A winding device for a choke inductor and a method of using the same

Abstract

The present invention discloses a winding device for a choke inductor and a method for using the same, comprising a machine body, a carrier column, a turntable and an electric clamp, wherein the carrier column is installed on one side of the upper end of the machine body, the machine body and the carrier column are connected by bolts, a warning light is installed on the upper end of the carrier column, and the carrier column and the warning light are connected by screws. The beneficial effect is that the present invention can enable the winding device to adopt an adjustable clamping mechanism through the design of a turntable, a clamping column and an electric slide rail, so that the winding device can flexibly clamp materials of different sizes when winding them, thereby making the use of the winding device more flexible, and through the design of a warning light and a weighing sensor, the winding device can have a material shortage prompt function, so that when the raw materials of the winding device are insufficient during the working process, the winding device can actively prompt the staff to add materials in time, thereby ensuring the working efficiency of the winding device.

Description

Technical Field

[0001] The present invention relates to the technical field of winding devices, and in particular to a winding device for a choke inductor and a use method thereof. Background Art

[0002] In electronics, a choke is an inductor used to block high-frequency alternating current while allowing direct current and low-frequency alternating current to pass through a circuit. A choke usually consists of a coil of wire often wound around a core of insulated wire, although some consist of a toroidal "bead" of ferrite material strung on a wire. The impedance of a choke increases with frequency. Its low resistance passes both AC and DC with little power loss, but its reactance limits the amount of AC that can pass through. A winding device is required in the production of the choke inductor.

[0003] At present, most of the existing winding devices adopt a fixed clamping mechanism, which makes it impossible for the winding device to flexibly clamp materials of different sizes when winding them, thereby making the use of the winding device not flexible enough. At the same time, most of the existing winding devices do not have a material shortage prompt function, so that when the raw materials of the winding device are insufficient during the working process, it is impossible to actively prompt the staff to add materials in time, which easily affects the working efficiency of the winding device. Moreover, most of the existing winding devices lack an active cooling function. When the winding device is in operation for a long time, a high temperature is easily generated inside the body, so that the precision electrical components inside the body are easily affected by the high temperature, which in turn causes the production effect of the winding device to be less than ideal. Therefore, a new type of winding device for choke inductors is urgently needed to solve these problems. Summary of the invention

[0004] The object of the present invention is to provide a winding device for a choke inductor and a method of using the same in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A winding device for a choke inductor comprises a body, a carrying column, a turntable and an electric clamp, wherein the carrying column is installed on one side of the upper end of the body, the body is connected to the carrying column by bolts, a warning light is installed on the upper end of the carrying column, the carrying column and the warning light are connected by screws, a hanging plate is installed on one side wall of the carrying column, the carrying column and the hanging plate are connected by bolts, a groove is formed at one end of the hanging plate, a wire roller is installed in the groove, a load-bearing slide groove is formed at the connection between the hanging plate and the wire roller, a weighing sensor is installed in the load-bearing slide groove, the turntable is installed in the middle of the upper end of the body, clamping columns are installed on both sides of the upper end of the turntable, an electric slide rail is provided at the connection between the turntable and the clamping column, and a An electric push rod is installed with a crochet hook on the upper end of the electric push rod, a rotating motor is installed on one side of the electric push rod, a rotating shaft is installed on the transmission output end of the rotating motor, a driving gear is installed on the upper end of the rotating shaft, a driven gear is provided at the connection between the turntable and the driving gear, an electric push rod is installed on the other side of the upper end of the body, an electric slide rail is installed at the connection between the body and the electric push rod, the body is slidably connected with the electric push rod, a mounting frame is provided on the upper end of the electric push rod, the electric clamp is installed on one side wall of the mounting frame, an air inlet filter is installed on one side wall of the body, a fan is installed on one side of the air inlet filter, the body and the fan are connected by screws, and an exhaust filter is installed on the other side wall of the body.

[0007] Furthermore, a touch-control integrated machine is installed on one side of the supporting column, and the machine body is connected to the touch-control integrated machine via a card slot.

[0008] By adopting the above technical solution, it is possible for workers to control the winding device more conveniently.

[0009] Furthermore, the hanging load plate is rotatably connected to the wire carrying roller, the wire carrying roller is overlapped with the weighing sensor, and the weighing sensor is connected to the hanging load plate by screws.

[0010] By adopting the above technical solution, the winding device can detect the weight of the coil material in real time, so that the staff can add materials in time to ensure the production efficiency of the winding device.

[0011] Furthermore, the turntable is slidably connected to the clamping column, and the upper end side walls of the clamping column are both frosted and anti-slip.

[0012] By adopting the above technical solution, it can be ensured that the winding device firmly clamps the skeleton material.

[0013] Furthermore, a rotation groove is provided at the connection between the machine body and the turntable, and the machine body is rotatably connected to the turntable.

[0014] By adopting the above technical solution, it can be ensured that the rotating mechanism of the winding device can operate more smoothly.

[0015] Furthermore, the machine body is connected to the electric push rod 1 through bolts, and the electric push rod 1 is connected to the hook needle through a slot.

[0016] By adopting the above technical solution, the winding device can more smoothly complete the hooking of the coil material.

[0017] Furthermore, the machine body is connected to the rotating motor via bolts, and the driving gear is meshed with the driven gear.

[0018] By adopting the above technical solution, the power transmission of the rotating mechanism of the winding device can be ensured to be stable.

[0019] Furthermore, the second electric push rod is connected to the mounting frame via bolts, and the mounting frame is connected to the electric clamp via a slot.

[0020] By adopting the above technical solution, the winding device can clamp the coil material more stably.

[0021] Furthermore, the machine body is connected to the air inlet filter and the exhaust filter via a slot, and the air inlet filter and the exhaust filter are both detachable structures.

[0022] By adopting the above technical solution, it is possible to avoid high temperature inside the winding device, thereby ensuring the normal operation of the precision components inside the winding device.

[0023] The beneficial effects of the present invention are:

[0024] In order to solve the problem that most existing winding devices adopt a fixed clamping mechanism, which makes it impossible for the winding device to flexibly clamp materials of different sizes when winding them, thereby making the use of the winding device inflexible, the present invention can make the winding device adopt an adjustable clamping mechanism through the design of a turntable, a clamping column and an electric slide rail, so that the winding device can flexibly clamp materials of different sizes when winding them, thereby making the use of the winding device more flexible;

[0025] In order to solve the problem that most existing winding devices do not have a material shortage prompting function, so that when the raw materials of the winding device are insufficient during the working process, the winding device cannot actively prompt the staff to add materials in time, which easily affects the working efficiency of the winding device, the present invention can enable the winding device to have a material shortage prompting function through the design of a prompt light and a weighing sensor, so that when the raw materials of the winding device are insufficient during the working process, the winding device can actively prompt the staff to add materials in time, thereby ensuring the working efficiency of the winding device;

[0026] In order to solve the problem that most existing winding devices lack active cooling function, when the winding device is in operation for a long time, a high temperature is likely to be generated inside the body, thereby making the precision electrical components inside the body easily affected by the high temperature, thereby causing the production effect of the winding device to be less than ideal, the present invention can enable the winding device to have an active cooling function through the design of the air inlet filter, the fan and the exhaust filter, so that the winding device can speed up the air circulation inside the body when the winding device is in operation for a long time, thereby preventing the precision electrical components inside the body from being affected by the high temperature, thereby ensuring the production effect of the winding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of a winding device of a choke inductor according to the present invention;

[0028] Figure 2 The present invention is a choke coil inductor winding device Figure 1 Enlarged view of point A in the middle;

[0029] Figure 3 It is a cross-sectional view of a body in a winding device for a choke inductor according to the present invention;

[0030] Figure 4 The invention discloses a circuit block diagram of a winding device for a choke inductor.

[0031] The following are the descriptions of the reference numerals:

[0032] 1. Machine body; 2. Carrying column; 3. Warning light; 4. Suspension plate; 5. Groove; 6. Wire-carrying roller; 7. Carrying slideway; 8. Weighing sensor; 9. Turntable; 10. Clamping column; 11. Electric slideway 1; 12. Turntable; 13. Electric push rod 1; 14. Hook; 15. Rotating motor; 16. Rotating shaft; 17. Driving gear; 18. Driven gear; 19. Electric push rod 2; 20. Electric slideway 2; 21. Mounting frame; 22. Electric clamp; 23. Air inlet filter; 24. Fan; 25. Exhaust filter; 26. Touch screen all-in-one machine. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings:

[0034] like Figure 1-Figure 4As shown, a winding device for a choke inductor includes a body 1, a carrier column 2, a turntable 9 and an electric clamp 22, wherein the carrier column 2 is installed on one side of the upper end of the body 1, the body 1 and the carrier column 2 are connected by bolts, a warning light 3 is installed on the upper end of the carrier column 2, the carrier column 2 and the warning light 3 are connected by screws, a hanging plate 4 is installed on one side wall of the carrier column 2, the carrier column 2 and the hanging plate 4 are connected by bolts, a groove 5 is formed at one end of the hanging plate 4, a wire roller 6 is installed in the groove 5, a bearing slide groove 7 is formed at the connection between the hanging plate 4 and the wire roller 6, and the bearing A weighing sensor 8 is installed in the loading slide 7, the turntable 9 is installed in the middle of the upper end of the body 1, and clamping columns 10 are installed on both sides of the upper end of the turntable 9. An electric slide rail 11 is provided at the connection between the turntable 9 and the clamping column 10, an electric push rod 13 is installed in the middle of the lower part of the turntable 9, a hook needle 14 is installed on the upper end of the electric push rod 13, a rotating motor 15 is installed on one side of the electric push rod 13, a rotating shaft 16 is installed at the transmission output end of the rotating motor 15, a driving gear 17 is installed on the upper end of the rotating shaft 16, and a rotating shaft 16 is installed at the connection between the turntable 9 and the driving gear 17. A driven gear 18 is provided, an electric push rod 2 19 is installed on the other side of the upper end of the body 1, an electric slide rail 20 is installed at the connection between the body 1 and the electric push rod 2 19, the body 1 is slidably connected with the electric push rod 2 19, a mounting frame 21 is provided on the upper end of the electric push rod 2 19, the electric clamp 22 is installed on one side wall of the mounting frame 21, an air inlet filter 23 is installed on one side wall of the body 1, a fan 24 is installed on one side of the air inlet filter 23, the body 1 is connected to the fan 24 by screws, an exhaust filter 25 is installed on the other side wall of the body 1, wherein the weighing The sensor 8 can detect the weight change of the wire carrying roller 6 at all times. When the weight of the wire carrying roller 6 is reduced to a set threshold, the touch-screen integrated machine 26 will control the prompt light 3 to flash to prompt, so that the staff can add materials in time to ensure the working efficiency of the winding device. When working for a long time, the staff can start the fan 24 through the touch-screen integrated machine 26. The fan 24 can speed up the air circulation inside the body 1 to avoid the internal temperature of the body 1 being too high, thereby ensuring the normal operation of the precision electrical components inside the body 1, and then ensuring the production effect of the winding device.

[0035] In this embodiment, a touch-control integrated machine 26 is installed on one side of the support column 2, and the machine body 1 is connected to the touch-control integrated machine 26 via a card slot, so that the staff can operate the winding device more conveniently.

[0036] In this embodiment, the hanging plate 4 is rotatably connected to the wire carrying roller 6, the wire carrying roller 6 is overlapped with the weighing sensor 8, and the weighing sensor 8 is connected to the hanging plate 4 by screws, so that the winding device can perform real-time weight detection on the coil material.

[0037] In this embodiment, the turntable 9 is slidably connected to the clamping column 10, and the upper side walls of the clamping column 10 are both frosted and anti-slip, which can ensure that the winding device firmly clamps the skeleton material.

[0038] In this embodiment, a rotation groove 12 is provided at the connection between the body 1 and the turntable 9 , and the body 1 and the turntable 9 are rotatably connected, which can ensure smooth rotation of the turntable 9 .

[0039] In this embodiment, the body 1 is connected to the electric push rod 13 by bolts, and the electric push rod 13 is connected to the hook needle 14 by a slot, which can be used in conjunction with the electric clamp 22 to complete the winding work of the skeleton material.

[0040] In this embodiment, the body 1 is connected to the rotating motor 15 by bolts, and the driving gear 17 is meshed with the driven gear 18, which can ensure stable power transmission of the winding device.

[0041] In this embodiment, the electric push rod 19 is connected to the mounting frame 21 by bolts, and the mounting frame 21 is connected to the electric clamp 22 by a slot, so that the electric clamp 22 can stably clamp the coil material.

[0042] In this embodiment, the body 1 is connected to the air inlet filter 23 and the exhaust filter 25 through a slot, and the air inlet filter 23 and the exhaust filter 25 are both detachable structures, so that the staff can remove the air inlet filter 23 and the exhaust filter 25 for quick cleaning.

[0043] A method for using a winding device for a choke inductor: when in use, a staff member first places the wire-carrying roller 6 carrying the coil material into the carrying chute 7, and controls the electric slide rail 11 through the touch-control integrated machine 26 to drive the clamping column 10 to move toward the center to a suitable position, and then places the skeleton material to be wound on the clamping column 10, so that the clamping column 10 can stably clamp and fix the skeleton material, and then pulls one end of the coil material down to the bottom of the skeleton material, and sets the touch-control integrated machine 26, and the touch-control integrated machine 26 controls the rotating motor 1 5 works, so that the rotating motor 15 drives the turntable 9 to rotate through the driving gear 17, and at the same time controls the electric slide rail 20 to drive the electric push rod 2 19 to move leftward, and controls the electric push rod 2 19 to shrink appropriately, so that the electric clamp 22 can move to the bottom of the skeleton material to clamp the coil material, and after clamping the coil material, controls the electric slide rail 20 to drive the electric push rod 2 19 to move rightward, and controls the electric push rod 2 19 to extend appropriately, so that the electric clamp 22 can carry the coil material to the oblique upper side of the skeleton material, and then controls again The electric slide rail 20 is controlled to drive the electric push rod 2 19 to move to the left, so that the electric clamp 22 carries the coil material to the top of the skeleton material, and at the same time, the electric push rod 13 is controlled to extend, so that the hook needle 14 moves up to hook the coil material, so that the coil material returns to the initial position after completing a circle of winding, and then the touch-control integrated machine 26 will repeat the above work, and cooperate with the rotating motor 15 to drive the turntable 9 to rotate at a uniform speed, so that the coil material can continuously wind the skeleton material. The staff can make appropriate adjustments according to actual needs to meet different production needs. The weighing sensor The sensor 8 can detect the weight change of the wire carrying roller 6 at all times. When the weight of the wire carrying roller 6 is reduced to a set threshold, the touch-screen integrated machine 26 will control the prompt light 3 to flash to prompt, so that the staff can add materials in time to ensure the working efficiency of the winding device. When working for a long time, the staff can start the fan 24 through the touch-screen integrated machine 26. The fan 24 can speed up the air circulation inside the body 1 to avoid the internal temperature of the body 1 being too high, thereby ensuring the normal operation of the precision electrical components inside the body 1, and then ensuring the production effect of the winding device.

[0044] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A winding device for a choke inductor, characterized in that: The invention comprises a machine body (1), a supporting column (2), a rotating disk (9) and an electric clamp (22), wherein the supporting column (2) is installed on one side of the upper end of the machine body (1), the machine body (1) and the supporting column (2) are connected by bolts, a warning light (3) is installed on the upper end of the supporting column (2), the supporting column (2) and the warning light (3) are connected by screws, a hanging plate (4) is installed on one side wall of the supporting column (2), the supporting column (2) and the hanging plate (4) are connected by bolts, and a groove (5) is formed at one end of the hanging plate (4), A wire-carrying roller (6) is installed in the groove (5), a load-carrying slide groove (7) is formed at the connection between the suspension plate (4) and the wire-carrying roller (6), a weighing sensor (8) is installed in the load-carrying slide groove (7), a turntable (9) is installed in the middle of the upper end of the body (1), clamping columns (10) are installed on both sides of the upper end of the turntable (9), an electric slide rail (11) is provided at the connection between the turntable (9) and the clamping column (10), an electric push rod (13) is installed in the middle of the lower part of the turntable (9), and the electric push rod (13) is installed in the middle of the lower part of the turntable (9). A hook needle (14) is installed at the upper end of the electric push rod (13), a rotating motor (15) is installed on one side of the electric push rod (13), a rotating shaft (16) is installed at the transmission output end of the rotating motor (15), a driving gear (17) is installed on the upper end of the rotating shaft (16), a driven gear (18) is provided at the connection between the rotating disk (9) and the driving gear (17), an electric push rod (19) is installed on the other side of the upper end of the body (1), and a rotating shaft (16) is installed at the connection between the body (1) and the electric push rod (19). The machine body (1) is provided with an electric slide rail (20), the machine body (1) is slidably connected with the electric push rod (19), the upper end of the electric push rod (19) is provided with a mounting frame (21), the electric clamp (22) is installed on one side wall of the mounting frame (21), an air inlet filter (23) is installed on one side wall of the machine body (1), a fan (24) is installed on one side of the air inlet filter (23), the machine body (1) and the fan (24) are connected by screws, and an exhaust filter (25) is installed on the other side wall of the machine body (1).

2. A winding device for a choke inductor according to claim 1, characterized in that: A touch-control integrated machine (26) is installed on one side of the support column (2), and the machine body (1) is connected to the touch-control integrated machine (26) via a card slot.

3. The winding device for a choke inductor according to claim 1, characterized in that: The hanging plate (4) is rotationally connected to the wire-carrying roller (6), the wire-carrying roller (6) is overlapped with the weighing sensor (8), and the weighing sensor (8) is connected to the hanging plate (4) via screws.

4. The winding device for a choke inductor according to claim 1, characterized in that: The rotating disk (9) is slidably connected to the clamping column (10), and the upper end side walls of the clamping column (10) are both frosted and anti-slip.

5. The winding device for a choke inductor according to claim 1, characterized in that: A rotation groove (12) is provided at the connection between the machine body (1) and the rotating disk (9), and the machine body (1) and the rotating disk (9) are rotationally connected.

6. A winding device for a choke inductor according to claim 1, characterized in that: The machine body (1) is connected to the electric push rod 1 (13) via bolts, and the electric push rod 1 (13) is connected to the hook needle (14) via a slot.

7. The winding device for a choke inductor according to claim 1, characterized in that: The machine body (1) is connected to the rotating motor (15) via bolts, and the driving gear (17) is meshed with the driven gear (18).

8. The winding device for a choke inductor according to claim 1, characterized in that: The second electric push rod (19) is connected to the mounting frame (21) via bolts, and the mounting frame (21) is connected to the electric clamp (22) via a slot.

9. A winding device for a choke inductor according to claim 1, characterized in that: The machine body (1) is connected to the air inlet filter (23) and the air exhaust filter (25) via a slot, and the air inlet filter (23) and the air exhaust filter (25) are both detachable structures.

10. A method for using a winding device for a choke inductor, applied to a winding device for a choke inductor as claimed in any one of claims 1 to 9, characterized in that: When in use, the staff first places the wire-carrying roller (6) carrying the coil material into the carrying slide groove (7), and controls the electric slide rail (11) through the touch-control integrated machine (26) to drive the clamping column (10) to move toward the center to a suitable position, and then places the skeleton material to be wound on the clamping column (10), so that the clamping column (10) can stably clamp and fix the skeleton material, and then pull one end of the coil material down to the bottom of the skeleton material, and set the touch-control integrated machine (26), so that the touch-control integrated machine (26) controls the rotating motor (15) to work, so that the rotating motor ( 15) The turntable (9) is driven to rotate by the driving gear (17), and at the same time, the electric slide rail 2 (20) is controlled to drive the electric push rod 2 (19) to move to the left, and the electric push rod 2 (19) is controlled to retract appropriately, so that the electric clamp (22) moves to the bottom of the skeleton material to clamp the coil material. After clamping the coil material, the electric slide rail 2 (20) is controlled to drive the electric push rod 2 (19) to move to the right, and the electric push rod 2 (19) is controlled to extend appropriately, so that the electric clamp (22) carries the coil material to the oblique upper part of the skeleton material, and then the electric slide rail 2 (20) is controlled to move to the bottom of the skeleton material to clamp the coil material. Rail 2 (20) drives the electric push rod 2 (19) to move to the left, so that the electric clamp (22) carries the coil material to the top of the skeleton material, and at the same time controls the electric push rod 1 (13) to extend, so that the hook needle (14) moves up to hook the coil material, so that the coil material returns to the initial position after completing a circle of winding, and then the touch-control integrated machine (26) will repeat the above work, and cooperate with the rotating motor (15) to drive the turntable (9) to rotate at a constant speed, so that the coil material continuously winds the skeleton material. The staff can make appropriate adjustments according to actual needs to meet different production needs. The weighing sensor ( 8) The weight change of the wire carrying roller (6) is constantly detected. When the weight of the wire carrying roller (6) is reduced to a set threshold value, the touch-control integrated machine (26) controls the prompt light (3) to flash to prompt the staff to add materials in time and ensure the working efficiency of the winding device. When working for a long time, the staff starts the fan (24) through the touch-control integrated machine (26). The fan (24) speeds up the air circulation inside the machine body (1) to avoid the internal temperature of the machine body (1) being too high, thereby ensuring the normal operation of the precision electrical components inside the machine body (1) and further ensuring the production effect of the winding device.

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