An electrical installation verification fixture

By designing Dianjiao inspection and verification fixtures to simulate the structure and layout of the actual vehicle, the problem that Dianjiao system inspection and verification in the existing technology cannot effectively simulate the actual vehicle, and the rapid and comprehensive inspection of multi-model electric systems is achieved, and it has good versatility.

CN114571387BActive Publication Date: 2025-05-27GAC HONDA AUTOMOBILE CO LTD +1
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Patent Information

Application Number
CN202210281014.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-22
Publication Date
2025-05-27
Estimated Expiration
2042-03-22

AI Technical Summary

Technical Problem

In the prior art, the verification of the electric installation system cannot effectively simulate the real vehicle, and the electrical installation capacity related to the low-voltage and high-voltage cannot be confirmed at the same time. The versatility of the electric installation fixture is poor, which cannot meet the verification requirements of multiple models.

Method used

A kind of electric installation verification and verification fixture is designed, including the body frame and the door fixture. By simulating the structure and layout of the real vehicle, the low-voltage and high-voltage related electric installation components of the entire vehicle are quickly arranged to verify the basic functions of electric vehicle electronic equipment.

Benefits of technology

It realizes that the electric installation inspection and certification can better simulate the actual vehicle, quickly arrange all electric installation components, can meet the inspection and certification needs of multiple models, and has good versatility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an electrical installation verification fixture, comprising: a vehicle body frame, including a cabin bottom frame and a cabin top frame. A first bracket is provided at the bottom of the cabin bottom frame, and the first bracket defines a bottom space for arranging a power battery below the cabin bottom frame. The cabin top frame is located above the cabin bottom frame, and the cabin bottom frame is connected to the cabin top frame through a second bracket. The second bracket defines a driver's cabin between the cabin bottom frame and the cabin top frame. The vehicle body frame is provided with an instrument panel fixture for clamping an instrument panel component at the front end of the driver's cabin. The front end of the cabin bottom frame is provided with a first longitudinal beam and a second longitudinal beam extending forward. A machine room space for arranging a power system is defined in front of the cabin bottom frame between the first longitudinal beam and the second longitudinal beam; a door fixture, arranged on the side of the vehicle body frame, for clamping a door component. It can enable the electrical installation verification to better simulate an actual vehicle, can quickly arrange all low-voltage and high-voltage related electrical installation components of the whole vehicle, and can cope with the verification of the basic functions of electric vehicle electronic equipment.
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Description

Technical Field

[0001] The present invention is used in the field of automobile manufacturing, and particularly relates to an electrical installation verification fixture. Background Art

[0002] Before actual vehicle assembly, it is necessary to verify the electrical installation system to prevent inappropriate electrical installation in the completed vehicle and make problems appear early. In the prior art, the verification of the electrical installation system generally directly combines or places each electrical installation component on the electrical installation fixture for verification. The electrical installation components are scattered and disorderly, and cannot simulate the actual vehicle. Moreover, only the low-voltage related electrical installation functions are confirmed outside the vehicle, and it is impossible to realize the confirmation of high-voltage related electrical appliances outside the vehicle, especially for electric vehicles, and problems with high-voltage related electrical installation functions will be missed. In addition, the existing electrical installation fixtures have poor versatility and cannot meet the verification of the electrical installation systems of multiple vehicle models. Summary of the Invention

[0003] An object of the present invention is to solve at least one of the technical problems existing in the prior art, and provide an electrical installation verification fixture that can better simulate the actual vehicle for electrical installation verification, can quickly arrange all low-voltage and high-voltage related electrical installation components of the whole vehicle, and can cope with the verification of the basic functions of electric vehicle electronic equipment.

[0004] The technical solution adopted by the present invention to solve its technical problems is:

[0005] An electrical installation verification fixture, comprising:

[0006] A vehicle body frame, including a cabin bottom frame and a cabin top frame. A first bracket is provided at the bottom of the cabin bottom frame, and the first bracket has a certain height. The first bracket defines a bottom space for arranging a power battery below the cabin bottom frame. The cabin top frame is located above the cabin bottom frame. The cabin bottom frame is connected to the cabin top frame through a second bracket, and the second bracket has a certain height. The second bracket defines a driving cabin between the cabin bottom frame and the cabin top frame. The vehicle body frame is provided with an instrument panel fixture for clamping an instrument panel component at the front end of the driving cabin. The front end of the cabin bottom frame is provided with a first longitudinal beam and a second longitudinal beam extending forward. The first longitudinal beam and the second longitudinal beam are spaced apart by a certain distance along the vehicle body width direction. A cabin space for arranging a power system is defined in front of the cabin bottom frame between the first longitudinal beam and the second longitudinal beam;

[0007] A door fixture, arranged on the side of the vehicle body frame, for clamping a door component.

[0008] In some embodiments, a loading platform for arranging cabin wiring harnesses and headlight components is provided at the tops of the first longitudinal beam and the second longitudinal beam.

[0009] In some embodiments, a first plate member is hinged at the front end of the bilge frame at a position corresponding to the first longitudinal beam. The first plate member can be lifted around the hinge position and lean against the vehicle body frame, and the first plate member can fall around the hinge position and overlap on the top of the first longitudinal beam. A second plate member is hinged at the front end of the bilge frame at a position corresponding to the second longitudinal beam. The second plate member can be lifted around the hinge position and lean against the vehicle body frame, and the second plate member can fall around the hinge position and overlap on the top of the second longitudinal beam. The first plate member overlapping on the top of the first longitudinal beam and the second plate member overlapping on the top of the second longitudinal beam form the loading platform.

[0010] In some embodiments, an opening is provided at the front end of the engine room space, and further includes:

[0011] A first conveying device for carrying the power system in and out of the engine room space through the opening.

[0012] In some embodiments, it further includes:

[0013] A second conveying device for carrying the power battery in and out of the bottom space.

[0014] In some embodiments, the instrument panel fixture includes:

[0015] A headstock, including headstock columns, a headstock rotating shaft, a connecting flange, and a first crank. The headstock rotating shaft extends along the vehicle body transverse direction and is installed on the headstock columns through a first mounting seat. The headstock rotating shaft is connected to the connecting flange on one side of the first mounting seat close to the tailstock, and the headstock rotating shaft is connected to the first crank on one side of the first mounting seat far from the tailstock;

[0016] A tailstock, including tailstock columns, a tailstock rotating shaft, and a second crank. The tailstock rotating shaft is coaxially arranged with the headstock rotating shaft and is installed on the tailstock columns through a second mounting seat. A bushing is provided between the second mounting seat and the tailstock rotating shaft. The tailstock rotating shaft can adjust its position on the second mounting seat along the axial direction with the bushing. An axial guide groove is provided on the outer side of the bushing, and a first locking component cooperating with the axial guide groove is provided on the second mounting seat. The second crank is connected to the tailstock rotating shaft on one side of the second mounting seat far from the headstock.

[0017] In some embodiments, the car door fixture includes:

[0018] A support frame provided with a lifting guiding structure;

[0019] A lifting frame cooperating with the lifting guiding structure;

[0020] A lifting driving mechanism for driving the lifting frame to lift along the lifting guiding structure;

[0021] A vehicle door carrier is connected to the lifting frame.

[0022] In some embodiments, the support frame includes a first upright column and a second upright column. The first upright column and the second upright column are spaced apart by a certain distance. An installation space for the lifting frame is defined between the first upright column and the second upright column. On one side surface facing the installation space of the lifting frame, the first upright column and the second upright column are provided with lifting guide grooves. The lifting frame is arranged in the installation space of the lifting frame. The lifting frame is provided with lifting guide wheels that cooperate with the lifting guide grooves on both sides. The lifting drive mechanism includes a pedal-operated jack arranged at the bottom of the lifting frame.

[0023] In some embodiments, the lifting frame is provided with a connecting frame for connecting the vehicle door carrier. The connecting frame is provided with a first rotating shaft seat. The lifting frame is provided with a second rotating shaft seat. The first rotating shaft seat and the second rotating shaft seat are connected by a first rotating shaft. The vehicle door carrier can swing around the first rotating shaft along with the connecting frame. The lifting frame is provided with a first adjusting screw for adjusting the swinging angle of the connecting frame around the first rotating shaft.

[0024] In some embodiments, the vehicle door carrier is provided with a second rotating shaft, and the second rotating shaft forms an angle with the first rotating shaft. The connecting frame is provided with a bearing seat for connecting the second rotating shaft. The vehicle door carrier can swing around the second rotating shaft. The second rotating shaft is provided with a gear. The bearing seat is provided with a rack meshing with the gear and a second adjusting screw for driving the rack to move. The second adjusting screw adjusts the swinging angle of the vehicle door carrier around the second rotating shaft through the cooperation of the gear and the rack.

[0025] In some embodiments, the vehicle door carrier has a hanging box that sinks relative to the second rotating shaft. The bottom of the hanging box is provided with a support tray. The top of the support tray is provided with a limiting block, and the bottom is provided with an elastic member.

[0026] In some embodiments, the vehicle door fixture further includes multiple groups of adjustable support assemblies. The adjustable support assemblies are vertically connected to the bottom of the support frame in the height direction of the support frame. The adjustable support assembly includes a first tubular member and a second tubular member. The aperture of the first tubular member is larger than the aperture of the second tubular member. The second tubular member is inserted into the first tubular member. The first tubular member and the second tubular member can move relative to each other in a telescopic manner. The adjustable support assembly is provided with a second locking member for locking the first tubular member and the second tubular member. The end of the adjustable support assembly is provided with a caster wheel.

[0027] In some embodiments, a support component mounting seat is provided at the bottom of the support frame. The support component mounting seat is provided with a shaft hole arranged along the height direction of the support frame. One end of the adjustable support component is installed in the shaft hole through a third rotating shaft. The adjustable support component can adjust its extending direction around the third rotating shaft, and the support component mounting seat is provided with a third locking component for locking the adjustable support component.

[0028] In some embodiments, at the rear end of the cab, the vehicle body frame is provided with a tailgate fixture for clamping the tailgate component and a rear axle fixture for clamping the rear axle component.

[0029] In some embodiments, the vehicle body frame is made of profiles. The roof frame is provided with a skylight fixture for arranging the skylight component, and the skylight fixture can adjust its installation position on the roof frame.

[0030] One of the technical solutions in the above technical solutions has at least the following advantages or beneficial effects: The technical solution of the present invention is used for verifying the electrical installation system before actual vehicle assembly. It conducts actual vehicle simulation through the vehicle body frame and door fixtures, providing a verification layout carrier for electrical installation components such as power batteries, instrument panels, power systems, and doors. When verifying the electrical installation system, by arranging each electrical installation component according to the assembly position relationship of the actual vehicle on the electrical installation verification fixture, the verification of the electrical installation system before actual vehicle assembly is finally completed. This technical solution can make the electrical installation verification better simulate the actual vehicle, can quickly arrange all low-voltage and high-voltage related electrical installation components of the whole vehicle, can cope with the verification of the basic functions of electric vehicle electronic equipment, and has good versatility.

[0031] The additional aspects and advantages of the present invention will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The above and / or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0033] Figure 1 is a schematic structural diagram of an embodiment of the present invention;

[0034] Figure 2 is Figure 1 a perspective structural diagram of a door fixture of an embodiment shown;

[0035] Figure 3 is Figure 1 another perspective structural diagram of a door fixture of an embodiment shown. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0036] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention. However, it should not be construed as a limitation on the protection scope of the present invention.

[0037] In the present invention, when directions (up, down, left, right, front, and back) are described, it is only for the convenience of describing the technical solution of the present invention, rather than indicating or implying that the technical features referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present invention.

[0038] In the present invention, the meaning of "a number of" is one or more, the meaning of "a plurality of" is two or more, and "greater than", "less than", "exceeding", etc. are understood not to include the base number; "above", "below", "within", etc. are understood to include the base number. In the description of the present invention, if "first" and "second" are described, they are only used for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0039] In the present invention, unless otherwise clearly defined, words such as "set", "installed", "connected", etc. should be understood in a broad sense. For example, they can be directly connected, or indirectly connected through an intermediate medium; they can be fixedly connected, or detachably connected, or integrally formed; they can be mechanically connected, or electrically connected or capable of communicating with each other; they can be the connection inside two components or the interaction relationship between two components. Those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.

[0040] Among them, Figure 1 a reference direction coordinate system for the embodiments of the present invention is given. The following will describe the embodiments of the present invention in combination with Figure 1 the directions shown.

[0041] See Figure 1 , an embodiment of the present invention provides an electrical installation verification fixture, including a vehicle body frame 1 and a door fixture 2.

[0042] Among them, the main body of the vehicle body frame 1 adopts a frame structure, simulating the structure and layout of the actual vehicle, facilitating the arrangement and installation of electrical components on the vehicle body frame 1, and improving the versatility of the electrical installation verification fixture. The vehicle body frame 1 includes a bottom frame 11 and a top frame 12, and both the bottom frame 11 and the top frame 12 are rectangular. Combining with the layout method of the electric vehicle power battery, a first bracket 13 is provided at the bottom of the bottom frame 11, and the first brackets 13 are distributed at the four corners of the bottom frame 11. The vehicle body frame 1 is supported on the ground through the first brackets 13. The first brackets 13 have a certain height, and the first brackets 13 define a bottom space 14 for arranging the power battery 3 below the bottom frame 11. The power battery 3 can be arranged in the bottom space 14 simulating the actual vehicle, so as to realize the verification of the basic functions of the high-voltage related electrical components.

[0043] The top frame 12 is located above the bottom frame 11. The bottom frame 11 is connected to the top frame 12 through a second bracket 15. The second bracket 15 has a certain height, and the second bracket 15 defines a simulated driving cabin between the bottom frame 11 and the top frame 12. A large number of electrical components are integrated in the instrument panel components in the driving cabin. The vehicle body frame 1 is provided with an instrument panel fixture for clamping the instrument panel components at the front end of the driving cabin.

[0044] Combining with the layout method of the electric vehicle power battery 3, a first longitudinal beam 16 and a second longitudinal beam extending forward are provided at the front end of the bottom frame 11. The first longitudinal beam 16 and the second longitudinal beam are spaced a certain distance along the vehicle body transverse direction (i.e., the left-right direction in the figure). A cabin space 18 for arranging the power system is defined in front of the bottom frame 11 between the first longitudinal beam 16 and the second longitudinal beam, and electrical components such as the cabin wiring harness and headlights of the power system can be directly arranged on the first longitudinal beam 16 and the second longitudinal beam.

[0045] The door fixture 2 is independent of the vehicle body frame 1, and the corresponding number of door fixtures 2 can be specifically selected according to the actual vehicle model, such as two doors or four doors. The door fixture 2 is arranged on the side of the vehicle body frame 1 and is used for clamping the door components.

[0046] When it is necessary to verify the electrical installation system before actual vehicle assembly, each electrical component is arranged at the corresponding installation position of the electrical installation verification fixture according to the assembly position and connection method of the actual vehicle. After the installation is completed, the basic functions of the electronic equipment can be verified. The embodiment of the present invention conducts actual vehicle simulation through the vehicle body frame 1 and the door fixture 2, providing a more realistic verification arrangement carrier for electrical components such as the power battery 3, the instrument panel, the power system, and the doors. During the verification of the electrical installation system, each electrical component can be arranged on the electrical installation verification fixture according to the assembly position relationship of the actual vehicle, and finally the verification of the electrical installation system before actual vehicle assembly is completed. This technical solution can make the electrical installation verification better simulate the actual vehicle, can quickly arrange all low-voltage and high-voltage related electrical components of the whole vehicle, can cope with the verification of the basic functions of the electric vehicle electronic equipment, and has good versatility.

[0047] The first longitudinal beam 16 and the second longitudinal beam define an engine room space 18 for arranging the power system, and can also be used for arranging electrical components such as engine room wiring harnesses and vehicle lights. In some embodiments, referring to Figure 1 , there is a loading platform 19 for arranging engine room wiring harnesses and vehicle light components on the tops of the first longitudinal beam 16 and the second longitudinal beam, and the first longitudinal beam 16 and the second longitudinal beam provide support for the loading platform 19. By adding the loading platform 19, more sufficient arrangement space is provided for electrical components such as engine room wiring harnesses and vehicle lights inside the engine room at the front end of the vehicle body.

[0048] Furthermore, referring to Figure 1 , the front end of the cabin bottom frame 11 is hinged with a first plate member at a position corresponding to the first longitudinal beam 16. The first plate member can be lifted around the hinge position and lean against the vehicle body frame 1, and the first plate member can be lowered around the hinge position and overlap on the top of the first longitudinal beam 16. The front end of the cabin bottom frame 11 is hinged with a second plate member at a position corresponding to the second longitudinal beam. The second plate member can be lifted around the hinge position and lean against the vehicle body frame 1, and the second plate member can be lowered around the hinge position and overlap on the top of the second longitudinal beam. The first plate member overlapping on the top of the first longitudinal beam 16 and the second plate member overlapping on the top of the second longitudinal beam form the loading platform 19. In this embodiment, the first plate member and the second plate member can be spread out or retracted according to the actual usage needs of different vehicle models, improving the versatility of the entire electrical component verification fixture and meeting the usage requirements of multiple vehicle models.

[0049] In some embodiments, referring to Figure 1 , there is an opening at the front end of the engine room space 18, and the electrical component verification fixture further includes a first conveying device (not shown in the figure). The first conveying device is used to carry the power system in and out of the engine room space 18 through the opening. In this embodiment, through the interval between the first longitudinal beam 16 and the second longitudinal beam in the vehicle body transverse direction (i.e., the left - right direction in the figure), a non - enclosed opening form is formed at the front end of the engine room space 18. The power system can be sent into or withdrawn from the engine room space 18 before and after electrical component verification by the first conveying device with wheels, improving the convenience of electrical component verification.

[0050] In some embodiments, referring to Figure 1 , the electrical component verification fixture further includes a second conveying device 5. The second conveying device 5 is used to carry the power battery 3 in and out of the bottom space 14. The second conveying device 5 has casters, a loading platform, and a handrail. The loading platform is used to carry the power battery 3. The power battery 3 can be arranged and installed on the electrical component verification fixture with the second conveying device 5 during verification. Combined with the second conveying device 5 that can be manually controlled, it can directly enter and exit the bottom space 14 that is elevated under the vehicle body frame 1, improving the convenience of electrical component verification.

[0051] The instrument panel fixture is used to achieve the clamping and positioning of the instrument panel. Since the structural characteristics (different lateral lengths of the vehicle body) and installation postures (angles) of the instrument panel components of different vehicle models are not the same, in order to improve the versatility of the entire electrical installation verification fixture, in some embodiments, refer to Figure 1 , the instrument panel fixture includes a headstock 41 and a tailstock 42. The instrument panel component can be clamped between the headstock 41 and the tailstock 42, that is, the instrument panel fixture uses a two-end positioning method to achieve the clamping of the instrument panel in the passenger compartment. Among them, the distance between the headstock 41 and the tailstock 42 can be adaptively adjusted according to the specific length of the instrument panel component structure to meet the clamping requirements of instrument panel components of different vehicle models and different length dimensions. At the same time, the headstock 41 and the tailstock 42 can adjust the clamping rotation angle around their own axes to meet the correct assembly of instrument panel components of different vehicle models and different installation postures.

[0052] Specifically, refer to Figure 1 , the headstock 41 includes a headstock column 43, a headstock rotating shaft 44, a connecting flange 45 and a first crank 46. The headstock column 43 is connected to the vehicle body frame 1. The headstock rotating shaft 44 extends along the lateral direction of the vehicle body and is installed on the headstock column 43 through a first mounting seat 47. The headstock rotating shaft 44 is connected to the connecting flange 45 on the side of the first mounting seat 47 close to the tailstock 42. The connecting flange 45 is used to connect the instrument panel component to the headstock 41. The headstock rotating shaft 44 is connected to the first crank 46 on the side of the first mounting seat 47 far from the tailstock 42. The first crank 46 is used to drive the connecting flange 45 to adjust the clamping angle of the instrument panel component.

[0053] Refer to Figure 1 , the tailstock 42 includes a tailstock column 48, a tailstock rotating shaft 49 and a second crank 410. The tailstock column 48 is connected to the vehicle body frame 1. The tailstock rotating shaft 49 is coaxially arranged with the headstock rotating shaft 44 and is installed on the tailstock column 48 through a second mounting seat 411. The second crank 410 is connected to the tailstock rotating shaft 49 on the side of the second mounting seat 411 far from the headstock 41. When the instrument panel component is clamped, one end is connected to the connecting flange 45 of the headstock 41, and the other end is connected to the tailstock rotating shaft 49 of the tailstock 42. The headstock rotating shaft 44 and the tailstock rotating shaft 49 jointly define the rotation axis for adjusting the posture of the instrument panel component, and the correct assembly of the instrument panel component is achieved by means of the first crank 46 and the second crank 410.

[0054] For instrument panel components of different vehicle models and different length dimensions, the tailstock 42 adopts a telescopic column structure form. Refer to Figure 1, a bushing 412 is provided between the second mounting seat 411 and the tailstock rotating shaft 49. The tailstock rotating shaft 49 can rotate inside the bushing 412 to adjust the mounting angle of the instrument panel component. At the same time, the tailstock rotating shaft 49 can move axially along with the bushing 412 to adjust its position on the second mounting seat 411 to meet the clamping requirements of instrument panel components of different vehicle models and different lengths. An axial guide groove is provided on the outer side of the bushing 412, and a first locking component cooperating with the axial guide groove is provided on the second mounting seat 411. The first locking component is used to achieve positioning and locking after the telescopic column is adjusted in place.

[0055] In some embodiments, the door fixture 2 can adjust the clamping height of the door component for different vehicle models, improving the versatility of the embodiments of the present invention. Specifically, referring to Figure 1 , Figure 2 , Figure 3 , the door fixture 2 includes a support frame 21, a lifting frame 22, a lifting drive mechanism 23 and a door carrier 24. The support frame 21 is provided with a lifting guide structure that defines the lifting path of the lifting frame 22. The lifting frame 22 cooperates with the lifting guide structure. The lifting drive mechanism 23 is used to drive the lifting frame 22 to lift along the lifting guide structure. The door carrier 24 is connected to the lifting frame 22 and is used to carry the door component for electrical installation verification. In this embodiment, the door component for electrical installation verification is carried on the door carrier 24, and the lifting drive mechanism 23 drives the lifting frame 22 to drive the door carrier 24 to lift along the lifting guide structure until the door component is adjusted to the appropriate clamping height.

[0056] Furthermore, in some embodiments, referring to Figure 2 , Figure 3 , the support frame 21 includes a first column 25 and a second column 26. The first column 25 and the second column 26 extend in the height direction. The first column 25 and the second column 26 are spaced apart by a certain distance. An installation space for the lifting frame is defined between the first column 25 and the second column 26. The first column 25 and the second column 26 are provided with lifting guide grooves 27 on the side facing the installation space for the lifting frame, that is, the lifting guide structure. The lifting frame 22 is arranged in the installation space for the lifting frame. The lifting frame 22 is provided with lifting guide wheels cooperating with the lifting guide grooves 27 on both sides. The lifting drive mechanism 23 includes a pedal-operated jack arranged at the bottom of the lifting frame 22. The pedal-operated jack is hydraulically driven. Combining with the self-weight of the lifting frame 22 of the door carrier 24, the lifting is stable, and there is no need for an additional external power source, making it more convenient to use.

[0057] Of course, it can be understood that the driving of the lifting drive mechanism 23 can also adopt conventional power mechanisms such as electric push rods and cylinders to drive the lifting frame 22 to adjust the height of the door component.

[0058] In addition to the differences in clamping height, the clamping angles of the door components of different vehicle models also vary. In view of this, in some embodiments, the door fixture 2 has the ability to adjust the door angle. Refer to Figure 2 , Figure 3 . The lifting frame 22 is provided with a connecting frame 28 for connecting the door carrier 24. The connecting frame 28 is located on the side of the lifting frame 22. The connecting frame 28 is provided with a first rotating shaft seat 29, and the lifting frame 22 is provided with a second rotating shaft seat 210. The first rotating shaft seat 29 and the second rotating shaft seat 210 are connected by a first rotating shaft. The door carrier 24 can swing around the first rotating shaft along with the connecting frame 28. The lifting frame 22 is provided with a first adjusting screw 211 for adjusting the swinging angle of the connecting frame 28 around the first rotating shaft. In this embodiment, by arranging a connecting frame 28 that can swing relative to the lifting frame 22 between the lifting frame 22 and the door carrier 24, and cooperating with the first adjusting screw 211, the precise adjustment of the deflection angle of the door carrier 24 around the first rotating shaft can be realized.

[0059] Furthermore, in some embodiments, the door fixture 2 also has the ability to adjust the angle in the second direction. Refer to Figure 2 , Figure 3 . The door carrier 24 is provided with a second rotating shaft 212. The second rotating shaft 212 forms an angle with the first rotating shaft. For example, the first rotating shaft is arranged longitudinally along the vehicle body, and the second rotating shaft 212 is arranged transversely along the vehicle body. The connecting frame 28 is provided with a bearing seat 213 for connecting the second rotating shaft 212. The door carrier 24 can swing around the second rotating shaft 212. The second rotating shaft 212 is provided with a gear 214. The bearing seat 213 is provided with a rack 215 meshing with the gear 214 and a second adjusting screw 216 for driving the rack 215 to move. When the rack 215 moves, it meshes and drives with the gear 214, and then drives the second rotating shaft 212 to rotate through the gear 214. The second adjusting screw 216 cooperates with the gear 214 and the rack 215 to adjust the swinging angle of the door carrier 24 around the second rotating shaft 212. This embodiment adds the adjustment function of the deflection angle around the second rotating shaft 212, further increases the versatility of the electrical installation verification fixture, and expands the range of vehicle models that can perform electrical installation verification.

[0060] Furthermore, refer to Figure 2 , Figure 3, the door carrier 24 has a hanging box 217 that sinks relative to the second rotating shaft 212. The door component can be carried in the hanging box 217. The center of gravity of the hanging box 217 itself and after carrying the door component is below the second rotating shaft 212. By means of the first rotating shaft and the second rotating shaft 212 at the top of the hanging box 217, the yaw angle of the hanging box 217 is adjusted, improving the smoothness during the angle adjustment of the door carrier 24. Among them, the top of the hanging box 217 is open and there is an opening on one side, facilitating the door components of different vehicle models to be carried therein. A support tray 218 is provided at the bottom of the hanging box 217, and a limiting block 220 is provided at the top of the support tray 218 for providing limits for the door components placed therein. There is a gap between the bottom of the support tray 218 and the bottom of the hanging box 217, and an elastic component 219 is provided at the bottom of the support tray 218 to buffer the door components carried therein to avoid damage.

[0061] It can be understood that, as the direct bearing structure of the door component on the door fixture 2, the door carrier 24 can also adopt structural forms such as a frame and arranging fixtures, positioning pins, etc. on the frame.

[0062] In some embodiments, referring to Figure 2 , Figure 3 , the door fixture 2 further includes a plurality of adjustable support assemblies 221. The adjustable support assemblies 221 are connected to the bottom of the support frame 21 perpendicular to the height direction of the support frame 21. The adjustable support assemblies 221 extend in multiple directions at the bottom of the support frame 21, especially on the side and the back side where the door carrier 24 is located. Among them, the adjustable support assemblies 221 can adaptively adjust the length according to the weight of the carried door component to ensure the stability and versatility of the entire door fixture 2. Specifically, the adjustable support assembly 221 includes a first tubular member 222 and a second tubular member 223. The aperture of the first tubular member 222 is larger than that of the second tubular member 223. The second tubular member 223 is inserted into the first tubular member 222, and the first tubular member 222 and the second tubular member 223 can move relative to each other in a telescopic manner. The adjustable support assembly 221 is provided with a second locking member for locking the first tubular member 222 and the second tubular member 223. The second locking member can be a pin or a screw, etc., to lock the first tubular member 222 and the second tubular member 223 after telescoping to a specific length.

[0063] In addition, a caster 224 is provided at the end of the adjustable support assembly 221, and the entire door fixture 2 is supported by the casters, facilitating the movement and arrangement of the door fixture 2 around the vehicle body frame 1.

[0064] Furthermore, in some embodiments, the adjustable support assembly 221 can also adaptively adjust the angle according to the weight of the carried door component. Referring to Figure 2 , Figure 3, a support component mounting seat 225 is provided at the bottom of the support frame 21. The support component mounting seat 225 is provided with a shaft hole arranged along the height direction of the support frame 21. One end of the adjustable support component 221 is installed in the shaft hole through a third rotating shaft. The adjustable support component 221 can adjust the extending direction around the third rotating shaft. The support component mounting seat 225 is provided with a third locking component for locking the adjustable support component 221 to lock the adjustable support component 221 at a certain specific angle and direction after adjustment.

[0065] The third locking component can be a bolt or a screw. For example, in some embodiments, the support component mounting seat 225 is provided with a plurality of bolt holes, and the plurality of bolt holes are distributed on the circumference with the shaft hole as the center of the circle. The third locking component is a bolt that can be inserted into the bolt hole. After the adjustable support component 221 is adjusted to a certain angle and aligned with one of the bolt holes, locking can be achieved through the bolt.

[0066] In some embodiments, referring to Figure 1 , at the rear end of the passenger cabin of the vehicle body frame 1, there is a tailgate fixture 110 for clamping the tailgate component and a rear axle fixture 111 for clamping the rear axle component to verify the basic functions of the tailgate component and the rear axle component, which are electrical installation components at the rear of the vehicle.

[0067] In some embodiments, the vehicle body frame 1 is made of profiles. The profiles are convenient for installing electrical installation components through the existing grooves on the outer surface, improving the versatility of the embodiments of the present invention.

[0068] For models with a sunroof, referring to Figure 1 , the roof frame 12 is provided with a sunroof fixture 112 for arranging the sunroof component. The sunroof fixture 112 can adjust the installation position on the roof frame 12 to meet the clamping requirements of sunroof components of different models.

[0069] In the description of this specification, the description referring to terms such as "example", "embodiment" or "some embodiments" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0070] Of course, the present invention is not limited to the above embodiments. Those skilled in the art can also make equivalent deformations or substitutions without departing from the spirit of the present invention, and these equivalent deformations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. An electrical installation verification fixture, characterized in that, it includes: A vehicle body frame, including a bottom frame of the cabin and a top frame of the cabin. A first bracket is provided at the bottom of the bottom frame of the cabin. The first bracket has a certain height. The first bracket defines a bottom space for arranging power batteries below the bottom frame of the cabin. The top frame of the cabin is located above the bottom frame of the cabin. The bottom frame of the cabin is connected to the top frame of the cabin through a second bracket. The second bracket has a certain height. The second bracket defines a driving cabin between the bottom frame of the cabin and the top frame of the cabin. The vehicle body frame is provided with an instrument panel fixture for clamping the instrument panel components at the front end of the driving cabin. The front end of the bottom frame of the cabin is provided with a first longitudinal beam and a second longitudinal beam extending forward. The first longitudinal beam and the second longitudinal beam are spaced a certain distance along the transverse direction of the vehicle body. A machine room space for arranging the power system is defined in front of the bottom frame of the cabin between the first longitudinal beam and the second longitudinal beam; A door fixture, arranged on the side of the vehicle body frame, for clamping door components. The door fixture includes: A support frame, provided with a lifting guiding structure; A lifting frame, cooperating with the lifting guiding structure; A lifting driving mechanism, for driving the lifting frame to lift along the lifting guiding structure; A door carrier, connected to the lifting frame; Wherein, the support frame includes a first upright post and a second upright post. The first upright post and the second upright post are spaced a certain distance. A lifting frame installation space is defined between the first upright post and the second upright post. The first upright post and the second upright post are provided with lifting guide grooves on the side facades facing the lifting frame installation space. The lifting frame is arranged in the lifting frame installation space. The lifting frame is provided with lifting guide wheels cooperating with the lifting guide grooves on both sides. The lifting driving mechanism includes a pedal-operated jack arranged at the bottom of the lifting frame.

2. The electrical installation verification fixture according to claim 1, characterized in that, A loading platform for arranging machine room wiring harnesses and headlight components is provided at the tops of the first longitudinal beam and the second longitudinal beam.

3. The electrical installation verification fixture according to claim 2, characterized in that, A first plate component is hinged at the front end of the bottom frame of the cabin at a position corresponding to the first longitudinal beam. The first plate component can be lifted around the hinged position and lean against the vehicle body frame. The first plate component can fall around the hinged position and overlap on the top of the first longitudinal beam. A second plate component is hinged at the front end of the bottom frame of the cabin at a position corresponding to the second longitudinal beam. The second plate component can be lifted around the hinged position and lean against the vehicle body frame. The second plate component can fall around the hinged position and overlap on the top of the second longitudinal beam. The first plate component overlapping on the top of the first longitudinal beam and the second plate component overlapping on the top of the second longitudinal beam form the loading platform.

4. The electrical installation verification fixture according to claim 1, characterized in that, An opening is provided at the front end of the machine room space, and further includes: A first conveying device, for carrying the power system in and out of the machine room space through the opening.

5. The electrical installation verification fixture according to claim 1, characterized in that, further includes: A second conveying device, for carrying the power battery in and out of the bottom space.

6. The electrical installation verification fixture according to claim 1, characterized in that, the instrument panel fixture includes: a headstock, including a headstock column, a headstock rotating shaft, a connecting flange and a first crank. The headstock rotating shaft extends along the vehicle body transverse direction and is installed on the headstock column through a first mounting seat. The headstock rotating shaft is connected to the connecting flange on the side of the first mounting seat close to the tailstock, and the headstock rotating shaft is connected to the first crank on the side of the first mounting seat away from the tailstock; a tailstock, including a tailstock column, a tailstock rotating shaft and a second crank. The tailstock rotating shaft is coaxially arranged with the headstock rotating shaft and is installed on the tailstock column through a second mounting seat. A bushing is provided between the second mounting seat and the tailstock rotating shaft. The tailstock rotating shaft can adjust its position on the second mounting seat along the axial direction with the bushing. An axial guide groove is provided on the outer side of the bushing, and a first locking component cooperating with the axial guide groove is provided on the second mounting seat. The second crank is connected to the tailstock rotating shaft on the side of the second mounting seat away from the headstock.

7. The electrical installation verification fixture according to claim 1, characterized in that, the lifting frame is provided with a connecting frame connecting the vehicle door carrier. The connecting frame is provided with a first rotating shaft seat, and the lifting frame is provided with a second rotating shaft seat. The first rotating shaft seat and the second rotating shaft seat are connected by a first rotating shaft. The vehicle door carrier can yaw around the first rotating shaft with the connecting frame. The lifting frame is provided with a first adjusting screw for adjusting the yaw angle of the connecting frame around the first rotating shaft.

8. The electrical installation verification fixture according to claim 7, characterized in that, the vehicle door carrier is provided with a second rotating shaft, and the second rotating shaft forms an angle with the first rotating shaft. The connecting frame is provided with a bearing seat connecting the second rotating shaft. The vehicle door carrier can yaw around the second rotating shaft. A gear is provided on the second rotating shaft, and a rack meshing with the gear and a second adjusting screw for driving the rack to move are provided on the bearing seat. The second adjusting screw adjusts the yaw angle of the vehicle door carrier around the second rotating shaft through the cooperation of the gear and the rack.

9. The electrical installation verification fixture according to claim 8, characterized in that, the vehicle door carrier has a hanging box sunken relative to the second rotating shaft. A support tray is provided at the bottom of the hanging box. A limit block is provided at the top of the support tray, and an elastic component is provided at the bottom.

10. The electrical installation verification fixture according to claim 1, characterized in that, the vehicle door fixture further includes multiple groups of adjustable support components. The adjustable support components are vertically connected to the bottom of the support frame in the height direction of the support frame. The adjustable support component includes a first tubular member and a second tubular member. The aperture of the first tubular member is larger than that of the second tubular member. The second tubular member is inserted into the first tubular member. The first tubular member and the second tubular member can move relative to each other in a telescopic manner. The adjustable support component is provided with a second locking component for locking the first tubular member and the second tubular member. Casters are provided at the end of the adjustable support component.

11. The electrical installation verification fixture according to claim 10, It is characterized in that a support component mounting seat is provided at the bottom of the support frame, the support component mounting seat is provided with a shaft hole arranged along the height direction of the support frame, one end of the adjustable support component is installed in the shaft hole through a third rotating shaft, the adjustable support component can adjust the extending direction around the third rotating shaft, and the support component mounting seat is provided with a third locking component for locking the adjustable support component.

12. The electrical installation verification fixture according to claim 1 It is characterized in that the vehicle body frame is made of profiles, the cabin top frame is provided with a skylight fixture for arranging skylight components, and the skylight fixture can adjust the installation position on the cabin top frame.

Citation Information

Patent Citations

  • Vehicle electrical system test bench

    CN204128836U

  • Electric fitting verification clamp

    CN217639314U