Fully automatic easy-tear tape gluing equipment

Abstract

The present invention provides a fully automatic easy-tear tape gluing device, including a base plate, a mounting plate, a lifting mechanism, a cutting mechanism, a tape roll, a support shaft, a control box, a clamping mechanism, a gluing mechanism, a secondary rotating disk, a linear slide, a rotating device, a solenoid valve assembly and a control switch, wherein: the upper side of the base plate is sequentially provided with a control box, a gluing mechanism, a rotating device, a solenoid valve assembly and a control switch, and is connected to the base plate by bolts. The arrangement of the lifting mechanism, the cutting mechanism, the gluing mechanism and the rotating device of the present invention satisfies the requirements of automatic cutting, feeding and gluing, and at the same time, it is not only fast, but also does not cause offset, effectively improving the cutting accuracy, and does not require the staff to manually attach the tape to the workpiece surface, thus achieving rapid gluing of the workpiece without bubbling, and at the same time ensuring the length of each gluing, so that work efficiency is effectively improved, and is convenient for market promotion and application.

Description

Technical Field

[0001] The invention belongs to the technical field of easy-tear tapes, and in particular relates to a fully automatic easy-tear tape gluing device. Background Art

[0002] Many workpieces require insulation with insulating tape. For example, applying tape to the sides of magnetic cores is an essential process in transformer production. Insulating tape ensures the insulation of the transformer within a certain voltage range and is used extensively in the production of electronic transformers.

[0003] The Chinese patent announcement number is CN 212768984 U. The name of the invention is a fully automatic easy-tear tape gluing device, which includes a frame, a base plate, a glue feeding device, a detection device, a glue feeding device, a pressing device and a shearing device; the detection device is arranged on the base plate and is located on the side of the output end of the glue feeding device; the glue feeding device includes a glue feeding mechanism and a driving mechanism, and the glue feeding mechanism is arranged on the base plate so as to swing up and down and is located below the above-mentioned glue feeding device. However, the existing fully automatic easy-tear tape gluing device has the problems of slow response speed, easy deviation during shearing, and inability to guarantee the cutting accuracy. The staff is required to manually apply the tape to the surface of the workpiece, and the length of each gluing cannot be accurately guaranteed. The operation development leads to low efficiency. Therefore, it is very necessary to invent a fully automatic easy-tear tape gluing device. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a fully automatic easy-tear tape gluing equipment to solve the problems of the existing fully automatic easy-tear tape gluing equipment, such as slow response speed, easy deviation during shearing, inability to guarantee cutting accuracy, and the need for workers to manually adhere the tape to the workpiece surface. At the same time, the length of each gluing cannot be accurately guaranteed, and the operation development leads to low efficiency.

[0005] The technical solution adopted in the present invention is:

[0006] A fully automatic easy-tear tape gluing device, comprising a base plate, a mounting plate, a lifting mechanism, a cutting mechanism, a tape roll, a support shaft, a control box, a clamping mechanism, a gluing mechanism, a secondary rotating disk, a linear slide, a rotating device, a solenoid valve assembly and a control switch, wherein: the control box, the gluing mechanism, the rotating device, the solenoid valve assembly and the control switch are sequentially arranged on the upper side of the base plate and connected to the base plate by bolts; the mounting plate is fastened to the rear end of the base plate by bolts, the lifting mechanism is installed on the front side bolts of the mounting plate, and the side end screws of the mounting plate are connected to the linear slide Linear slide rail; the tape roll is fixed to the upper middle part of the front of the mounting plate through a support shaft, and the support shaft is connected to the mounting plate through bolts; the shearing mechanism is installed in the front middle part of the mounting plate through bolts, and the shearing mechanism is connected to the lifting mechanism through bolts; the clamping mechanism is located below the shearing mechanism, and the clamping mechanism is connected to the lifting mechanism through bolts; the rotating device is located directly in front of the auxiliary rotating disk, and the auxiliary rotating disk is connected to the front of the mounting plate through a rotating shaft; the clamping mechanism is arranged horizontally, and the clamping mechanism is located directly to the side of the gluing mechanism.

[0007] Furthermore, the lifting mechanism includes a servo motor, a bearing seat, a rotating screw, moving block one, moving block two and a slider. The rotating screw is connected to the bearing seat through an interference fit, and the end of the rotating screw is fixed to the servo motor through a key connection; the rotating screw is spirally fitted with moving block one or moving block two.

[0008] Furthermore, the shearing mechanism includes an I-shaped connecting plate, a fixed frame, a guide rod, a movable plate, a movable shearing knife, a direct-push cylinder and a fixed shearing knife. The I-shaped connecting plate is connected to one side of the fixed frame by bolts, and the side of the fixed frame is threaded with a direct-push cylinder; there are two guide rods and they are fastened to the inner side of the fixed frame by top screws respectively. The guide rods are loosely fitted with the movable plate, and the side of the movable plate is welded with a movable shearing knife; the fixed shearing knife is installed on the side of the fixed frame by bolts.

[0009] Furthermore, the clamping mechanism includes an ultra-thin cylinder, a clamping plate 1 and a clamping plate 2, wherein the clamping plate 1 is connected to the ultra-thin cylinder via threads, and the outside of the ultra-thin cylinder is connected to the clamping plate 2 via bolts.

[0010] Furthermore, the gluing mechanism includes a fixing seat, a dual-axis cylinder, a connecting seat and a roller. The lower part of the dual-axis cylinder is connected to the upper part of the fixing seat by bolts, and the dual-axis cylinder is connected to the connecting seat by screws; the roller is connected to the roller by a bearing.

[0011] Furthermore, the rotating device includes a motor seat, a pneumatic slide, a rotating motor and a main rotating disk. The motor seat is fastened to the upper part of the pneumatic slide by bolts. The side screws of the motor seat are connected to the rotating motor, and the rotating motor is connected to the main rotating disk through a top screw.

[0012] Furthermore, the control box includes a single-chip microcomputer, a voltage stabilizing module and a drive module. The single-chip microcomputer is connected to an external power supply through the voltage stabilizing module, and one side of the single-chip microcomputer is connected to a rotating motor or a servo motor through the drive module; the other side of the single-chip microcomputer is connected to a control switch through a wire; and the solenoid valve assembly is connected to the single-chip microcomputer through a signal line.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The fully automatic easy-tear tape gluing equipment of the present invention is provided with a lifting mechanism, so that the cutting mechanism and the clamping mechanism are lifted and lowered synchronously, thereby realizing the pulling out of the tape inside the tape roll and facilitating the control of the position where the tape is cut, thereby effectively improving the working efficiency.

[0015] 2. The fully automatic easy-tear tape gluing equipment described in the present invention is provided with a shearing mechanism. Through the cooperation of the guide rod and the movable plate, the direct-push cylinder pushes the movable shearing knife, and cooperates with the fixed shearing knife to cut the tape. It is not only fast, but also will not deviate, effectively improving the cutting accuracy.

[0016] 3. The fully automatic easy-tear tape gluing equipment described in the present invention is provided with a gluing mechanism, and driving the dual-axis cylinder is conducive to attaching the tape to the workpiece through the roller, thereby realizing automatic attachment of the tape to the upper surface of the workpiece, eliminating the need for workers to manually attach the tape to the workpiece surface, and effectively improving work efficiency.

[0017] 4. The fully automatic easy-tear tape gluing equipment of the present invention is provided with a rotating device, which is conducive to clamping the workpiece through the cooperation of the auxiliary rotating disk, and then rotating the workpiece through the rotating motor, thereby achieving rapid gluing of the workpiece without bubbling, and ensuring the length of each gluing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the lifting mechanism of the present invention.

[0020] Figure 3 It is a schematic structural diagram of the shearing mechanism of the present invention.

[0021] Figure 4 It is a schematic structural diagram of the clamping mechanism of the present invention.

[0022] Figure 5 It is a structural schematic diagram of the viscose mechanism of the present invention.

[0023] Figure 6 It is a schematic structural diagram of the rotating device of the present invention.

[0024] Figure 7 It is a schematic structural diagram of the working principle of the present invention.

[0025] As shown in the figure: 1-base plate, 2-mounting plate, 3-lifting mechanism, 31-servo motor, 32-bearing seat, 33-rotating screw, 34-moving block 1, 35-moving block 2, 36-slider, 4-cutting mechanism, 41-type connecting plate, 42-fixed frame, 43-guide rod, 44-movable plate, 45-movable shearing knife, 46-straight push cylinder, 47-fixed shearing knife, 5-tape roll, 6-support shaft, 7-control box, 71-single chip microcomputer, 72- 7805 voltage stabilizing module, 73-drive module, 8-clamping mechanism, 81-ultra-thin cylinder, 82-clamping plate 1, 83-clamping plate 2, 9-glue mechanism, 91-fixed seat, 92-dual-axis cylinder, 93-connecting seat, 94-roller, 10-auxiliary rotating disk, 11-linear slide, 12-rotating device, 121-motor seat, 122-pneumatic slide, 123-rotating motor, 124-main rotating disk, 13-solenoid valve assembly, 14-control switch. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figures 1 to 7As shown, the embodiment of the present invention provides a fully automatic easy-tear tape gluing device, including a base plate 1, a mounting plate 2, a lifting mechanism 3, a cutting mechanism 4, a tape roll 5, a support shaft 6, a control box 7, a clamping mechanism 8, a gluing mechanism 9, a secondary rotating disk 10, a linear slide 11, a rotating device 12, a solenoid valve assembly 13 and a control switch 14, wherein: the control box 7, the gluing mechanism 9, the rotating device 12, the solenoid valve assembly 13 and the control switch 14 are sequentially arranged on the upper side of the base plate 1 and are connected to the base plate 1 by bolts; the mounting plate 2 is fastened to the rear end of the base plate 1 by bolts, and the lifting mechanism 3 is installed on the front side of the mounting plate 2, and the mounting plate 2 The side end screws are connected with a linear slide rail 11; the tape roll 5 is fixed to the upper middle part of the front of the mounting plate 2 through the support shaft 6, and the support shaft 6 is connected to the mounting plate 2 through bolts; the shearing mechanism 4 is installed in the front middle part of the mounting plate 2 through bolts, and the shearing mechanism 4 is connected to the lifting mechanism 3 through bolts; the clamping mechanism 8 is located below the shearing mechanism 4, and the clamping mechanism 8 is connected to the lifting mechanism 3 through bolts; the rotating device 12 is located directly in front of the auxiliary rotating disk 10, and the auxiliary rotating disk 10 is connected to the front of the mounting plate 2 through a rotating shaft; the clamping mechanism 8 is arranged horizontally, and the clamping mechanism 8 is located directly to the side of the gluing mechanism 9.

[0028] like Figures 1 to 7 As shown, the lifting mechanism 3 includes a servo motor 31, a bearing seat 32, a rotating screw 33, a moving block 1 34, a moving block 2 35 and a slider 36. The rotating screw 33 is connected to the bearing seat 32 by an interference fit, and the end of the rotating screw 33 is fixed to the servo motor 31 by a key connection. The model of the servo motor 31 is 130ST-M06025; the rotating screw 33 is spirally engaged with the moving block 1 34 or the moving block 2 35, which is conducive to the spiral engagement of the rotating screw 33 with the moving block 1 34 or the moving block 2 35, so that the cutting mechanism 4 and the clamping mechanism 8 are lifted and lowered synchronously, thereby realizing the pulling out of the tape inside the tape roll 5, and is conducive to controlling the position of cutting the tape, so that the work efficiency is effectively improved.

[0029] like Figures 1 to 7As shown, the shearing mechanism 4 includes an I-shaped connecting plate 41, a fixed frame 42, a guide rod 43, a movable plate 44, a movable shearing knife 45, a straight-push cylinder 46 and a fixed shearing knife 47. The I-shaped connecting plate 41 is connected to one side of the fixed frame 42 by bolts, and the side of the fixed frame 42 is fixed with a straight-push cylinder 46 by threads; there are two guide rods 43, which are fastened to the inner side of the fixed frame 42 by top screws respectively, and the guide rods 43 and the movable plate 44 are gap-fitted together, and the side of the movable plate 44 is welded with a movable shearing knife 45; the fixed shearing knife 47 is installed on the side of the fixed frame 42 by bolts, and through the cooperation of the guide rod 43 and the movable plate 44, the straight-push cylinder 46 pushes the movable shearing knife 45, and cooperates with the fixed shearing knife 47 to cut the tape, which is not only fast but also will not deviate, thereby effectively improving the cutting accuracy.

[0030] like Figures 1 to 7 As shown, the clamping mechanism 8 includes an ultra-thin cylinder 81, a clamping plate 1 82 and a clamping plate 2 83. The clamping plate 1 82 is connected to the ultra-thin cylinder 81 through a thread, and the outside of the ultra-thin cylinder 81 is connected to the clamping plate 2 83 through bolts. The ultra-thin cylinder 81 cooperates with the clamping plate 1 82 and the clamping plate 2 83 to clamp the tape.

[0031] like Figures 1 to 7 As shown, the gluing mechanism 9 includes a fixing seat 91, a double-axis cylinder 92, a connecting seat 93 and a roller 94. The lower part of the double-axis cylinder 92 is connected to the upper part of the fixing seat 91 by bolts, and the double-axis cylinder 92 is connected to the connecting seat 93 by screws; the roller 94 is connected to the roller 94 through a bearing. Driving the double-axis cylinder 92 is conducive to attaching the tape to the workpiece through the roller 94, thereby realizing automatic attachment of the tape to the upper surface of the workpiece, and there is no need for staff to manually attach the tape to the workpiece surface, which effectively improves work efficiency.

[0032] like Figures 1 to 7 As shown, the rotating device 12 includes a motor base 121, a pneumatic slide 122, a rotating motor 123 and a main rotating disk 124. The motor base 121 is fastened to the upper part of the pneumatic slide 122 by bolts. The side screws of the motor base 121 are connected to the rotating motor 123, and the rotating motor 123 is connected to the main rotating disk 124 by a top screw. When working, the main rotating disk 124 can be moved back and forth through the pneumatic slide 122, which is conducive to clamping the workpiece through the cooperation of the auxiliary rotating disk 10, and then the workpiece is rotated by the rotating motor 123, thereby realizing rapid gluing of the workpiece without bubbling, and at the same time ensuring the length of each gluing.

[0033] like Figures 1 to 7As shown, the control box 7 includes a single-chip microcomputer 71, a 7805 voltage regulator module 72 and a drive module 73. The single-chip microcomputer 71 is connected to the external power supply through the 7805 voltage regulator module 72, and one side of the single-chip microcomputer 71 is connected to the rotating motor 123 or the servo motor 31 through the drive module 73; the other side of the single-chip microcomputer 71 is connected to the control switch 14 through a wire, and the model of the single-chip microcomputer 71 is STC89C51; the solenoid valve assembly 13 is connected to the single-chip microcomputer 71 through a signal line, and the model of the solenoid valve assembly 13 is SY5120; the signal of the voltage regulator module 72 is ULN2003A, which is conducive to realizing the automation of the device through the single-chip microcomputer 71, meeting the automatic cutting, feeding and gluing, and meeting the use requirements.

[0034] Working principle: The staff first places the workpiece between the auxiliary rotating disk 10 and the main rotating disk 124, and at the same time, the pneumatic slide 122 can make the main rotating disk 124 move forward, which is conducive to clamping the workpiece through the cooperation of the auxiliary rotating disk 10, and then the shearing mechanism 4 and the clamping mechanism 8 are synchronously lifted and lowered by rotating the lead screw 33 and the moving block 1 34 or the moving block 2 35. Then, the ultra-thin cylinder 81 is started by the solenoid valve assembly 13, and the ultra-thin cylinder 81 is clamped by the clamping plate 1 82 and the clamping plate 2 83, and cooperates with the linear slide 11 and the slider 36 to pull out the tape inside the tape roll 5 and pull the tape down to The workpiece is rotated by the rotating motor 123, and the dual-axis cylinder 92 is deflated by the solenoid valve assembly 13, so that the workpiece can be quickly glued without bubbling. After the gluing is completed, the movable shearing knife 45 is pushed by the straight-push cylinder 46 through the cooperation of the guide rod 43 and the movable plate 44, and the fixed shearing knife 47 is cooperated to realize the cutting of the tape, which is not only fast but also free of deviation, and effectively improves the cutting accuracy.

[0035] Utilizing the technical solution described in the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above technical effects, all fall within the scope of protection of the present invention.

Claims

1. Fully automatic easy-tear tape gluing equipment, characterized by: The invention comprises a base plate (1), a mounting plate (2), a lifting mechanism (3), a cutting mechanism (4), a tape roll (5), a support shaft (6), a control box (7), a clamping mechanism (8), a gluing mechanism (9), a secondary rotating disk (10), a linear slide rail (11), a rotating device (12), a solenoid valve assembly (13) and a control switch (14), wherein: the control box (7), the gluing mechanism (9), the rotating device (12), the solenoid valve assembly (13) and the control switch (14) are sequentially arranged on the upper side of the base plate (1) and connected to the base plate (1) by bolts; the mounting plate (2) is fastened to the rear end of the base plate (1) by bolts, the lifting mechanism (3) is bolted to the front side of the mounting plate (2), and the side end screws of the mounting plate (2) are connected to the A linear slide rail (11) is connected; the tape roll (5) is fixed to the front upper middle part of the mounting plate (2) through a support shaft (6), and the support shaft (6) is connected to the mounting plate (2) through bolts; the shearing mechanism (4) is installed in the middle front part of the mounting plate (2) through bolts, and the shearing mechanism (4) is connected to the lifting mechanism (3) through bolts; the clamping mechanism (8) is located below the shearing mechanism (4), and the clamping mechanism (8) is connected to the lifting mechanism (3) through bolts; the rotating device (12) is located in front of the auxiliary rotating disk (10), and the auxiliary rotating disk (10) is connected to the front of the mounting plate (2) through a rotating shaft; the clamping mechanism (8) is arranged horizontally, and the clamping mechanism (8) is located on the right side of the gluing mechanism (9); The lifting mechanism (3) includes a servo motor (31), a bearing seat (32), a rotating screw (33), a moving block (34), a moving block (35) and a slider (36), wherein the rotating screw (33) is connected to the bearing seat (32) by an interference fit, and the end of the rotating screw (33) is fixed to the servo motor (31) by a key connection; the rotating screw (33) is screw-fitted with the moving block (34) or the moving block (35); The shearing mechanism (4) includes an I-type connecting plate (41), a fixed frame (42), a guide rod (43), a movable plate (44), a movable shearing knife (45), a straight-push cylinder (46) and a fixed shearing knife (47), wherein the I-type connecting plate (41) is connected to a side of the fixed frame (42) by a bolt, and the side of the fixed frame (42) is threadedly fixed with the straight-push cylinder (46); the guide rods (43) are two in number and are fastened to the inner side of the fixed frame (42) by a top screw, the guide rods (43) and the movable plate (44) are gap-fitted together, and the side of the movable plate (44) is welded with a movable shearing knife (45); the fixed shearing knife (47) is mounted on the side of the fixed frame (42) by a bolt; The clamping mechanism (8) comprises an ultra-thin cylinder (81), a clamping plate 1 (82) and a clamping plate 2 (83), wherein the clamping plate 1 (82) is connected to the ultra-thin cylinder (81) via a thread, and the exterior of the ultra-thin cylinder (81) is connected to the clamping plate 2 (83) via a bolt.

2. The fully automatic easy-tear tape gluing equipment according to claim 1, characterized in that: The gluing mechanism (9) comprises a fixing seat (91), a double-axis cylinder (92), a connecting seat (93) and a roller (94), wherein the lower portion of the double-axis cylinder (92) is connected to the upper portion of the fixing seat (91) via bolts, and the double-axis cylinder (92) is connected to the connecting seat (93) via screws; and the roller (94) is connected to the roller (94) via a bearing.

3. The fully automatic easy-tear tape gluing equipment according to claim 1, characterized in that: The rotating device (12) includes a motor base (121), a pneumatic slide (122), a rotating motor (123) and a main rotating disk (124). The motor base (121) is fastened to the upper part of the pneumatic slide (122) by bolts. The rotating motor (123) is screwed to the side of the motor base (121), and the rotating motor (123) is connected to the main rotating disk (124) by a top screw.

4. The fully automatic easy-tear tape gluing device according to claim 1, characterized in that: The control box (7) comprises a single-chip microcomputer (71), a 7805 voltage stabilizing module (72) and a driving module (73); the single-chip microcomputer (71) is connected to an external power supply via the 7805 voltage stabilizing module (72), and one side of the single-chip microcomputer (71) is connected to a rotating motor (123) or a servo motor (31) via the driving module (73); the other side of the single-chip microcomputer (71) is connected to a control switch (14) via a wire, and the solenoid valve assembly (13) is connected to the single-chip microcomputer (71) via a signal line.

Images