A lifting and conveying device for cutting panels for smart home use

By designing a lifting and conveying device for cutting boards for smart homes, the problem of relying on manual labor in the prior art is solved, and the automatic loading and discharge of boards is realized, which improves processing efficiency and reduces labor intensity.

CN114380017BActive Publication Date: 2025-03-21JIANGXI DINGHUA ENVIRONMENTAL PROTECTION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202210134292.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-14
Publication Date
2025-03-21
Estimated Expiration
2042-02-14

AI Technical Summary

Technical Problem

The loading process of existing plate cutting equipment relies on manual single plate handling up and down, resulting in long time, high labor intensity and reduced processing efficiency.

Method used

A lifting and conveying device for cutting boards for smart homes is designed, including a power output mechanism, a lifting and conveying mechanism, a material bearing plate and a bottom support. The lifting and conveying mechanism is driven by a power output mechanism to realize the automatic lifting and conveying of the boards.

Benefits of technology

Automatic loading and discharge of plates is realized, manual operation time is reduced, loading operation intervals are reasonably planned, labor intensity of staff is reduced, and processing efficiency is improved.

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Abstract

The present invention relates to the technical field of sheet cutting, and discloses a lifting and conveying device for cutting sheet materials for smart home, including a bottom support seat, the top surface of the middle part of the bottom support seat is respectively connected with a power output mechanism and a lifting and conveying mechanism, the power output mechanism is connected with the lifting and conveying mechanism, the top of the lifting and conveying mechanism is connected with a material receiving plate, the outer sides of the front and back sides of the material receiving plate are provided with a discharge support mechanism, and the inner side of the material receiving plate is provided with a clearance hole. The present invention can form a lifting and conveying device by arranging a power output mechanism, a lifting and conveying mechanism, a material receiving plate and a bottom support seat, and after being assembled together, it can be used together with a sheet cutting device, and the materials can be loaded in a centralized manner and discharged at the same level. Therefore, while ensuring that the loading operation time is not delayed, the loading operation interval time is reasonably planned, the physical strength of the staff is saved, and the high processing efficiency is maintained for a long time.
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Description

Technical Field

[0001] The invention relates to the technical field of plate cutting, and in particular to a lifting and conveying device for cutting plates for smart homes. Background Art

[0002] Plates are flat rectangular building material plates made into standard sizes, which are used in the construction industry to make components of walls, ceilings or floors. They also refer to metal plates made by forging, rolling or casting, which are divided into thin plates, medium plates, thick plates, and extra-thick plates. They are usually made into flat rectangular building material plates of standard sizes. With the development of the economy, the pollution caused by various industrializations to the environment is becoming more and more serious. Therefore, the industry now pays more and more attention to environmental protection and energy conservation and emission reduction. Many new environmentally friendly materials have emerged. In the field of floor paving, LVT and SPC are representative materials for producing plates. During the production process, the plates need to be processed and divided into pieces by plate cutting equipment, which is convenient for paving, environmentally friendly and glue-free. The loading process of existing plate cutting equipment is mostly manual reciprocating single plate up and down transportation. Although it can achieve the processing purpose, the operation process takes a long time, the operation interval is short, and the labor intensity of the staff is relatively large. As time goes by, the processing efficiency will decrease inversely. Therefore, in view of the above problems, this application will provide a lifting and conveying device that can be used for cutting household plates to solve them. Summary of the invention

[0003] The present invention provides a lifting and conveying device for cutting panels for smart home use, which solves the problems raised in the above-mentioned background technology.

[0004] The present invention provides the following technical solution: a lifting and conveying device for cutting panels for smart home use, comprising a bottom support seat, the top surface of the middle part of the bottom support seat is respectively connected to a power output mechanism and a lifting and conveying mechanism, the power output mechanism is connected to the lifting and conveying mechanism, the top of the lifting and conveying mechanism is connected to a material receiving plate, the outer sides of the front and back sides of the material receiving plate are provided with discharge support mechanisms, and a clearance hole is opened on the inner side of the material receiving plate, a material clamping component is sleeved on the inner side of the clearance hole, and a composite guiding mechanism is installed between the bottom surfaces on both sides of the material receiving plate and the top surfaces on both sides of the bottom support seat.

[0005] The power output mechanism preferably includes an auxiliary bevel gear box and a brake stepper motor, and the output end of one side of the auxiliary bevel gear box is fixedly connected to the output end of the brake stepper motor, the surface of the bottom of both sides of the auxiliary bevel gear box is fixedly connected with a first support, and the support is fixedly connected to the bottom of the bottom support support by screws, and a second support is fixedly installed between the surface of the brake stepper motor and the top surface in the middle of the bottom support support.

[0006] The lifting and conveying mechanism preferably includes a trapezoidal screw rod inside, and the bottom end of the trapezoidal screw rod is fixedly connected to the output end of the top of the auxiliary bevel gear box, the surface of the bottom of the trapezoidal screw rod is threadedly connected with a screw sleeve, and the surface of the screw sleeve is fixedly connected with four linkage plates in a circular array, the top surfaces of one end of the four linkage plates are fixedly connected with a push rod, and the top end of the push rod is fixedly connected to the bottom surface of the material receiving plate.

[0007] The material clamping component preferably includes a compression spring inside, and the compression spring is clamped in the inside of the give-way hole, one end of the compression spring is fixedly connected to the inner wall of one end of the give-way hole, and a displacement constraint rod is clamped on the inner side of the compression spring, one end of the displacement constraint rod is movably sleeved in the inside of the give-way hole, and the other end of the displacement constraint rod is fixedly connected to an anti-slip clamping plate, the surface of the bottom of the anti-slip clamping plate is movably connected to the surface of the material receiving plate, and the top surface of the material receiving plate is movably connected to a plate material group.

[0008] The composite guide mechanism is preferably configured such that the interior of the composite guide mechanism includes a fixed limit sleeve, and the inner side of the fixed limit sleeve is clamped with a guide support plate, the bottom of the fixed limit sleeve is fixedly connected to the top surface of the bottom support bracket, the top of the guide support plate is fixedly connected to the bottom surface of the material receiving plate, and the inner side wall of the fixed limit sleeve is fixedly sleeved with an electromagnetic lock, and the surface of the electromagnetic lock is in contact with the surface of the guide support plate.

[0009] Preferably, the guide support plate is a hollow structure, and the guide support plate is made of ferromagnetic material.

[0010] The discharging support mechanism preferably includes a transition connecting plate inside, and both ends of the transition connecting plate are fixedly connected with L-shaped plug plates, the inner sides of the two L-shaped plug plates are respectively movably sleeved with friction-reducing metal spheres and rotating sleeves, and the friction-reducing metal spheres, the rotating sleeves and the L-shaped plug plates are movable but cannot be separated, the side surfaces of one side of the two L-shaped plug plates are fixedly connected with small electric push rods, the surfaces of one ends of the two small electric push rods are commonly fixedly connected with a support frame, the bottom of the support frame is fixedly connected to the top surface of the bottom support seat, and walking wheels are fixedly installed on both sides of the bottom of the bottom support seat.

[0011] Preferably, the other side of the two L-shaped plug plates is a slope structure, and a controller is fixedly connected to the side of one side of the support frame, and the controller is electrically connected to the small electric push rod, the electromagnetic lock and the brake stepping motor through wires.

[0012] The present invention has the following beneficial effects:

[0013] 1. The present invention can form a lifting and conveying device by arranging a power output mechanism, a lifting and conveying mechanism, a material receiving plate and a bottom support seat for assembly. After being used together with the plate cutting equipment, the materials can be loaded in a centralized manner and discharged at the same level. In this way, while ensuring that the loading operation time is not delayed, the loading operation interval time is reasonably planned, the physical strength of the staff is saved, and the high processing efficiency is maintained for a long time.

[0014] 2. The present invention provides two sets of discharging support mechanisms, which, when used together with the above-mentioned lifting and conveying device, can realize the automatic separation of a single plate and a material group, reduce the discharging friction, facilitate the staff to push, and further improve the work efficiency.

[0015] 3. The composite guide mechanism of the present invention is used together with the power output mechanism and the lifting and conveying mechanism inside the above-mentioned lifting and conveying device to provide guidance and support for the reciprocating movement of the material receiving plate without interfering with the operation of the power output mechanism and the lifting and conveying mechanism. The rapid magnetic opening and closing and fixation of each component inside the composite guide mechanism can share the supporting pressure of the lifting and conveying mechanism and extend the service life of the lifting and conveying mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a partial cross-sectional schematic diagram of the structure of the present invention;

[0017] Figure 2 It is a front view schematic diagram of the structure of the present invention;

[0018] Figure 3 It is a left side schematic diagram of the structure of the present invention;

[0019] Figure 4 The structure of the present invention Figure 1 The enlarged schematic diagram of point A in the middle;

[0020] Figure 5 The structure of the present invention Figure 2 The enlarged schematic diagram of point B in the middle;

[0021] Figure 6 The structure of the present invention Figure 1 Enlarged schematic diagram of point C in the middle.

[0022] In the figure: 1. bottom support; 2. power output mechanism; 21. auxiliary bevel gear box; 22. brake stepper motor; 3. lifting and conveying mechanism; 31. trapezoidal lead screw; 32. screw sleeve; 33. linkage plate; 34. top pressure rod; 4. material receiving plate; 5. material clamping component; 51. compression spring; 52. anti-drop clamping plate; 53. displacement restraining rod; 6. composite guide mechanism; 61. fixed limit sleeve; 62. guide support plate; 63. electromagnetic lock; 7. discharge support mechanism; 71. transition connecting plate; 72. L-shaped plug plate; 73. friction reducing metal sphere; 74. rotating sleeve; 75. small electric push rod; 76. support frame; 8. controller; 9. sheet material group; 10. clearance hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1 , Figure 2 , Figure 3 A lifting and conveying device for cutting panels for smart home use comprises a bottom support bracket 1, the top surface of the middle part of the bottom support bracket 1 is respectively connected with a power output mechanism 2 and a lifting and conveying mechanism 3, the interior of the power output mechanism 2 comprises an auxiliary bevel gear box 21 and a brake stepping motor 22, and the output end on one side of the auxiliary bevel gear box 21 is fixedly connected with the output end of the brake stepping motor 22, the surface of the bottom of both sides of the auxiliary bevel gear box 21 is fixedly connected with a first support, the auxiliary bevel gear box 21 provides power steering conditions while ensuring the smooth output of power of the brake stepping motor 22, and the support is fixedly connected to the bottom of the bottom support bracket 1 by screws, and a second support is fixedly installed between the surface of the brake stepping motor 22 and the top surface of the middle part of the bottom support bracket 1, and the power output mechanism 2 not only provides power for automatic operation of subsequent components, but also adopts a steering power structure that lowers the center of gravity.

[0025] See also Figure 1 , Figure 6 , Figure 5The power output mechanism 2 is connected to the lifting and conveying mechanism 3, and the top of the lifting and conveying mechanism 3 is connected to a material receiving plate 4. The interior of the lifting and conveying mechanism 3 includes a trapezoidal screw rod 31, and the trapezoidal screw rod 31 has a self-locking structural feature. When used together with the above-mentioned brake stepping motor 22, the supporting strength of the subsequent setting components can be further improved, and the bottom end of the trapezoidal screw rod 31 is fixedly connected to the output end of the top of the auxiliary bevel gear box 21, and the surface of the bottom of the trapezoidal screw rod 31 is threadedly connected with a screw sleeve 32, and the surface of the screw sleeve 32 is fixedly connected with four linkage plates 33 in a circular array. The top surfaces of one end of the four linkage plates 33 are fixedly connected with a push rod 34, and the top of the push rod 34 is fixedly connected The bottom surface of the material receiving plate 4 is connected. The above-mentioned power output mechanism 2, lifting and conveying mechanism 3, material receiving plate 4 and bottom support bracket 1 can be assembled together to form a lifting and conveying device. After being used together with the plate cutting equipment, the materials can be loaded in a centralized manner and discharged at the same horizontal height. In this way, while ensuring that the loading operation time is not delayed, the loading operation interval time is reasonably planned, the physical strength of the staff is saved, and the high processing efficiency is maintained for a long time. The outer sides of the front and back sides of the material receiving plate 4 are provided with a discharge support mechanism 7. The interior of the discharge support mechanism 7 includes a transition connecting plate 71, and both ends of the transition connecting plate 71 are fixedly connected with an L-shaped plug plate 72. The inner sides of the two L-shaped plug plates 72 are fixedly connected to the bottom surface of the material receiving plate 4. The friction-reducing metal sphere 73 and the rotating sleeve 74 are movably sleeved respectively, and the friction-reducing metal sphere 73, the rotating sleeve 74 and the L-shaped plug plate 72 are movable but cannot be separated. Later, when the two L-shaped plug plates 72 are plugged and fitted with the plate material, a single plate is lifted, and the side and bottom surfaces on both sides of the plate will be respectively fitted with the rotating sleeves 74 and the friction-reducing metal sphere 73 inside the two transition connecting plates 71 but tightly clamped, thereby ensuring stability while fully reducing friction. The side surfaces of one side of the two L-shaped plug plates 72 are fixedly connected to small electric push rods 75, and the surfaces of one end of the two small electric push rods 75 are commonly fixedly connected to a support frame 76, and the bottom of the support frame 76 is connected to the top of the bottom support bracket 1 The two surfaces are fixedly connected, and walking wheels are fixedly installed on both sides of the bottom of the bottom support bracket 1. The two sets of discharge support mechanisms 7, when used together with the above-mentioned lifting and conveying device, can realize the automatic separation of a single plate and a material group, and reduce the discharge friction, which is convenient for the staff to push and further improve the work efficiency. The other side of the two L-shaped plug plates 72 is a slope structure, and the side of one side of the support frame 76 is fixedly connected with a controller 8. The controller 8 is electrically connected to the small electric push rod 75, the electromagnetic lock 63 and the brake stepping motor 22 through wires. The controller 8 uniformly controls the small electric push rod 75, the electromagnetic lock 63 and the brake stepping motor 22, which is convenient for the staff to control the overall device.

[0026] See also Figure 1 , Figure 4A clearance hole 10 is provided on the inner side of the material receiving plate 4, and a material clamping component 5 is sleeved on the inner side of the clearance hole 10. The interior of the material clamping component 5 includes a compression spring 51, and the compression spring 51 is clamped in the interior of the clearance hole 10. One end of the compression spring 51 is fixedly connected to the inner wall of one end of the clearance hole 10, and a displacement constraint rod 53 is clamped on the inner side of the compression spring 51. One end of the displacement constraint rod 53 is movably sleeved in the interior of the clearance hole 10, and the other end of the displacement constraint rod 53 is fixedly connected to an anti-slip clamping plate 52. The surface of the bottom of the anti-slip clamping plate 52 is movably connected to the surface of the material receiving plate 4, and the top surface of the material receiving plate 4 is movably connected to a plate material group 9. The material clamping component 5 mainly elastically clamps the plate material group 9 subsequently received on the top of the material receiving plate 4, so as to improve the stability of the plate material group 9 on the top surface of the material receiving plate 4.

[0027] See also Figure 1 A composite guide mechanism 6 is installed between the bottom surfaces on both sides of the material receiving plate 4 and the top surfaces on both sides of the bottom support support 1. The interior of the composite guide mechanism 6 includes a fixed limiting sleeve 61, and the inner side of the fixed limiting sleeve 61 is clamped with a guide support plate 62. The guide support plate 62 is a hollow structure, and the guide support plate 62 is specifically made of ferromagnetic material. The guide support plate 62 adopts a hollow structure to reduce its own weight while ensuring its own structural strength. The bottom of the fixed limiting sleeve 61 is fixedly connected to the top surface of the bottom support support 1, and the top of the guide support plate 62 is fixedly connected to the top of the material receiving plate 4. On the bottom surface, an electromagnetic lock 63 is fixedly sleeved inside the side wall of the fixed limit sleeve 61, and the surface of the electromagnetic lock 63 is in contact with the surface of the guide support plate 62. The above-mentioned composite guide mechanism 6 is used together with the power output mechanism 2 and the lifting and conveying mechanism 3 inside the above-mentioned lifting and conveying device. It can provide guidance and support for the reciprocating movement of the material receiving plate 4 without interfering with the operation of the power output mechanism 2 and the lifting and conveying mechanism 3, and the rapid magnetic opening and closing and fixation of each component inside the composite guide mechanism 6 can share the supporting pressure of the lifting and conveying mechanism 3 and extend the service life of the lifting and conveying mechanism 3.

[0028] Working principle: During use, a single plate is stacked on the top surface of the material receiving plate 4 to form a plate material group 9, and then the whole device and the plate material group 9 are moved to align with the workbench of the existing plate cutting equipment. When a single plate needs to be transferred to the workbench of the existing plate cutting equipment, the small electric push rods 75 inside the two sets of material discharging support mechanisms 7 are started, and the telescopic rods inside the two sets of small electric push rods 75 push the L-shaped plug plates 72 connected to each other to move similarly, and then the two L-shaped plug plates 72 are plugged and assembled with the top plate of the plate material group 9 to lift a single plate, and the side and bottom surfaces on both sides of the plate will be respectively fitted with the rotating sleeves 74 and the friction-reducing metal spheres 73 inside the two transition connecting plates 71 but tightly clamped, and then a thrust is applied to the lifted plate, so that it quickly enters the workbench of the plate cutting equipment along the channel formed between the two transition connecting plates 71;

[0029] When it is necessary to feed the material again, the electromagnetic lock 63 inside the composite guide mechanism 6 is first closed through the controller 8, and then the freedom of movement of the guide support plate 62 is restored, and then the brake stepper motor 22 inside the power output mechanism 2 is started and the brake stepper motor 22 is rotated for a specific period and then closed, and then the brake stepper motor 22 drives the trapezoidal lead screw 31 inside the lifting and conveying mechanism 3 to rotate synchronously through the auxiliary bevel gear box 21. According to the principle of lead screw transmission, the lower lifting and conveying mechanism 3 in the rotating state will or spirally drive the screw sleeve 32, so that the screw sleeve 32 lifts the material receiving plate 4 and the plate material group 9 on the top of the material receiving plate 4 to the specified height through the linkage plate 33 and the top pressure rod 34, and finally the original second plate at the top of the plate material group 9 is moved to the height of the original first plate, so as to repeat the above-mentioned feeding steps, and so on, until all the materials are used up.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present invention, the fill pattern is only for distinguishing layers, without any other limitation.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lifting and conveying device for cutting panels for smart home use, comprising a bottom support (1), characterized in that: The top surface of the middle part of the bottom support seat (1) is respectively connected to a power output mechanism (2) and a lifting and conveying mechanism (3), the power output mechanism (2) is connected to the lifting and conveying mechanism (3), the top of the lifting and conveying mechanism (3) is connected to a material receiving plate (4), the outer sides of the front and back sides of the material receiving plate (4) are both provided with a discharge support mechanism (7), and a clearance hole (10) is opened on the inner side of the material receiving plate (4), and a material clamping component (5) is sleeved on the inner side of the clearance hole (10), and a composite guide mechanism (6) is installed between the bottom surfaces on both sides of the material receiving plate (4) and the top surfaces on both sides of the bottom support seat (1); The material clamping component (5) includes a compression spring (51) inside, and the compression spring (51) is clamped inside the clearance hole (10), one end of the compression spring (51) is fixedly connected to the inner wall of one end of the clearance hole (10), and a displacement constraint rod (53) is clamped inside the compression spring (51), one end of the displacement constraint rod (53) is movably sleeved inside the clearance hole (10), and the other end of the displacement constraint rod (53) is fixedly connected to an anti-slip clamping plate (52), the bottom surface of the anti-slip clamping plate (52) is movably connected to the surface of the material receiving plate (4), and the top surface of the material receiving plate (4) is movably connected to a plate material group (9); The composite guide mechanism (6) includes a fixed limit sleeve (61) inside, and a guide support plate (62) is clamped on the inner side of the fixed limit sleeve (61), the bottom of the fixed limit sleeve (61) is fixedly connected to the top surface of the bottom support bracket (1), the top of the guide support plate (62) is fixedly connected to the bottom surface of the material receiving plate (4), and an electromagnetic lock (63) is fixedly sleeved inside the side wall of the fixed limit sleeve (61), and the surface of the electromagnetic lock (63) is in contact with the surface of the guide support plate (62); The guide support plate (62) is a hollow structure, and the guide support plate (62) is specifically made of ferromagnetic material.

2. The lifting and conveying device for cutting panels for smart home use according to claim 1, characterized in that: The power output mechanism (2) comprises an auxiliary bevel gear box (21) and a brake stepping motor (22) inside, and an output end on one side of the auxiliary bevel gear box (21) is fixedly connected to an output end of the brake stepping motor (22), a first support is fixedly connected to the surface of the bottom of both sides of the auxiliary bevel gear box (21), and the support is fixedly connected to the bottom of the bottom support (1) by means of screws, and a second support is fixedly installed between the surface of the brake stepping motor (22) and the top surface of the middle of the bottom support (1).

3. The lifting and conveying device for cutting panels for smart home use according to claim 1, characterized in that: The lifting and conveying mechanism (3) includes a trapezoidal screw (31) inside, and the bottom end of the trapezoidal screw (31) is fixedly connected to the output end of the top of the auxiliary bevel gear box (21), the surface of the bottom of the trapezoidal screw (31) is threadedly connected to a screw sleeve (32), and the surface of the screw sleeve (32) is fixedly connected to four linkage plates (33) in a circular array, and the top surfaces of one end of the four linkage plates (33) are fixedly connected to a push rod (34), and the top end of the push rod (34) is fixedly connected to the bottom surface of the material receiving plate (4).

4. The lifting and conveying device for cutting panels for smart home use according to claim 1, characterized in that: The discharging support mechanism (7) includes a transition connecting plate (71) inside, and both ends of the transition connecting plate (71) are fixedly connected to L-shaped plug plates (72), the inner sides of the two L-shaped plug plates (72) are respectively movably sleeved with a friction-reducing metal ball (73) and a rotating sleeve (74), and the friction-reducing metal ball (73) and the rotating sleeve (74) are movable but cannot be separated from the L-shaped plug plates (72), the side surfaces of one side of the two L-shaped plug plates (72) are fixedly connected to small electric push rods (75), and the surfaces of one end of the two small electric push rods (75) are commonly fixedly connected to a support frame (76), the bottom of the support frame (76) is fixedly connected to the top surface of the bottom support seat (1), and both sides of the bottom of the bottom support seat (1) are fixedly installed with walking wheels.

5. The lifting and conveying device for cutting panels for smart home use according to claim 4, characterized in that: The other side of the two L-shaped plug plates (72) is a slope structure, and a controller (8) is fixedly connected to the side surface of one side of the support frame (76), and the controller (8) is electrically connected to the small electric push rod (75), the electromagnetic lock (63) and the brake stepping motor (22) through wires.

Citation Information

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