A faucet elbow processing device

Through the combination of robots and limiting parts, combined with lubricating oil and arc-shaped limiting groove design, the problems of dimensional accuracy and surface wear in faucet bend processing are solved, and efficient automated production and improvement of cut roundness are achieved.

CN114653796BActive Publication Date: 2025-07-08HANGZHOU PANASIA SANITARY WARE
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Patent Information

Application Number
CN202210245772.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-14
Publication Date
2025-07-08
Estimated Expiration
2042-03-14

AI Technical Summary

Technical Problem

The existing faucet bend processing equipment can easily lead to reduced dimensional accuracy of pipe fittings and surface wear during bending, and the operation is not automated enough.

Method used

The robot is used to match the limiting parts and the oil pump system to reduce friction through lubricating oil, and combine the design of the clamping part and arc-shaped limiting groove to ensure that the pipe fittings do not deform during bending, and to improve the cut roundness through the cutting shaping machine.

Benefits of technology

It improves the dimensional accuracy and surface smoothness of the faucet bend pipe, reduces operating safety risks, realizes automated production, improves processing efficiency and roundness of the cut, and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a processing device for a faucet elbow pipe, which comprises a truss, a material bin, a first machine tool, a bending machine, a cutting and shaping machine and a second machine tool. A manipulator is arranged on the truss, and the manipulator is slidably connected with the truss. The material bin, the first machine tool, the bending machine, the cutting and shaping machine and the second machine tool are sequentially distributed along the sliding direction of the manipulator. The bending machine comprises a limiting member and a bending member. The limiting member is located on the side of the bending member. The limiting member comprises a first workbench and an oil barrel. The oil barrels are respectively located on the sides of the first workbench and the bending member. A limiting portion is arranged on the first workbench. A delivery pipe is arranged on the oil barrel. The oil barrel is connected with the limiting portion through the delivery pipe. An oil pump is detachably installed on the delivery pipe. The bending member comprises a second workbench and a driving motor. A clamping portion which is on the same straight line as the limiting portion is arranged on the second workbench. The driving motor is located at the end of the second workbench. The second workbench rotates around one end of it under the drive of the driving motor. The beneficial effect of the present invention is: improving the dimensional accuracy.
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Description

Technical Field

[0001] The present invention relates to the technical field of faucet processing equipment, and in particular to a faucet elbow pipe processing equipment. Background Art

[0002] A faucet is a common name for a water valve, which is used to control the size of the water flow switch and has the effect of saving water. The replacement speed of faucets is very fast. It has developed from the old cast iron process to the electroplated knob type, and then to the stainless steel single-temperature single-control faucet, stainless steel double-temperature double-control faucet, and kitchen semi-automatic faucet. Now, more and more consumers will comprehensively consider various aspects such as material, function, and shape when choosing a faucet. Therefore, the processing requirements for faucet pipe fittings are becoming more and more stringent, especially for the processing of faucet elbow pipes, and the precision requirements are higher.

[0003] The Chinese Patent Publication No. is CN208116468U, and the bending mechanism of a pipe bender disclosed in the authorization announcement date of November 20, 2018. The bending mechanism is installed on the machine tool 1. The pipe fitting is inserted on the pipe placing mechanism 7 on the machine tool 1. The driving mechanism 4 drives the slider 5 to move towards the direction close to the pipe bending die 31 so that the pipe fitting is clamped between the clamping part 6 and the convex block 32. The driving mechanism 4 on the rotating frame 23 rotates together with the clamping part 6 and the pipe bending assembly 3. During the rotation process, the pipe fitting moves in the extending direction of the pipe placing mechanism 7 towards the pipe bending die 31, and the pipe fitting rotates and bends along with the pipe bending groove 301; after the pipe fitting is bent, the slider 5 retreats from the pipe bending assembly 3 to the initial position through the driving mechanism 4, so that the clamping part 6 and the convex block 32 are separated, and the bent pipe fitting is taken off. The driving mechanism 4 on the rotating frame 23 and the slider 5 rotate together with the pipe bending assembly 3 and return to the initial position.

[0004] Combined with the attached drawings, the deficiencies of the above patent are that the pipe fitting is only inserted on the pipe placing mechanism on the machine tool. When one end of the pipe fitting is bent, on the one hand, it is easy for the rest of the pipe fitting to be deformed; on the other hand, during the bending process, since the pipe fitting moves in the extending direction of the pipe placing mechanism towards the pipe bending die, a large friction is generated between the pipe fitting and the pipe placing mechanism, resulting in wear on the surface of the pipe fitting and reducing the dimensional accuracy of the pipe fitting. Summary of the Invention

[0005] The present invention is to overcome the deficiency that the dimensional accuracy of faucet pipe fittings is easily reduced during the bending process in the prior art, and provides a faucet elbow pipe processing equipment that can improve the dimensional accuracy.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A faucet elbow processing device, which comprises a truss, a material bin, a first machine tool, a bending machine, a cutting and shaping machine and a second machine tool. A manipulator is arranged on the truss, and the manipulator is slidably connected with the truss. The material bin, the first machine tool, the bending machine, the cutting and shaping machine and the second machine tool are arranged in sequence along the sliding direction of the manipulator. The bending machine comprises a limiting member and a bending member. The limiting member is located on the side of the bending member. The limiting member comprises a first workbench and an oil barrel. The oil barrels are respectively located on the sides of the first workbench and the bending member. A limiting portion is arranged on the first workbench. A conveying pipe is arranged on the oil barrel. The oil barrel is connected with the limiting portion through the conveying pipe. An oil pump is detachably installed on the conveying pipe. The bending member comprises a second workbench and a driving motor. A clamping portion which is on the same straight line as the limiting portion is arranged on the second workbench. The driving motor is located at the end of the second workbench. The second workbench rotates around one of its ends under the drive of the driving motor.

[0008] A manipulator is arranged on the truss, and the manipulator is slidably connected with the truss. The material bin, the first machine tool, the bending machine, the cutting and shaping machine and the second machine tool are arranged in sequence along the sliding direction of the manipulator. The bending machine comprises a limiting member and a bending member. The limiting member is located on the side of the bending member. The limiting member comprises a first workbench and an oil barrel. The oil barrels are respectively located on the sides of the first workbench and the bending member. A limiting portion is arranged on the first workbench. A conveying pipe is arranged on the oil barrel. The oil barrel is connected with the limiting portion through the conveying pipe. An oil pump is detachably installed on the conveying pipe. The bending member comprises a second workbench and a driving motor. A clamping portion which is on the same straight line as the limiting portion is arranged on the second workbench. The driving motor is located at the end of the second workbench. The second workbench rotates around one of its ends under the drive of the driving motor. The material bin is used for storing the pipe fittings to be processed, which is convenient for the manipulator to grab; the manipulator is used for conveying the pipe fittings between various devices, realizing the whole production line operation of processing the faucet elbow by the manipulator, which is beneficial to improving the work efficiency and reducing the potential safety hazards of the operation; the first machine tool is convenient for processing the inlet thread at one end of the pipe fitting; after the inlet thread is processed, the bending machine bends the other end of the pipe fitting. One end of the pipe fitting is limited in the limiting portion, and the other end of the pipe fitting is positioned by the clamping of the clamping portion. Then, under the action of the oil pump, the oil in the oil barrel is conveyed through the conveying pipe into the limiting portion and sprayed on the surface of the pipe fitting. The driving motor drives the second workbench and the clamping portion on the second workbench to rotate together. During the rotation, one end of the pipe fitting moves towards the side where the bending member is located. During this movement, due to the lubricating effect of the oil, the wear degree of the surface of the pipe fitting is reduced, achieving the purpose of improving the dimensional accuracy. The other end of the pipe fitting is bent under the clamping action of the clamping portion; since the other end of the pipe fitting will be deformed under the clamping force of the clamping portion, after the pipe fitting is bent, the cutting and shaping machine cuts the part of the pipe fitting clamped by the clamping portion and shapes the cut part, so as to facilitate the second machine tool to process the outlet thread.

[0009] Preferably, the limiting part includes a first slider and a left limiting block. A first cylinder is detachably installed on the first workbench. The first cylinder is located on one side of the first slider. The first slider is slidably connected to the left limiting block and the first workbench under the drive of the first cylinder. On the other side corresponding to the first slider, there is a right limiting block corresponding to the left limiting block. One side of the right limiting block is detachably connected to the first slider. On the other side corresponding to the right limiting block, there is a first arc-shaped limiting groove. On one side of the left limiting block, there is a second arc-shaped limiting groove corresponding to the first arc-shaped limiting groove. Oil cavities are provided inside both the left limiting block and the right limiting block. The oil barrel is connected to the other side corresponding to the left limiting block through a delivery pipe and is communicated with the oil cavity inside the left limiting block. A number of spray holes communicated with the oil cavity are provided inside both the first arc-shaped limiting groove and the second arc-shaped limiting groove. On the side of the right limiting block provided with the first arc-shaped limiting groove, there are a number of first through holes. The first through holes are located on the side surface of the first arc-shaped limiting groove and are communicated with the oil cavity. On the side of the left limiting block provided with the second arc-shaped limiting groove, there are a number of second through holes corresponding one by one to the first through holes. The second through holes are located on the side surface of the second arc-shaped limiting groove and are communicated with the oil cavity. The pipe fitting is limited inside the channel formed by the first arc-shaped limiting groove and the second arc-shaped limiting groove under the drive of the first cylinder. Since the contact areas of the first arc-shaped limiting groove and the second arc-shaped limiting groove with the surface of the pipe fitting are relatively large respectively, and since the limiting part and the clamping part are on the same straight line, the pipe fitting always slides linearly along the channel formed by the first arc-shaped limiting groove and the second arc-shaped limiting groove during the bending process and is not prone to deformation. When the pipe fitting is limited inside the channel formed by the first arc-shaped limiting groove and the second arc-shaped limiting groove, the first through holes and the corresponding second through holes are connected, making the oil cavity inside the left limiting block communicated with the oil cavity inside the right limiting block, and enabling the oil inside the oil cavity to be sprayed onto the surface of the pipe fitting through the spray holes. Thus, during the bending movement of the pipe fitting, the grease can be evenly coated on the pipe fitting, greatly reducing the wear degree of the surface of the pipe fitting, and thus being beneficial to further improving the dimensional accuracy of the pipe fitting.

[0010] Preferably, a first avoidance notch is provided on the left limiting block. The first avoidance notch penetrates through the second arc-shaped limiting groove and is communicated with the second arc-shaped limiting groove. A second avoidance notch corresponding to the first avoidance notch is provided on the right limiting block. The second avoidance notch penetrates through the first arc-shaped limiting groove and is communicated with the first arc-shaped limiting groove. Such a design facilitates the manipulator to grab the pipe fitting by extending into the first avoidance notch and the second avoidance notch after the bending is completed, realizing automatic operation.

[0011] Preferably, the clamping part includes a second slider and a left clamping block. A second cylinder is detachably installed on the second workbench. The second cylinder is located on one side of the second slider. The second slider is slidably connected to the left clamping block and the second workbench under the drive of the second cylinder. On the other side corresponding to the second slider, there is a right clamping block corresponding to the left clamping block. One side of the right clamping block is detachably connected to the second slider. On the other side corresponding to the right clamping block, there is a first arc-shaped clamping groove on the same straight line as the first arc-shaped limiting groove. One end of the left clamping block is close to the left limiting block, and the other end of the left clamping block is far from the left limiting block. The shape of the end of the left clamping block close to the left limiting block is arc-shaped. The end of the left limiting block is provided with an arc-shaped groove matching the end of the left clamping block. The left clamping block is provided with a second arc-shaped clamping groove corresponding to the first arc-shaped clamping groove. One side of the left clamping block is close to the right clamping block, and the other side corresponding to the left clamping block is far from the right clamping block. One end of the second arc-shaped clamping groove is located on the side of the left clamping block close to the right clamping block, and the other end of the second arc-shaped clamping groove is located on the side of the left clamping block far from the right clamping block. One end of the second arc-shaped clamping groove uniformly transitions to the other end along the end of the left clamping block close to the left limiting block to form a U-shaped structure. The clamping part is located on the top of the second workbench, and the driving motor is located at the bottom of the second workbench and corresponds to the left clamping block. When the manipulator inserts the pipe fitting into the second arc-shaped limiting groove, it is also inserted into the second arc-shaped clamping groove. The first cylinder and the second cylinder are driven synchronously, so that while one end of the pipe fitting is limited, the other end is also clamped and positioned by the first arc-shaped clamping groove and the second arc-shaped clamping groove. Under the drive of the driving motor, the second workbench rotates, so that the pipe fitting is bent along the bending direction of the second arc-shaped clamping groove, which is beneficial to improving the precision of the bending radius of the pipe fitting; the arc-shaped groove is beneficial to preventing interference between the left clamping block and the seat limiting block when the left clamping block rotates under the drive of the driving motor.

[0012] Preferably, the cutting and shaping machine includes an operation table, on which a lifting table, a cutting device, a shaping device and a blanking port are provided. An arc-shaped limiting projection is fixed on the lifting table. A cylinder three is detachably installed on the operation table. A first telescopic shaft is provided on the cylinder three. A positioning block corresponding to the arc-shaped limiting projection is provided on the first telescopic shaft. One end of the first telescopic shaft is connected to the cylinder three, and the other end of the first telescopic shaft is slidably connected to one side of the positioning block up and down. Driven by the cylinder three, the positioning block is slidably connected to the operation table and the lifting table respectively relative to the arc-shaped limiting projection. The other side corresponding to the positioning block matches the recessed part of the arc-shaped limiting projection and is provided with a first arc-shaped groove. The recessed part of the arc-shaped limiting projection is provided with a second arc-shaped groove corresponding to the first arc-shaped groove. The shaping device is slidably connected to the operation table along the sliding direction parallel to the positioning block. The blanking port and the cutting device are both located between the shaping device and the lifting table. The blanking port, the shaping device and the cutting device are all located on the same side of the positioning block. The blanking port is located between the positioning block and the cutting device. After bending, the pipe fitting is conveyed to between the arc-shaped limiting projection and the positioning block by a manipulator. Driven by the cylinder three, the bent part of the pipe fitting is limited in the circular space formed by the first arc-shaped groove and the second arc-shaped groove. At this time, the positioning block is located on the lifting table. Since the other end of the first telescopic shaft is slidably connected to one side of the positioning block up and down, the positioning block can rise or fall together with the lifting table, so that the pipe fitting is always in a fixed state, which is convenient for the cutting device to cut the clamped part of the pipe fitting. The waste after cutting is discharged and collected through the blanking port to keep the surface of the operation table clean and tidy. After cutting, the shaping device is used to shape the cut to improve the roundness of the cut, which is convenient for the second machine tool to machine the outlet thread.

[0013] Preferably, the shaping device includes a moving block. One side of the moving block is close to the blanking port, and the other side corresponding to the moving block is far from the blanking port. A shaping component corresponding to the end of the second arc-shaped groove is provided on the side of the moving block close to the blanking port. A cylinder four is detachably installed on the operation table. The output end of the cylinder four is connected to the side of the moving block far from the blanking port. The moving block is slidably connected to the operation table driven by the cylinder four. Such a design is beneficial for the shaping component to approach or move away from the cut of the pipe fitting driven by the cylinder four, which is convenient for the cutting and shaping operations of the pipe fitting.

[0014] Preferably, the shaping component includes a support plate. On the side of the moving block away from the blanking port, a first rotating motor is detachably installed. The output end of the first rotating motor penetrates through the moving block and is connected to one side of the support plate. Driven by the first rotating motor, the support plate is rotatably connected to the moving block. On the corresponding other side of the support plate, an inner wall shaping block is fixed. The bottom of the inner wall shaping block is close to the operation table, and the top of the inner wall shaping block is away from the operation table. The top of the inner wall shaping block is provided with an arc surface, and the center of the arc of the arc surface is located on the central axis of the second arc-shaped groove. Driven by the first rotating motor, the inner wall shaping block makes a circular motion around the center of the arc of the arc surface. The inner wall shaping block is located at the bottom end of the support plate. At the top end of the support plate, a fifth cylinder is detachably installed. On the output end of the fifth cylinder, an outer wall shaping block corresponding to the inner wall shaping block is provided. The top of the outer wall shaping block is an arc-shaped convex surface and is fixedly connected to the output end of the fifth cylinder. The bottom of the outer wall shaping block is an arc-shaped concave surface. The inner wall shaping block is located within the arc-shaped concave surface. The radius of the arc-shaped concave surface is greater than the radius of the arc surface, and the center of the arc of the arc-shaped concave surface coincides with the center of the arc of the arc surface. Since the center of the arc of the arc surface is located on the central axis of the second arc-shaped groove, and at the same time the center of the arc of the arc-shaped concave surface coincides with the center of the arc of the arc surface, when the bent pipe fitting is limited within the circular space formed by the first arc-shaped groove and the second arc-shaped groove, the inner wall shaping block fits with the inner wall of the pipe fitting, and the outer wall shaping block fits with the outer wall of the pipe fitting under the drive of the fifth cylinder. Thus, the inner wall shaping block and the outer wall shaping block jointly clamp the side wall of the pipe fitting, and under the drive of the first rotating motor, the inner wall shaping block and the outer wall shaping block rotate synchronously to achieve shaping of the roundness of the pipe wall.

[0015] Preferably, the cutting device includes a sixth cylinder. The sixth cylinder is detachably connected to the operation table. On the output end of the sixth cylinder, a second telescopic shaft is provided. The second telescopic shaft is perpendicular to the operation table. One end of the second telescopic shaft is connected to the sixth cylinder, and the other end of the second telescopic shaft is detachably installed with a mounting frame. On one side of the mounting frame, a second rotating motor is detachably installed. On the corresponding other side of the mounting frame, a connecting rod is provided. The output end of the second rotating motor penetrates through the mounting frame and is fixedly connected to one end of the connecting rod. At the other end of the connecting rod, an electric cutting wheel corresponding to the blanking port is detachably installed. The sixth cylinder enables the electric cutting wheel to move in the vertical direction. At the same time, the second rotating motor enables the electric cutting wheel to rotate under the drive of the connecting rod, avoiding interference with the manipulator during the sliding process of the manipulator, thus facilitating the manipulator to pick up the pipe fitting, and at the same time making adaptive adjustments to different cutting requirements of the pipe fitting, with strong practicability.

[0016] Preferably, a positioning member is provided on the truss. The positioning member is located between the cutting and shaping machine and the second machine tool. The manipulator is slidably connected to the top of the truss. The positioning member is detachably connected to the bottom of the truss. The positioning member is provided with a positioning groove. The height of one side of the open end of the positioning groove is less than that of the corresponding other side. A convex plate is fixed at the bottom of the positioning groove. A first limiting groove is provided on one side of the open end of the positioning groove, and a second limiting groove is provided on the other side corresponding to the open end of the positioning groove. The cutting and shaping machine is located on one side of the second machine tool, and a conveyor belt and a blanking frame are provided on the other side of the second machine tool. The positioning groove is used for placing pipe fittings. The design of the convex plate, the first limiting groove and the second limiting groove is conducive to the pipe fittings being secondarily positioned, so that they can be accurately positioned when being conveyed into the second machine tool by the manipulator, which is beneficial to accurately machining the outlet thread, and at the same time is convenient for counting the pipe fittings. The processed pipe fittings are conveyed into the blanking frame through the conveyor belt, and the operation is convenient and fast.

[0017] Preferably, the manipulator includes a lifting arm and a clamping jaw. The clamping jaw includes a sliding seat. One side of the sliding seat is detachably connected to the lifting arm. A screw rod stepping motor and a sliding block are detachably installed on the sliding seat. The sliding block is slidably connected to the sliding seat under the drive of the screw rod stepping motor. A rotating motor is detachably installed on the sliding block, and a finger cylinder is detachably installed on the output end of the rotating motor. The finger cylinder is used for grasping pipe fittings. At the same time, the lifting arm, the screw rod stepping motor and the rotating motor are beneficial to improving the freedom degree of the clamping jaw, and are convenient for the clamping jaw to make adaptive changes according to different working processes.

[0018] The beneficial effects of the present invention are as follows: reducing the wear degree of the surface of the pipe fittings, achieving the purpose of improving the dimensional accuracy; being beneficial to improving the work efficiency and reducing the potential safety hazards of the operation; the unbent part of the pipe fittings is not easily deformed during the bending process; realizing automatic operation; being beneficial to improving the accuracy of the bending radius of the pipe fittings; being beneficial to keeping the working table surface clean and tidy; improving the roundness of the cut end of the pipe fittings, facilitating the machining of the outlet thread by the second machine tool; being convenient for the manipulator to pick up the pipe fittings, and at the same time being able to make adaptive adjustments to different cutting requirements of the pipe fittings, with strong practicability; enabling the pipe fittings to be secondarily positioned, being beneficial to accurately machining the outlet thread, and at the same time being convenient for counting the pipe fittings; the operation is convenient and fast; being beneficial to improving the freedom degree of the clamping jaw. Description of the Drawings

[0019] Figure 1 is the structural schematic diagram of the present invention;

[0020] Figure 2 is the structural schematic diagram of the bending machine;

[0021] Figure 3 is Figure 2 the top view of

[0022] Figure 4 isFigure 2 Cross-sectional view taken along A-A;

[0023] Figure 5 Schematic structural diagram of a cutting and shaping machine;

[0024] Figure 6 is Figure 5 Enlarged view of the structure at position B in;

[0025] Figure 7 Schematic structural diagram of a positioning member;

[0026] Figure 8 Schematic structural diagram of a jaw.

[0027] In the figure: 1. Truss, 2. Hopper, 3. Machine tool 1, 4. Bending machine, 5. Cutting and shaping machine, 6. Machine tool 2, 7. Manipulator, 8. Limiting member, 9. Bending member, 10. Workbench 1, 11. Oil barrel, 12. Limiting part, 13. Delivery pipe, 14. Oil pump, 15. Workbench 2, 16. Driving motor, 17. Clamping part, 18. Slide block 1, 19. Left limiting block, 20. Cylinder 1, 21. Right limiting block, 22. Arc-shaped limiting groove 1, 23. Arc-shaped limiting groove 2, 24. Oil cavity, 25. Injection hole, 26. Circulation hole 1, 27. Circulation hole 2, 28. Avoidance notch 1, 29. Avoidance notch 2, 30. Slide block 2, 31. Left clamping block, 32. Cylinder 2, 33. Right clamping block, 34. Arc-shaped clamping groove 1, 35. Arc-shaped groove, 36. Arc-shaped clamping groove 2, 37. Operating table, 38. Lifting table, 39. Cutting device, 40. Shaping device, 41. Blanking port, 42. Arc-shaped limiting convex block, 43. Cylinder 3, 44. Telescopic shaft 1, 45. Positioning block, 46. Arc-shaped groove 1, 47. Arc-shaped groove 2, 48. Moving block, 49. Shaping assembly, 50. Cylinder 4, 51. Support plate, 52. Rotating motor 1, 53. Inner wall shaping block, 54. Arc surface, 55. Cylinder 5, 56. Outer wall shaping block, 57. Cylinder 6, 58. Telescopic shaft 2, 59. Mounting bracket, 60. Rotating motor 2, 61. Connecting rod, 62. Electric cutting wheel, 63. Positioning member, 64. Positioning groove, 65. Convex plate, 66. Limiting groove 1, 67. Limiting groove 2, 68. Conveyor belt, 69. Blanking frame, 70. Lifting arm, 71. Jaw, 72. Slide base, 73. Lead screw stepping motor, 74. Sliding block, 75. Rotating motor, 76. Finger cylinder. Detailed implementation manners

[0028] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation manners.

[0029] As Figure 1 In the embodiment described above, a processing device for a faucet elbow includes a truss 1, a material bin 2, a first machine tool 3, a bending machine 4, a cutting and shaping machine 5, and a second machine tool 6. A manipulator 7 is provided on the truss 1, and the manipulator 7 is slidably connected to the truss 1. The material bin 2, the first machine tool 3, the bending machine 4, the cutting and shaping machine 5, and the second machine tool 6 are sequentially distributed along the sliding direction of the manipulator 7. As Figure 2 and Figure 3 shown, the bending machine 4 includes a limiting member 8 and a bending member 9. The limiting member 8 is located on the side of the bending member 9. The limiting member 8 includes a first workbench 10 and an oil barrel 11. The oil barrels 11 are respectively located on the sides of the first workbench 10 and the bending member 9. A limiting portion 12 is provided on the first workbench 10. A delivery pipe 13 is provided on the oil barrel 11. The oil barrel 11 is connected to the limiting portion 12 through the delivery pipe 13. An oil pump 14 is detachably installed on the delivery pipe 13. The bending member 9 includes a second workbench 15 and a driving motor 16. A clamping portion 17 in the same straight line as the limiting portion 12 is provided on the second workbench 15. The driving motor 16 is located at the end of the second workbench 15. The second workbench 15 rotates around one end under the drive of the driving motor 16.

[0030] As Figure 2 、 Figure 3 and Figure 4 shown, the limiting portion 12 includes a first slider 18 and a left limiting block 19. A first cylinder 20 is detachably installed on the first workbench 10. The first cylinder 20 is located on one side of the first slider 18. The first slider 18 is slidably connected to the first workbench 10 relative to the left limiting block 19 under the drive of the first cylinder 20. A right limiting block 21 corresponding to the first slider 18 is provided on the other side. One side of the right limiting block 21 is detachably connected to the first slider 18. An arc-shaped limiting groove one 22 is provided on the other side corresponding to the right limiting block 21. An arc-shaped limiting groove two 23 corresponding to the arc-shaped limiting groove one 22 is provided on one side of the left limiting block 19. Oil cavities 24 are provided in both the left limiting block 19 and the right limiting block 21. The oil barrel 11 is connected to the other side corresponding to the left limiting block 19 through the delivery pipe 13 and is communicated with the oil cavity 24 in the left limiting block 19. A plurality of injection holes 25 communicated with the oil cavity 24 are provided in both the arc-shaped limiting groove one 22 and the arc-shaped limiting groove two 23. A plurality of first through holes 26 are provided on the side of the right limiting block 21 provided with the arc-shaped limiting groove one 22. The first through holes 26 are located on the side of the arc-shaped limiting groove one 22 and are communicated with the oil cavity 24. A plurality of second through holes 27 corresponding to the first through holes 26 one by one are provided on the side of the left limiting block 19 provided with the arc-shaped limiting groove two 23. The second through holes 27 are located on the side of the arc-shaped limiting groove two 23 and are communicated with the oil cavity 24.

[0031] As Figure 2 and Figure 3As shown in the figure, the left limit block 19 is provided with an avoidance notch one 28. The avoidance notch one 28 penetrates through the arc limit groove two 23 and is communicated with the arc limit groove two 23. The right limit block 21 is provided with an avoidance notch two 29 corresponding to the avoidance notch one 28. The avoidance notch two 29 penetrates through the arc limit groove one 22 and is communicated with the arc limit groove one 22.

[0032] As Figure 2 and Figure 3 shown in the figure, the clamping part 17 includes a slider two 30 and a left clamping block 31. A cylinder two 32 is detachably installed on the workbench two 15. The cylinder two 32 is located on one side of the slider two 30. The slider two 30 is slidably connected to the left clamping block 31 and the workbench two 15 under the drive of the cylinder two 32. On the other side corresponding to the slider two 30, there is a right clamping block 33 corresponding to the left clamping block 31. One side of the right clamping block 33 is detachably connected to the slider two 30. On the other side corresponding to the right clamping block 33, there is an arc clamping groove one 34 on the same straight line as the arc limit groove one 22. One end of the left clamping block 31 is close to the left limit block 19, and the other end of the left clamping block 31 is far from the left limit block 19. The end of the left clamping block 31 close to the left limit block 19 is arc-shaped. The end of the left limit block 19 is provided with an arc groove 35 matching the end of the left clamping block 31. The left clamping block 31 is provided with an arc clamping groove two 36 corresponding to the arc clamping groove one 34. One side of the left clamping block 31 is close to the right clamping block 33, and the other side corresponding to the left clamping block 31 is far from the right clamping block 33. One end of the arc clamping groove two 36 is located on the side of the left clamping block 31 close to the right clamping block 33, and the other end of the arc clamping groove two 36 is located on the side of the left clamping block 31 far from the right clamping block 33. One end of the arc clamping groove two 36 uniformly transitions to the other end along the end of the left clamping block 31 close to the left limit block 19 to form a U-shaped structure. The clamping part 17 is located on the top of the workbench two 15, and the driving motor 16 is located at the bottom of the workbench two 15 and corresponds to the left clamping block 31.

[0033] As Figure 5As shown in the figure, the cutting and shaping machine 5 includes an operation table 37. An elevating table 38, a cutting device 39, a shaping device 40 and a blanking opening 41 are provided on the operation table 37. An arc-shaped limiting convex block 42 is fixed on the elevating table 38. A cylinder three 43 is detachably installed on the operation table 37. A first telescopic shaft 44 is provided on the cylinder three 43. A positioning block 45 corresponding to the arc-shaped limiting convex block 42 is provided on the first telescopic shaft 44. One end of the first telescopic shaft 44 is connected to the cylinder three 43, and the other end of the first telescopic shaft 44 is slidably connected to one side of the positioning block 45 up and down. Driven by the cylinder three 43, the positioning block 45 is slidably connected to the operation table 37 and the elevating table 38 relative to the arc-shaped limiting convex block 42. The other side corresponding to the positioning block 45 is matched with the recessed part of the arc-shaped limiting convex block 42 and is provided with a first arc-shaped groove 46. The recessed part of the arc-shaped limiting convex block 42 is provided with a second arc-shaped groove 47 corresponding to the first arc-shaped groove 46. The shaping device 40 is slidably connected to the operation table 37 along the sliding direction parallel to the positioning block 45. Both the blanking opening 41 and the cutting device 39 are located between the shaping device 40 and the elevating table 38. The blanking opening 41, the shaping device 40 and the cutting device 39 are all located on the same side of the positioning block 45. The blanking opening 41 is located between the positioning block 45 and the cutting device 39.

[0034] As Figure 5 and Figure 6 shown in the figure, the shaping device 40 includes a moving block 48. One side of the moving block 48 is close to the blanking opening 41, and the other side corresponding to the moving block 48 is far from the blanking opening 41. A shaping assembly 49 corresponding to the end of the second arc-shaped groove 47 is provided on the side of the moving block 48 close to the blanking opening 41. A cylinder four 50 is detachably installed on the operation table 37. The output end of the cylinder four 50 is connected to the side of the moving block 48 far from the blanking opening 41. Driven by the cylinder four 50, the moving block 48 is slidably connected to the operation table 37.

[0035] As Figure 6As shown in the figure, the shaping component 49 includes a support plate 51. On one side of the moving block 48 away from the blanking port 41, a first rotation motor 52 is detachably installed. The output end of the first rotation motor 52 passes through the moving block 48 and is connected to one side of the support plate 51. Driven by the first rotation motor 52, the support plate 51 is rotatably connected to the moving block 48. On the other side corresponding to the support plate 51, an inner wall shaping block 53 is fixed. The bottom of the inner wall shaping block 53 is close to the operating table 37, and the top of the inner wall shaping block 53 is away from the operating table 37. The top of the inner wall shaping block 53 is provided with an arc surface 54, and the center of the arc of the arc surface 54 is located on the central axis of the second arc-shaped groove 47. Driven by the first rotation motor 52, the inner wall shaping block 53 makes a circular motion around the center of the arc of the arc surface 54. The inner wall shaping block 53 is located at the bottom end of the support plate 51. At the top end of the support plate 51, a fifth cylinder 55 is detachably installed. On the output end of the fifth cylinder 55, an outer wall shaping block 56 corresponding to the inner wall shaping block 53 is provided. The top of the outer wall shaping block 56 is an arc-shaped convex surface and is fixedly connected to the output end of the fifth cylinder 55. The bottom of the outer wall shaping block 56 is an arc-shaped concave surface. The inner wall shaping block 53 is located in the arc-shaped concave surface. The radius of the arc-shaped concave surface is greater than the radius of the arc surface 54, and the center of the arc of the arc-shaped concave surface coincides with the center of the arc of the arc surface 54.

[0036] As Figure 5 and Figure 6 shown in the figure, the cutting device 39 includes a sixth cylinder 57. The sixth cylinder 57 is detachably connected to the operating table 37. On the output end of the sixth cylinder 57, a second telescopic shaft 58 is provided. The second telescopic shaft 58 is perpendicular to the operating table 37. One end of the second telescopic shaft 58 is connected to the sixth cylinder 57, and the other end of the second telescopic shaft 58 is detachably installed with a mounting frame 59. On one side of the mounting frame 59, a second rotation motor 60 is detachably installed. On the other side corresponding to the mounting frame 59, a connecting rod 61 is provided. The output end of the second rotation motor 60 passes through the mounting frame 59 and is fixedly connected to one end of the connecting rod 61. The other end of the connecting rod 61 is detachably installed with an electric cutting wheel 62 corresponding to the blanking port 41.

[0037] As Figure 1 and Figure 7 shown in the figure, a positioning member 63 is provided on the truss 1. The positioning member 63 is located between the cutting and shaping machine 5 and the second machine tool 6. The manipulator 7 is slidably connected to the top of the truss 1. The positioning member 63 is detachably connected to the bottom of the truss 1. The positioning member 63 is provided with a positioning groove 64. The height of one side of the opening end of the positioning groove 64 is less than the height of the other corresponding side. A convex plate 65 is fixed at the bottom of the positioning groove 64. A first limiting groove 66 is provided on one side of the opening end of the positioning groove 64, and a second limiting groove 67 is provided on the other side corresponding to the opening end of the positioning groove 64. The cutting and shaping machine 5 is located on one side of the second machine tool 6, and a conveyor belt 68 and a blanking frame 69 are provided on the other side of the second machine tool 6.

[0038] As Figure 8As shown, the manipulator 7 includes a lifting arm 70 and a jaw 71. The jaw 71 includes a sliding seat 72. One side of the sliding seat 72 is detachably connected to the lifting arm 70. A lead screw stepping motor 73 and a sliding block 74 are detachably installed on the sliding seat 72. The sliding block 74 is slidably connected to the sliding seat 72 under the drive of the lead screw stepping motor 73. A rotary motor 75 is detachably installed on the sliding block 74. A finger cylinder 76 is detachably installed on the output end of the rotary motor 75.

[0039] The bin 2 is used to place the pipe fittings to be processed; the first machine tool 3 is used to process the inlet thread at one end of the pipe fitting; after processing, the bending machine 9 bends the other end of the pipe fitting; then the cutting and shaping machine 5 cuts the pipe fitting and shapes the cut to facilitate the second machine tool 6 to process the outlet thread, and finally outputs it through the conveyor belt 68.

[0040] During bending, the first cylinder 20 and the second cylinder 32 are driven synchronously, so that while one end of the pipe fitting is limited, the other end is also positioned by the mutual clamping of the arc-shaped clamping groove 34 and the arc-shaped clamping groove 36; the oil in the oil barrel 11 is transported through the delivery pipe 13 to the limiting part 12 under the action of the oil pump 14 and sprayed on the surface of the pipe fitting. At the same time, under the drive of the drive motor 16, the second workbench 15 rotates, so that the pipe fitting is bent along the bending direction of the arc-shaped clamping groove 36, and finally, during the bending movement of the pipe fitting, the grease can be evenly coated on the pipe fitting.

[0041] Since the other end of the pipe fitting will be deformed under the action of the clamping force of the clamping part 17, after the pipe fitting is bent, the manipulator 7 sends the pipe fitting to the cutting and shaping machine 5 to cut the part clamped by the clamping part 17 and shape the cut to facilitate the second machine tool 6 to process the outlet thread.

[0042] The pipe fitting after cutting and shaping is placed on the positioning groove 64 through the grasping of the manipulator 7 for secondary positioning, and the pipe fittings are counted, and then sent into the second machine tool 6.

Claims

1. A processing device for a faucet elbow, characterized in that, It includes a truss (1), a silo (2), a first machine tool (3), a bending machine (4), a cutting and shaping machine (5) and a second machine tool (6). A manipulator (7) is provided on the truss (1), and the manipulator (7) is slidably connected to the truss (1). The silo (2), the first machine tool (3), the bending machine (4), the cutting and shaping machine (5) and the second machine tool (6) are sequentially distributed along the sliding direction of the manipulator (7). The bending machine (4) includes a limiting member (8) and a bending member (9). The limiting member (8) is located on the side of the bending member (9). The limiting member (8) includes a first workbench (10) and an oil barrel (11). The oil barrels (11) are respectively located on the sides of the first workbench (10) and the bending member (9). A limiting portion (12) is provided on the first workbench (10). A conveying pipe (13) is provided on the oil barrel (11). The oil barrel (11) is connected to the limiting portion (12) through the conveying pipe (13). An oil pump (14) is detachably installed on the conveying pipe (13). The bending member (9) includes a second workbench (15) and a driving motor (16). A clamping portion (17) collinear with the limiting portion (12) is provided on the second workbench (15). The driving motor (16) is located at the end of the second workbench (15). The second workbench (15) rotates around one end under the drive of the driving motor (16); The cutting and shaping machine (5) includes an operation table (37). An elevating table (38), a cutting device (39), a shaping device (40) and a blanking opening (41) are provided on the operation table (37). An arc-shaped limiting convex block (42) is fixed on the elevating table (38). A third cylinder (43) is detachably installed on the operation table (37). A first telescopic shaft (44) is provided on the third cylinder (43). A positioning block (45) corresponding to the arc-shaped limiting convex block (42) is provided on the first telescopic shaft (44). One end of the first telescopic shaft (44) is connected to the third cylinder (43), and the other end of the first telescopic shaft (44) is slidably connected to one side of the positioning block (45) up and down. The positioning block (45) is slidably connected to the operation table (37) and the elevating table (38) respectively relative to the arc-shaped limiting convex block (42) under the drive of the third cylinder (43). The other side corresponding to the positioning block (45) is matched with the concave portion of the arc-shaped limiting convex block (42) and is provided with a first arc-shaped groove (46). The concave portion of the arc-shaped limiting convex block (42) is provided with a second arc-shaped groove (47) corresponding to the first arc-shaped groove (46). The shaping device (40) is slidably connected to the operation table (37) along the direction parallel to the sliding direction of the positioning block (45). The blanking opening (41) and the cutting device (39) are both located between the shaping device (40) and the elevating table (38). The blanking opening (41), the shaping device (40) and the cutting device (39) are all located on the same side of the positioning block (45). The blanking opening (41) is located between the positioning block (45) and the cutting device (39);The shaping device (40) includes a moving block (48). One side of the moving block (48) is close to the blanking port (41), and the other side corresponding to the moving block (48) is far from the blanking port (41). A shaping component (49) corresponding to the end of the arc-shaped groove two (47) is provided on the side of the moving block (48) close to the blanking port (41). A cylinder four (50) is detachably installed on the operation table (37). The output end of the cylinder four (50) is connected to the side of the moving block (48) far from the blanking port (41). The moving block (48) is slidably connected to the operation table (37) under the drive of the cylinder four (50). The shaping component (49) includes a support plate (51). A rotation motor one (52) is detachably installed on the side of the moving block (48) far from the blanking port (41). The output end of the rotation motor one (52) penetrates the moving block (48) and is connected to one side of the support plate (51). The support plate (51) is rotatably connected to the moving block (48) under the drive of the rotation motor one (52). An inner wall shaping block (53) is fixed on the other side corresponding to the support plate (51). The bottom of the inner wall shaping block (53) is close to the operation table (37), and the top of the inner wall shaping block (53) is far from the operation table (37). An arc surface (54) is provided on the top of the inner wall shaping block (53). The center of the arc of the arc surface (54) is located on the central axis of the arc-shaped groove two (47). The inner wall shaping block (53) makes a circular motion around the center of the arc of the arc surface (54) under the drive of the rotation motor one (52). The inner wall shaping block (53) is located at the bottom end of the support plate (51). A cylinder five (55) is detachably installed at the top end of the support plate (51). An outer wall shaping block (56) corresponding to the inner wall shaping block (53) is provided on the output end of the cylinder five (55). The top of the outer wall shaping block (56) is an arc-shaped convex surface and is fixed to the output end of the cylinder five (55). The bottom of the outer wall shaping block (56) is an arc-shaped concave surface. The inner wall shaping block (53) is located in the arc-shaped concave surface. The radius of the arc-shaped concave surface is greater than the radius of the arc surface (54). The center of the arc of the arc-shaped concave surface coincides with the center of the arc of the arc surface (54).; 2. The processing equipment for a faucet elbow according to claim 1, wherein The limiting part (12) includes a first slider (18) and a left limiting block (19). A first cylinder (20) is detachably mounted on the first workbench (10). The first cylinder (20) is located on one side of the first slider (18). The first slider (18) is slidably connected to the left limiting block (19) and the first workbench (10) under the drive of the first cylinder (20). On the other side corresponding to the first slider (18), there is a right limiting block (21) corresponding to the left limiting block (19). One side of the right limiting block (21) is detachably connected to the first slider (18). On the other side corresponding to the right limiting block (21), there is a first arc-shaped limiting groove (22). On one side of the left limiting block (19), there is a second arc-shaped limiting groove (23) corresponding to the first arc-shaped limiting groove (22). Oil cavities (24) are provided in both the left limiting block (19) and the right limiting block (21). The oil barrel (11) is connected to the other side corresponding to the left limiting block (19) through a delivery pipe (13) and is communicated with the oil cavity (24) in the left limiting block (19). A number of injection holes (25) communicating with the oil cavity (24) are provided in both the first arc-shaped limiting groove (22) and the second arc-shaped limiting groove (23). On one side of the right limiting block (21) provided with the first arc-shaped limiting groove (22), there are a number of first through holes (26). The first through holes (26) are located on the side of the first arc-shaped limiting groove (22) and are communicated with the oil cavity (24). On one side of the left limiting block (19) provided with the second arc-shaped limiting groove (23), there are a number of second through holes (27) corresponding one-to-one to the first through holes (26). The second through holes (27) are located on the side of the second arc-shaped limiting groove (23) and are communicated with the oil cavity (24).

3. The processing equipment for a faucet elbow according to claim 2, characterized in that, A first avoidance notch (28) is provided on the left limiting block (19). The first avoidance notch (28) penetrates through the second arc-shaped limiting groove (23) and is communicated with the second arc-shaped limiting groove (23). A second avoidance notch (29) corresponding to the first avoidance notch (28) is provided on the right limiting block (21). The second avoidance notch (29) penetrates through the first arc-shaped limiting groove (22) and is communicated with the first arc-shaped limiting groove (22).

4. The processing equipment for a faucet elbow according to claim 2 or 3, characterized in that, The clamping part (17) includes a second slider (30) and a left clamping block (31). A second cylinder (32) is detachably installed on the second workbench (15). The second cylinder (32) is located on one side of the second slider (30). The second slider (30) is slidably connected to the left clamping block (31) and the second workbench (15) under the drive of the second cylinder (32). On the other side corresponding to the second slider (30), there is a right clamping block (33) corresponding to the left clamping block (31). One side of the right clamping block (33) is detachably connected to the second slider (30). On the other side corresponding to the right clamping block (33), there is a first arc-shaped clamping groove (34) on the same straight line as the first arc-shaped limiting groove (22). One end of the left clamping block (31) is close to the left limiting block (19), and the other end of the left clamping block (31) is far from the left limiting block (19). The end of the left clamping block (31) close to the left limiting block (19) is arc-shaped. The end of the left limiting block (19) is provided with an arc-shaped groove (35) matching one end of the left clamping block (31). The left clamping block (31) is provided with a second arc-shaped clamping groove (36) corresponding to the first arc-shaped clamping groove (34). One side of the left clamping block (31) is close to the right clamping block (33), and the other side corresponding to the left clamping block (31) is far from the right clamping block (33). One end of the second arc-shaped clamping groove (36) is located on the side of the left clamping block (31) close to the right clamping block (33), and the other end of the second arc-shaped clamping groove (36) is located on the side of the left clamping block (31) far from the right clamping block (33). One end of the second arc-shaped clamping groove (36) uniformly transitions to the other end along the end of the left clamping block (31) close to the left limiting block (19) to form a U-shaped structure. The clamping part (17) is located on the top of the second workbench (15). The drive motor (16) is located at the bottom of the second workbench (15) and corresponds to the left clamping block (31).

5. A faucet elbow processing device according to claim 1, characterized in that, The cutting device (39) includes a sixth cylinder (57). The sixth cylinder (57) is detachably connected to the operation table (37). A second telescopic shaft (58) is provided at the output end of the sixth cylinder (57). The second telescopic shaft (58) is perpendicular to the operation table (37). One end of the second telescopic shaft (58) is connected to the sixth cylinder (57), and the other end of the second telescopic shaft (58) is detachably installed with a mounting frame (59). A second rotating motor (60) is detachably installed on one side of the mounting frame (59). A connecting rod (61) is provided on the other side corresponding to the mounting frame (59). The output end of the second rotating motor (60) passes through the mounting frame (59) and is fixedly connected to one end of the connecting rod (61). The other end of the connecting rod (61) is detachably installed with an electric cutting wheel (62) corresponding to the blanking port (41).

6. The processing equipment for a faucet elbow according to claim 1, characterized in that A positioning member (63) is provided on the truss (1). The positioning member (63) is located between the cutting and shaping machine (5) and the second machine tool (6). The manipulator (7) is slidably connected to the top of the truss (1). The positioning member (63) is detachably connected to the bottom of the truss (1). A positioning groove (64) is provided on the positioning member (63). The height of one side of the open end of the positioning groove (64) is less than the height of the corresponding other side. A convex plate (65) is fixed to the bottom of the positioning groove (64). A first limiting groove (66) is provided on one side of the open end of the positioning groove (64), and a second limiting groove (67) is provided on the other side corresponding to the open end of the positioning groove (64). The cutting and shaping machine (5) is located on one side of the second machine tool (6). A conveyor belt (68) and a blanking frame (69) are provided on the other side of the second machine tool (6).

7. The processing equipment for a faucet elbow according to claim 1, characterized in that, The manipulator (7) includes a lifting arm (70) and a jaw (71). The jaw (71) includes a sliding seat (72). One side of the sliding seat (72) is detachably connected to the lifting arm (70). A screw rod stepping motor (73) and a sliding block (74) are detachably installed on the sliding seat (72). The sliding block (74) is slidably connected to the sliding seat (72) under the drive of the screw rod stepping motor (73). A rotary motor (75) is detachably installed on the sliding block (74). A finger cylinder (76) is detachably installed on the output end of the rotary motor (75).

Citation Information

Patent Citations

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