A continuous feeding mechanism for a magazine
By designing a continuous feeding mechanism for the material cassette including a material cassette feeding and recycling module, a material cassette transfer module and a material cassette movement module, the problem of slow feeding speed in the prior art is solved, and rapid alternating feeding and recycling is achieved, assembly efficiency is improved, and suitable for large-scale production.
Patent Information
- Application Number
- CN202111522983.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-14
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2041-12-14
AI Technical Summary
In the existing optical lens assembly process, the feeding speed of the material cartridge is slow, resulting in low product assembly efficiency and is not suitable for large-scale production.
A continuous feeding mechanism for the material cartridge is designed, including a material cartridge feeding and recycling module, a material tray transfer module and a material tray movement module. The alternating feeding and recycling of the material tray is realized through two sets of material cartridge lifting components and a linear moving mechanism to improve the feeding speed.
It realizes rapid feeding and recycling of material cartridges, improves product assembly efficiency, is suitable for large-scale production, and adjusts the feed position through a rotating mechanism to achieve accurate feeding.
Smart Images

Figure CN113979112B_ABST
Abstract
Description
Technical Field
[0001] The present invention is applied to the technical field of product feeding, and particularly relates to a continuous feeding mechanism for a magazine. Background Art
[0002] Optical lenses are essential components in machine vision systems, which directly affect the quality of imaging and the implementation and effect of algorithms. In the optical lens assembly process of electronic products such as mobile phones and tablets, the tray containing lenses is generally first transported to the assembly station through a conveying mechanism, and then the lenses on the tray are installed in the lens barrel by a manipulator. When the lenses on the tray are used up, the conveying mechanism will transport the empty tray back to the loading station, and then the tray will be transported back to the assembly station after it is filled with lenses. However, loading requires a relatively long waiting time and a slow feeding speed, resulting in low assembly efficiency of the product, which is not suitable for mass production in factories. If a continuous feeding mechanism with a simple structure, fast feeding speed, and greatly improved work efficiency can be designed, the above problems can be solved well. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a magazine continuous feeding mechanism which has a simple structure, a fast feeding speed and can greatly improve the working efficiency.
[0004] The technical solution adopted by the present invention is: the present invention includes a material magazine feeding and recovery module, a material tray transfer module and a material tray moving module, the material magazine feeding and recovery module includes a mounting frame and two groups of material magazine lifting components, the two groups of material magazine lifting components are both arranged on the mounting frame, the movable end of the material magazine lifting component is provided with a limiting tray adapted to the loading material magazine, the material tray transfer module includes a linear moving mechanism and a material tray carrier, the material tray carrier is connected to the movable end of the linear moving mechanism through a rotating mechanism, and the active end of the material tray moving module is adapted to the material tray on the loading material magazine.
[0005] It can be seen from the above scheme that the two groups of magazine lifting assemblies are respectively the first lifting assembly and the second lifting assembly, and the two loading magazines are respectively the first magazine and the second magazine. The first magazine is equipped with a plurality of first material trays, and the second magazine is equipped with a plurality of second material trays. Firstly, the tray moving module drags the trays of the first magazine and the second magazine onto the tray carrier, and the external manipulator takes out the lenses on the first tray and performs material retrieval and assembling operations. When all the lenses on the first tray are taken out, the external manipulator continues to take out the lenses on the second tray. At this time, the tray moving module pushes the first tray that has been taken out back to the first magazine. Driven by the first lifting assembly, the first magazine rises a certain distance, and the tray moving module drags another first tray full of lenses onto the tray carrier. When all the lenses on the second tray are taken out, the external manipulator continues to take out the lenses on the second tray. After all the lenses are taken, the external manipulator takes the first tray full of lenses, and the tray moving module pushes the second tray full of lenses back to the second magazine. Driven by the second lifting component, the second magazine rises a certain distance, and the tray moving module drags another second tray full of lenses to the tray carrier. In this cycle, the supply of full trays and the recovery of empty trays are completed at the same time, thereby realizing the alternating feeding of the two loading magazines. There is no need to waste waiting time, the feeding speed is fast, and the assembly efficiency of the product is greatly improved. It is suitable for mass production in factories. In addition, the drive of the linear moving mechanism can drive the tray to move to the specified position, and the drive of the rotating mechanism can adjust the feeding position of the tray, thereby realizing precise feeding.
[0006] A preferred solution is that the limit tray includes a support seat, a limit seat and a clamping module, the support seat is arranged at the movable end of the magazine lifting assembly, the limit seat is arranged on the support seat, the limit seat is provided with a limit groove adapted to the loading magazine, the clamping module is arranged on the limit seat, and the active end of the clamping module is arranged opposite to the loading magazine.
[0007] It can be seen from the above scheme that the loading magazine is adapted in the limiting groove, ensuring the accurate position of the loading magazine. The loading magazine is pressed against the limiting seat by the drive of the clamping module, avoiding the problem of shaking or displacement of the loading magazine when the tray moving module pushes and pulls the tray.
[0008] A preferred solution is that the clamping module includes a cylinder and a pressure block, the cylinder is arranged on the lower end surface of the limit seat, the pressure block is connected to the output end of the cylinder, and the side of the limit seat is provided with a clearance groove, and the pressure block is fitted in the clearance groove and pressed on the loading magazine.
[0009] It can be seen from the above scheme that the pressing block is pressed tightly on the loading magazine by the drive of the cylinder, so as to avoid the problem of shaking or deviation of the loading magazine when the tray moving module pushes and pulls the tray.
[0010] A preferred solution is that a plurality of positioning pins are provided on the limiting seat, the positioning pins are located in the limiting grooves, a positioning hole is provided on the loading magazine, and the positioning pins are matched with the positioning hole.
[0011] It can be seen from the above solution that when the loading magazine is placed on the limiting seat, the positioning pin on the limiting seat is adapted to the positioning hole of the loading magazine to ensure that the loading magazine is accurately positioned.
[0012] A preferred solution is that the rotating mechanism includes a base and a rotating platform, the base is arranged at the movable end of the linear moving mechanism, the rotating platform is arranged on the base, and the material tray carrier is arranged at the movable end of the rotating platform.
[0013] It can be seen from the above scheme that the position of the tray carrier can be adjusted by driving the rotating platform, thereby realizing the position adjustment of the tray.
[0014] A preferred solution is that the tray carrier is provided with two positioning grooves, and the positioning grooves are adapted to the tray.
[0015] It can be seen from the above solution that the material tray is fitted into the positioning groove to ensure that the position of the material tray is accurate.
[0016] A preferred solution is that two elastic positioning mechanisms are provided on the tray carrier, and the elastic positioning mechanisms are located on the sides of the positioning groove. The elastic positioning mechanisms include a mounting seat, a floating seat, a rolling bearing and two guide components. The mounting seat is provided on the tray carrier, and the floating seat is connected to the mounting seat through a plurality of springs. The rolling bearing is provided on the floating seat. When the tray is adapted in the positioning groove, the tray contacts the rolling bearing. The guide component includes a linear bearing and a guide shaft. The linear bearing is provided on the mounting seat, and the guide shaft is provided on the floating seat. The guide shaft is slidably fitted in the linear bearing.
[0017] It can be seen from the above scheme that when the tray moving module drags the tray out to the tray carrier, the rolling bearing rolls on the side of the tray to prevent the tray from being scratched. Finally, the tray fits into the positioning groove. At this time, under the reaction force of several springs, the rolling bearing will press the tray to avoid shaking or displacement of the tray during operation.
[0018] A preferred solution is that a fixed block is provided on the base, two slot-type photoelectric sensors are provided on the fixed block, a fixed plate is provided on the tray carrier, a first sensing plate and a second sensing plate are provided on the fixed plate, and the first sensing plate and the second sensing plate are respectively adapted to the grooves on the two slot-type photoelectric sensors.
[0019] It can be seen from the above scheme that the two slot-type photoelectric sensors are the first sensor and the second sensor. Under the drive of the rotating platform, the tray carrier rotates clockwise at a certain angle. When the first sensing piece fits into the groove of the first sensor, the first sensor transmits a sensing signal to the external controller, and the controller controls the rotating platform to stop driving, indicating that the tray has reached the limit position; under the drive of the rotating platform, the tray carrier rotates clockwise at a certain angle. When the second sensing piece fits into the groove of the second sensor, the second sensor transmits a sensing signal to the external controller, and the controller controls the rotating platform to stop driving, indicating that the tray has reached the limit position.
[0020] A preferred solution is that a limiting block is provided on the base, a U-shaped groove is provided on the limiting block, a limiting bolt is provided on the tray carrier, and the screw head of the limiting bolt is located in the U-shaped groove.
[0021] It can be seen from the above scheme that by driving the rotating platform, the material tray carrier rotates clockwise or counterclockwise at a certain angle. When the screw head of the limit bolt rests on the limit block, the material tray carrier is blocked and stops rotating, indicating that the material tray has reached the limit position.
[0022] A preferred solution is that the loading magazine includes a magazine body and a plurality of material trays, and the plurality of material trays are slidably fitted on the magazine body, and a plurality of through holes are provided on both sides of the magazine body, and support plates are provided on both sides of the support seat, and the magazine body is located between the two support plates, and an infrared transmitter and an infrared receiver are respectively provided on the two support plates, and the transmitting end of the infrared transmitter and the receiving end of the infrared receiver are both arranged opposite to the through holes, and the material tray moving module includes a three-axis linear module and an L-shaped hook plate, and the L-shaped hook plate is arranged at the movable end of the three-axis linear module, and a hook hole is provided on the material tray, and the L-shaped hook plate is adapted to the hook hole.
[0023] It can be seen from the above scheme that under the action of the transmitting end of the infrared transmitter and the infrared receiver, it is used to detect the presence or absence of the material tray; under the drive of the three-axis linear module, the hook plate drags the material tray out of the material magazine for feeding or pushes the empty tray into the material magazine for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a first stereogram of the present invention;
[0025] Figure 2 is a second stereogram of the present invention;
[0026] Figure 3 is a first stereoscopic view of the position limiting tray;
[0027] Figure 4is a second stereoscopic view of the position limiting tray;
[0028] Figure 5 is a three-dimensional diagram of the tray carrier;
[0029] Figure 6 is a first stereoscopic view of the tray carrier and the rotating platform;
[0030] Figure 7 is a second stereoscopic view of the tray carrier and the rotating platform;
[0031] Figure 8 is an exploded view of the elastic positioning mechanism;
[0032] Fig. 9 is a three-dimensional diagram of the charging magazine;
[0033] Fig.10 It is a stereogram of the L-shaped hook material plate. DETAILED DESCRIPTION
[0034] like Figures 1 to 10 As shown, in this embodiment, the present invention includes a magazine feeding and recovery module, a tray transfer module and a tray moving module, the magazine feeding and recovery module includes a mounting frame 1 and two groups of magazine lifting components 2, the two groups of magazine lifting components 2 are both arranged on the mounting frame 1, the movable end of the magazine lifting component 2 is provided with a limiting tray 4 adapted to the loading magazine 3, the tray transfer module includes a linear moving mechanism 5 and a tray carrier 6, the tray carrier 6 is connected to the movable end of the linear moving mechanism 5 via a rotating mechanism 7, and the active end of the tray moving module is adapted to the tray 33 on the loading magazine 3.
[0035] In this embodiment, the magazine lifting assembly 2 is a linear module.
[0036] In this embodiment, the limit tray 4 includes a support seat 41, a limit seat 42 and a clamping module 43. The support seat 41 is arranged at the movable end of the magazine lifting assembly 2, the limit seat 42 is arranged on the support seat 41, and the limit seat 42 is provided with a limit groove 44 adapted to the loading magazine 3. The clamping module 43 is arranged on the limit seat 42, and the active end of the clamping module 43 is arranged opposite to the loading magazine 3.
[0037] In this embodiment, the clamping module 43 includes a cylinder 431 and a pressure block 432. The cylinder 431 is arranged on the lower end surface of the limit seat 42. The pressure block 432 is connected to the output end of the cylinder 431. The side of the limit seat 42 is provided with a clearance groove 45. The pressure block 432 is adapted to be pressed on the loading magazine 3 after the clearance groove 45.
[0038] In this embodiment, a plurality of positioning pins 46 are provided on the limiting seat 42 , and the positioning pins 46 are located in the limiting grooves 44 . A positioning hole is provided on the loading magazine 3 , and the positioning pins 46 are matched with the positioning hole.
[0039] In this embodiment, the rotating mechanism 7 includes a base 71 and a rotating platform 72 . The base 71 is arranged at the movable end of the linear moving mechanism 5 . The rotating platform 72 is arranged on the base 71 . The tray carrier 6 is arranged at the movable end of the rotating platform 72 .
[0040] In this embodiment, two positioning grooves 61 are provided on the material tray carrier 6 , and the positioning grooves 61 are adapted to the material tray 33 .
[0041] In this embodiment, two elastic positioning mechanisms 62 are provided on the tray carrier 6, and the elastic positioning mechanisms 62 are located on the side of the positioning groove 61. The elastic positioning mechanisms 62 include a mounting seat 621, a floating seat 622, a rolling bearing 623 and two guide components. The mounting seat 621 is provided on the tray carrier 6, and the floating seat 622 is connected to the mounting seat 621 through a plurality of springs 624. The rolling bearing 623 is provided on the floating seat 622. When the tray is adapted to the positioning groove 61, the tray contacts the rolling bearing 623. The guide component includes a linear bearing 625 and a guide shaft 626. The linear bearing 625 is provided on the mounting seat 621, and the guide shaft 626 is provided on the floating seat 622. The guide shaft 626 is slidably fitted in the linear bearing 625.
[0042] In this embodiment, a fixed block 73 is provided on the base 71, and two slot-type photoelectric sensors 74 are provided on the fixed block 73. A fixed plate 63 is provided on the tray carrier 6, and a first sensing plate 64 and a second sensing plate 65 are provided on the fixed plate 63. The first sensing plate 64 and the second sensing plate 65 are respectively adapted to the grooves on the two slot-type photoelectric sensors 74.
[0043] In this embodiment, a limiting block 75 is provided on the base 71 , a U-shaped groove 76 is provided on the limiting block 75 , and a limiting bolt 66 is provided on the tray carrier 6 , and the screw head of the limiting bolt 66 is located in the U-shaped groove 76 .
[0044] In this embodiment, the loading magazine 3 includes a magazine body 32 and a plurality of material trays 33, and the plurality of material trays are slidably fitted on the magazine body 32. A plurality of through holes 34 are provided on both sides of the magazine body 32, and support plates 35 are provided on both sides of the support seat 41. The magazine body 32 is located between the two support plates 35, and an infrared transmitter 36 and an infrared receiver 37 are respectively provided on the two support plates 35. The transmitting end of the infrared transmitter 36 and the receiving end of the infrared receiver 37 are both arranged opposite to the through holes 34. The material tray moving module includes a three-axis linear module and an L-shaped hook plate 8, and the L-shaped hook plate 8 is arranged at the movable end of the three-axis linear module. The material tray 33 is provided with a hook hole 38, and the L-shaped hook plate 8 is adapted to the hook hole 38.
[0045] Working principle of the present invention:
[0046] The two groups of magazine lifting assemblies 2 are respectively the first lifting assembly and the second lifting assembly, and the two loading magazines are respectively the first magazine and the second magazine. The first magazine is equipped with a plurality of first material trays, and the second magazine is equipped with a plurality of second material trays.
[0047] First, driven by the three-axis linear module, the L-shaped hook plate 8 drags the trays 33 of the first magazine and the second magazine onto the tray carrier 6, and the external manipulator takes out the lenses on the first tray and assembles them. When the lenses on the first tray are taken out, the external manipulator continues to take out the lenses on the second tray and assembles them. At this time, driven by the three-axis linear module, the L-shaped hook plate 8 pushes the first tray that has been taken out back to the first magazine. Driven by the first lifting component, the first magazine rises a certain distance. Driven by the three-axis linear module, the L-shaped hook plate 8 drags another first tray full of lenses to the tray carrier 6. When all the lenses on the second tray are taken out, the external manipulator takes the first tray full of lenses, and the L-shaped hook plate 8 pushes the second tray full of lenses back to the second magazine through the drive of the three-axis linear module. The second magazine rises a certain distance through the drive of the second lifting assembly. The L-shaped hook plate 8 drags another second tray full of lenses to the tray carrier 6 through the drive of the three-axis linear module. In this cycle, the supply of full trays and the recovery of empty trays are completed at the same time, thereby realizing the alternating feeding of the two loading magazines, without consuming waiting time, and the feeding speed is fast, which greatly improves the assembly efficiency of the product and is suitable for mass production in factories. In addition, through the drive of the linear moving mechanism 5, the tray 33 can be driven to move to the specified position, and through the drive of the rotating mechanism 7, the feeding position of the tray 33 can be adjusted, thereby realizing precise feeding.
Claims
1. A magazine continuous feeding mechanism, characterized in that: The invention comprises a material magazine feeding and recovery module, a material tray transfer module and a material tray moving module. The material magazine feeding and recovery module comprises a mounting frame (1) and two groups of material magazine lifting components (2). The two groups of material magazine lifting components (2) are both arranged on the mounting frame (1). The movable end of the material magazine lifting component (2) is provided with a limiting tray (4) adapted to the material loading material magazine (3). The material tray transfer module comprises a linear moving mechanism (5) and a material tray carrier (6). The material tray carrier (6) is connected to the movable end of the linear moving mechanism (5) via a rotating mechanism (7). The active end of the module is matched with the material tray (33) on the loading magazine (3); the limiting tray (4) includes a support seat (41), a limiting seat (42) and a pressing module (43); the support seat (41) is arranged at the movable end of the magazine lifting assembly (2); the limiting seat (42) is arranged on the support seat (41); the limiting seat (42) is provided with a limiting groove (44) matched with the loading magazine (3); the pressing module (43) is arranged on the limiting seat (42); the active end of the pressing module (43) is arranged opposite to the loading magazine (3); The limiting seat (42) is provided with a plurality of positioning pins (46), the positioning pins (46) are located in the limiting groove (44), the loading magazine (3) is provided with a positioning hole, the positioning pins (46) are matched with the positioning hole; the loading magazine (3) comprises a magazine body (32) and a plurality of material trays (33), the plurality of material trays are slidably fitted on the magazine body (32), a plurality of through holes (34) are provided on both sides of the magazine body (32), support plates (35) are provided on both sides of the support seat (41), the magazine body (32) is located An infrared transmitter (36) and an infrared receiver (37) are respectively arranged between the two support plates (35), and the transmitting end of the infrared transmitter (36) and the receiving end of the infrared receiver (37) are arranged opposite to the through hole (34). The material tray moving module comprises a three-axis linear module and an L-shaped material hook plate (8), and the L-shaped material hook plate (8) is arranged at the movable end of the three-axis linear module. A material hook hole (38) is arranged on the material tray (33), and the L-shaped material hook plate (8) is adapted to the material hook hole (38).
2. A magazine continuous feeding mechanism according to claim 1, characterized in that: The pressing module (43) comprises a cylinder (431) and a pressing block (432); the cylinder (431) is arranged on the lower end surface of the limiting seat (42); the pressing block (432) is connected to the output end of the cylinder (431); a side portion of the limiting seat (42) is provided with a clearance groove (45); the pressing block (432) is fitted into the clearance groove (45) and then pressed onto the loading magazine (3).
3. A magazine continuous feeding mechanism according to claim 1, characterized in that: The rotating mechanism (7) comprises a base (71) and a rotating platform (72); the base (71) is arranged at the movable end of the linear moving mechanism (5); the rotating platform (72) is arranged on the base (71); and the material tray carrier (6) is arranged at the movable end of the rotating platform (72).
4. A magazine continuous feeding mechanism according to claim 3, characterized in that: The material tray carrier (6) is provided with two positioning grooves (61), and the positioning grooves (61) are adapted to the material tray (33).
5. A magazine continuous feeding mechanism according to claim 4, characterized in that: The tray carrier (6) is provided with two elastic positioning mechanisms (62), the elastic positioning mechanisms (62) are located at the side of the positioning groove (61), the elastic positioning mechanisms (62) include a mounting seat (621), a floating seat (622), a rolling bearing (623) and two guide components, the mounting seat (621) is provided on the tray carrier (6), the floating seat (622) is connected to the mounting seat (621) via a plurality of springs (624), the rolling bearing (623) is provided on the floating seat (622), when the tray is adapted to the positioning groove (61), the tray contacts the rolling bearing (623), the guide component includes a linear bearing (625) and a guide shaft (626), the linear bearing (625) is provided on the mounting seat (621), the guide shaft (626) is provided on the floating seat (622), and the guide shaft (626) is slidably fitted in the linear bearing (625).
6. A magazine continuous feeding mechanism according to claim 3, characterized in that: The base (71) is provided with a fixing block (73), and two slot-shaped photoelectric sensors (74) are provided on the fixing block (73). The tray carrier (6) is provided with a fixing plate (63), and a first sensing plate (64) and a second sensing plate (65) are provided on the fixing plate (63). The first sensing plate (64) and the second sensing plate (65) are respectively matched with the grooves on the two slot-shaped photoelectric sensors (74).
7. A magazine continuous feeding mechanism according to claim 3, characterized in that: A limiting block (75) is provided on the base (71), a U-shaped groove (76) is provided on the limiting block (75), a limiting bolt (66) is provided on the tray carrier (6), and the screw head of the limiting bolt (66) is located in the U-shaped groove (76).
Citation Information
Patent Citations
Continuous feeding mechanism for material boxes
CN216511333U