Energy-saving intelligent sweeper
By designing a sweeper managed by an intelligent control system, combined with a rotating spindle and a sweeping device, the existing sweeper has solved the problems of high energy consumption, high noise and poor cleaning effect, and achieved efficient and energy-saving cleaning effect.
Patent Information
- Application Number
- CN202210113771.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-30
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2042-01-30
AI Technical Summary
The existing sweepers are cleaned by vacuuming, which consumes a lot of energy and has high noise. The traditional rolling brush cleaning method is not effective and difficult to promote.
An energy-saving intelligent sweeper was designed, and an intelligent control system was used to manage the main sweeping device, collection device, garbage lifting and introduction device, disc sweeping device and intercepting device. Efficient sweeping is achieved through rotating the spindle and sweeping device, and the intelligent control system is used to adjust the working mode of each device.
It significantly reduces the energy consumption and noise of the sweeper, improves the cleaning effect, and can efficiently deal with garbage on various road surfaces.
Smart Images

Figure CN114382036B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to a road sweeping device, and in particular relates to a road sweeping vehicle with rolling sweeping as the main sweeping method. Background Art
[0002] Nowadays, almost all roads need to be cleaned and maintained, including outdoor roads, urban roads, residential areas, factory and school roads, etc. This is a very wide-ranging and large-scale job.
[0003] Today's road sweepers mainly clean by vacuuming, but this cleaning method consumes a lot of energy and also produces a lot of noise.
[0004] There are also some technologies in the prior art that use roller brushes with larger diameters to act on the road surface, but the cleaning effect is poor and it is difficult to promote.
[0005] This requires improvements to the sweeper, retaining roller sweeping as the main cleaning method to save energy and improve the cleaning effect. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide an energy-saving intelligent sweeper.
[0007] The present invention is achieved through the following technical solutions:
[0008] An energy-saving intelligent sweeper comprises an intelligent control system, a main sweeping device, a collecting device for collecting swept objects, a garbage lifting and introducing device for introducing the garbage swept by the main sweeping device into the collecting device, a disk sweeping device, and an intercepting device; the disk sweeping device is located on both sides of the vehicle body to guide the swept garbage to the inner side of the vehicle body; the intercepting device is located at the lower part of the vehicle body to intercept the swept garbage; the main sweeping device, the collecting device, the garbage lifting and introducing device, the disk sweeping device, and the intercepting device are controlled by the intelligent control system.
[0009] As a further improvement, the garbage lifting and introducing device includes a material guide plate and a garbage lifting and conveying mechanism, the material guide plate is connected to the main sweeping device and the garbage lifting and conveying mechanism; the garbage lifting and conveying mechanism includes an intermediate plate, a plurality of alternately arranged loading plates, a chain driving the loading plates, and a rotating bucket, the loading plates circulate on the surface of the intermediate plate and in the rotating bucket.
[0010] As a further improvement, the feed port of the rotating bucket is connected to the upper end of the guide plate; the inner surface of the rotating bucket includes a semi-cylindrical fitting portion, which fits with the edge of the carrier plate when the carrier plate moves.
[0011] As a further improvement, the chain includes an upper sprocket, a lower sprocket and a sprocket positioning device. The upper sprocket or the lower sprocket is used to drive the chain. The sprocket positioning device is located between the upper sprocket and the lower sprocket, and is used to adjust the chain trajectory so that the edge of the loading plate is close to the surface of the middle plate and the inner surface of the bucket when loading garbage.
[0012] As a further improvement, the sprocket positioning device includes a first positioning sprocket and a second positioning sprocket, and the first positioning sprocket and the second positioning sprocket are located at the turning position of the middle plate; the chain moves toward the collecting device on the side where the whole chain is located above; the position of the second positioning sprocket is adjustable, and the second positioning sprocket is located on the side where the whole chain is located below.
[0013] As a further improvement, the carrier plate includes a rigid plate body and a flexible edge.
[0014] As a further improvement, the material guide plate is intermittently raised and lowered, and the raising and lowering of the material guide plate is controlled by an intelligent control system.
[0015] As a further improvement, the main sweeping device is located at the rear of the sweeper, in front of the main sweeping device is a material guide plate, in front of the material guide plate is a rotating bucket, above the rotating bucket is an intermediate plate, and the intermediate plate is connected to a collecting device at the rear of the sweeper.
[0016] As a further improvement, the collecting device is a box body with an outlet at the rear of the vehicle, and the collecting device can be tilted obliquely to the rear; the feeding inlet of the box body is connected to the garbage lifting and introducing device.
[0017] As a further improvement, the main sweeping device includes a rotating main shaft, on which a sweeping brush device is installed, the sweeping brush device is retractable, and is distributed in rows along the axial direction of the rotating main shaft; the sweeping brush includes a sweeping rod and bristles, the sweeping rod is connected to the rotating main shaft, and bristles are provided at the end of the sweeping rod; there is a driving shaft in the rotating main shaft for driving all sweeping rods at the same time; the rotating main shaft is controlled by a rotating main shaft power mechanism; and the driving shaft is controlled by a driving shaft power mechanism.
[0018] As a further improvement, the driving shaft is a gear shaft, the surface where the sweep rod contacts the driving shaft is a rack, the rack meshes with the teeth of the gear shaft so that multiple racks move simultaneously when the gear shaft rotates; and a guide tube is provided on the rotating spindle for the rack to pass through.
[0019] As a further improvement, the positions of the rotating spindle and the frame are relatively fixed; the main sweeping device also includes a sweeping brush length detection device for detecting whether the sweeping brush is worn; the sweeping brush length detection device is a sensor installed on the frame for detecting the telescopic position of the sweeping brush; the position sensor is farther away from the rotating spindle than the rotating spindle is from the ground.
[0020] As a further improvement, the drive shaft power mechanism includes a reduction motor and a conductive slip ring connected to the drive shaft, the reduction motor is relatively fixed to the rotating main shaft, and the conductive slip ring supplies power to the reduction motor and controls the operation and stop of the reduction motor; the rotating main shaft includes a cylinder and a motor housing, the drive shaft is in the cylinder, the reduction motor is in the motor housing, and the motor housing and the cylinder are connected by a flange.
[0021] As a further improvement, the disc sweeper device includes front disc sweeps located on both sides of the front part of the vehicle body under the cab, and the front disc sweep includes a front sweep telescopic device, a front sweep elastic device, and a front sweep disc; one end of the front sweep telescopic device is hinged on the frame, and the other end is connected to the front sweep disc; one end of the front sweep elastic device is hinged on the frame, and the other end is connected to the front sweep telescopic device; the front sweep telescopic device and the front sweep elastic device work together to control the telescopic and lifting of the front sweep disc; when the front sweep telescopic device is extended, the front sweep disc is in a low position, and when the front sweep telescopic device is retracted, the front sweep disc is in a high position.
[0022] As a further improvement, the front sweep elastic device includes a sleeve, a front sweep spring, a spring cover, and a push rod. The front sweep spring is connected in series to the sleeve, and the push rod passes through the spring cover and is connected in series to the sleeve. An adjustable spring limit device is provided on the sleeve. The spring limit device is a front sweep adjusting nut threadedly connected to the sleeve.
[0023] As a further improvement, it also includes a wedge block, which is located at the extended end of the front sweep telescopic device and telescopes along with the extended end. When the wedge block retracts, it touches the front sweep elastic device to lift the sweeping disc.
[0024] As a further improvement, the disc sweeper device includes rear disc sweepers located on both sides of the middle part of the vehicle body, and the rear disc sweeper includes a rear sweep telescopic device, a four-bar mechanism, a sweeping disc rod, a rear sweep elastic device, and a rear sweeping disc; one end of the rear sweep telescopic device is hinged on the frame, and the other end is connected to the sweeping disc rod; one end of the four-bar mechanism is hinged on the frame, the four-bar mechanism and the rear sweeping disc rod are hinged to each other, and the sweeping disc rod is connected to the rear sweeping disc universal ball; a rear sweep elastic device is provided between the rear sweep telescopic device and the rod-shaped connecting mechanism; the telescopic movement of the rear sweep telescopic device controls the lifting and lowering of the rear sweeping disc; when the rear sweep telescopic device is extended, the rear sweeping disc is located in a high position, and when the rear sweep telescopic device is retracted, the rear sweeping disc is located in a low position.
[0025] As a further improvement, the protruding end of the rear sweep telescopic device is a support rod, a support sleeve is connected to the outer shell of the support rod, and a rear sweep spring is connected to the outer shell of the support sleeve. The support sleeve is hinged to the sweep disk rod, and the support sleeve and / or the support rod have threads for connecting to the rear sweep adjusting nut; the rear sweep adjusting nut limits the telescopic position of the rear sweep spring.
[0026] As a further improvement, the intercepting device is located on both sides of the vehicle body, including a left baffle, a right baffle, and a roller brush device located at the rear of the main sweeping device; the left baffle and the right baffle are located behind the disc sweeping device, on both sides of the main sweeping device; the roller brush device includes a roller brush and a roller brush shell for loading the roller brush, and the roller brush is used to move garbage to the front of the vehicle.
[0027] As a further improvement, the intercepting device also includes a lifting device for lifting the intercepting device.
[0028] As a further improvement, the roller brush is connected to the main sweeping device.
[0029] As a further improvement, the vehicle further comprises a front spray device located at the front of the vehicle body for spraying spray toward the ground, and the spray size of the front spray device is controllable.
[0030] As a further improvement, an aerial spray device for spraying spray into the air is also included.
[0031] As a further improvement, the sweeper includes a chassis, on which two front wheels and two rear wheels are fixed, and there is no synchronous shaft connection between the two rear wheels; the front wheels use leaf springs for shock absorption; and the rear wheels use drag springs for shock absorption.
[0032] The beneficial effects of the present invention are: 1. Compared with a sweeper that needs to vacuum, the energy consumption and noise are greatly reduced; 2. Compared with a traditional sweeper that mainly uses roller sweeping, the cleaning effect is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of the road sweeper;
[0034] Figure 2 This is a schematic diagram of the entire vehicle structure when the sweeper is dumping garbage;
[0035] Figure 3 It is a three-dimensional structural schematic diagram of the garbage conveying mechanism;
[0036] Figure 4 It is a schematic diagram of the planar structure of the garbage conveying mechanism;
[0037] Figure 5 is a structural schematic diagram of the main scanning device;
[0038] Figure 6 is a schematic diagram of the internal structure of the main scanning device;
[0039] Figure 7 A schematic diagram of the structure of the cylinder and guide tube of the main sweeping device;
[0040] Figure 8 It is a schematic diagram of the three-dimensional structure of the interception device;
[0041] Fig. 9 It is a schematic diagram of the plan structure of the interception device;
[0042] Fig.10 It is a schematic diagram of the structure of the chassis;
[0043] Fig.11 It is a schematic diagram of the structural decomposition of the front disc sweeper;
[0044] Fig.12 This is a schematic diagram of the front disc sweep when extended;
[0045] Fig.13 It is a schematic diagram of the front disc sweep when it is retracted;
[0046] Fig.14 It is a schematic diagram of the structural decomposition of the rear disc sweeper;
[0047] Fig.15 This is a schematic diagram of the rear disc sweep when it is lifted;
[0048] Fig.16 It is a schematic diagram of the descent of the rear disc sweep;
[0049] Fig.17 It is a structural diagram of the rear sweep telescopic device and the rear sweep elastic device;
[0050] Fig.18 This is a schematic diagram of the appearance of the sweeper;
[0051] The markings in the figure are explained as follows:
[0052] 1. Main sweeping device; 11. Rotating main shaft; 111. Cylinder; 112. Motor housing; 12. Brushing device; 121. Brushing rod; 122. Brush hair; 13. Gear shaft; 14. Rack; 15. Guide tube; 16. Brushing length detection device; 17. Driving shaft power mechanism; 171. Speed reduction motor; 172. Conductive slip ring; 18. Rotating main shaft power mechanism;
[0053] 2. Collection device; 21. Tipping push rod;
[0054] 3. Garbage lifting and introducing device; 31. Material guide plate; 32. Middle plate; 33. Material carrying plate; 34. Chain; 341. Upper sprocket; 342. Lower sprocket; 343. First positioning sprocket; 344. Second positioning sprocket; 35. Rotating bucket;
[0055] 4. Sweep device; 41. Front disc sweep; 411. Front sweep telescopic device; 4111. Extended end; 412. Front sweep elastic device; 413. Front sweep spring; 414. Sleeve; 415. Spring cover; 416. Push rod; 417. Front sweep adjusting nut; 418. Front sweep disc; 419. Wedge; 42. Rear disc sweep; 421. Rear sweep telescopic device; 422. Support rod; 423. Support sleeve; 424. Four-bar linkage; 425. Sweep disc rod; 426. Rear sweep spring; 427. First limit device; 428. Rear sweep adjusting nut; 429. Rear sweep disc;
[0056] 5. Intercepting device; 51. Left baffle; 52. Right baffle; 53. Roller brush; 54. Roller brush shell; 55. Lifting device;
[0057] 61. Front spray device; 62. Aerial spray device;
[0058] 7. Chassis; 71. Leaf spring; 72. Trailing spring;
[0059] 8. Cab; 9. Frame. DETAILED DESCRIPTION
[0060] Combine the following Figures 1 to 10 , an implementation mode of the present invention is described.
[0061] like Figure 1 , Figure 2 As shown, it is an energy-saving intelligent sweeper, including an intelligent control system, a main sweeping device 1, a collecting device 2 for collecting the swept objects, a garbage lifting and introducing device 3 for introducing the garbage swept by the main sweeping device 1 into the collecting device 2, a disc sweeping device 4, and an intercepting device 5; the disc sweeping device 4 is located on both sides of the vehicle body to guide the swept garbage to the inner side of the vehicle body; the intercepting device 5 is located at the lower part of the vehicle body to intercept the swept garbage; the main sweeping device 1, the collecting device 2, the garbage lifting and introducing device 3, the disc sweeping device 4, and the intercepting device 5 are controlled by the intelligent control system. Different from other sweepers with rolling sweeping as the main sweeping method, the sweeper of the present invention is provided with an intercepting device 5, and the intercepting device 5 is intelligently controlled to improve the sweeping effect.
[0062] Combine the following Figures 5 to 7 The main scanning device 1 of the present invention will be described.
[0063] The main sweeping device 1 includes a rotating main shaft 11, on which a sweeping brush is installed, and the sweeping brush device 12 is retractable; when extended, it is in the working state. In order to realize the retraction of the sweeping brush device 12, the rotating main shaft 11 has multiple groups of sweeping brush devices 12 distributed in rows along the axial direction, and the sweeping rod 121 is connected to the rotating main shaft 11, and the end of the sweeping rod 121 has bristles 122; the rotating main shaft 11 has a driving shaft for driving all the sweeping rods 121 at the same time. The rotating main shaft 11 is controlled by the main shaft motor; the driving shaft is controlled by the driving shaft motor. That is, the main shaft motor drives the rotating main shaft 11 to rotate to achieve cleaning, and the driving shaft motor drives the driving main shaft to rotate, so that the sweeping rod 121 can be retracted.
[0064] The driving shaft is a gear shaft 13, and the surface of the sweep rod 121 that contacts the driving shaft is a rack 14. The rack 14 meshes with the teeth of the gear shaft 13, so that when the driving shaft rotates, multiple sweep rods 121 move simultaneously. In the figure, the gear shaft 13 uses flat teeth, and the rack 14 also uses flat teeth. In the specific implementation process, other teeth can be replaced as needed. There are various styles of gear shafts 13 that can be selected, such as using different gear shafts 13 such as spline shafts and screw shafts. At the same time, the rack 14 also uses different tooth shapes to match the gear shaft 13, so that the rack 14 can be driven when the screw shaft rotates.
[0065] The rotating main shaft 11 is provided with a guide tube 15 for the sweeping rod 121 to pass through, and is used to guide the direction of the sweeping rod 121 to extend and retract. The guide tubes 15 are grouped in pairs, and the guide tubes 15 in the same group are symmetrically arranged on both sides of the driving shaft, which can ensure that the sweeping rods 121 are symmetrically distributed on both sides of the driving shaft. There are at least two sweeping rods 121, which are respectively located on both sides of the sweeping brush device 12 to support the two ends of the sweeping brush device 12 and maintain the stability of the sweeping brush device 12.
[0066] The sweeping brush devices 12 are at least six groups, which are evenly distributed, so as to reduce the angle between each group of sweeping brush devices 12, and reduce the time that the bristles 122 cannot act on the ground when the rotating main shaft 11 rotates. The more sweeping brush devices 12 there are, the closer the main sweeping device 1 is to a cylinder. If the spacing between the sweeping brush devices 12 is large, in order to reduce the time that the bristles 1222 cannot act on the ground, it is necessary to increase the rotation speed of the rotating main shaft 11, or extend the sweeping brush devices 12 longer, but these methods are not necessary when the density of the sweeping brush devices 12 is large enough.
[0067] The positions of the rotating main shaft 11 and the frame 9 are relatively fixed; the main sweeping device 1 also includes a sweeping brush device length detection device 16. The contact area and contact force between the bristles 122 and the ground are adjusted by extending and retracting the sweeping brush device 12. By detecting and ensuring the length of the sweeping brush device 12, the bristles 122 are compensated in the continuous wear and tear, so that the contact area and contact force with the ground are kept stable.
[0068] The driving shaft power mechanism 17 includes a reduction motor 171 connected to the driving shaft and a conductive slip ring 172. The reduction motor 171 rotates synchronously with the rotating main shaft 11. The conductive slip ring 172 supplies power to the reduction motor 171 and controls the operation and stop of the reduction motor 171. The rotating main shaft 11 includes a cylinder 111 and a motor housing 112. The driving shaft is in the cylinder 111, and the reduction motor 171 is in the motor housing 112. The motor housing 112 and the cylinder 111 are connected by a flange, and the reduction motor 171 rotates synchronously with the rotating main shaft 11. When the conductive slip ring 172 supplies power to the reduction motor 171, the reduction motor 171 controls the rotation of the driving shaft, thereby extending and retracting the sweeping rod 121.
[0069] The sweeping brush length detection device 16 is a position detection sensor, which is fixed on the vehicle frame 9, and the position sensor is directly above the rotating spindle 11. As shown in the figure, a through-beam infrared sensor is adopted. When the sweeper is started, the rotating spindle 11 starts to run, and the sweeping brush device 12 extends. The through-beam infrared sensor can sense the signal of the sweeping brush device 12, and the reduction motor 171 stops working. Once the signal is not received, it means that the sweeping brush device 12 has been worn. The distance between the through-beam infrared sensor and the rotating spindle 11 is longer than the distance between the rotating spindle 11 and the ground. The listed through-beam infrared sensor can also be replaced by other sensors with position detection function.
[0070] When the sweeper is running at high speed and is not in the cleaning state, the sweeping rod 121 is retracted and the sweeping brush device 12 is off the ground; when the cleaning operation starts, the rotating main shaft 11 runs, and the gear shaft 13 starts to rotate, and the sweeping brush device 12 extends. The infrared counter-radiation sensor senses the signal of the sweeping brush device 12. When the signal is sensed, the gear shaft 13 stops rotating, and the sweeping brush device 12 stops extending further and starts cleaning. When the bristles are worn, the sweeping rod 121 automatically extends to the point where the sweeping brush length detection device 16 can sense it; once the sweeping rod 121 is extended to the limit and still cannot sense the sweeping brush device 12, the sweeping brush device 12 needs to be replaced.
[0071] With the intelligent control system, the rotation speed of the rotating spindle 11 can be controlled to be adjustable. In addition, the wear of the bristles 122 can be detected and adjusted in time.
[0072] Combine the following Figures 1 to 4 The garbage lifting and introducing device 3 of the present invention will be described.
[0073] The garbage lifting and introducing device 3 includes a guide plate 31 and a garbage lifting and conveying mechanism. The retaining edge is located on both sides of the middle plate 32. The guide plate 31 connects the main sweeping device and the garbage lifting and conveying mechanism. The garbage lifting and conveying mechanism includes the middle plate 32, a plurality of alternately arranged carrier plates 33, a chain 34 driving the carrier plates 33, and a rotating bucket 35. The edges of the carrier plates 33 are tightly attached to the surface of the middle plate 32 and circulate in the rotating bucket 35. In order to allow the swept garbage to enter the rotating bucket 35, the feed port of the rotating bucket 35 is connected to the upper end of the guide plate 31. After the swept garbage passes through the guide plate 31 and reaches the feed port above the rotating bucket 35, it enters the rotating bucket 35 due to gravity.
[0074] The intermediate plate 32 can be set into multiple sections or more complex shapes as required. The chain 34 includes an upper sprocket 341, a lower sprocket 342 and a sprocket positioning device, and the upper sprocket 341 and the lower sprocket 342 are used to drive the chain 34. The sprocket positioning device is located at the position where the intermediate plate 32 turns between the upper sprocket 341 and the lower sprocket 342, and is used to control the trajectory of the chain 34 so that the edge of the loading plate 33 is closely attached to the surface of the intermediate plate 32 and the inside of the rotating bucket 35. The chain 34 moves toward the collecting device 2 on the side where the whole is located at the upper part, that is, the loading plate 33 is loaded with garbage at the position located at the upper part of the intermediate plate 32 and moves to the garbage bin, that is, the loading plate 33 will load garbage when it is located at the upper part, and must be closely attached to the surface of the intermediate plate 32 and the inner surface of the rotating bucket 35 at these positions, thereby completing the loading of garbage. The first positioning sprocket 343 and / or the second positioning sprocket 344 can be provided with a tensioning function, for example, a tensioning adjustment bolt can be provided on the second positioning sprocket 344, and the position of the second positioning sprocket 344 can be fine-tuned by adjusting the tensioning adjustment bolt to control the tension of the chain 34. The second positioning sprocket 344 is located on the side where the chain 34 is located as a whole at the bottom, so when adjusted, the position of the chain 34 as a whole at the bottom is affected, while the garbage is loaded on the upper side, so adjusting the second positioning sprocket 344 will not affect the loading and transportation of the garbage.
[0075] The loading plate 33 includes a rigid plate body and a flexible edge. The rigid plate body can be made of stainless steel to increase the load-bearing capacity of the loading plate 33, and the flexible edge can be made of wear-resistant rubber to reduce the possibility of falling from the gap during lifting.
[0076] The inner surface of the rotating bucket 35 includes a semi-cylindrical fitting portion, which fits with the edge of the carrier plate 33 when the carrier plate 33 moves.
[0077] The guide plate 31 is liftable. In order for the guide plate 31 to guide materials, its bottom must be close to touching the ground, which will hinder the cleaning of larger garbage. When the guide plate 31 is liftable, when the guide plate 31 rises, the main sweeping device 1 can sweep larger garbage. When the guide plate 31 falls again, the larger garbage can be swept onto the guide plate 31. In specific use, the guide plate 31 can be set to be lifted and lowered indirectly. The solution that allows the guide plate 31 to be lifted and lowered intermittently is easy to implement.
[0078] When the sweeper starts and begins to sweep, the garbage swept by the main sweeping device 1 will enter the rotating bucket 35 through the guide plate 31. Since the inner surface of the rotating bucket 35 includes a semi-cylindrical fitting portion, and fits with the edge of the carrier plate 33 when the carrier plate 33 moves. When the rotating bucket 35 passes through the rotating bucket 35, the garbage in the rotating bucket 35 will be carried on the carrier plate 33. When the carrier plate 33 leaves the rotating bucket 35, due to the angle setting of the carrier plate 33 and the middle plate 32, the garbage on the surface of the carrier plate 33 will fall close to the middle plate 32 due to its own gravity, and after passing through the middle plate, it will fall into the garbage bin. In the process of lifting garbage, even if a small amount of garbage falls, it will fall directly into the rotating bucket 35, and the loading plate 33 that passes through the rotating bucket 35 will complete the lifting of the garbage in the hopper.
[0079] In conjunction with the intelligent control system, the lifting frequency, lifting height, and lifting speed of the guide plate 31 can be controlled, so that it is easier to clean the road surface with different garbage and guide all garbage.
[0080] Next, combine Figure 8 , Fig. 9 The interception device 5 of the present invention will be described.
[0081] The interception device 5 is located on both sides of the vehicle frame 9, including a left baffle 51 and a right baffle 52; the left baffle 51 and the right baffle 52 are located behind the disc sweeping device 4, on both sides of the rolling sweeping device and the collecting device 2. The left baffle 51 and the right baffle 52 are symmetrical on both sides of the vehicle body. It also includes a roller brush 53 device located at the rear of the rolling sweeping device; the roller brush 53 device includes a roller brush 53 and a roller brush shell 54. The roller brush 53 is used to intercept the garbage missed at the rear of the sweeper. The upper part of the roller brush shell 54 has a roller brush shell cover, which is convenient for opening the roller brush shell cover to check or repair the roller brush 53. The roller brush 53 is connected with the rolling sweeping device. The so-called connection means that the roller brush 53 can transfer the garbage under it to the bottom of the rolling sweeping device by throwing, sweeping, etc., thereby completing the connection of garbage cleaning, and further improving the cleaning effect.
[0082] When the road sweeper is used, when the vehicle is moving, the lifting device 55 causes the left baffle 51, the right baffle 52, and the roller brush 53 to be lifted synchronously. During the cleaning operation, the lifting device 55 causes the left baffle 51, the right baffle 52, and the roller brush 53 to be lowered synchronously, and the left baffle 51 and the right baffle 52 are lowered to a position close to the ground. The two sides of the roller sweeping device are intercepted by the left baffle 51 and the right baffle 52, and the garbage missed by the roller sweeping device is transferred to the bottom of the roller sweeping device by the roller brush 53, thereby further improving the cleaning effect.
[0083] With the help of the intelligent control system, the lifting and lowering of the interception device 5 as a whole and the transfer of the missed garbage behind the vehicle body by the roller brush 53 can be controlled, thereby improving the cleaning effect.
[0084] The disc sweeper 4 comprises front disc sweepers 41 at both sides of the front part of the vehicle body and rear disc sweepers 42 at both sides of the middle part of the vehicle body. Figures 11 to 13 The front disc sweep 41 is described as follows:
[0085] The front disc sweeper 41 includes a front sweep telescopic device 411, a front sweep elastic device 412, and a front sweep disc 418; one end of the front sweep telescopic device 411 is hinged on the frame 9, and the other end is connected to the front sweep disc 418; one end of the front sweep elastic device 412 is hinged on the frame 9, and the other end is connected to the front sweep telescopic device 411; the front sweep telescopic device 411 and the front sweep elastic device 412 work together to control the telescopic and lifting of the front sweep disc 418; when the front sweep telescopic device 411 is extended, the front sweep disc 418 is located in a low position, and when the front sweep telescopic device 411 is retracted, the front sweep disc 418 is located in a high position. The front sweep elastic device 412 comprises a sleeve 414, a front sweep spring 413, a spring cover 415, and a push rod 416. The front sweep spring 413 is connected in series to the sleeve 414, and the push rod 416 passes through the spring cover 415 and is connected in series to the sleeve 414. An adjustable spring limiter is provided on the sleeve 414. The spring limiter is a front sweep adjusting nut 417 threadedly connected to the sleeve 414. The wedge block 419 is located at the extended end 4111 of the front sweep telescopic device 411, and is telescopically extended along with the extended end 4111. When the wedge block 419 is retracted, it contacts the front sweep elastic device 412, thereby raising the sweeping plate.
[0086] When the front sweep telescopic device 411 is retracted, the wedge block 419 gradually presses against the spring cover 415. As the front sweep disc 418 is further retracted, the center of gravity falls on the spring cover 415. After further retraction, the sweep disc 429 is lifted, and the push rod 416 slides up in the sleeve 414. Under the joint action of the spring and the front sweep telescopic device 411, the front sweep disc 418 is lifted off the ground. When working, when the front sweep telescopic device 411 is extended, the wedge block 419 leaves the elastic device. Due to the self-weight of the front sweep disc 418, the front sweep disc 418 will droop and fall to a low position. At this time, the push rod 416 is retracted to slide down in the sleeve 414, and part of the weight of the sweep disc will fall on the front sweep elastic device 412. By fine-tuning the elastic device through the front sweep adjustment nut 417, the pressure of the front sweep disc 418 on the ground when it falls can be controlled. When the vehicle load increases or decreases, the ground is uneven or other complex road conditions occur, the front sweeping disc 418 can float up and down within a certain range due to the elastic device, thereby maintaining the force on the ground and achieving a satisfactory cleaning effect.
[0087] Combine the following Figure 12 to Figure 14 The rear disc sweep 42 is described as follows:
[0088] The rear disc sweeper 42 comprises a rear sweep telescopic device 421, a four-bar linkage 424, a sweeping disc rod 425, a rear sweep elastic device, and a rear sweeping disc 429; one end of the rear sweep telescopic device 421 is hinged on the vehicle frame 9, and the other end is connected to the sweeping disc rod 425; one end of the four-bar linkage 424 is hinged on the vehicle frame 9, the four-bar linkage 424 and the rear sweeping disc 429 rod 425 are mutually hinged, and the sweeping disc rod 425 is connected to the rear sweeping disc 429 universal ball; there is a rear sweep elastic device between the rear sweep telescopic device 421 and the rod-shaped connecting mechanism; the telescopic movement of the rear sweep telescopic device 421 controls the lifting and lowering of the rear sweeping disc 429; when the rear sweep telescopic device 421 is extended, the rear sweeping disc 429 is located at a high position, and when the rear sweep telescopic device 421 is retracted, the rear sweeping disc 429 is located at a low position. By using the four-bar linkage 424, the relative angles between the sweeping disc rod 425 and the rear sweeping disc 429 and the ground can be kept constant during the lifting and lowering process.
[0089] The extended end of the rear sweep telescopic device 421 is a support rod 422, the support rod 422 is connected with a support sleeve 423, the support sleeve 423 is connected with a rear sweep spring 426, the support sleeve 423 is hinged with the sweep plate rod 425, and the support sleeve 423 and / or the support rod 422 have threads for connecting with the rear sweep adjustment nut 428, which is used to limit the telescopic position of the rear sweep spring 426. Fig.17As shown, the adjusting nut is connected to the support sleeve 423, and can also be installed on the support rod 422 in the same way, which will not be described in detail here. Under the action of the spring, the support rod 422 reciprocates in the support sleeve 423. The elastic force of the rear sweep spring 426 will affect the pressure of the rear sweep disc 429 on the ground. Therefore, when it is necessary to adjust the pressure of the rear sweep disc 429 on the ground, the pressure of the rear sweep disc 429 on the ground can be fine-tuned by adjusting the rear sweep adjusting nut 428.
[0090] When the vehicle load increases or decreases, the ground is uneven, or the bristles of the rear sweeping disc 429 are worn and deformed, the rear sweeping disc 429 can float freely up and down within a certain range to maintain the force of the bristles on the ground and achieve the desired cleaning effect.
[0091] like Figure 1 , Figure 2 As shown, the position of the garbage bin is located at the rear of the vehicle, and the material inlet of the bin is located at the side of the bin, facing the middle plate 32. In order to facilitate dumping, the garbage bin has a bin outlet at the rear of the vehicle, and can be tilted obliquely to the rear. The garbage bin has a rotating fulcrum fixed to the body of the sweeper, and also includes a dumping push rod 21 connecting the body of the sweeper and the bin. The dumping push rod 21 is retracted to make the bin rotate around the rotating fulcrum as the axis, thereby realizing the dumping of the bin.
[0092] like Figure 1 As shown, it also includes a spray device, which includes a front spray device 61 located at the front of the vehicle body for spraying near the ground and an aerial spray device 62 for spraying into the air.
[0093] like Fig.10 As shown, two front wheels and two rear wheels are fixed on the chassis 7 of the sweeper, and there is no shaft connection between the two rear wheels. The front wheels use a steering axle and leaf spring shock absorption; the rear wheels use drag spring shock absorption.
[0094] In summary, the main sweeping device 1, the collecting device 2, the garbage lifting and introducing device 3, the disk sweeping device 4, the intercepting device 5, the spraying device, etc. of the present invention are all controlled by the intelligent control system, so that various cleaning modes can be switched on different road surfaces, thereby improving the cleaning effect.
[0095] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.
Claims
1. An energy-saving intelligent sweeper, characterized in that: The vehicle comprises an intelligent control system, a main sweeping device (1), a collecting device (2) for collecting swept objects, a garbage lifting and introducing device (3) for introducing the garbage swept by the main sweeping device (1) into the collecting device (2), a disk sweeping device (4), and an intercepting device (5); the disk sweeping device (4) is located on both sides of the vehicle body and guides the swept garbage to the inner side of the vehicle body; the intercepting device (5) is located at the lower part of the vehicle body and is used to intercept the swept garbage; the main sweeping device (1), the collecting device (2), the garbage lifting and introducing device (3), the disk sweeping device (4), and the intercepting device (5) are controlled by the intelligent control system; The disc sweeper device (4) comprises front disc sweepers (41) located below the cab (8) on both sides of the front part of the vehicle body, and the front disc sweeper (41) comprises a front sweep telescopic device (411), a front sweep elastic device (412), and a front sweeper disc (418); one end of the front sweep telescopic device (411) is hinged on the vehicle frame (9), and the other end is connected to the front sweeper disc (418); one end of the front sweeper elastic device (412) is hinged on the vehicle frame (9), and the other end is connected to the front sweeper telescopic device (411); the front sweeper telescopic device (411) and the front sweeper elastic device (412) work together to control the telescopic and lifting of the front sweeper disc (418); when the front sweeper telescopic device (411) is extended, the front sweeper disc (418) is located at a low position, and when the front sweeper telescopic device (411) is retracted, the front sweeper disc (418) is located at a high position.
2. The energy-saving intelligent sweeper according to claim 1, characterized in that: The garbage lifting and introducing device (3) comprises a material guide plate (31) and a garbage lifting and conveying mechanism, wherein the material guide plate (31) is connected to the main sweeping device (1) and the garbage lifting and conveying mechanism; the garbage lifting and conveying mechanism comprises an intermediate plate (32), a plurality of alternately arranged material carrier plates (33), a chain (34) driving the material carrier plates (33), and a rotating bucket (35) connected to the material guide plate (31), wherein the material carrier plates (33) circulate and rotate on the surface of the intermediate plate (32) and in the rotating bucket (35).
3. The energy-saving intelligent sweeper according to claim 2, characterized in that: The feed port of the rotating bucket (35) is connected to the upper end of the material guide plate (31); the inner surface of the rotating bucket (35) includes a semi-cylindrical fitting portion, which fits with the edge of the material carrier plate (33) when the material carrier plate (33) moves.
4. The energy-saving intelligent sweeper according to claim 2, characterized in that: The chain (34) comprises an upper sprocket (341), a lower sprocket (342) and a sprocket positioning device. The upper sprocket (341) or the lower sprocket (342) is used to drive the chain (34). The sprocket positioning device is located between the upper sprocket (341) and the lower sprocket (342) and is used to adjust the trajectory of the chain (34) so that the edge of the loading plate (33) is closely attached to the surface of the middle plate (32) and the inner surface of the rotating bucket (35) when loading garbage.
5. The energy-saving intelligent sweeper according to claim 4, characterized in that: The sprocket positioning device comprises a first positioning sprocket (343) and a second positioning sprocket (344); the first positioning sprocket (343) and the second positioning sprocket (344) are located at the turning position of the middle plate (32); the chain (34) moves toward the collecting device (2) on the side where the chain (34) is located as a whole at the upper side; the position of the second positioning sprocket (344) is adjustable, and the second positioning sprocket (344) is located on the side where the chain (34) is located as a whole at the lower side.
6. The energy-saving intelligent sweeper according to claim 2, characterized in that: The material carrying plate (33) comprises a rigid plate body and a flexible edge.
7. The energy-saving intelligent sweeper according to claim 2, characterized in that: The material guide plate (31) is intermittently raised and lowered, and the raising and lowering of the material guide plate (31) is controlled by an intelligent control system.
8. The energy-saving intelligent sweeper according to claim 2, characterized in that: The main sweeping device (1) is located at the rear of the sweeper, in front of the main sweeping device (1) is a material guide plate (31), in front of the material guide plate (31) is a rotating bucket (35), above the rotating bucket (35) is an intermediate plate (32), and the intermediate plate (32) is connected to the collection device (2) at the rear of the sweeper.
9. The energy-saving intelligent sweeper according to claim 8, characterized in that: The collecting device (2) is a box body with an outlet at the rear of the vehicle, and the collecting device (2) can be tilted toward the rear; the material inlet of the box body is connected to the garbage lifting and introducing device (3).
10. The energy-saving intelligent sweeper according to claim 1, characterized in that: The main sweeping device (1) comprises a rotating main shaft (11), on which a sweeping brush device (12) is mounted, the sweeping brush device (12) being retractable and arranged in rows along the axis of the rotating main shaft (11); the sweeping brush device (12) comprises a sweeping rod (121) and bristles (122), the sweeping rod (121) being connected to the rotating main shaft (11), and the end of the sweeping rod (121) having bristles (122); a driving shaft for simultaneously driving all the sweeping rods (121) is arranged in the rotating main shaft (11); the rotating main shaft (11) is controlled by a rotating main shaft power mechanism (18); and the driving shaft is controlled by the driving shaft power mechanism.
11. The energy-saving intelligent sweeper according to claim 10, characterized in that: The driving shaft is a gear shaft (13), the surface of the sweeping rod (121) contacting the driving shaft is a rack (14), the rack (14) meshes with the teeth of the gear shaft (13), so that when the gear shaft (13) rotates, a plurality of racks (14) move simultaneously; and a guide tube (15) for the racks (14) to pass through is provided on the rotating main shaft (11).
12. The energy-saving intelligent sweeper according to claim 10, characterized in that: The positions of the rotating main shaft (11) and the frame (9) are relatively fixed; the main sweeping device (1) further comprises a sweeping brush length detection device (16) for detecting whether the sweeping brush is worn; the sweeping brush length detection device (16) is a sensor mounted on the frame (9) for detecting the retracted position of the sweeping brush; the distance between the position sensor and the rotating main shaft (11) is longer than the distance between the rotating main shaft (11) and the ground.
13. The energy-saving intelligent sweeper according to claim 10, characterized in that: The drive shaft power mechanism comprises a reduction motor (171) and a conductive slip ring (172) connected to the drive shaft, the reduction motor (171) and the rotating main shaft (11) are relatively fixed, and the conductive slip ring (172) supplies power to the reduction motor (171) and controls the operation and stop of the reduction motor (171); the rotating main shaft (11) comprises a cylinder (111) and a motor housing (112), the drive shaft is in the cylinder (111), the reduction motor (171) is in the motor housing (112), and the motor housing (112) and the cylinder (111) are connected via a flange.
14. The energy-saving intelligent sweeper according to claim 1, characterized in that: The front-sweep elastic device (412) comprises a sleeve (414), a front-sweep spring (413), a spring cover (415), and a push rod (416); the front-sweep spring (413) is connected in series to the sleeve (414); the push rod (416) passes through the spring cover (415) and is connected in series to the sleeve (414); an adjustable spring limit device is provided on the sleeve (414); the spring limit device is a front-sweep adjusting nut (417) threadedly connected to the sleeve (414).
15. The energy-saving intelligent sweeper according to claim 1, characterized in that: It also includes a wedge block (419), which is located at the extended end (4111) of the front sweep telescopic device (411) and is telescopically moved along with the extended end (4111). When the wedge block (419) is retracted, it contacts the front sweep elastic device (412) to raise the sweeping plate.
16. The energy-saving intelligent sweeper according to claim 1, characterized in that: The sweeping disc device (4) comprises rear sweeping discs (42) located on both sides of the middle of the vehicle body, and the rear sweeping disc (42) comprises a rear sweeping telescopic device (421), a four-bar linkage (424), a sweeping disc rod (425), a rear sweeping elastic device, and a rear sweeping disc (429); one end of the rear sweeping telescopic device (421) is hinged on the vehicle frame (9), and the other end is connected to the sweeping disc rod (425); one end of the four-bar linkage (424) is hinged on the vehicle frame (9), and the four-bar linkage (424) is hinged on the vehicle frame (9). The structure (424) and the rod (425) of the rear sweeping disc (429) are hinged to each other, and the sweeping disc rod (425) is connected to the rear sweeping disc (429) by a universal ball; a rear sweeping elastic device is provided between the rear sweeping telescopic device (421) and the rod-shaped connecting mechanism; the telescopic movement of the rear sweeping telescopic device (421) controls the lifting and lowering of the rear sweeping disc (429); when the rear sweeping telescopic device (421) is extended, the rear sweeping disc (429) is located at a high position, and when the rear sweeping telescopic device (421) is retracted, the rear sweeping disc (429) is located at a low position.
17. The energy-saving intelligent sweeper according to claim 16, characterized in that: The protruding end of the rear sweep telescopic device (421) is a support rod (422), the support rod (422) is outer-connected with a support sleeve (423), the support sleeve (423) is outer-connected with a rear sweep spring (426), the support sleeve (423) is hinged to the sweep plate rod (425), and the support sleeve (423) and / or the support rod (422) are provided with threads for connecting with a rear sweep adjustment nut (428); the rear sweep adjustment nut (428) limits the telescopic position of the rear sweep spring (426).
18. The energy-saving intelligent sweeper according to claim 1, characterized in that: The intercepting device (5) comprises a left baffle (51) and a right baffle (52) located on both sides of the vehicle body, and a roller brush (53) device located at the rear of the main sweeping device (1); the left baffle (51) and the right baffle (52) are located behind the disc sweeping device (4) and on both sides of the main sweeping device (1); the roller brush (53) device comprises a roller brush (53) and a roller brush shell (54) for loading the roller brush (53); the roller brush (53) is used to move garbage to the front of the vehicle.
19. The energy-saving intelligent sweeper according to claim 18, characterized in that: The intercepting device (5) further comprises a lifting device (55) for lifting the intercepting device (5).
20. The energy-saving intelligent sweeper according to claim 19, characterized in that: The roller brush (53) is connected to the main sweeping device (1).
21. The energy-saving intelligent sweeper according to claim 1, characterized in that: It also includes a front spray device (61) located at the front of the vehicle body and used for spraying spray toward the ground, and the spray size of the front spray device (61) is controllable.
22. The energy-saving intelligent sweeper according to claim 1, characterized in that: Also included is an aerial spray device (62) for spraying the spray into the air.
23. The energy-saving intelligent sweeper according to claim 1, characterized in that: The sweeper comprises a chassis (7), two front wheels and two rear wheels are fixed on the chassis (7), and the two rear wheels are not connected; the front wheels use leaf springs (71) for shock absorption; and the rear wheels use trailing springs (72) for shock absorption.
Citation Information
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