Aerogel substrate loading tool

By designing aerogel substrate loading tooling that can be connected up and down, the lifting head and interlocking structure are used to achieve lifting of tooling, the problems of low production efficiency and safety hazards in the prior art are solved, and the processing of aerogel substrate is improved efficiency.

CN114132825BActive Publication Date: 2025-01-14ZHANGJIAGANG GREENS SHAZHOU BOILER
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Patent Information

Application Number
CN202111609350.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-27
Publication Date
2025-01-14
Estimated Expiration
2041-12-27

AI Technical Summary

Technical Problem

The existing aerogel substrate loading tooling cannot be connected up and down, resulting in low production efficiency and safety hazards for hook lifting, so that two tooling equipment cannot be lifted at the same time.

Method used

A tooling including a winding rod, an upper disc and a lower disc is designed, and the upper and lower connection is achieved through the structure of a lifting head, an interlocking boss, an interlocking groove and an interlocking disc, and the hoisting groove and a hoisting block are adopted. The lifting was carried out and the lifting ring was abandoned.

Benefits of technology

The simultaneous lifting of two tooling units is achieved, which improves production efficiency and avoids the safety hazards of hook lifting, ensuring a reliable lifting process.

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Abstract

The present invention discloses an aerogel substrate loading tooling, comprising: a winding rod, an upper disc, and a lower disc, the two ends of the winding rod are respectively connected and fixed with the upper and lower discs, a lifting head is provided on the center of the upper surface of the upper disc, a lifting groove is provided on the side wall of the lifting head, a positioning boss is provided on the top of the lifting head, at least three interlocking bosses are provided on the upper surface of the upper disc, and an interlocking groove is provided on the side wall of each interlocking boss, an interlocking disc is provided below the lower disc, the interlocking disc and the lower disc are connected and fixed by a connecting column, a positioning hole and a receiving hole are provided in the connecting column, an avoidance hole is provided on the center of the interlocking disc, and interlocking holes corresponding to each interlocking boss are provided on the interlocking disc, and the interlocking holes are composed of large holes and small arc holes that are connected. The structure of the above tooling can connect and fix the tooling up and down, thereby improving production efficiency; the tooling abandons the lifting ring, and adopts the lifting groove on the lifting head and the lifting block on the lifting device to cooperate for lifting.
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Description

Technical Field

[0001] The invention relates to the field of aerogel production equipment, and in particular to an aerogel substrate loading tool. Background Art

[0002] Aerogel substrates need to go through multiple processing steps before they can be processed into aerogels. In order to improve processing efficiency, aerogel substrates are usually processed in rolls. After being rolled on a loading tool, the aerogel substrates will be lifted and placed in a process tank for processing. Existing aerogel substrate loading tooling is usually only provided with a lifting ring, so it can only be lifted by a hook. There is a safety hazard of unhooking when lifting with a hook. In addition, the existing tooling cannot be connected up and down, so that only one tooling can be lifted at a time, which leads to low production efficiency. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an aerogel substrate loading tool which can be connected up and down and is hoisted without using a hook.

[0004] In order to solve the above problems, the technical solution adopted by the present invention is: an aerogel substrate loading tooling, comprising: a winding rod, an upper disc, and a lower disc, the upper disc is located above the winding rod, and the lower disc is located below the winding rod, the winding rod, the upper disc, and the lower disc are arranged in an "I" shape, and the two ends of the winding rod are respectively connected and fixed to the center of the upper disc and the lower disc, characterized in that: a lifting head is arranged at the center of the upper surface of the upper disc, an annular lifting groove is arranged on the side wall of the lifting head, a positioning boss is arranged on the top of the lifting head, at least three interlocking bosses are arranged on the upper surface of the upper disc, each interlocking boss is arranged around the lifting head, and an annular interlocking groove is arranged on the side wall of each interlocking boss, and an interlocking disc is arranged below the lower disc. The centers of the interlocking disk and the lower disk are connected and fixed by a connecting column, and a positioning hole and a receiving hole are provided in the connecting column. The positioning hole is located above the receiving hole and is connected to the receiving hole. A avoidance hole is provided on the center of the interlocking disk, which enables the lifting head to pass through the interlocking disk and be inserted into the receiving hole. The positioning hole can be inserted into the positioning boss on the lifting head inserted into the receiving hole to position the lifting head. Interlocking holes corresponding to each interlocking boss are provided on the interlocking disk. The interlocking holes are composed of connected large holes and small arc holes. Each interlocking hole is arranged around the center of the interlocking disk. The large holes on each interlocking hole can allow each interlocking boss to pass through one by one, and the small arc holes on each interlocking hole can be inserted into the interlocking groove on the interlocking boss after the interlocking boss passes through the large hole and rotates around the center of the interlocking disk.

[0005] Furthermore, in the aforementioned aerogel substrate loading tool, a lifting ear hole for threaded connection of the lifting ear is provided on the top of the positioning boss.

[0006] Furthermore, in the aforementioned aerogel substrate loading tool, four interlocking bosses are evenly arranged on the upper surface of the upper disc.

[0007] Furthermore, in the aforementioned aerogel substrate loading tooling, the winding rod is a hollow rod, and a plurality of small through holes are evenly distributed on the rod body of the winding rod, so that the weight can be reduced.

[0008] Furthermore, in the aforementioned aerogel substrate loading tooling, the structures of the upper disc, the lower disc, and the interlocking disc all include: a circular plate, a plurality of small through holes are evenly distributed on the circular plate, a plurality of reinforcing rings are welded on the circular plate, each reinforcing ring is concentric with the circular plate, and a plurality of radial reinforcing edges are welded on the circular plate, and the radial reinforcing edges and the reinforcing rings are intersected and welded and fixed, so that the dead weight of the plate can be reduced and the strength can be ensured.

[0009] The advantages of the present invention are as follows: the structure of the aerogel substrate loading tooling can connect and fix the toolings up and down, so that two toolings can be hoisted together at one time and placed in a process tank to carry out process processing on the aerogel substrate thereon, thereby greatly improving production efficiency; in addition, the aerogel substrate loading tooling abandons the lifting ring and adopts the lifting groove on the lifting head and the lifting block on the lifting device to cooperate for lifting, so that the aerogel substrate loading tooling can be reliably hoisted, avoiding the safety hazard of unhooking. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A schematic diagram of the three-dimensional structure of the aerogel substrate loading tooling of the present invention from one perspective.

[0011] Figure 2 This is a schematic diagram of the three-dimensional structure of the aerogel substrate loading tooling of the present invention from another perspective.

[0012] Figure 3 It is a schematic diagram of the cross-sectional structure of two aerogel substrate loading tools of the present invention connected up and down.

[0013] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle. DETAILED DESCRIPTION

[0014] The present invention is further described in detail below in conjunction with specific embodiments and drawings.

[0015] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the aerogel substrate loading tooling comprises: a winding rod 1, an upper disc 2, and a lower disc 3, wherein the upper disc 2 is located above the winding rod 1, and the lower disc 3 is located below the winding rod 1, and the winding rod 1, the upper disc 2, and the lower disc 3 are arranged in an "I" shape, and the two ends of the winding rod 1 are respectively connected and fixed to the centers of the upper disc 2 and the lower disc 3, a lifting head 4 is arranged at the center of the upper surface of the upper disc 2, an annular lifting groove 41 is arranged on the side wall of the lifting head 4, and a positioning boss 42 is arranged on the top of the lifting head 4, and four interlocking bosses 5 are evenly arranged on the upper surface of the upper disc 2, each interlocking boss 5 is arranged around the lifting head 4, and an annular interlocking groove 51 is arranged on the side wall of each interlocking boss 5, and an interlocking disc 6 is arranged below the lower disc 3, and the interlocking disc 6 and the center of the lower disc 3 are fixedly connected by a connecting column 7. A positioning hole 71 and a receiving hole 72 are provided in the connecting column 7. The positioning hole 71 is located above the receiving hole 72 and is connected to the receiving hole 72. A avoidance hole 61 is provided at the center of the interlocking disk 6, which enables the lifting head 4 to pass through the interlocking disk 6 and be inserted into the receiving hole 72. The positioning hole 71 can be inserted into the positioning boss 42 on the lifting head 4 inserted into the receiving hole 72 to position the lifting head 4. Interlocking holes 8 corresponding to each interlocking boss 5 are provided on the interlocking disk 6. The interlocking holes 8 are composed of a large hole 81 and a small arc hole 82 that are connected. Each interlocking hole 8 is arranged around the center of the interlocking disk 6. The large hole 81 on each interlocking hole 8 can allow each interlocking boss 5 to pass through one by one. The small arc hole 82 on each interlocking hole 8 can allow the interlocking groove 51 on the interlocking boss 5 to be inserted after the interlocking boss 5 passes through the large hole 81 and rotates around the center of the interlocking disk 6.

[0016] In this embodiment, a lifting ear hole 43 for threaded connection of the lifting ear is provided at the top of the positioning boss 42. After the lifting ear is screwed into the lifting ear hole 43, the tooling can also be hoisted by a hook. The winding rod 1 is a hollow rod, and a plurality of small through holes 83 are evenly arranged on the rod body of the winding rod 1, so that the weight can be reduced. The structures of the upper disc 2, the lower disc 3, and the interlocking disc 6 all include: a circular plate 9, a plurality of small through holes 83 are evenly arranged on the circular plate 9, three reinforcing rings 91 are welded on the circular plate 9, and the three reinforcing rings 91 are concentric with the circular plate 9, and a plurality of radial reinforcing edges 92 are also welded on the circular plate 9, and the radial reinforcing edges 92 and the reinforcing rings 91 are intersected and welded and fixed; such an arrangement can reduce the dead weight of the plate and ensure strength.

[0017] The aerogel substrate is wound on the winding rod 1. When the lifting device lifts the aerogel substrate loading tool, the lifting blocks on the lifting device will be wound around the outside of the lifting head 4, and then each lifting block will be inserted into the lifting groove 41, so that the aerogel substrate loading tool can be supported by each lifting block and lifted. After lifting, the pressure plate on the lifting device will elastically press on each interlocking boss 5, so as to prevent the aerogel substrate loading tool from shaking.

[0018] like Figure 3 As shown, the steps of connecting and fixing two aerogel substrate loading tools up and down are as follows: (1) the two tools are arranged up and down; (2) the lower tool is moved upward, so that the lifting head 4 on the lower tool is inserted into the receiving hole 72 on the upper tool, and the positioning boss 42 is inserted into the positioning hole 71 on the upper tool for positioning, and each interlocking boss 5 on the lower tool passes through the large holes 81 on each interlocking hole 8 on the upper tool one by one; (3) the upper tool and the lower tool are rotated in opposite directions relative to each other, so that the interlocking grooves 51 on each interlocking boss 5 on the lower tool are respectively inserted into the small arc-shaped holes 82 on each interlocking hole 8 on the upper tool one by one, thereby completing the connection and fixing of the two aerogel substrate loading tools up and down.

Claims

1. An aerogel substrate loading tool, comprising: A winding rod, an upper disc and a lower disc, wherein the upper disc is located above the winding rod and the lower disc is located below the winding rod, the winding rod, the upper disc and the lower disc are arranged in an "I" shape, and the two ends of the winding rod are respectively connected and fixed to the centers of the upper disc and the lower disc, and the characteristic is that: a lifting head is arranged at the center of the upper surface of the upper disc, an annular lifting groove is arranged on the side wall of the lifting head, a positioning boss is arranged on the top of the lifting head, at least three interlocking bosses are arranged on the upper surface of the upper disc, each interlocking boss is arranged around the lifting head, an annular interlocking groove is arranged on the side wall of each interlocking boss, an interlocking disc is arranged below the lower disc, and the centers of the interlocking disc and the lower disc are connected by a connecting column. The connection is fixed, and a positioning hole and a accommodating hole are provided in the connecting column. The positioning hole is located above the accommodating hole and is connected with the accommodating hole. A avoidance hole is provided on the center of the interlocking disk, which can allow the lifting head to pass through the interlocking disk and be inserted into the accommodating hole. The positioning hole can be inserted into the positioning boss on the lifting head inserted into the accommodating hole to position the lifting head. Interlocking holes corresponding to each interlocking boss are provided on the interlocking disk. The interlocking holes are composed of connected large holes and small arc holes. Each interlocking hole is arranged around the center of the interlocking disk. The large holes on each interlocking hole can allow each interlocking boss to pass through one by one. The small arc holes on each interlocking hole can be inserted into the interlocking groove on the interlocking boss after the interlocking boss passes through the large hole and rotates around the center of the interlocking disk.

2. The aerogel substrate loading tool according to claim 1, characterized in that: A lifting ear hole for threaded connection of the lifting ear is arranged on the top of the positioning boss.

3. An aerogel substrate loading tool according to claim 1 or 2, characterized in that: Four interlocking bosses are evenly arranged on the upper surface of the upper disc.

4. An aerogel substrate loading tool according to claim 1 or 2, characterized in that: The winding rod is a hollow rod, and a plurality of small through holes are evenly arranged on the rod body of the winding rod.

5. The aerogel substrate loading tool according to claim 1 or 2, characterized in that: The structures of the upper disc, the lower disc and the interlocking disc all include: a circular plate, on which a number of small through holes are evenly distributed, on which a number of reinforcing rings are welded, each reinforcing ring is concentric with the circular plate, and on which a number of radial reinforcing edges are welded, and the radial reinforcing edges and the reinforcing rings intersect and are welded and fixed.

Citation Information

Patent Citations

  • Aerogel base material loading tool

    CN216737135U