Flooring quick installation structure, manufacturing method and installation method

Abstract

The application discloses a floor rapid paving structure, a manufacturing method and a paving method, and belongs to the technical field of raised floors, and comprises raised pads, a plurality of supporting blocks are formed on the body of the raised pad, staggered wiring grooves are formed between the supporting blocks, the raised pad comprises a center component and a component mold sleeve, a forming mold cavity is formed in the component mold sleeve, and the center component is located in the forming mold cavity. Compared with the prior art, when paving, the supporting pieces do not need to be fixed one by one through screws, and only need to be neatly and flatly paved on the ground, so that the paving is more convenient and efficient. The wiring grooves for mutual splicing between the raised pads can be used for paving the wire pipe, and a pipeline groove does not need to be separately paved on the ground. Moreover, the wiring grooves for mutual splicing on the raised pads can be mutually connected and fully paved on the whole ground in a grid shape, different pipeline layouts can be planned according to needs, and the pipeline layouts can be conveniently modified and adjusted in the later period.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of raised floor, in particular to a floor rapid paving structure, manufacturing method and paving method. BACKGROUND

[0002] The existing raised floor is mostly of steel frame structure, and the installation of the raised floor is more cumbersome, the gap between the panels is large, and the appearance is not beautiful. In use, it is easy to be damp and rust, not waterproof, and the walking noise is large. The pipeline installation and replacement are difficult, and therefore a new type of raised floor is needed. SUMMARY

[0003] In order to overcome the defects of the prior art, the present application provides a floor rapid paving structure, a manufacturing method and a paving method.

[0004] The technical scheme adopted by the present application to solve its technical problems is: a floor rapid paving structure, comprising a raised cushion block, a plurality of support blocks for supporting the floor are formed on the body of the raised cushion block, and staggered wiring grooves are formed between the support blocks.

[0005] The raised cushion block comprises a center member and a member mold sleeve, a forming mold cavity is formed in the inside of the member mold sleeve, and the center member is located in the forming mold cavity.

[0006] As a preferred, the center member is formed by pouring concrete in the forming mold cavity, and a plurality of support protrusions are formed on the opposite side of the center member and the support block, and the concrete is filled with one or more fillers of hollow glass beads, glass fibers, and ceramsite;

[0007] The member mold sleeve is made of polypropylene vacuum forming, and the member mold sleeve comprises an upper mold sleeve and a lower mold sleeve which are spliced with each other.

[0008] A group of support blocks are arranged on each corner of the raised cushion block, and the support blocks are square columns or circular columns.

[0009] As a preferred, the body of the raised cushion block is quadrangular, and the support blocks are square columns of quadrangular shape.

[0010] As a preferred, the body of the raised cushion block is hexagonal, and the support blocks are square columns of hexagonal shape.

[0011] As a preferred, the floor rapid paving structure further comprises a buffer pad plate for supporting the floor and a protective sleeve for protecting the floor, the protective sleeve is wrapped on the bottom surface and the side edge of the floor, and the buffer pad plate is arranged between the protective sleeve and the raised cushion block.

[0012] As a preferred, the buffer pad plate is made of micro-foamed board, and the micro-foamed board is filled with reinforcing fibers, the protective sleeve is made of polypropylene vacuum forming, and the side edge of the protective sleeve is formed with a positioning stop edge.

[0013] A manufacturing method of a floor rapid installation structure, for manufacturing the floor rapid installation structure as described above, comprising the following steps:

[0014] Placing the prefabricated plate into the mold, and respectively manufacturing the upper mold cover and the lower mold cover of the component mold cover and the protective cover through vacuum forming;

[0015] Preparing the concrete slurry, and filling one or more fillers of hollow glass beads, glass fibers, and ceramsite into the concrete slurry;

[0016] Pouring the concrete slurry filled with the fillers and stirred uniformly into the component mold cover, and waiting for the concrete slurry to solidify;

[0017] During the forming of the micro-foamed plate, adding the reinforcing fibers into the micro-foamed plate.

[0018] As a preferred, the prefabricated plate is a polypropylene prefabricated plate; before pouring the concrete slurry, the upper mold cover is placed horizontally with the opening upward, and after the concrete slurry is poured to fill the forming mold cavity, the lower mold cover is closed on the opening of the upper mold cover, and the lower mold cover is reserved with air holes or gaps for the water in the concrete slurry to analyze out.

[0019] A floor rapid installation structure installation method, for installing the floor rapid installation structure as described above, comprising the following steps:

[0020] Cleaning the ground base to be installed;

[0021] Sequentially installing the overhead cushion blocks on the ground;

[0022] Splicing the wire grooves of the overhead cushion blocks to form the longitudinal and transverse intersecting wire grooves, and installing the pipelines in the wire grooves according to the needs;

[0023] After the pipelines are installed, cutting the micro-foamed plate according to the needs, and splicing the micro-foamed plate on the overhead cushion blocks; and installing the floor cover on the protective cover, and then installing the floor cover on the micro-foamed plate.

[0024] As a preferred, when the micro-foamed plate is spliced, the micro-foamed plate can be fixed with the overhead cushion block through gluing or nailing, and the edges and corners of the floor are avoided to be opposite to the wire grooves.

[0025] The beneficial effects of the present application are: by adopting the prefabricated overhead cushion block as the support of the floor, compared with the traditional steel support structure, when laying the floor, the support does not need to be fixed one by one through the screw, only needs to be laid neatly on the ground, and the laying is more convenient and efficient; in addition, the wiring groove spliced between the overhead cushion blocks can be used for laying the pipe, without laying the pipeline groove on the ground, greatly reducing the workload, and because the wiring grooves spliced on the overhead cushion blocks can be connected with each other and filled with the entire ground in a grid shape, different pipeline layout can be planned according to the needs, and the efficiency and flexibility of the pipeline layout are improved. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is the perspective view of the laying state of embodiment 1 of the present application;

[0027] Figure 2 is the exploded view of embodiment 1 of the present application;

[0028] Figure 3 is the exploded view of the overhead cushion block in embodiment 1 of the present application;

[0029] Figure 4 is the perspective view of the upper mold sleeve in embodiment 1 of the present application;

[0030] Figure 5 is the perspective view of the overhead cushion block in embodiment 2 of the present application.

[0031] In the figure, 10, overhead cushion block; 11, support block; 12, wiring groove; 13, center member; 14, support convex part; 15, upper mold sleeve; 16, lower mold sleeve; 17, forming mold cavity; 20, buffer pad; 30, protective sleeve; 31, positioning stop; 40, floor. DETAILED DESCRIPTION

[0032] The specific embodiments of the present application will be further described below in conjunction with the drawings. It should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation on the present application. In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0033] Embodiment 1

[0034] As shown in the accompanying Figure 1As shown in Fig. 4, the application provides a floor rapid laying structure, which comprises an overhead cushion block 10, a plurality of support blocks 11 for supporting a floor 40 are formed on the body of the overhead cushion block 10, and longitudinal and transverse intersecting wiring grooves 12 are formed between the support blocks 11, the wiring grooves 12 can be used for laying pipelines, and after the floor 40 is covered, a large-area heat preservation cavity can be formed, which can effectively improve the heat preservation effect of the building and reduce the comprehensive energy consumption.

[0035] The overhead cushion block 10 comprises a center component 13 and a component mold cover, a forming mold cavity 17 is formed in the component mold cover, and the center component 13 is located in the forming mold cavity 17. The center component 13 can be manufactured by pouring coagulable material into the forming mold cavity 17, so that the center component 13 and the component mold cover become an integral whole.

[0036] Specifically, by using the prefabricated overhead cushion block 10 as the support piece of the floor 40, compared with the traditional steel support structure, when laying the floor 40, it is not necessary to fix the support pieces one by one through screws, but only needs to lay the overhead cushion blocks 10 neatly and flatly on the ground, which is more convenient and efficient. In addition, the wiring grooves 12 between the overhead cushion blocks 10 can be used for laying pipes, and it is not necessary to lay a pipeline groove separately on the ground, which greatly reduces the workload. Moreover, due to the mutually spliced wiring grooves 12 on the overhead cushion blocks 10, the wiring grooves 12 can be connected to each other and fully cover the entire ground in a grid shape, so that different pipeline layouts can be planned according to needs, and the pipeline laying efficiency and flexibility are improved.

[0037] Further, the center component 13 is formed by pouring concrete into the forming mold cavity 17, and a plurality of support protrusions 14 are formed on the center component 13 opposite to the support blocks 11. The concrete is filled with one or more fillers such as hollow glass beads, glass fibers, and ceramsite. The hollow glass beads and glass fibers can enhance the structural strength of the concrete center component 13, reduce the density of the center component 13, improve the fluidity of the concrete slurry, and reduce the water consumption.

[0038] The component mold cover is made of polypropylene vacuum forming. The component mold cover comprises an upper mold cover 15 and a lower mold cover 16 which are spliced together. By pouring concrete directly into the component mold cover without demolding, a lightweight high-strength structural component can be obtained directly. The component mold cover is coated outside the center component 13 without demolding, which can simplify maintenance and protect the center component 13 during transportation and installation. The center component 13 can also be protected in the later period, which prolongs the service life of the center component 13. Compared with the metal support structure, the application has excellent waterproof performance and will not rust due to dampness, and the overall cost is more economical.

[0039] A plurality of support blocks 11 are arranged on each corner of the overhead cushion block 10, the body of the overhead cushion block 10 is quadrangular, and the support blocks 11 are quadrangular square columns.

[0040] Further, the floor rapid paving structure further comprises a buffer pad 20 for supporting the floor 40 and a protective sleeve 30 for protecting the floor 40, the protective sleeve 30 is wrapped on the bottom surface and the side edge of the floor 40, and the buffer pad 20 is arranged between the protective sleeve 30 and the overhead cushion block 10, the buffer pad 20 is used as a transition layer between the floor 40 and the overhead cushion block 10, which can not only reduce the walking noise, but also well adapt to the size inconsistency between the overhead cushion block 10 and the floor 40.

[0041] Further, the buffer pad 20 is made of micro-foamed board, and the micro-foamed board is filled with reinforcing fibers, the toughness and compression resistance of the buffer pad 20 are improved by the reinforcing fibers, the protective sleeve 30 is made of polypropylene vacuum forming, and the side edge of the protective sleeve 30 is formed with a positioning stop edge 31, the positioning stop edge 31 is wrapped on the side edge of the floor 40, and the gap between the floors 40 is reduced by the positioning stop edge 31 with a certain elasticity, and the appearance of the floor 40 is improved.

[0042] A floor rapid paving structure manufacturing method is used to manufacture the floor rapid paving structure, and comprises the following steps:

[0043] The prefabricated board is placed in the mold, and the upper mold cover 15 and the lower mold cover 16 of the component mold cover and the protective sleeve 30 are respectively made by vacuum forming;

[0044] The concrete slurry is prepared, and one or more fillers such as hollow glass beads, glass fibers, and ceramsite are filled into the concrete slurry;

[0045] The concrete slurry filled with the fillers and stirred uniformly is poured into the component mold cover, and the concrete slurry is solidified, wherein the density of the center component 13 after air drying is formed by adjusting the volume ratio of the fillers, and the structural strength of the center component 13 is improved;

[0046] In the process of forming the micro-foamed board, reinforcing fibers are added to the micro-foamed board, wherein the reinforcing fibers can be wood fibers, and the wood fibers are staggered with each other as much as possible when the reinforcing fibers are added.

[0047] Furthermore, the precast panel is a polypropylene precast panel; before pouring the concrete slurry, the upper mold sleeve 15 is placed horizontally with the opening facing upwards; after the concrete slurry is poured to fill the forming cavity 17, the lower mold sleeve 16 is sealed on the opening of the upper mold sleeve 15; pores or gaps are reserved on the lower mold sleeve 16 to facilitate the analysis of water in the concrete slurry; after the concrete is air-dried and solidified, the component mold sleeve is not demolded and remains wrapped around the central component 13; the component mold sleeve protects the central component 13 during transportation and installation, reduces the difficulty of maintaining the central component 13, and extends the service life of the central component 13.

[0048] A method for paving a floor rapid paving structure is provided, for paving the aforementioned floor rapid paving structure, comprising the following steps:

[0049] Level and clean the ground base to be laid, and take appropriate protective measures, such as applying moisture-proof primer;

[0050] Lay the overhead blocks 10 on the ground in sequence, and keep the flatness of the overhead blocks 10 during the laying process;

[0051] The wiring grooves 12 of the overhead spacers 10 are spliced ​​together to form crisscross wire ducts, and pipelines are laid in the wire ducts as needed;

[0052] After laying the pipeline, the micro-foam board is cut as needed and laid on the overhead spacer 10;

[0053] After the floor 40 is covered with the protective cover 30 , it is laid on the micro-foam board.

[0054] Furthermore, when paving the micro-foam panels, the micro-foam panels can be fixed to the overhead pads 10 by gluing or nailing, and the corners of the floor 40 can be prevented from being opposite to the wiring grooves 12.

[0055] Example 2

[0056] As attached Figure 5 As shown, the difference between this embodiment and the above embodiment is that the main body of the overhead spacer block 10 is hexagonal, and the support block 11 is a hexagonal square column.

[0057] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.

Claims

1. A quick floor laying structure, characterized by, The utility model provides an overhead cushion block (10) which is formed with a plurality of support blocks (11) for supporting a floor (40) on the body of the overhead cushion block (10), and staggered wiring grooves (12) are formed between the support blocks (11), wherein the support blocks (11) are square columns or cylindrical columns; The overhead cushion block (10) comprises a center component (13) and a component mold cover which is internally formed with a shaped mold cavity (17), and the center component (13) is located in the shaped mold cavity (17); The center component (13) is formed by pouring concrete into the shaped mold cavity (17), and the center component (13) is formed with a plurality of support protrusions (14) opposite to the support blocks (11), and fillers are filled in the concrete; The component mold cover is made of polypropylene vacuum forming, and the component mold cover comprises an upper mold cover (15) and a lower mold cover (16) which are spliced with each other; Each corner of the overhead cushion block (10) is provided with a group of support blocks (11).

2. The rapid floor covering structure according to claim 1, wherein The concrete is filled with one or more fillers selected from the group consisting of hollow glass beads, glass fibers, and ceramsite.

3. The rapid floor covering structure according to claim 2, wherein The body of the overhead cushion block (10) is a quadrilateral, and the support blocks (11) are square columns with a quadrilateral shape.

4. The rapid floor covering structure according to claim 2, wherein The body of the overhead cushion block (10) is a hexagon, and the support blocks (11) are square columns with a hexagonal shape.

5. The rapid floor covering structure according to claim 1, wherein The utility model also comprises a buffer pad (20) for supporting the floor (40) and a protective sleeve (30) for protecting the floor (40), wherein the protective sleeve (30) is wrapped around the bottom surface and the side edges of the floor (40), and the buffer pad (20) is arranged between the protective sleeve (30) and the overhead cushion block (10).

6. The rapid floor covering structure according to claim 5, wherein The buffer pad (20) is made of micro-foamed board which is filled with reinforcing fibers, and the protective sleeve (30) is made of polypropylene vacuum forming, and the protective sleeve (30) is formed with a positioning stop edge (31) on the side edge.

7. A method of manufacturing a flooring quick installation structure according to claim 6, wherein The utility model comprises the following steps: The prefabricated board is placed into a mold, and the upper mold cover (15) and the lower mold cover (16) of the component mold cover and the protective sleeve (30) are respectively made by vacuum forming; A concrete slurry is prepared, and one or more fillers selected from the group consisting of hollow glass beads, glass fibers, and ceramsite are filled into the concrete slurry; The concrete slurry filled with the fillers and uniformly stirred is poured into the component mold cover, and the concrete slurry is solidified; During the forming of the micro-foamed board, reinforcing fibers are added into the micro-foamed board.

8. The method of manufacturing a flooring quick installation structure according to claim 7, wherein The prefabricated board is a polypropylene prefabricated board; before pouring the concrete slurry, the upper mold cover (15) is horizontally placed with the opening upward, and after the concrete slurry is poured to fill the shaped mold cavity (17), the lower mold cover (16) is closed on the opening of the upper mold cover (15), and the lower mold cover (16) is preformed with air holes or gaps for the water in the concrete slurry to escape.

9. A flooring quick installation structure laying method for laying the flooring quick installation structure according to claim 6, characterized by, The utility model comprises the following steps: The ground base layer to be paved is cleaned; The overhead cushion block (10) is sequentially paved on the ground; The wiring grooves (12) of the overhead cushion block (10) are spliced with each other to form longitudinal and transverse staggered wire grooves, and pipelines are paved in the wire grooves as needed; After the pipelines are paved, the micro-foamed board is cut as needed and spliced on the overhead cushion block (10); After the floor (40) is wrapped with the protective sleeve (30), the floor (40) is paved on the micro-foamed board.

10. The method of claim 9, wherein, In the process of laying the micro-foamed board, the micro-foamed board can be fixed with the raised cushion block (10) by gluing or nailing, and the corner of the floor (40) is avoided from being opposite to the wiring groove (12).

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