A bucket tooth seat automatic assembly workstation

By designing the automatic bucket tooth seat group to the workstation, using robots and automation equipment to realize automatic assembly and spot welding of bucket tooth seat, the problems of low manual assembly efficiency and high safety risks in the existing technology are solved, and production efficiency is improved. Security.

CN114055053BActive Publication Date: 2024-12-13KUNSHAN HUAHENG ROBOT CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202111428105.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-29
Publication Date
2024-12-13
Estimated Expiration
2041-11-29

AI Technical Summary

Technical Problem

The assembly and spot welding of existing bucket seats mainly rely on manual labor, resulting in low production efficiency, large labor investment, and high safety risks, making it difficult to meet high production capacity needs.

Method used

An automatic bucket tooth seat combination workstation is designed, using robot automatic grabbing, flip positioning machine, automatic positioning clamping mechanism, transmission chain preheating furnace and automatic turnover mechanism to realize automatic assembly of bucket tooth seat and Spot welding, suitable for bucket tooth seats of various specifications.

Benefits of technology

Automatic combination and spot welding of bucket teeth seats is realized, which significantly reduces manpower demand, improves production efficiency and safety, and improves the degree of automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114055053B_ABST
    Figure CN114055053B_ABST
Patent Text Reader

Abstract

The present invention belongs to the technical field of bucket tooth seats, and specifically relates to an automatic assembly workstation for bucket tooth seats. The bucket tooth seat includes a bucket tooth plate and bucket teeth. The bucket tooth seat automatic assembly workstation includes a bucket tooth loading rack, a bucket tooth plate loading rack, a robot automatic grabbing mechanism, a flip positioner, a bucket tooth plate automatic positioning and clamping mechanism, a conveyor chain preheating furnace, and a bucket tooth seat automatic turning mechanism; the bucket tooth plate automatic positioning and clamping mechanism is installed on the flip positioner, and a robot automatic spot welding mechanism for welding and fixing the bucket tooth plate and the bucket teeth is arranged next to the bucket tooth plate automatic positioning and clamping mechanism; a bucket tooth seat automatic unloading and transplanting mechanism is arranged between the bucket tooth plate automatic positioning and clamping mechanism and the conveyor chain preheating furnace; and a bucket tooth seat automatic material receiving and transplanting mechanism is arranged between the conveyor chain preheating furnace and the bucket tooth seat automatic turning mechanism. The bucket tooth seat automatic assembly workstation can be applied to the assembly and spot welding of bucket tooth seats of various specifications, has strong versatility, and greatly reduces the manpower requirements.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of bucket tooth seats, and in particular relates to an automatic assembly workstation for bucket tooth seats. Background Art

[0002] Bucket tooth adapter products are the main parts of excavators. Due to the large demand for bucket tooth adapters and high production capacity requirements, they are currently mostly assembled and spot welded manually, which requires a lot of manpower and material resources to meet production capacity. Therefore, it is necessary to design an automatic assembly workstation to reduce labor input, increase production capacity, improve production efficiency and improve safety factor. Summary of the invention

[0003] In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a bucket tooth seat automatic assembly workstation, which can realize automatic assembly and automatic spot welding of bucket tooth seats, and can be used for assembly and spot welding of bucket tooth seats of various specifications. It has strong versatility, greatly reduces manpower requirements, and improves the degree of automation, production efficiency and safety factor.

[0004] The present invention is realized through the following technical scheme: a bucket tooth seat automatic assembly workstation, the bucket tooth seat includes a bucket tooth plate and bucket teeth, the bucket tooth seat automatic assembly workstation includes a bucket tooth loading rack, a bucket tooth plate loading rack, a robot automatic grabbing mechanism, a flip positioner, a bucket tooth plate automatic positioning and clamping mechanism, a conveyor chain preheating furnace and a bucket tooth seat automatic turning mechanism; the bucket tooth plate automatic positioning and clamping mechanism is installed on the flip positioner, and a robot automatic spot welding mechanism for welding and fixing the bucket tooth plate and the bucket teeth is arranged next to the bucket tooth plate automatic positioning and clamping mechanism; a bucket tooth seat automatic unloading and transplanting mechanism is arranged between the bucket tooth plate automatic positioning and clamping mechanism and the conveyor chain preheating furnace; a bucket tooth seat automatic material receiving and transplanting mechanism is arranged between the conveyor chain preheating furnace and the bucket tooth seat automatic turning mechanism.

[0005] Furthermore, the robot automatic grasping mechanism comprises a robot fixed on a robot base, and the robot is connected with an electromagnet for grasping a bucket tooth plate and a bucket tooth automatic grasping mechanism for grasping bucket teeth.

[0006] Furthermore, the automatic positioning and clamping mechanism of the bucket tooth plate includes a frame, on which a left slide plate and a right slide plate are slidably connected, and the left slide plate and the right slide plate are both provided with a positioning block and a top block for longitudinally clamping the bucket tooth plate, and the top block is connected to the telescopic rod of the oil cylinder; the left slide plate and the right slide plate are both provided with clamping blocks that cooperate with each other for transversely clamping the bucket tooth plate; the left slide plate is transmission connected to the left-hand screw through the left nut seat, and the right slide plate is transmission connected to the right-hand screw through the right nut seat, and the left-hand screw and the right-hand screw are transmission connected through a transmission connecting piece.

[0007] Furthermore, the left-handed screw is transmission-connected to the hydraulic motor.

[0008] Furthermore, the automatic unloading and transplanting mechanism of the bucket tooth seat includes a slide plate I connected to the ground rail I, a travel drive I is fixed on the slide plate I, the slide plate I is connected to the bracket I through a lifting bracket, and a cylinder I is connected between the bracket I and the slide plate I.

[0009] Furthermore, the automatic material receiving and transplanting mechanism of the bucket tooth seat includes a slide plate II connected to the ground rail II, a travel drive II is fixed on the slide plate II, a column is provided on the slide plate II, a lifting slide plate is slidably connected to the side of the column through a slide rail, a bracket II is fixed on the lifting slide plate, and a cylinder II is connected between the lifting slide plate and the slide plate II.

[0010] Furthermore, the automatic turning mechanism of the bucket tooth seat includes a pair of box bodies, in which a cylinder III is provided, the telescopic rod of the cylinder III is hinged to the connecting rod mechanism, the crossbeam is hinged to the connecting rod mechanism on both sides, and a pair of clamping mechanisms are provided on the crossbeam, the clamping mechanism includes a connecting seat, the connecting seat is connected to a holding rod through the cylinder IV, and the holding rod is provided with a pressure block for clamping the bucket tooth seat, which cooperates with the support block on the connecting seat.

[0011] Furthermore, a rolling pressure wheel is provided on the pressure block.

[0012] The beneficial effects of the present invention are as follows: the bucket tooth seat automatic assembly workstation can realize the automatic assembly and automatic spot welding of the bucket tooth seat, and can be applicable to the assembly and spot welding of bucket tooth seats of various specifications, has strong versatility, greatly reduces manpower requirements, and improves the degree of automation, production efficiency and safety factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention;

[0014] Figure 2 It is a structural schematic diagram of the automatic grasping mechanism of the robot of the present invention;

[0015] Figure 3 It is a structural schematic diagram of the bucket tooth automatic grabbing mechanism of the present invention;

[0016] Figure 4 for Figure 3 Left view of

[0017] Figure 5 This is a front view of the automatic positioning clamping mechanism of the bucket tooth plate of the present invention;

[0018] Figure 6 for Figure 5 Bottom view of

[0019] Figure 7 This is a schematic diagram of the bucket tooth plate automatic positioning clamping mechanism from a rear view angle of the present invention;

[0020] Figure 8It is a front view of the automatic unloading and transplanting mechanism of the bucket tooth seat of the present invention;

[0021] Fig. 9 for Figure 8 A top view of

[0022] Fig.10 for Figure 8 Right view of;

[0023] Fig.11 It is a front view of the automatic material receiving and transplanting mechanism of the bucket tooth seat of the present invention;

[0024] Fig.12 for Fig.11 A top view of

[0025] Fig.13 This is a front view of the automatic turning mechanism of the bucket tooth seat of the present invention;

[0026] Fig.14 for Fig.13 A partial enlarged view of

[0027] Fig.15 It is a three-dimensional schematic diagram of the automatic turning mechanism of the bucket tooth seat of the present invention;

[0028] In the figure, 1, bucket tooth loading rack, 2, bucket tooth plate loading rack, 3, robot automatic grasping mechanism, 3-1, robot, 3-2, electromagnet, 3-3, bucket tooth automatic grasping mechanism, 3-31, connecting frame, 3-32, pneumatic clamp, 3-33, linear guide, 3-34, slider, 3-35, slide plate, 3-36, adapter block, 3-37, clamp block, 3-38, positioning pin, 3-39, bracket, 3-3 10. Spring, 3-311. Rotating shaft, 3-312. Second electromagnet mounting block, 3-313. Second electromagnet, 3-4. Robot base, 4. Flip positioner, 5. Bucket tooth plate automatic positioning clamping mechanism, 5-1. Frame, 5-2. Right slide, 5-3. Oil cylinder, 5-4. Top block, 5-5. Left slide, 5-6. Clamping block, 5-7. Positioning block, 5-8. Hydraulic motor, 5-9. Left-hand screw , 5-10, right-hand screw, 6, robot automatic spot welding mechanism, 7, bucket tooth seat automatic unloading and transplanting mechanism, 7-1, ground rail Ⅰ, 7-2, bracket Ⅰ, 7-3, slide Ⅰ, 7-4, travel drive Ⅰ, 7-5, lifting bracket, 7-6, cylinder Ⅰ, 8, conveyor chain preheating furnace, 9, bucket tooth seat automatic receiving and transplanting mechanism, 9-1, ground rail Ⅱ, 9-2, slide Ⅱ, 9-3, travel drive Ⅱ, 9-4, Column, 9-5, cylinder II, 9-6, lifting slide, 9-7, bracket II, 10, automatic turning mechanism of bucket tooth seat, 10-1, box body, 10-2, cylinder III, 10-3, beam, 10-4, cylinder IV, 10-5, holding rod, 10-6, supporting block, 10-7, connecting seat, 10-8, pressure block, 10-9, rolling pressure wheel, 11, bucket tooth seat, 11-1, bucket tooth plate, 11-2, bucket teeth. DETAILED DESCRIPTION

[0029] The present invention is further described below with reference to the accompanying drawings and embodiments.

[0030] like Figures 1 to 15 As shown, the bucket tooth seat 11 includes a bucket tooth plate 11-1 and bucket teeth 11-2, and a plurality of bucket teeth 11-2 are welded on the bucket tooth plate 11-1. A bucket tooth seat automatic assembly workstation is used to weld and fix the bucket tooth plate 11-1 and bucket teeth 11-2 to form a bucket tooth seat 11. The bucket tooth seat automatic assembly workstation includes a bucket tooth loading rack 1, a bucket tooth plate loading rack 2, a robot automatic grabbing mechanism 3, a turning positioner 4, a bucket tooth plate automatic positioning and clamping mechanism 5, a robot automatic spot welding mechanism 6, a bucket tooth seat automatic unloading and transplanting mechanism 7, a conveyor chain preheating furnace 8, a bucket tooth seat automatic material receiving and transplanting mechanism 9 and a bucket tooth seat automatic turning mechanism 10. The bucket tooth loading rack 1 is used to store the bucket teeth 11 - 2 , the bucket tooth plate loading rack 2 is used to store the bucket tooth plate 11 - 1 , and the robot automatic grasping mechanism 3 is used to grasp the bucket tooth plate 11 - 1 and the bucket teeth 11 - 2 and send them to the next station.

[0031] like Figures 2 to 4 As shown, the robot automatic grasping mechanism 3 includes a robot 3-1 fixed on a robot base 3-4, and the robot 3-1 is connected with an electromagnet 3-2 for grasping a bucket tooth plate 11-1 and a bucket tooth automatic grasping mechanism 3-3 for grasping bucket teeth 11-2. The bucket tooth automatic grasping mechanism 3-3 includes a connecting frame 3-31, and the connecting frame 3-31 provides fixed support for various components of the bucket tooth automatic grasping mechanism. A linear moving device and a bracket 3-39 are provided on the connecting frame 3-31. Preferably, the linear moving device includes a linear guide rail 3-33, and a slider 3-34 is slidably provided on the linear guide rail 3-33. The slider 3-34 is provided with two pieces. Preferably, two linear guide rails 3-33 are provided in parallel at the bottom of the connecting frame 3-31, and two sliders 3-34 are slidably provided between the two linear guide rails 3-33. The provision of two linear guide rails 3-33 can increase the stability of the slider 3-34 when sliding. Two groups of clamps are symmetrically arranged on the linear moving device, one group of clamps is arranged on each slider 3-34, and the two groups of clamps cooperate to clamp the bucket teeth 11-2. The clamps include a slide plate 3-35 arranged on the slider 3-34, and the slide plate 3-35 is movably connected to the slider 3-34 by bolts. The slide plates 3-35 of the two groups of clamps are connected to the pneumatic clamps 3-322, and the opening and closing of the pneumatic clamps 3-322 will drive the two slide plates 3-35 to move closer and farther synchronously along the linear guide 3-33, so that the two groups of clamps complete the clamping and loosening actions. The slide plate 3-35 is movably connected with an adapter block 3-36, and a clamping block 3-37 and a positioning pin 3-38 are provided on the side of the adapter block 3-36 facing the other clamping jaw. In the process of clamping the bucket tooth 11-2, the pneumatic clamping jaw 3-322 closes and drives the two slide plates 3-35 to move closer synchronously, so that the positioning pins 3-38 of the two sets of clamping jaws are respectively inserted into the holes on both sides of the bucket tooth 11-2, and the clamping blocks 3-37 of the two sets of clamping jaws are clamped on both sides of the bucket tooth 11-2.

[0032] The bracket 3-39 is arranged on the rear side of the connecting frame 3-31 by bolts, and the bracket 3-39 extends vertically toward the bottom of the connecting frame 3-31. The side of the bracket 3-39 away from the connecting frame 3-31 is provided with a second electromagnet mounting block 3-312 through a rotating shaft 3-311. Specifically, the side of the bracket 3-39 away from the connecting frame 3-31 is a U-shaped opening structure, and the second electromagnet mounting block 3-312 extends into the U-shaped opening of the bracket 3-39, and the second electromagnet mounting block 3-312 is rotated and fixed by the rotating shaft 3-311 fixed on the bracket 3-39. A spring 3-310 for limiting the rotation range of the second electromagnet mounting block 3-312 is arranged between the second electromagnet mounting block 3-312 and the bracket 3-39, and a second electromagnet 3-313 is arranged on the side of the second electromagnet mounting block 3-312 facing the clamping jaw. After the two sets of jaws clamp the bucket tooth 11-2, the second electromagnet 3-313 is energized. At this time, the second electromagnet 3-313 has magnetic force, which attracts the side of the bucket tooth 11-2, so that the bucket tooth 11-2 will not shake.

[0033] As a preferred embodiment of this embodiment, the clamping block 3-37 is a cylinder with a threaded hole provided on the cylinder, and the clamping block 3-37 is movably connected to the adapter block 3-36 by bolts.

[0034] The working process of the automatic grabbing mechanism of bucket teeth is as follows: before grabbing, the pneumatic clamp 3-322 is in an open state, and the second electromagnet 3-313 is in a non-magnetic state. At this time, the positioning pins 3-38 located on the bucket teeth 11-2 on both sides are aligned with the holes on the side of the bucket teeth 11-2. When grabbing, the pneumatic clamp 3-322 is closed, driving the slide plate 3-35 to approach along the linear guide 3-33 through the slider 3-34, driving the positioning pin 3-38 to insert into the holes on both sides of the bucket teeth 11-2, and driving the clamp block 3-37 to clamp the bucket teeth 11-2. Subsequently, the second electromagnet 3-313 is energized, and at this time the second electromagnet 3-313 has magnetic force, sucking the side of the bucket teeth 11-2, so that the bucket teeth 11-2 will not shake. The automatic grabbing mechanism of bucket teeth completes grabbing the bucket teeth 11-2, and then the robot moves the bucket teeth 11-2 to the next station.

[0035] like Figure 1 As shown, the bucket tooth plate automatic positioning clamping mechanism 5 is installed on the turning positioner 4. Figures 5 to 7As shown, the automatic positioning and clamping mechanism 5 for bucket tooth plates includes a frame 5-1, on which a left slide plate 5-5 and a right slide plate 5-2 are slidably connected, and the left slide plate 5-5 and the right slide plate 5-2 are both provided with a positioning block 5-7 and a top block 5-4 for longitudinally clamping the bucket tooth plate 11-1, and the top block 5-4 is connected to the telescopic rod of the oil cylinder 5-3; the left slide plate 5-5 and the right slide plate 5-2 are both provided with a clamping block 5-6 that cooperates with each other for transversely clamping the bucket tooth plate 11-1; the left slide plate 5-5 is transmission-connected to the left-hand screw 5-9 through a left nut seat, and the right slide plate 5-2 is transmission-connected to the right-hand screw 5-10 through a right nut seat, and the left-hand screw 5-9 and the right-hand screw 5-10 are transmission-connected through a transmission connecting piece. The transmission connection includes a rotating shaft and two couplings. One end of the rotating shaft is connected to the left-hand screw 5-9 through a coupling, and the other end of the rotating shaft is connected to the right-hand screw 5-10 through another coupling. The left-hand screw 5-9 is connected to the hydraulic motor 5-8, and the hydraulic motor 5-8 drives the left-hand screw 5-9 to rotate, and the left-hand screw 5-9 drives the right-hand screw 5-10 to rotate through the rotating shaft. The left slide 5-5 and the right slide 5-2 are both provided with linear motion guide limiters between the frame 5-1, such as the slider on the slide and the guide rail on the frame 5-1. The rotation of the left-hand screw 5-9 will drive the left slide 5-5 to do linear motion through the left nut seat, and the rotation of the right-hand screw 5-10 will drive the right slide 5-2 to do linear motion through the right nut seat. The left slide 5-5 and the right slide 5-2 move closer or farther at the same time. When the left slide 5-5 and the right slide 5-2 move toward each other, the bucket tooth plate 11-1 sent from the previous station is clamped, and the bucket tooth plate 11-1 is clamped horizontally by the clamping block 5-6 on the left slide 5-5 and the clamping block 5-6 on the right slide 5-2. The positioning block 5-7 and the top block 5-4 on the left slide 5-5 and the right slide 5-2 are used to clamp the bucket tooth plate 11-1 longitudinally, and the top block 5-4 cooperates with the positioning block 5-7 to clamp the bucket tooth plate 11-1 longitudinally under the telescopic action of the oil cylinder 5-3.

[0036] like Figure 1 As shown, a robot automatic spot welding mechanism 6 for welding and fixing the bucket tooth plate 11 - 1 and the bucket tooth 11 - 2 is arranged next to the bucket tooth plate automatic positioning and clamping mechanism 5 .

[0037] The bucket tooth seat automatic unloading and transplanting mechanism 7 is used to transport the bucket tooth seat 11 that has been welded on the bucket tooth plate automatic positioning clamping mechanism 5 to the next station. Figures 8 to 10As shown, the bucket tooth seat automatic unloading and transplanting mechanism 7 includes a slide plate Ⅰ7-3 connected to the ground rail Ⅰ7-1, a travel drive Ⅰ7-4 is fixed on the slide plate Ⅰ7-3, the slide plate Ⅰ7-3 is connected to the bracket Ⅰ7-2 through the lifting bracket 7-5, and a cylinder Ⅰ7-6 is connected between the bracket Ⅰ7-2 and the slide plate Ⅰ7-3. The slide plate Ⅰ7-3 can move relative to the ground rail Ⅰ7-1 in the following way: a rack is provided on the ground rail Ⅰ7-1, the travel drive Ⅰ7-4 on the slide plate Ⅰ7-3 is connected to the gear transmission, and the gear connected to the travel drive Ⅰ7-4 is meshed with the rack on the ground rail Ⅰ7-1, and the travel drive Ⅰ7-4 is driven in the positive and negative directions to drive the slide plate Ⅰ7-3 to move forward or backward relative to the ground rail Ⅰ7-1. The bracket Ⅰ7-2 is driven to rise and fall by the cylinder Ⅰ7-6, and then controlled to receive the bucket tooth seat 11 at the previous station and to transport the bucket tooth seat 11 to the next station. The lifting bracket 7-5 is used to assist the bracket I 7-2 in lifting.

[0038] The bucket tooth seat automatic material receiving and transferring mechanism 9 is used to transport the bucket tooth seat 11 heated out of the conveyor chain preheating furnace 8 to the bucket tooth seat automatic turning mechanism 10. Figure 11 to Figure 12 As shown, the bucket tooth seat automatic material receiving and transferring mechanism 9 includes a slide II 9-2 connected to the ground rail II 9-1, a travel drive II 9-3 is fixed on the slide II 9-2, a column 9-4 is provided on the slide II 9-2, a lifting slide 9-6 is slidably connected to the side of the column 9-4 through a slide rail, a bracket II 9-7 is fixed on the lifting slide 9-6, and a cylinder II 9-5 is connected between the lifting slide 9-6 and the slide II 9-2. The movement mode of the slide II 9-2 of the bucket tooth seat automatic material receiving and transferring mechanism 9 relative to the ground rail II 9-1 is the same as the movement mode of the slide I 7-3 of the bucket tooth seat automatic material unloading and transferring mechanism 7 relative to the ground rail I 7-1. The cylinder II 9-5 controls the lifting slide 9-6 to lift and lower along the side of the column 9-4, thereby realizing the lifting and lowering of the bracket II 9-7. The bracket II 9-7 is used to receive the bucket tooth seat 11 at the previous station and transport the bucket tooth seat 11 to the next station.

[0039] The bucket tooth seat automatic turning mechanism 10 is used to adjust the position of the bucket tooth seat 11, so that the truss manipulator can automatically move the bucket tooth seat 11 to the next station. Figures 13 to 15As shown, the bucket tooth seat automatic turning mechanism 10 includes a pair of boxes 10-1, a cylinder III 10-2 is arranged in the box 10-1, the telescopic rod of the cylinder III 10-2 is hinged with the connecting rod mechanism, the crossbeam 10-3 is hinged on the connecting rod mechanism on both sides, and a pair of clamping mechanisms are arranged on the crossbeam 10-3, the clamping mechanism includes a connecting seat 10-7, the connecting seat 10-7 is connected with a holding rod 10-5 through a cylinder IV 10-4, and the holding rod 10-5 is provided with a pressing block 10-8 for clamping the bucket tooth seat 11, which cooperates with a supporting block 10-6 on the connecting seat 10-7. The action of the cylinder IV 10-4 controls the pressing block 10-8 to cooperate with the supporting block 10-6 to clamp the bucket tooth seat 11. Preferably, the pressing block 10-8 is provided with a rolling pressing wheel 10-9. During the clamping process, the rolling pressing wheel 10-9 rolls with the bucket tooth seat 11, which is conducive to clamping. After completing the clamping of the bucket tooth seat 11, the cylinder III 10-2 extends out to drive the cross beam 10-3 to perform a flipping motion through the connecting rod mechanism to adjust the position of the bucket tooth seat 11.

[0040] The specific operation steps of the bucket tooth seat automatic assembly workstation are as follows:

[0041] 1. The robot automatic grabbing mechanism 3 grabs the bucket tooth plate 11 - 1 from the bucket tooth plate material rack 2 and places it on the bucket tooth plate automatic positioning and clamping mechanism 5 , and the bucket tooth plate automatic positioning and clamping mechanism 5 positions and clamps the bucket tooth plate 11 - 1 .

[0042] 2. The turning positioner 4 rotates 90 degrees, driving the bucket tooth plate 11-1 to a vertical state.

[0043] 3. The robot automatic grabbing mechanism 3 grabs the bucket tooth 11-2 from the bucket tooth loading rack 1 and assembles it with the bucket tooth plate 11-1 placed on the bucket tooth plate automatic positioning clamping mechanism 5. At the same time, the robot automatic spot welding mechanism 6 spot welds the bucket tooth 11-2 and the bucket tooth plate 11-1 into one. Only one bucket tooth 11-2 is grabbed, assembled and spot welded each time.

[0044] 4. Repeat step 3 until a complete set of bucket tooth seat 11 is spot welded.

[0045] 5. After spot welding of a set of bucket tooth seat 11 is completed, the turning positioner 4 is rotated 90 degrees in the same direction again to drive the bucket tooth seat 11 to a horizontal state, and the bucket tooth seat automatic unloading and transfer mechanism 7 takes the bucket tooth seat 11 away and transfers it to the conveyor chain preheating furnace 8.

[0046] 6. After the bucket tooth seat 11 is heated by the conveyor chain preheating furnace 8, the bucket tooth seat automatic material receiving and transferring mechanism 9 transfers the bucket tooth seat 11 to the bucket tooth seat automatic turning mechanism 10. The bucket tooth seat automatic turning mechanism 10 automatically clamps the bucket tooth seat 11, and then rotates it 90 degrees to face the bucket tooth 11-2 in the bucket tooth seat 11 upward.

[0047] 7. Finally, the truss manipulator automatically moves the bucket tooth seat 11 to the next station.

Claims

1. A bucket tooth seat automatic assembly workstation, the bucket tooth seat (11) comprising a bucket tooth plate (11-1) and a bucket tooth (11-2), characterized in that: The bucket tooth seat automatic assembly workstation comprises a bucket tooth loading rack (1), a bucket tooth plate loading rack (2), a robot automatic grasping mechanism (3), a turning positioner (4), a bucket tooth plate automatic positioning and clamping mechanism (5), a conveyor chain preheating furnace (8) and a bucket tooth seat automatic turning mechanism (10); the bucket tooth plate automatic positioning and clamping mechanism (5) is installed on the turning positioner (4), and a robot automatic spot welding mechanism (6) for welding and fixing the bucket tooth plate (11-1) and the bucket tooth (11-2) is arranged next to the bucket tooth plate automatic positioning and clamping mechanism (5); a bucket tooth seat automatic unloading and transplanting mechanism (7) is arranged between the bucket tooth plate automatic positioning and clamping mechanism (5) and the conveyor chain preheating furnace (8); and a bucket tooth seat automatic material receiving and transplanting mechanism (9) is arranged between the conveyor chain preheating furnace (8) and the bucket tooth seat automatic turning mechanism (10); The robot automatic grasping mechanism (3) comprises a robot (3-1) fixed on a robot base (3-4), the robot (3-1) being connected with an electromagnet (3-2) for grasping a bucket tooth plate (11-1) and a bucket tooth automatic grasping mechanism (3-3) for grasping a bucket tooth (11-2); The bucket tooth automatic grasping mechanism (3-3) comprises a connecting frame (3-31), a linear moving device and a bracket (3-39) are arranged on the connecting frame (3-31), the linear moving device comprises a linear guide rail (3-33), a slider (3-34) is slidably arranged on the linear guide rail (3-33), two sliders (3-34) are arranged, two groups of clamping jaws are symmetrically arranged on the linear moving device, each slider (3-34) is provided with a group of clamping jaws, the clamping jaws comprise a slide plate (3-35) arranged on the slide plate (3-34), and a transfer block (3-35) is movably connected to the slide plate -36), a clamping block (3-37) and a positioning pin (3-38) are provided on the side of the adapter block (3-36) facing the other clamping jaw, a second electromagnet mounting block (3-312) is provided on the side of the bracket (3-39) away from the connecting frame (3-31) via a rotating shaft (3-311), a spring (3-310) for limiting the rotation range of the second electromagnet mounting block (3-312) is provided between the second electromagnet mounting block (3-312) and the bracket (3-39), and a second electromagnet (3-313) is provided on the side of the second electromagnet mounting block (3-312) facing the clamping jaw.

2. The bucket tooth seat automatic assembly workstation according to claim 1, characterized in that: The bucket tooth plate automatic positioning and clamping mechanism (5) comprises a frame (5-1), a left slide plate (5-5) and a right slide plate (5-2) are slidably connected to the frame (5-1), the left slide plate (5-5) and the right slide plate (5-2) are both provided with a positioning block (5-7) and a top block (5-4) for longitudinally clamping the bucket tooth plate (11-1), the top block (5-4) is connected to the telescopic rod of the oil cylinder (5-3); the left slide plate (5-5) and the right slide plate (5-2) are both provided with clamping blocks (5-6) for mutually cooperating to horizontally clamp the bucket tooth plate (11-1); the left slide plate (5-5) is transmission-connected to a left-hand screw (5-9) via a left nut seat, the right slide plate (5-2) is transmission-connected to a right-hand screw (5-10) via a right nut seat, and the left-hand screw (5-9) and the right-hand screw (5-10) are transmission-connected via a transmission connecting piece.

3. The automatic assembly workstation for bucket tooth adapters according to claim 2, characterized in that: The left-handed lead screw (5-9) is transmission-connected to the hydraulic motor (5-8).

4. The bucket tooth seat automatic assembly workstation according to claim 1, characterized in that: The bucket tooth seat automatic unloading and transplanting mechanism (7) comprises a slide plate I (7-3) connected to a ground rail I (7-1), a travel drive I (7-4) being fixed on the slide plate I (7-3), the slide plate I (7-3) being connected to a bracket I (7-2) via a lifting bracket (7-5), and a cylinder I (7-6) being connected between the bracket I (7-2) and the slide plate I (7-3).

5. The bucket tooth seat automatic assembly workstation according to claim 1, characterized in that: The bucket tooth seat automatic material receiving and transplanting mechanism (9) comprises a slide plate II (9-2) connected to a ground rail II (9-1), a travel drive II (9-3) being fixed on the slide plate II (9-2), a column (9-4) being provided on the slide plate II (9-2), a lifting slide plate (9-6) being slidably connected to the side of the column (9-4) via a slide rail, a bracket II (9-7) being fixed on the lifting slide plate (9-6), and a cylinder II (9-5) being connected between the lifting slide plate (9-6) and the slide plate II (9-2).

6. The bucket tooth seat automatic assembly workstation according to claim 1, characterized in that: The bucket tooth seat automatic turning mechanism (10) comprises a pair of boxes (10-1), a cylinder III (10-2) is arranged in the box (10-1), the telescopic rod of the cylinder III (10-2) is hinged to the connecting rod mechanism, the cross beam (10-3) is hinged to the connecting rod mechanisms on both sides, and a pair of clamping mechanisms are arranged on the cross beam (10-3), the clamping mechanism comprises a connecting seat (10-7), a holding rod (10-5) is connected to the connecting seat (10-7) through the cylinder IV (10-4), and a pressing block (10-8) for clamping the bucket tooth seat (11) is arranged on the holding rod (10-5) and matches with a supporting block (10-6) on the connecting seat (10-7).

7. The automatic assembly workstation for bucket tooth adapters according to claim 6, characterized in that: The pressing block (10-8) is provided with a rolling pressing wheel (10-9).