Transformer winding production equipment and control method of transformer winding production equipment

Abstract

The present invention provides a transformer winding production equipment and a control method for the transformer winding production equipment. The transformer winding production equipment includes a winding device, a wire supply device, a wire supply detector and a controller. The wire supply device includes a plurality of winding supply components to supply windings of various wire diameters, and the wire supply detector detects whether the plurality of winding supply components are in operation. The controller is electrically connected to the wire supply detector and the winding device, and the controller controls the winding device to drive the insulating cylinder to rotate, and receives the operation information of the plurality of winding supply components that are actually in operation. The technical solution of the present invention can effectively solve the technical problem of increasing the production cost of the transformer winding due to workers selecting the wrong winding in the transformer winding production process in the prior art.

Description

Technical Field

[0001] The present invention relates to the technical field of transformer production, and in particular to a transformer winding production device and a control method for the transformer winding production device. Background Art

[0002] The production process of transformer windings involves the production of various types of windings. In some types of windings, in order to achieve multiple power transformation functions, windings of different wire diameters are wound on the insulating cylinder. During production, workers need to wind windings of different wire diameters on different parts of the insulating cylinder according to design requirements.

[0003] In the long-term production process, there will be problems where workers choose the wrong winding wire to wind on the insulating cylinder. If the winding error is not discovered during winding, but the problem is discovered during the subsequent inspection process, rework and reprocessing will become very troublesome, and it is also easy to waste production materials, increasing the production cost of the transformer winding. Summary of the invention

[0004] The main purpose of the present invention is to provide a transformer winding production equipment and a control method for the transformer winding production equipment to solve the technical problem of increasing the production cost of the transformer winding due to workers selecting the wrong winding wire in the transformer winding production process in the prior art.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided a transformer winding production equipment, comprising: a winding device, the winding device is used to install an insulating cylinder; a wire supply device, the wire supply device includes a plurality of winding supply assemblies to supply windings of various wire diameters; a wire supply detector, respectively detecting whether the plurality of winding supply assemblies are in operation; a controller, electrically connected to the wire supply detector and the winding device, the controller controls the winding device to drive the insulating cylinder to rotate, and receives the operation information of the plurality of winding supply assemblies actually in operation, the controller matches the operation information with the preset information of the winding supply assemblies scheduled to operate, if the operation information does not correspond to the preset information, the controller controls the winding device to stop, if the operation information corresponds to the preset information, the controller controls the winding device to operate.

[0006] In one embodiment, the winding supply assembly includes: a bobbin mounting component for mounting a bobbin for supplying wire; a motor component drivingly connected to the bobbin mounting component for driving the bobbin mounting component to rotate, and a wire supply detector detects whether the motor component rotates.

[0007] In one embodiment, the controller is also electrically connected to the motor component, and if the operation information does not correspond to the preset information, the controller controls the motor components of the plurality of winding supply assemblies to stop running.

[0008] In one embodiment, the controller controls the corresponding motor component to operate according to preset information of the winding supply component to be operated. If the wire supply detector detects the operation of a motor component other than the corresponding motor component, the controller controls the corresponding motor component to stop operating.

[0009] In one embodiment, the wire supply device also includes a wire output control component, which is installed between multiple winding supply components and the winding device. The windings supplied by the multiple winding supply components are transported to the winding device after passing through the wire output control component. The controller is electrically connected to the wire output control component. If the operating information does not correspond to the preset information, the controller controls the wire output control component to clamp the winding and stop supplying.

[0010] In one embodiment, the wire supply detector is installed on the wire output control assembly, and the wire supply detector determines whether the corresponding winding supply assembly is operating by detecting the supplied winding wire.

[0011] In one embodiment, the winding device includes: an insulation cylinder mounting component for mounting the insulation cylinder; and a winding host component drivingly connected to the insulation cylinder mounting component for driving the insulation cylinder mounting component to rotate.

[0012] In order to achieve the above-mentioned purpose, according to another aspect of the present invention, a control method for transformer winding production equipment is provided, and the control method includes: respectively detecting whether the winding supply components that supply windings of various wire diameters are in operation; obtaining the operation information of multiple winding supply components that are actually in operation; matching the operation information with the preset information of the winding supply components that are scheduled to operate by the controller; if the operation information does not correspond to the preset information, controlling the winding device to shut down; if the operation information corresponds to the preset information, controlling the winding device to operate.

[0013] In one embodiment, whether the corresponding winding supply assembly is operating is determined by detecting whether the motor component of the winding supply assembly is rotating.

[0014] In one embodiment, whether the corresponding winding wire supply component is operating is determined by detecting the supplied winding wire.

[0015] By applying the technical solution of the present invention, when the winding device drives the insulating cylinder to rotate, the winding wire is wound on the insulating cylinder. If the wound winding wire does not match the predetermined winding winding wire, the insulating cylinder will drive the winding supply component that does not match the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information. At this time, the operation information will not correspond to the preset information. At this time, the winding device is controlled to stop, and the winding error can be avoided. If the wound winding wire matches the predetermined winding winding wire, the insulating cylinder will drive the winding supply component that matches the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information of the predetermined winding supply component. At this time, the operation information will correspond to the preset information, and the winding device will continue to be controlled to operate and perform normal winding. By adopting the technical solution of the present invention, the technical problem of increasing the production cost of the transformer winding caused by workers selecting the wrong winding wire in the production process of the transformer winding in the prior art can be effectively solved.

[0016] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 The overall structural schematic diagram of an embodiment of a transformer winding production device according to the present invention is shown. DETAILED DESCRIPTION

[0019] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0020] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0021] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so as to describe the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] Figure 1 The embodiment of the transformer winding production equipment of the present invention is shown, and the transformer winding production equipment includes a winding device 10, a wire supply device 20, a wire supply detector and a controller. The winding device 10 is used to install an insulating cylinder c, the wire supply device 20 includes a plurality of winding supply components 21 to supply windings of various wire diameters, and the wire supply detector respectively detects whether the plurality of winding supply components 21 are in operation. The controller is electrically connected to the wire supply detector and the winding device 10, and the controller controls the winding device to drive the insulating cylinder c to rotate, and receives the operation information of the plurality of winding supply components 21 that are actually in operation, and the controller matches the operation information with the preset information of the winding supply components 21 that are scheduled to operate, and if the operation information does not correspond to the preset information, the winding device 10 is controlled to stop, and if the operation information corresponds to the preset information, the winding device 10 is controlled to operate.

[0024] By applying the technical solution of the present invention, when the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. If the wound winding wire does not match the predetermined winding winding wire, the insulating cylinder c will drive the winding supply component 21 that does not match the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information. At this time, the operation information will not correspond to the preset information. At this time, the winding device 10 is controlled to stop, and the winding error can be avoided. If the wound winding wire matches the predetermined winding winding wire, the insulating cylinder c will drive the winding supply component 21 that matches the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information of the predetermined winding supply component 21. At this time, the operation information will correspond to the preset information, and the winding device 10 will continue to be controlled to operate and perform normal winding. By adopting the technical solution of the present invention, the technical problem of increasing the production cost of the transformer winding caused by the workers selecting the wrong winding wire in the production process of the transformer winding in the prior art can be effectively solved.

[0025] Specifically, in Figure 1 In the illustrated embodiment, the wire supply device 20 includes two wire winding supply assemblies 21 to supply wire windings of two wire diameters. As other optional embodiments, the number of wire winding supply assemblies 21 can be adaptively adjusted according to production needs.

[0026] Optionally, in the technical solution of this embodiment, the winding supply assembly 21 includes a bobbin mounting component 211 and a motor component 212, and the motor component 212 is connected to the bobbin mounting component 211. When in use, the bobbin d is installed on the bobbin mounting component 211, and the motor component 212 drives the bobbin mounting component 211 to rotate to supply wire. By detecting whether the motor component 212 rotates, it can be determined whether the corresponding winding supply assembly 21 is in operation. It should be noted that, under normal circumstances, the motor component 212 drives the bobbin mounting component 211 to rotate to cooperate with the winding device 10 to wind at a uniform speed. When the worker makes a mistake in winding, the rotation of the winding device 10 will still drive the motor component 212 that is not powered on to rotate, so by detecting whether the motor component 212 rotates, it can be determined whether the corresponding winding supply assembly 21 is in operation.

[0027] It should also be noted that whether the motor component 212 is rotating can be determined by detecting the current condition of the motor component 212. If the wound wire does not match the predetermined winding wire, the insulating tube c will drive the motor component 212 that does not match the predetermined winding wire to rotate, thereby generating an induced current. By detecting the additional induced current, it can be determined whether the worker has made a winding error.

[0028] As an optional implementation, in the technical solution of this embodiment, the controller is also electrically connected to the motor component 212. If the operation information does not correspond to the preset information, the controller controls the motor components 212 of multiple winding supply components 21 to stop running. By controlling the motor components 212 of multiple winding supply components 21 to stop running by the controller, it is possible to avoid confusion caused by continuous output of winding after the winding device 10 is shut down. As a more preferred implementation, the controller controls the corresponding motor component 212 to operate according to the preset information of the winding supply component 21 that is scheduled to operate. If the wire supply detector detects that the motor component 212 other than the corresponding motor component 212 is running, the controller controls the corresponding motor component 212 to stop running. In this way, the motor component 212 can be shut down more accurately.

[0029] like Figure 1 As shown, as an optional embodiment, the wire supply device 20 further includes a wire outlet control component 22, which is installed between the plurality of winding wire supply components 21 and the winding device 10. The winding wires supplied by the plurality of winding wire supply components 21 are delivered to the winding device 10 after passing through the wire outlet control component 22. The controller is electrically connected to the wire outlet control component 22. If the operation information does not correspond to the preset information, the controller controls the wire outlet control component 22 to clamp the winding wire and stop supplying. The wire outlet control component 22 can be used to timely clamp the winding wire and stop supplying when the worker makes a mistake in winding operation.

[0030] More preferably, as another optional implementation method different from the above detection method, a wire supply detector can also be installed on the wire output control assembly 22. When in use, the wire supply detector determines whether the corresponding winding supply assembly 21 is operating by detecting the supplied winding wire. When the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. By judging whether the wound winding wire is consistent with the predetermined winding winding wire, it can be judged whether the worker has made an error in operation.

[0031] like Figure 1 As shown, in the technical solution of this embodiment, the winding device 10 includes an insulating cylinder mounting component 11 and a winding main component 12, and the winding main component 12 is drivingly connected to the insulating cylinder mounting component 11. When in use, the insulating cylinder c is mounted on the insulating cylinder mounting component 11, and the insulating cylinder mounting component 11 is driven to rotate by the winding main component 12.

[0032] The present invention also provides a control method for transformer winding production equipment, the control method comprising:

[0033] Respectively detecting whether the winding supply assembly 21 for supplying windings of various wire diameters is in operation;

[0034] Obtaining operation information of multiple winding supply components 21 that are actually in operation;

[0035] The controller matches the operation information with the preset information of the winding supply component 21 to be operated;

[0036] If the operation information does not correspond to the preset information, the winding device 10 is controlled to stop;

[0037] If the operation information corresponds to the preset information, the winding device 10 is controlled to operate.

[0038] By applying the technical solution of the present invention, when the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. If the wound winding wire does not match the predetermined winding winding wire, the insulating cylinder c will drive the winding supply component 21 that does not match the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information. At this time, the operation information will not correspond to the preset information. At this time, the winding device 10 is controlled to stop, and the winding error can be avoided. If the wound winding wire matches the predetermined winding winding wire, the insulating cylinder c will drive the winding supply component 21 that matches the predetermined winding winding wire to operate. At this time, the controller matches the operation information with the preset information of the predetermined winding supply component 21. At this time, the operation information will correspond to the preset information, and the winding device 10 will continue to be controlled to operate and perform normal winding. By adopting the technical solution of the present invention, the technical problem of increasing the production cost of the transformer winding caused by the workers selecting the wrong winding wire in the production process of the transformer winding in the prior art can be effectively solved.

[0039] As an optional embodiment, it is possible to determine whether the corresponding winding supply assembly 21 is operating by detecting whether the motor component 212 of the winding supply assembly 21 is rotating. Under normal circumstances, the motor component 212 rotates to cooperate with the winding device 10 to wind the wire at a uniform speed. When the worker makes a mistake in winding, the rotation of the winding device 10 will still drive the motor component 212 that is not powered to rotate. Therefore, by detecting whether the motor component 212 is rotating, it is possible to determine whether the corresponding winding supply assembly 21 is operating.

[0040] As another optional embodiment, the operation of the corresponding winding supply assembly 21 can be determined by detecting the supplied winding wire. When in use, the wire supply detector determines whether the corresponding winding supply assembly 21 is in operation by detecting the supplied winding wire. When the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. By determining whether the wound winding wire is consistent with the predetermined winding winding wire, it can be determined whether the worker has made an error in operation.

[0041] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0042] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0043] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A transformer winding production equipment, characterized in that: include: A winding device (10), the winding device (10) being used to install the insulating cylinder (c); A wire supply device (20), the wire supply device (20) comprising a plurality of winding wire supply assemblies (21) for supplying winding wires of various wire diameters; A wire supply detector for respectively detecting whether the plurality of wire winding supply components (21) are in operation; a controller electrically connected to the wire supply detector and the winding device (10), the controller controlling the winding device (10) to drive the insulating cylinder (c) to rotate, and receiving operation information of a plurality of the winding wire supply assemblies (21) actually in operation, the controller matching the operation information with preset information of the winding wire supply assemblies (21) scheduled to operate, and controlling the winding device (10) to stop if the operation information does not correspond to the preset information, and controlling the winding device (10) to operate if the operation information corresponds to the preset information; The wire supply device (20) further comprises a wire outlet control component (22), wherein the wire outlet control component (22) is installed between the plurality of the winding wire supply components (21) and the winding device (10), wherein the winding wires supplied by the plurality of the winding wire supply components (21) are conveyed to the winding device (10) after passing through the wire outlet control component (22), wherein the controller is electrically connected to the wire outlet control component (22), and if the operation information does not correspond to the preset information, the controller controls the wire outlet control component (22) to clamp the winding wire and stop supplying the winding wire, and wherein the wire supply detector is installed on the wire outlet control component (22), and wherein the wire supply detector determines whether the corresponding winding wire supply component (21) is operating by detecting the supplied winding wire.

2. The transformer winding production equipment according to claim 1, characterized in that: The winding supply assembly (21) comprises: A bobbin mounting component (211) for mounting a bobbin (d) for supplying thread; The motor component (212) is drivingly connected to the bobbin mounting component (211) and is used to drive the bobbin mounting component (211) to rotate.

3. The transformer winding production equipment according to claim 1, characterized in that: The winding device (10) comprises: An insulating cylinder mounting component (11) used for mounting the insulating cylinder (c); The winding main body component (12) is drivingly connected to the insulating cylinder mounting component (11) and is used to drive the insulating cylinder mounting component (11) to rotate.

4. A control method for transformer winding production equipment, characterized in that: The transformer winding production equipment is the transformer winding production equipment according to any one of claims 1 to 3, and the control method comprises: Respectively detecting whether a winding supply assembly (21) that supplies windings of various wire diameters is in operation, and determining whether a corresponding winding supply assembly (21) is in operation by detecting the supplied windings; Obtaining operation information of a plurality of the winding supply components (21) that are actually in operation; The controller matches the operation information with preset information of the winding supply component (21) to be operated; If the operation information does not correspond to the preset information, controlling the winding device (10) to stop; If the operation information corresponds to the preset information, the winding device (10) is controlled to operate.

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