Semi-automatic wire guiding and conducting device

By using a semi-automatic wire feeding guide and conductive device, the problems of vibration and conductivity degradation during high-speed wire feeding cutting are solved, resulting in higher cutting quality and conductivity, reduced vibration impact, and improved cooling efficiency.

CN114406378BActive Publication Date: 2025-12-12KUNSHAN RUIJUN MASCH CO LTD
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Patent Information

Application Number
CN202210166537.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-23
Publication Date
2025-12-12
Estimated Expiration
2042-02-23

AI Technical Summary

Technical Problem

Conventional reciprocating wire EDM machines are prone to vibration during high-speed wire cutting, resulting in uneven cut surfaces and reduced conductivity.

Method used

A semi-automatic wire guide conductive device is adopted, including an anti-vibration body and a conductive base. It reduces vibration kinetic energy through movable contact, enhances water flow concentration by using drainage holes, and reduces the conductive distance to improve conductivity.

Benefits of technology

It improves cutting quality and electrical conductivity, reduces the impact of vibration, and enhances cooling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of wire cut electrical discharge machining equipment, and discloses a semi-automatic middle-wire guiding and conducting device, which comprises a connecting seat, a conducting seat fixedly connected to the side end of the connecting seat, an anti-shaking main body fixedly installed at the lower end of the conducting seat, and an anti-shaking main body comprising a first consumption sleeve, a second consumption sleeve, a guide sleeve and a threading sleeve, wherein the first consumption sleeve is slidably penetrated through the second consumption sleeve. The threading sleeve is used for fixing the lower end of the molybdenum wire, the molybdenum wire is fixed through the first consumption sleeve and another molybdenum wire device of the wire cut electrical discharge machine, and when working, the shaking of the molybdenum wire acts on the first consumption sleeve, so that the first consumption sleeve acts on the second consumption sleeve, the second consumption sleeve acts on the guide sleeve, and the shaking energy is lost by using the molybdenum wire to drive the threading sleeve to vibrate in the up-down direction. The movable contact mode is adopted to make the movable contact mode lose most of the kinetic energy in the shaking process, so as to play a role in preventing shaking and improve the cutting quality of the target cutting machine.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of wire cut electrical discharge machining equipment, and particularly relates to a semi-automatic middle wire feeding guiding and conducting device. BACKGROUND

[0002] The reciprocating wire cut electrical discharge machine (commonly known as middle wire feeding) is a unique type of electrical discharge machining machine in China, which can process various precision molds, can process conductive metal workpieces with large thickness, taper and upper and lower special shapes, and is one of the most widely used machines in China at present, and has an irreplaceable advantage in the mold manufacturing field. Although the current reciprocating wire cut electrical discharge machine in China has the multiple cutting mode like the foreign slow wire feeding machine, there are still defects in the conducting and wire feeding under the first knife high-speed wire feeding (8-12 meters per second) cutting state, and the application will improve such problems and greatly improve the cutting efficiency and stability.

[0003] In the process of implementing the application, the inventor found that there are at least the following problems in the technology: Because the conventional reciprocating wire cut electrical discharge machine is prone to slight shaking which is difficult to distinguish with naked eye during high-speed wire feeding cutting, the final machining precision mold causes uneven cutting surface, the roughness and precision are affected, thereby causing the problem that the conventional wire cut electrical discharge machine has uneven cutting surface of the target.

[0004] Therefore, we propose a semi-automatic middle wire feeding guiding and conducting device to solve the above problems. SUMMARY

[0005] The purpose of the application is to solve the problem of uneven cutting surface of the target of the conventional wire cut electrical discharge machine in the prior art, and a semi-automatic middle wire feeding guiding and conducting device is proposed.

[0006] In order to achieve the above purpose, the application adopts the following technical scheme: a semi-automatic middle wire feeding guiding and conducting device, comprising a connecting seat, a conducting seat fixedly connected to the side end of the connecting seat, an anti-shaking main body fixedly installed at the lower end of the conducting seat, the anti-shaking main body comprising a first consumption sleeve, a second consumption sleeve, a guide sleeve and a threading sleeve, the first consumption sleeve slidingly penetrating the second consumption sleeve, the lower end of the second consumption sleeve being in sliding contact with the guide sleeve, the upper part of the second consumption sleeve slidingly penetrating the conducting seat, the upper part of the guide sleeve being fixedly connected with the conducting seat, and the threading sleeve being slidingly installed on the inner wall of the guide sleeve.

[0007] Preferably, the anti-shaking main body further comprises a retaining ring, the lower end of the retaining ring being fixedly connected to the upper end of the first consumption sleeve, and the retaining ring and the first consumption sleeve being an integral structure.

[0008] Preferably, the upper end of the second consumption sleeve is provided with a plurality of drainage holes, and the side space of the second consumption sleeve is connected with the internal space of the conductive seat in a through manner.

[0009] Preferably, the upper end of the guide sleeve is fixedly connected with a flange, and the flange is an integral structure with the guide sleeve, and the flange is fixedly installed at the lower end of the conductive seat by screws.

[0010] Preferably, the conductive seat comprises a water guide seat, the upper end of the guide sleeve is fixedly installed at the lower end of the water guide seat by screws, the second consumption sleeve is in sliding contact with the water guide seat, and the second consumption sleeve is located at the inner side of the water guide seat, and one side end of the water guide seat is fixedly connected with the side end of the connecting seat.

[0011] Preferably, the conductive seat further comprises an electricity connecting seat, the lower end of the electricity connecting seat is fixedly connected with the upper end of the water guide seat, and the electricity connecting seat and the water guide seat are an integral structure.

[0012] Preferably, the middle part of the electricity connecting seat is provided with a wire passing groove.

[0013] In summary, the technical effects and advantages of the present application are as follows: 1. The threading sleeve fixes the lower end of the molybdenum wire, and the molybdenum wire is fixed through the first consumption sleeve and another molybdenum wire device of the electric spark wire cutting machine. During work, the shaking of the molybdenum wire acts on the first consumption sleeve, so that the first consumption sleeve acts on the second consumption sleeve, and the second consumption sleeve acts on the guide sleeve at the same time. Meanwhile, the shaking energy is lost by using the molybdenum wire to drive the threading sleeve to vibrate up and down. The movable contact mode is adopted to lose most of the kinetic energy during shaking, thereby playing a role in anti-shaking and improving the cutting quality of the target cutting machine.

[0014] 2. After water is injected into the internal space of the conductive seat, the water is discharged outward through the drainage holes, so that the water surrounds the outer periphery of the molybdenum wire. Compared with the conventional water supply mode, the water flow concentration is improved, and the cooling efficiency is improved.

[0015] 3. When threading, the threading sleeve is pushed upwards, so that the lower end of the first consumption sleeve leaks to the lower side of the threading sleeve, which facilitates the user to thread the first consumption sleeve from the lower side of the first consumption sleeve, thereby facilitating the threading work. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0017] Figure 2 It is a schematic diagram of the anti-shaking main body cutting structure of the present application;

[0018] Figure 3 It is a schematic diagram of the conductive seat structure of the present application.

[0019] In the figure: 1, connecting seat; 2, anti-shake main body; 3, conductive seat; 21, blocking ring; 22, first consumption sleeve; 23, second consumption sleeve; 24, guide sleeve; 25, threading sleeve; 31, power connection seat; 33, water guide seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0021] Please refer to Figure 1 and 2 , a semi-automatic medium-speed wire guiding and conducting device, comprising a connecting seat 1, a conductive seat 3 fixedly connected to the side end of the connecting seat 1, an anti-shake main body 2 fixedly installed at the lower end of the conductive seat 3, the anti-shake main body 2 comprising a first consumption sleeve 22, a second consumption sleeve 23, a guide sleeve 24 and a threading sleeve 25, the first consumption sleeve 22 slidingly penetrating through the second consumption sleeve 23, the lower end of the second consumption sleeve 23 being in sliding contact with the guide sleeve 24, the upper part of the second consumption sleeve 23 slidingly penetrating through the conductive seat 3, the upper part of the guide sleeve 24 being fixedly connected with the conductive seat 3, and the threading sleeve 25 being slidingly installed on the inner wall of the guide sleeve 24. The lower end of the molybdenum wire is fixed by the threading sleeve 25, and the molybdenum wire is fixed by another molybdenum wire device of the electric spark wire cutting machine through the first consumption sleeve 22. During work, the shaking of the molybdenum wire acts on the first consumption sleeve 22, so that the first consumption sleeve 22 acts on the second consumption sleeve 23, and the second consumption sleeve 23 acts on the guide sleeve 24, and at the same time, the up-and-down vibration of the threading sleeve 25 driven by the molybdenum wire makes the shaking energy loss, and the movable contact mode makes the loss of most of the kinetic energy during the shaking process, thereby playing a role in preventing shaking.

[0022] Please refer to Figure 2 , the anti-shake main body 2 further comprises a blocking ring 21, the lower end of the blocking ring 21 being fixedly connected to the upper end of the first consumption sleeve 22, and the blocking ring 21 and the first consumption sleeve 22 being an integral structure. The blocking ring 21 limits the sliding range of the first consumption sleeve 22 along the second consumption sleeve 23, thereby improving the stability of the movable position of the first consumption sleeve 22.

[0023] Please refer to Figure 2 , a plurality of drainage holes are formed in the upper end of the second consumption sleeve 23, and the side space of the second consumption sleeve 23 is connected with the internal space of the conductive seat 3. After water is injected into the internal space of the conductive seat 3, the water is discharged outward through the drainage holes, so that the water surrounds the outer periphery of the molybdenum wire. Compared with the conventional water supply mode, the water flow concentration is improved, and the cooling efficiency is improved.

[0024] Please refer to Figure 2The upper end of the guide sleeve 24 is fixedly connected with a flange, the flange is an integral structure with the guide sleeve 24, and the flange is fixedly installed at the lower end of the electric conducting base 3 by screws. The guide sleeve 24 is connected with the electric conducting base 3 by screws, so that the guide sleeve 24 is convenient to disassemble.

[0025] Please refer to Figure 2 and 3 The electric conducting base 3 comprises a water guiding base 33, the upper end of the guide sleeve 24 is fixedly installed at the lower end of the water guiding base 33 by screws, the second consumption sleeve 23 is in sliding contact with the water guiding base 33, the second consumption sleeve 23 is located at the inner side of the water guiding base 33, and one side end of the water guiding base 33 is fixedly connected with the side end of the connecting base 1. Water is guided to the side of the second consumption sleeve 23 by the water guiding base 33, and then is discharged to the outside of the molybdenum wire through the water discharge hole of the second consumption sleeve 23.

[0026] Please refer to Figure 3 The electric conducting base 3 further comprises an electric connecting base 31, the lower end of the electric connecting base 31 is fixedly connected with the upper end of the water guiding base 33, and the electric connecting base 31 is an integral structure with the water guiding base 33. The electric connecting base 31 is used for connecting and installing an electric conducting device, so that the power transmission distance is reduced, and the electric resistance is reduced.

[0027] Please refer to Figure 3 A wire passing groove is formed in the middle of the electric connecting base 31. The wire passing groove is used for the molybdenum wire to pass through and be connected with other parts of the cutting machine.

[0028] Working principle: the threading sleeve 25 fixes the lower end of the molybdenum wire, the molybdenum wire is fixed through the first consumption sleeve 22 and another molybdenum wire device of the electric spark wire cutting machine, in working, the shaking of the molybdenum wire acts on the first consumption sleeve 22, so that the first consumption sleeve 22 acts on the second consumption sleeve 23, the second consumption sleeve 23 acts on the guide sleeve 24, and the shaking energy is lost by the up and down vibration of the threading sleeve 25 driven by the molybdenum wire, the shaking process is in the active contact mode, so that most of the kinetic energy is lost in the shaking process, thereby the anti-shaking effect is achieved. After water is injected into the electric conducting base 3, the water is discharged to the outside through the water discharge hole, so that the water surrounds the outer periphery of the molybdenum wire, compared with the conventional water supply mode, the water flow concentration is strengthened, and the cooling efficiency is improved.

[0029] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A semi-automatic medium wire guiding and conducting device comprising a connecting seat (1), characterized in that: The side end of the connecting seat (1) is fixedly connected with a conductive seat (3), the lower end of the conductive seat (3) is fixedly installed with an anti-shaking main body (2), the anti-shaking main body (2) comprises a first consumption sleeve (22), a second consumption sleeve (23), a guide sleeve (24) and a threading sleeve (25), the first consumption sleeve (22) is slidably penetrated through the second consumption sleeve (23), the lower end of the second consumption sleeve (23) is in sliding contact with the guide sleeve (24), the upper portion of the second consumption sleeve (23) is slidably penetrated through the conductive seat (3), the upper portion of the guide sleeve (24) is fixedly connected with the conductive seat (3), and the threading sleeve (25) is slidably installed on the inner wall of the guide sleeve (24). The anti-shaking main body (2) further comprises a retaining ring (21), the lower end of the retaining ring (21) is fixedly connected with the upper end of the first consumption sleeve (22), and the retaining ring (21) and the first consumption sleeve (22) are in an integrated structure. The upper end of the second consumption sleeve (23) is provided with a plurality of drainage holes, and the side portion space of the second consumption sleeve (23) is in communication with the internal space of the conductive seat (3).

2. A semi-automatic wire guiding and conducting device according to claim 1, characterized in that: The upper end of the guide sleeve (24) is fixedly connected with a flange, the flange and the guide sleeve (24) are in an integrated structure, and the flange is fixedly installed on the lower end of the conductive seat (3) through screws.

3. A semi-automatic wire guiding and conducting device according to claim 1, characterized in that: The conductive seat (3) comprises a water guide seat (33), the upper end of the guide sleeve (24) is fixedly installed on the lower end of the water guide seat (33) through screws, the second consumption sleeve (23) is in sliding contact with the water guide seat (33), and the second consumption sleeve (23) is located on the inner side of the water guide seat (33), and one side end of the water guide seat (33) is fixedly connected with the side end of the connecting seat (1).

4. A semi-automatic wire guiding and conducting device according to claim 3, characterized in that: The conductive seat (3) further comprises an electric connection seat (31), the lower end of the electric connection seat (31) is fixedly connected with the upper end of the water guide seat (33), and the electric connection seat (31) and the water guide seat (33) are in an integrated structure.

5. A semi-automatic wire guiding and conducting device according to claim 4, characterized in that: The middle portion of the electric connection seat (31) is provided with a wire passing groove.

Citation Information

Patent Citations

  • Semi-automatic medium-speed wire guide conductive device

    CN216912399U