A device for preparing lightweight building materials
By designing a lightweight building material preparation device that supports the rotating shaft and mold components, using the rotation of the mold cavity and the expansion and contraction of the telescopic rod, the lightweight building materials are efficiently processed, and the problems of long preparation time and waste of resources in the prior art are solved. Improved production efficiency and material quality.
Patent Information
- Application Number
- CN202111650538.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2041-12-30
AI Technical Summary
The existing lightweight building material preparation devices cannot efficiently process lightweight building materials, resulting in an increase in preparation time and affecting the production efficiency and resource utilization of materials.
A device including supporting components such as rotating shafts, support plates, mold members, sealing members, cutting saw disks, etc. is designed. Through the rotation of the mold cavity and the expansion and contraction of the telescopic rod, the extrusion and cutting of building materials are realized to ensure the material. Uniformity and material savings.
It realizes efficient processing of lightweight building materials, reduces preparation time, improves production efficiency, and prevents material outflow through sealing components, reducing resource waste.
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Figure CN114290497B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building material preparation, and more particularly to a device for preparing a light building material. Background Art
[0002] As the name suggests, lightweight building materials are relatively light building materials. The existing lightweight materials generally start from two aspects. One is to start from the preparation materials of lightweight building materials, that is, to select lighter preparation materials. The second is to start from the preparation shape and process lightweight building materials with round holes. Processing lightweight building materials with round holes can further reduce the weight of building materials. However, the existing preparation devices cannot achieve efficient processing of lightweight building materials, which further increases the preparation time of lightweight building materials and leads to an increase in the finished products of lightweight building materials. Summary of the invention
[0003] The invention relates to the technical field of welding and fixing, and more specifically to a lightweight building material preparation device, which has the beneficial effect of being able to efficiently process lightweight building materials.
[0004] The purpose of the present invention is achieved through the following technical solutions:
[0005] A lightweight building material preparation device includes a supporting shaft and a supporting plate rotatably connected to the supporting shaft, wherein the four corners of the supporting plate are fixedly connected to mold components, and the supporting shaft is fixedly connected to four blocking components, which are respectively in contact with four mold components.
[0006] Furthermore, the mold component includes a mold cavity and a plurality of cutting openings arranged on the mold cavity, a telescopic rod is slidably connected to the mold cavity, and four mold cavities are respectively fixedly connected to the four corners of the support plate.
[0007] Furthermore, the blocking component includes a blocking curved plate and two telescopic components fixedly connected to the blocking curved plate, the two telescopic components are fixedly connected to the fixed vertical plate, and the four fixed vertical plates are fixedly connected to the supporting shaft.
[0008] Furthermore, the lightweight building material preparation device also includes a support seat, a coupling component and a cutting saw disk, the support seat is fixedly connected to the support shaft, the coupling component is rotatably connected to the support seat, and there are multiple cutting saw disks, and the multiple cutting saw disks are all connected to the coupling component.
[0009] Furthermore, the coupling component includes a main rotating shaft, an extension shaft and a fastening bolt. The main rotating shaft is rotatably connected to the support seat. There are multiple extension shafts. The main rotating shaft is slidably connected to one extension shaft, and the other extension shafts are connected by sliding. The fastening bolt is rotatably connected to the extension shaft located at the top, and the fastening bolt passes through multiple extension shafts and is threadedly connected to the main rotating shaft. Multiple cutting saw disks are connected to the main rotating shaft and multiple extension shafts.
[0010] Furthermore, the lightweight building material preparation device includes a bottom support plate, a convex sliding key and a fastening nut. The bottom support plates are provided in plurality, and the plurality of bottom support plates are fixedly connected to a plurality of extension shafts and a main rotating shaft. The main rotating shaft and the plurality of extension shafts are provided with convex sliding keys. The main rotating shaft and the plurality of extension shafts are threadedly connected with fastening nuts. The plurality of cutting saw discs are respectively in contact with the plurality of bottom support plates and are slidably connected with the plurality of convex sliding keys.
[0011] Furthermore, the lightweight building material preparation device also includes a fixed base and a limiting ring, the fixed base is fixedly connected to the lower end of the supporting shaft, the limiting ring is fixedly connected to the supporting shaft, and the limiting ring is in contact with the multiple telescopic rods.
[0012] Furthermore, the lightweight building material preparation device also includes a lifting plate, a limiting square column and a lifting screw, the lifting plate is slidably connected to the limiting ring, the limiting square column is fixedly connected to the fixed base, the lifting screw is rotatably connected to the fixed base, and the lifting screw and the lifting plate are connected by threaded transmission.
[0013] Furthermore, the lightweight building material preparation device also includes an adapter, a right-angle gear and a transmission gear. The adapter is fixedly connected to the limit ring, the right-angle gear is rotatably connected to the adapter, the transmission gear is fixedly connected to the support plate, and the transmission gear is meshed and transmitted with the right-angle gear.
[0014] Furthermore, the lightweight building material preparation device also includes a square sliding cavity and a brake wipe plate, the square sliding cavity is fixedly connected to the adapter, the brake wipe plate is slidably connected in the square sliding cavity, and the supporting plate rotates to contact with the brake wipe plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the present invention for processing and preparing lightweight building materials;
[0017] Figure 2 It is a partial structural schematic diagram of an embodiment of the present invention for processing and preparing lightweight building materials;
[0018] Figure 3It is a structural schematic diagram of an embodiment of the present invention for performing mold processing on lightweight building materials;
[0019] Figure 4 It is a structural schematic diagram of an embodiment of the present invention for blocking a processing cavity;
[0020] Figure 5 It is a structural schematic diagram of an embodiment of cutting lightweight building materials according to the present invention;
[0021] Figure 6 It is a structural schematic diagram of the coupling member of the present invention;
[0022] Figure 7 It is a structural schematic diagram of the extension shaft of the present invention;
[0023] Figure 8 It is a structural schematic diagram of a bottom support fixing embodiment of the present invention;
[0024] Fig. 9 It is a structural schematic diagram of an embodiment of the present invention that drives the mold cavity to rotate and brake;
[0025] Fig.10 It is a schematic cross-sectional structure diagram of an embodiment of the present invention that drives the mold cavity to rotate and brake. DETAILED DESCRIPTION
[0026] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0027] The following is combined with Figure 1-4 Detailed description, a lightweight building material preparation device includes a supporting shaft 101, a supporting plate shaft 102, a mold component and a sealing component. The supporting shaft 101 is rotatably connected to the supporting plate shaft 102 through a bearing. Four mold components and four sealing components are respectively provided. The four mold components are respectively fixedly connected to the four corners of the supporting plate shaft 102 by welding. The four sealing components are respectively fixedly connected to the supporting shaft 101 by welding. The four mold components are respectively in contact with the four sealing components.
[0028] Furthermore, the support shaft 101 plays a role of bearing connection, providing a rotating space for the support plate rotation 102, and also providing a fixed space for the four sealing components. The support plate rotation 102 can provide a fixed space for the four mold components, and the raw materials of the building materials can be evenly placed in the four mold components to realize the processing of lightweight building materials. The four sealing components realize the sealing treatment of the four mold components to prevent the unsolidified raw materials of the building materials from flowing out. If the unsolidified materials flow out of the four mold components, it will cause a waste of resources. The support plate rotation 102 can rotate, thereby driving the four mold components to rotate, so that the raw materials of the building materials can be placed in the four mold components in turn when a raw material addition port for the building materials is provided, and then the raw materials of the building materials in the four mold components are extruded in turn by using the extrusion components.
[0029] The following is combined with Figure 1-3 In detail, the mold component includes a mold cavity 103, a cutting opening 104 and a telescopic rod 105. The mold cavity 103 is provided with multiple cutting openings 104. The telescopic rod 105 is slidably connected to the mold cavity 103 through a circular through hole. The upper parts of the four corners of the support plate 102 are fixedly connected to the mold cavity 103 by welding.
[0030] Furthermore, the raw materials of the building materials can be placed in the four mold cavities 103 in sequence, and extruded in sequence to achieve compaction of the raw materials of the building materials, and further process light-weight building materials with better quality. The processed light-weight building materials can be cut by using multiple cutting openings 104, and the telescopic rod 105 can be used as a mold to process multiple holes in the raw materials of the building materials in the mold cavity 103. This can not only reduce the amount of raw materials of the building materials, but also reduce the amount of raw materials used for the building materials. The telescopic end of the telescopic rod 105 enters the mold cavity 103, and the storage end of the telescopic rod 105 will be located below the mold cavity 103. When it is necessary to cut the light-weight building materials processed in the mold cavity 103, the telescopic end of the telescopic rod 105 needs to be recovered to the storage end of the telescopic rod 105, and then the light-weight building materials can be cut.
[0031] The following is combined with Figure 1 , 2 4 is described in detail, the blocking member includes a telescopic component 201, a blocking curved plate 202 and a fixed vertical plate 203, two telescopic components 201 are provided, the two telescopic components 201 are fixedly connected to the blocking curved plate 202 by welding, the fixed vertical plate 203 is fixedly connected to the two telescopic components 201 by welding, and four fixed vertical plates 203 are fixedly connected to the support shaft 101 by welding.
[0032] Furthermore, the telescopic assembly 201 is composed of a cavity and a sliding column, which is slidably connected in the cavity, and a spring I is sleeved on the telescopic assembly 201. The elastic force generated by the spring I acts on the sealing curved plate 202 to make the four sealing curved plates 202 contact with the four mold cavities 103 respectively, thereby completing the sealing process of the multiple cutting openings 104 and preventing the raw materials of the unsolidified building materials from flowing out of the multiple cutting openings 104. When the mold cavity 103 rotates, the sealing curved plate 202 will move inward and will not affect the rotation of the mold cavity 103. When the next mold cavity 103 rotates, it will contact with another sealing curved plate 202.
[0033] The following is combined with Figure 1 , 4 5 is described in detail, the lightweight building material preparation device also includes a support seat 301, a coupling component and a cutting saw disk 306, the support seat 301 is fixedly connected to the support shaft 101 by welding, the coupling component is rotatably connected to the support seat 301 through a bearing, and a plurality of cutting saw disks 306 are provided, and the plurality of cutting saw disks 306 are connected to the coupling component.
[0034] Furthermore, the support seat 301 can provide a space for the coupling component to rotate. A reduction motor I is fixedly connected to the support seat 301. The output shaft of the reduction motor I is fixedly connected to the coupling component. After the reduction motor I is started, the coupling component is driven to rotate, and the rotating coupling component can drive the multiple cutting saw disks 306 to rotate. At this time, when the multiple mold cavities 103 rotate, they can contact the rotating multiple cutting saw disks 306, so as to complete the cutting process of the lightweight building materials in the mold cavity 103 and complete the processing of the lightweight building materials in blocks.
[0035] The following is combined with Figure 5-7 In detail, the coupling component includes a main rotating shaft 302, an extension shaft 303 and a fastening bolt 308. The main rotating shaft 302 is rotatably connected to the support seat 301 through a bearing. The extension shaft 303 is provided with multiple, and one extension shaft 303 is slidably connected to the main rotating shaft 302. The other extension shafts 303 are all connected by sliding. The fastening bolt 308 is rotatably connected to the extension shaft 303 located at the top, and the fastening bolt 308 passes through multiple extension shafts 303 and is threadedly connected to the main rotating shaft 302. Multiple cutting saw disks 306 are connected to the main rotating shaft 302 and multiple extension shafts 303.
[0036] Furthermore, the main rotating shaft 302 is fixedly connected to the output shaft of the reduction motor I fixedly connected to the support seat 301, and the main rotating shaft 302 is slidably connected to the extension shaft 303 through a square protrusion, and a slide groove is provided above the extension shaft 303, and a square key is provided below, and multiple extension shafts 303 are slidably connected to each other between the slide groove and the square key, and the multiple extension shafts 303 can be fixedly connected to the main rotating shaft 302 by using the fastening bolts 308, so that the rotating main rotating shaft 302 drives the multiple extension shafts 303 to rotate, and completes the rotation of the multiple cutting saw disks 306. After the fastening bolts 308 are provided, it is convenient to disengage the multiple extension shafts 303 from the main rotating shaft 302, and it is convenient to replace the cutting saw disks 306.
[0037] The following is combined with Figure 5-7 In detail, the lightweight building material preparation device includes a bottom support plate 304, a convex and sliding key 305 and a fastening nut 307. The bottom support plate 304 is provided with multiple bottom support plates 304, and the multiple bottom support plates 304 are fixedly connected to multiple extension shafts 303 and the main rotating shaft 302 by welding. The main rotating shaft 302 and the multiple extension shafts 303 are provided with convex and sliding keys 305. The main rotating shaft 302 and the multiple extension shafts 303 are connected with fastening nuts 307 by threads. Multiple cutting saw discs 306 are respectively in contact with the multiple bottom support plates 304 and are slidably connected with the multiple convex and sliding keys 305.
[0038] Furthermore, the bottom support plate 304 can support the cutting saw disk 306 to limit the height of the cutting saw disk 306. When the cutting saw disk 306 is slidingly connected to the convex sliding key 305, the rotating extension shaft 303 can drive the cutting saw disk 306 to rotate, and the fastening nut 307 is in contact with the cutting saw disk 306 to fix the cutting saw disk 306, thereby ensuring that multiple cutting saw disks 306 can rotate along with multiple extension shafts 303.
[0039] The following is combined with Figure 8 In detail, the lightweight building material preparation device also includes a fixed base 401 and a limiting ring 402. The fixed base 401 is fixedly connected to the lower end of the support shaft 101 by welding, and the limiting ring 402 is fixedly connected to the support shaft 101 by welding, and the limiting ring 402 is in contact with multiple telescopic rods 105.
[0040] Furthermore, the fixed base 401 plays a supporting and fixing role, and the limiting ring 402 can limit the multiple telescopic rods 105 to prevent the multiple telescopic rods 105 from sliding downward.
[0041] The following is combined with Figure 8In detail, the lightweight building material preparation device also includes a lifting plate 501, a limiting square column 502 and a lifting screw 503. The lifting plate 501 is slidably connected to the limiting ring 402, the limiting square column 502 is fixedly connected to the fixed base 401 by welding, the lifting screw 503 is rotatably connected to the fixed base 401 through a hole, and the lifting screw 503 is connected to the lifting plate 501 by threaded transmission.
[0042] Furthermore, the limiting square column 502 can provide sliding space for the lifting plate 501 and limit it so that the lifting plate 501 can only slide up and down. A reduction motor II is fixedly connected to the fixed base 401, and the output shaft of the reduction motor II is fixedly connected to the lifting screw 503. The reduction motor II can drive the lifting screw 503 to rotate, and the rotating lifting screw 503 can drive the lifting plate 501 to move up and down. In this way, when one of the telescopic rods 105 moves to the lifting plate 501, the reduction motor II can be started to drive the lifting screw 503 to rotate, and the rotating lifting screw 503 drives the lifting plate 501 to move upward, and the lifting plate 501 drives the telescopic rod 105 located above it to move upward. At this time, the telescopic rod 105 can drive the cut lightweight building materials to move upward, thereby completing the removal of the lightweight building materials.
[0043] The following is combined with Fig. 9 and 10 In detail, the lightweight building material preparation device also includes an adapter seat 601, a right-angle gear 602 and a transmission gear 603. The adapter seat 601 is fixedly connected to the limit ring 402 by welding, the right-angle gear 602 is rotatably connected to the adapter seat 601 through the center axis, and the transmission gear 603 is fixedly connected to the support plate 102 by welding. The transmission gear 603 is meshed and transmitted with the right-angle gear 602.
[0044] Furthermore, a reduction motor III is fixedly connected to the adapter 601, and the output shaft of the reduction motor III is fixedly connected to the right-angle gear 602. The reduction motor III can drive the right-angle gear 602 to rotate, and the tooth portion of the right-angle gear 602 is ninety degrees. One rotation of the right-angle gear 602 can drive the transmission gear 603 to rotate ninety degrees, thereby driving the support plate 102 to rotate ninety degrees, ensuring that the support plate 102 will only rotate ninety degrees each time, completing the interchange of the positions of the four mold cavities 103.
[0045] The following is combined with Fig. 9 and 10 In detail, the lightweight building material preparation device also includes a square sliding cavity 701 and a brake wipe plate 702. The square sliding cavity 701 is fixedly connected to the adapter 601 by welding, and the brake wipe plate 702 is slidably connected in the square sliding cavity 701 through a square cavity, and the supporting plate 102 is in contact with the brake wipe plate 702.
[0046] Furthermore, a spring II is stored in the square sliding cavity 701, and the elastic force generated by the spring II is used to act on the brake wiper plate 702, so that the brake wiper plate 702 is in contact with the supporting plate rotation 102, and the supporting plate rotation 102 is fixed. When the right-angle gear 602 is not in contact with the transmission gear 603, the contact between the brake wiper plate 702 and the supporting plate rotation 102 is used to fix the position of the supporting plate rotation 102. This period of time is used to complete the processing of the raw materials of lightweight building materials in the four mold cavities 103, and the raw materials of lightweight building materials are added to the four mold cavities 103 in turn, and the raw materials of lightweight building materials in the four mold cavities 103 are squeezed and compacted in turn, and finally the raw materials of lightweight building materials are cut to complete the processing of lightweight building materials.
Claims
1. A lightweight building material preparation device, characterized in that: It comprises a supporting rotating shaft (101) and a supporting plate rotating shaft (102) rotatably connected to the supporting rotating shaft (101), the four corners of the supporting plate rotating shaft (102) are fixedly connected to mold components, the supporting rotating shaft (101) is fixedly connected to four blocking components, and the four blocking components are respectively in contact with four mold components; The mold component comprises a mold cavity (103) and a plurality of cutting openings (104) arranged on the mold cavity (103); a telescopic rod (105) is slidably connected to the mold cavity (103); and four mold cavities (103) are respectively fixedly connected to the four corners of the support plate (102); The blocking component comprises a blocking curved plate (202) and two telescopic components (201) fixedly connected to the blocking curved plate (202), the two telescopic components (201) are both fixedly connected to a fixed vertical plate (203), and the four fixed vertical plates (203) are all fixedly connected to a supporting shaft (101); The telescopic assembly (201) comprises a cavity and a sliding column, the sliding column is slidably connected in the cavity, and a spring I is sleeved on the telescopic assembly (201), and the elastic force generated by the spring I acts on the blocking curved plates (202) so that the four blocking curved plates (202) are respectively in contact with the four mold cavities (103); The elastic force generated by the spring I is used to act on the sealing curved plate (202) so that the four sealing curved plates (202) are respectively in contact with the four mold cavities (103), thereby completing the sealing process of the multiple cutting openings (104). When the mold cavity (103) rotates, the sealing curved plate (202) will move inward and will not affect the rotation of the mold cavity (103). When the next mold cavity (103) rotates, it will contact another sealing curved plate (202).
2. A lightweight building material preparation device according to claim 1, characterized in that: The support shaft (101) is fixedly connected to a support seat (301), the support seat (301) is rotatably connected to a coupling component, and a plurality of cutting saw discs (306) are connected to the coupling component.
3. A lightweight building material preparation device according to claim 2, characterized in that: The coupling component comprises a main rotating shaft (302) rotatably connected to a support seat (301) and an extension shaft (303) slidably connected to the main rotating shaft (302); a plurality of extension shafts (303) are slidably connected to the extension shaft (303); a fastening bolt (308) is rotatably connected to the top extension shaft (303); the fastening bolt (308) passes through the plurality of extension shafts (303) and is threadedly connected to the main rotating shaft (302); and a cutting saw disc (306) is connected to both the main rotating shaft (302) and the plurality of extension shafts (303).
4. A lightweight building material preparation device according to claim 3, characterized in that: The extension shaft (303) is fixedly connected to a bottom support plate (304), a convex sliding key (305) is provided on the extension shaft (303), a fastening nut (307) is threadedly connected to the extension shaft (303), and a plurality of cutting saw discs (306) are respectively in contact with the plurality of bottom support plates (304) and are slidably connected to the plurality of convex sliding keys (305).
5. The device for preparing a lightweight building material according to claim 1, characterized in that: The support shaft (101) is fixedly connected to a fixed base (401), the support shaft (101) is fixedly connected to a limiting ring (402), and the plurality of telescopic rods (105) are all in contact with the limiting ring (402).
6. A lightweight building material preparation device according to claim 5, characterized in that: The fixed base (401) is rotatably connected to a lifting screw (503), the fixed base (401) is fixedly connected to a limiting square column (502), the limiting ring (402) is slidably connected to a lifting plate (501), and the lifting plate (501) and the lifting screw (503) are connected via threaded transmission.
7. A lightweight building material preparation device according to claim 6, characterized in that: The limiting ring (402) is fixedly connected to a transfer seat (601), the transfer seat (601) is rotatably connected to a right-angle gear (602), the supporting plate (102) is fixedly connected to a transmission gear (603), and the right-angle gear (602) and the transmission gear (603) are meshed and transmission-connected.
8. A lightweight building material preparation device according to claim 7, characterized in that: The transfer seat (601) is fixedly connected with a square sliding cavity (701), and a brake wipe plate (702) is slidably connected in the square sliding cavity (701), and the brake wipe plate (702) is in contact with the supporting plate (102).
