fixed on the support frame 13, and the guide member 33 is preferably a sleeve. The sleeve is sleeved on the hammer handle 42 to vertically guide the breaker 4. In some embodiments, the guide member 33 can also be a common guide rail mechanism. The first crank 31 in this embodiment forms a crank slider mechanism with the breaker 4 through the first connecting rod 32 and the guide member 33 to drive the breaker 4 to move vertically. It should be noted that the offset setting in this embodiment refers to the non-coaxial setting of the first crank 31 and the driven pulley 24.

[0030] In some embodiments, the first drive assembly can use a hydraulic cylinder, and the rod of the hydraulic cylinder is directly connected to the breaker 4, which can directly drive the breaker 4 to move. In some embodiments, the first drive assembly still uses a motor, and the first transmission assembly can use a gear and rack mechanism to meet the movement requirements of the breaker 4.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the crushing barrel assembly includes a crushing barrel installed below the crushing hammer 4, a second driving component for driving the crushing hammer 4 to rotate, and a second transmission component for connecting the second driving component and the crushing barrel 6.

[0032] The middle part of the crushing barrel 6 of this embodiment is sleeved with an annular fixing frame 63, and the fixing frame 63 is rotatably connected to the fixing sleeve 62 on the support frame 13 through the rotating shaft 61. The crushing barrel 6 can rotate around the rotating shaft 61 under the drive of the second driving assembly to facilitate dumping of the fragments in the crushing barrel 6.

[0033] In this embodiment, the second drive assembly specifically includes a second motor 7 mounted on the base plate 11. The second transmission assembly includes a first bevel gear 81 connected to the output end of the second motor 7, a rotating shaft 83 horizontally mounted on the support frame 13, a second bevel gear and a rotating disk 84 fixed on the rotating shaft 83, and a second crank 85 offset on the rotating disk 84. The output shaft of the second motor 7 is vertically arranged, and the second bevel gear 82 is meshed with the first bevel gear 81 on the second motor 7 to transmit the power of the second motor 7 to the rotating shaft 83. The rotating disk 84 on the rotating shaft 83 is fixed to the lower part of the crushing barrel 6 through the second crank 85. In this embodiment, there are two sets of second drive assemblies and second transmission assemblies, and the two sets of second drive assemblies and second transmission assemblies are located on both sides of the crushing barrel 6.

[0034] The second motor 7 drives the rotating shaft 83 to rotate through the first bevel gear 81 and the second bevel gear 82 in turn, and the rotating disk 84 on the rotating shaft 83 drives the crushing barrel 6 to rotate through the connecting rod. The crushing barrel 6 rotates around the rotating shaft 61, so that the lower part of the crushing barrel 6 is lifted and the top of the crushing barrel 6 is sunk, so that the fragments inside the crushing barrel 6 are dumped out. The outer surfaces of the first bevel gear 81 and the second bevel gear 82 are coated with lubricating oil to prevent the first bevel gear 81 and the second bevel gear 82 from rusting, thereby improving the use effect of the first bevel gear 81 and the second bevel gear 82.

[0035] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the protection assembly is fixed on the breaker hammer 4 to realize the linkage between the protection assembly and the breaker hammer 4. Specifically, the protection assembly includes a connecting plate 54, an outer cylinder 51 installed at the bottom of the connecting plate 54, a spring 53 and an inner cylinder 52 accommodated in the side wall of the outer cylinder 51. Specifically, a receiving cavity 511 is opened on the outer side wall of the outer cylinder 51, and the spring 53 and the inner cylinder 52 are both installed in the receiving cavity 511. The top end of the spring 53 is fixed to the outer cylinder 51, and the bottom end of the spring 53 is connected to the inner cylinder 52 through a slip ring 55. The inner cylinder 52 of this embodiment can move axially in the receiving cavity 511 of the outer cylinder 51. In a normal state, the lower part of the inner cylinder 52 extends out of the lower end of the outer cylinder 51 and surrounds the hammer head 41 of the breaker hammer 4. When the breaker 4 extends into the crushing barrel 6, before the breaker 4 contacts the packaging container in the crushing barrel 6, the lower end surface of the inner cylinder 52 contacts the upper end surface of the crushing barrel 6, which can ensure that the crushing barrel 6 is sealed by the protective assembly during the crushing of the packaging container to avoid accidents in which debris splashes and injures people. After the inner cylinder 52 contacts the crushing barrel 6, the breaker 4 continues to move downward, and the inner cylinder 52 shrinks toward the inside of the outer cylinder 51, and the inner cylinder 52 is pressed against the upper end surface of the crushing barrel 6 under the effect of the spring 53 returning to its original position.

[0036] The lower end surface of the inner cylinder 52 in this embodiment is also provided with a rubber pad 56. The rubber pad 56 can play a buffering role to reduce the wear of the lower end surface of the inner cylinder 52 and the upper end surface of the crushing barrel 6. In some embodiments, the rubber pad 56 can be provided on the upper end surface of the crushing barrel 6.

[0037] In this embodiment, vacuum chambers are provided inside the inner cylinder 52 and the crushing barrel 6 to reduce the collision sound between the crushing hammer 4 and the packaging container, thereby achieving the effect of sound insulation and noise reduction. Specifically, the vacuum chamber at least includes a first vacuum chamber 91 provided on the side wall of the inner cylinder 52 and a second vacuum chamber 92 provided on the side wall of the crushing barrel 6. In some embodiments, a second vacuum chamber 92 is provided on the side wall and the bottom of the crushing barrel 6 to enhance the sound insulation effect. It should be noted that the vacuum chamber in this embodiment can cooperate with the accommodating chamber 511 on the outer cylinder 51. During the movement of the inner cylinder 52 in the outer cylinder 51, the part of the inner cylinder 52 that does not occupy the accommodating chamber 511 is also hollow, ensuring that the side walls of the inner cylinder 52 and the outer cylinder 51 have a hollow structure to further ensure the effect of sound insulation and noise reduction.

[0038] In this embodiment, for easy operation, an operation panel 14 is installed on the outer surface of the mounting base 12 , and the operation panel 14 is electrically connected to the first motor 21 and the second motor 7 respectively, so that the user can turn on or off the first motor 21 and the second motor 7 through the operation panel 14 .

[0039] The implementation principle of this embodiment is as follows: first, the user installs the machine and turns on the power, and then puts the packaging container into the crushing barrel 6. Then the first motor 21 is started through the operation panel 14, and the first motor 21 drives the driving pulley 22 to rotate, and then drives the driven pulley 24 to rotate through the transmission belt 23, and the driven pulley 24 drives the breaker 4 to move downward through the first transmission component, and then drives the protection component to move downward. When the breaker 4 is about to extend into the crushing barrel 6, the lower end face of the inner cylinder 52 will contact the upper end face of the crushing barrel 6, and as the breaker 4 continues to move downward, the inner cylinder 52 will shrink to the inside of the accommodating chamber 511, and push the slip ring 55 to squeeze the spring 53. The spring 53 is compressed and exerts pressure on the inner cylinder 52 to cover the crushing barrel 6; at the same time, the breaker 4 collides with the packaging container, causing the packaging container to break. The inner cylinder 52 and the outer cylinder 51 can prevent fragments from splashing outward and avoid accidents caused by fragments injuring people. After the packaging container is broken, the first motor 21 is started again to reverse the driving pulley 22, and then drive the crushing hammer 4 to move upward and reset. Then the second motor 7 is started through the operation panel 14, and the first bevel gear 81 on the second motor 7 drives the rotating shaft 83 to rotate through the second bevel gear 82, and the rotating disk 84 on the rotating shaft 83 rotates. The rotating rotating disk 84 lifts the lower part of the crushing barrel 6 through the second crank 85, so that the crushing barrel 6 is tilted, and then the fragments inside the crushing barrel 6 are poured out.

[0040] The present application is not limited to what is described in the specification and implementation modes, so that additional advantages and modifications can be easily realized by those familiar with the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and the equivalent scope, the present application is not limited to the specific details, representative devices and illustrative examples shown and described herein.

Claims

1. A fully enclosed glass ceramic product crushing and collecting device, comprising a crushing barrel assembly and a crushing hammer assembly mounted on a frame, characterized in that: The breaker hammer assembly includes a breaker hammer and a first drive assembly, and the crushing barrel assembly includes a crushing barrel, a second drive assembly, and a rotating shaft connecting the crushing barrel and the frame; the first drive assembly is used to drive the breaker hammer to move vertically into the crushing barrel and crush the packaging container in the crushing barrel; the second drive assembly is used to drive the crushing barrel to rotate around the rotating shaft to dump the fragments in the crushing barrel; It also includes a protection assembly for preventing debris from splashing, the protection assembly includes an outer cylinder fixed to the breaker and an inner cylinder connected to the outer cylinder; a receiving cavity for receiving the inner cylinder is opened on the side wall of the outer cylinder, and the inner cylinder is installed in the receiving cavity through a spring; Under normal conditions, the inner cylinder extends out of the outer cylinder from below and surrounds the outside of the breaker hammer; during the crushing process, when the breaker hammer is about to extend into the crushing barrel, the lower end surface of the inner cylinder first contacts the upper end surface of the crushing barrel, and the outer cylinder applies a force to the inner cylinder through a spring, so that the inner cylinder presses against the upper end surface of the crushing barrel to seal the crushing barrel.

2. The crushing and collecting device according to claim 1, characterized in that: A vacuum chamber is provided at least on the side walls of the inner cylinder and the crushing barrel.

3. The crushing and collecting device according to claim 2, characterized in that: The vacuum chamber comprises a first vacuum chamber and a second vacuum chamber; the first vacuum chamber is opened on the side wall of the inner cylinder, and the second vacuum chamber is opened on the side wall of the crushing barrel and the bottom of the crushing barrel.

4. The crushing and collecting device according to claim 3, characterized in that: The first driving assembly includes a first motor, a driving pulley connected to an output end of the first motor, a driven pulley used in conjunction with the driving pulley, and a transmission belt connecting the driving pulley and the driven pulley.

5. The crushing and collecting device according to claim 4, characterized in that: The breaker hammer assembly also includes a first transmission assembly connecting the first drive assembly and the breaker hammer; the first transmission assembly includes a first crank offset on the driven pulley, a first connecting rod hinged on the first crank, and a guide member for vertically guiding the breaker hammer; the first crank forms a crank slider mechanism with the breaker hammer through the first connecting rod and the guide member.

6. The crushing and collecting device according to claim 5, characterized in that: The middle part of the crushing barrel is sleeved with an annular fixing frame, and the fixing frame enables the crushing barrel to be rotatably mounted on the frame through a rotating shaft.

7. The crushing and collecting device according to claim 6, characterized in that: The second driving assembly comprises a second motor which drives the crushing barrel to rotate.

8. The crushing and collecting device according to claim 7, characterized in that: The crushing barrel assembly also includes a second transmission assembly connecting the crushing barrel and the second motor, the second transmission assembly including a first bevel gear mounted on the output end of the second motor, a rotating shaft mounted horizontally on the frame, a second bevel gear and a rotating disk fixed on the rotating shaft, and a second crank offset on the rotating disk; The second bevel gear is meshed with the first bevel gear, and the rotating plate is fixed to the lower part of the crushing barrel through the second crank.

9. The crushing and collecting device according to claim 8, characterized in that: The frame includes a bottom plate, a mounting seat arranged on the bottom plate, and a door frame-shaped support frame; the first motor is fixed on the mounting seat, and the driven pulley, the guide member and the crushing barrel are installed on the support frame.

10. The crushing and collecting device according to claim 9, characterized in that: An operating panel for starting and closing the first motor and the second motor is provided on the mounting seat.

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