A bottle cap edge wrapping production process

By designing a mold with multiple punching dies and cutting dies, the production process of bottle cap edge wrapping is simplified, the problems of inaccurate stamping position and complex structure in the prior art are solved, and efficient and low-cost bottle caps are achieved Surrounded production.

CN114653831BActive Publication Date: 2024-12-24FOSHAN YUELIDA METAL CAP CO LTD
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Patent Information

Application Number
CN202210368345.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-09
Publication Date
2024-12-24
Estimated Expiration
2042-04-09

AI Technical Summary

Technical Problem

In the existing snap-on cap edge-packing production process, the stamping position of the mold is insufficient and the structure is complex, resulting in low production efficiency and high cost.

Method used

Design a mold including fixed die and moving die. Multiple punching dies and cutting dies are arranged in the fixed dies. The blank is punched and cut through the punching die and cut dies to form a bottle cap edge to simplify the process. Steps and improve accuracy.

Benefits of technology

It improves the forming effect and processing accuracy of bottle cap edge wrapping, reduces production steps, reduces production costs, and improves the mass production efficiency of bottle cap edge wrapping.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114653831B_ABST
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Abstract

The invention discloses a bottle cap edge wrapping production process, which comprises a mold for producing the bottle cap edge wrapping, the mold comprises a fixed mold and a movable mold, the movable mold comprises a first mold base, a first positioning mold, a cutting mold, a first punching mold and a second punching mold, the fixed mold comprises a second mold base, a cutting cavity, a second positioning mold, a first cavity mold and a second cavity mold, a plurality of punching molds are arranged in the fixed mold on the mold, the punching molds are inserted into the cavities of the corresponding cavity molds to perform through-hole punching processing on the blank, the through-hole punching forming effect is good, a plurality of cutting molds are also arranged in the fixed mold, the cutting molds are inserted into the cutting cavity to perform punching and cutting processing on the blank, so as to form the bottle cap edge wrapping, the edge wrapping forming effect is good, the structure is simple, the assembly is convenient, and the punching processing precision is high; compared with the existing bottle cap edge wrapping production process, the process is reduced in process steps, thereby saving more production costs and improving the processing efficiency of the bottle cap edge wrapping production.
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Description

Technical Field

[0001] The invention relates to the technical field of bottle cap production, in particular to a bottle cap edge wrapping production process. Background Art

[0002] In the production process of snap-on bottle caps, the edge of the bottle cap needs to be stamped and formed, and the stamping and forming of the edge needs to be carried out through a mold. The existing edge forming mold has certain defects in the accuracy of the stamping position, and there are many structures for stamping on the mold, and the operation during installation is also more complicated.

[0003] like Fig.11 As shown, in the prior art, the buckle-type bottle cap is usually hemmed by directly punching out the buckle structure through a stamping die. After the buckle is stamped and formed, the buckle will protrude from the blank. At this time, the blank needs to be flattened by the stamping die, and finally the blank is cut. The existing hemming production process requires three steps to achieve the final shaping of the hemming; in the production and processing of large quantities of bottle caps, each step needs to be processed by a separate device. The production area occupied by these devices is quite large, and corresponding personnel must be equipped to operate them at the same time. The production cost is high, and the processing efficiency of the bottle caps is not high.

[0004] Therefore, it is necessary to design a mold and a bottle cap edge wrapping production process for producing bottle cap edge wrapping. Summary of the invention

[0005] In view of the above technical deficiencies, the present invention provides a mold for producing bottle cap edging, wherein a plurality of punching dies are arranged in a fixed mold on the mold, and the punching dies are inserted into the cavities of corresponding cavity molds to perform through-hole punching processing on the blank, and the through-hole punching forming effect is good; a plurality of cutting dies are also arranged in the fixed mold, and the cutting dies are inserted into the cutting cavities to perform punching and cutting processing on the blank, thereby forming the bottle cap edging, and the edging forming effect is good, the structure is simple, the assembly is convenient, and the punching processing accuracy is high; the present invention also discloses a bottle cap edging production process, and the process steps of the process are reduced compared with the existing bottle cap edging production process, thereby saving more production costs and improving the processing efficiency of the bottle cap edging production.

[0006] To achieve the above object, the present invention is implemented through the following technical solutions:

[0007] The present invention provides a mold for producing bottle cap hemming, the mold comprises a fixed mold and a movable mold, the movable mold comprises a first mold base, a first positioning mold, a cutting mold, a first punching mold and a second punching mold, the first positioning mold is arranged on the bottom end of the first mold base, a plurality of matching grooves are arranged on one side of the first positioning mold, a second positioning mold is arranged in the matching groove, one or both of the first punching mold and the second punching mold are arranged on the second positioning mold, a plurality of first matching holes are arranged on the first positioning mold outside one side of the matching groove, and the cutting mold is matched with the first matching holes; the fixed mold comprises a second mold base, a cutting cavity, a first positioning mold and a second punching mold; Three positioning molds, a first cavity mold and a second cavity mold, at least two third positioning molds are arranged on the top surface of the second mold base, at least two cutting cavities are arranged in the middle of the third positioning mold, and a plurality of second matching holes are arranged on the third positioning mold outside one side of the cutting cavity, the first cavity mold and the second cavity mold are matched in the second matching holes, and the first cavity mold and the second cavity mold on a straight line are not repeated in the setting sequence, the first cavity mold and the second cavity mold are arranged close to each other in the middle of the third positioning mold, and the first cavity mold and the second cavity mold are arranged as a single independent type at both ends of the third positioning mold.

[0008] Furthermore, the cross-section of the first punching die is U-shaped or V-shaped, and the shape of the first punching die is the same as the shape of the first cavity in the first cavity mold. The cross-section of the second punching die is circular, semicircular or rectangular, and the shape of the second punching die is the same as the shape of the second cavity in the second cavity mold.

[0009] Furthermore, one end of the cutting die is a narrow body portion, the width of the narrow body portion is smaller than the width of the cutting die excluding the narrow body portion, and the narrow body portion transitions to the cutting die excluding the narrow body portion through an oblique angle.

[0010] Furthermore, the shape of the cutting cavity is the same as the shape of the cutting die.

[0011] Furthermore, a plurality of matching seats are provided on the first die base outside one side of the first positioning die, a plurality of matching columns corresponding to the positions of the matching seats are provided on the second die base outside one side of the third positioning die, the matching columns are matched in the positioning holes in the matching seats, a first positioning block is provided on one end of the third positioning die, the first positioning blocks on the two third positioning dies are stacked up and down at the joint of the two third positioning dies, positioning grooves are provided on one side of the third positioning die and at the joint between the two third positioning dies, a plurality of second positioning blocks corresponding to the positions of the positioning grooves are provided on the first die base outside one side of the first positioning die, and the cross-section of the second positioning block is T-shaped.

[0012] The present invention also provides a bottle cap edge wrapping production process, which is used for the above-mentioned mold, and the steps of the process are as follows:

[0013] A. Install the movable die on the working end of the stamping equipment, install the fixed die on the working table of the stamping equipment, place the blank on the surface of the third positioning die, drive the movable die to move downward by the stamping equipment, and punch the blank by the first punching die and the second punching die. The first punching die is inserted into the first cavity in the first cavity die, so as to punch out a first through hole on the blank; at the same time, the second punching die is inserted into the second cavity in the second cavity die, so as to punch out a second through hole on the blank. After the first through hole and the second through hole are punched, the stamping equipment drives the movable die to reset;

[0014] B. The blank with the first through hole and the second through hole is placed on the surface of the second positioning die below the cutting die, the movable die is driven downward by the stamping equipment, the blank is stamped by the cutting die, the cutting die is inserted into the cutting cavity, the blank is stamped and cut, and a bottle cap edging having an outer contour identical to that of the cutting cavity and having the first through hole and the second through hole is formed.

[0015] The beneficial effects of the present invention are:

[0016] The fixed die on the mold is provided with a plurality of punching dies, which are inserted into the cavity of the corresponding cavity die to perform through-hole punching processing on the blank, and the through-hole punching forming effect is good. The fixed die is also provided with a plurality of cutting dies, which are inserted into the cutting cavity to perform punching and cutting processing on the blank, thereby forming the bottle cap edge wrapping, which has a good edge wrapping forming effect, a simple structure, convenient assembly, and high stamping processing accuracy, and is suitable for the batch production of bottle cap edge wrapping. The present invention also discloses a bottle cap edge wrapping production process, which reduces the process steps compared with the existing bottle cap edge wrapping production process, thereby saving more production costs and improving the processing efficiency of the bottle cap edge wrapping production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of the mold.

[0018] Figure 2 It is a structural diagram of the moving mold.

[0019] Figure 3 This is a structural diagram of the fixed mold.

[0020] Figure 4 The figure is a schematic diagram of the structure of the bottle cap edge wrapping produced by the present invention.

[0021] Figure 5 It is a structural schematic diagram of the first positioning mold.

[0022] Figure 6 It is a schematic structural diagram of the first punching die.

[0023] Figure 7 It is a schematic structural diagram of the second punching die.

[0024] Figure 8 It is a schematic structural diagram of the first cavity mold.

[0025] Fig. 9 It is a schematic diagram of the structure of the second cavity mold.

[0026] Fig.10 It is a schematic diagram of the structure of the cutting die.

[0027] Fig.11 The present invention is a schematic diagram of the structure of the snap-on bottle cap edge wrapping in the prior art.

[0028] In the figure, fixed mold 1, movable mold 2, first mold base 3, first positioning mold 4, cutting mold 5, first punching mold 6, second punching mold 7, matching groove 8, second positioning mold 9, first matching hole 10, second mold base 11, cutting cavity 12, second cavity 13, first cavity mold 14, second cavity mold 15, second matching hole 16, narrow body 17, positioning hole 18, edging 19, matching seat 20, matching column 21, first positioning block 23, positioning groove 24, second positioning block 25, third positioning mold 26, first cavity 27. DETAILED DESCRIPTION

[0029] like Figures 1 to 10 In combination with the above, the present invention provides a mold for producing bottle cap hemming, the mold comprises a fixed mold 1 and a movable mold 2, the movable mold 2 comprises a first mold base 3, a first positioning mold 4, a cutting mold 5, a first punching mold 6 and a second punching mold 7, the first positioning mold 4 is arranged on the bottom end of the first mold base 3, a plurality of matching grooves 8 are arranged on one side of the first positioning mold 4, a second positioning mold 9 is arranged in the matching groove 8, the second positioning mold 9 is provided with one or two of the first punching mold 6 and the second punching mold 7, a plurality of first matching holes 10 are arranged on the first positioning mold 4 outside one side of the matching groove 8, the cutting mold 5 is matched with the first matching hole 10; the fixed mold 1 comprises a second mold base 11, a cutting cavity 12, a third positioning mold 4, a first punching mold 6 and a second punching mold 7, the first positioning mold 4 comprises a first punching mold 6 and a second punching mold 7, the first positioning mold 4 comprises a first punching mold 6 and a second punching mold 7, the first positioning mold 4 comprises a first matching hole 10, and the cutting cavity 12 is matched with the first matching hole 10; the fixed mold 1 comprises a second mold base 11, a cutting cavity 12, a third positioning mold 4, ... 26. The first cavity mold 14 and the second cavity mold 15, at least two third positioning molds 26 are provided on the top surface of the second mold base 11, at least two cutting cavities 12 are provided in the middle of the third positioning mold 26, and a plurality of second matching holes 16 are provided on the third positioning mold 26 outside one side of the cutting cavity 12, the first cavity mold 14 and the second cavity mold 15 are matched in the second matching holes 16, and the first cavity mold 14 and the second cavity mold 15 on a straight line are not repeated in the setting sequence, the first cavity mold 14 and the second cavity mold 15 are arranged close to each other in the middle of the third positioning mold 26, and the first cavity mold 14 and the second cavity mold 15 are arranged separately at both ends of the third positioning mold 26.

[0030] The cross-section of the first punching die 6 is U-shaped or V-shaped, and the shape of the first punching die 6 is the same as the shape of the first cavity 27 in the first cavity mold 14. The cross-section of the second punching die 7 is circular, semicircular or rectangular, and the shape of the second punching die 7 is the same as the shape of the second cavity 13 in the second cavity mold 15.

[0031] One end of the cutting die 5 is a narrow body portion 17 , the width of the narrow body portion 17 is smaller than the width of the cutting die 5 excluding the narrow body portion 17 , and the narrow body portion 17 transitions to the cutting die 5 excluding the narrow body portion 17 through an oblique angle.

[0032] The shape of the cutting cavity 12 is the same as that of the cutting die 5 .

[0033] A plurality of matching seats 20 are provided on the first die base 3 outside one side of the first positioning die 4, a plurality of matching columns 21 corresponding to the positions of the matching seats 20 are provided on the second die base 11 outside one side of the third positioning die 26, and the matching columns 21 are matched in the positioning holes 18 in the matching seats 20, a first positioning block 23 is provided on one end of the third positioning die 26, and the first positioning blocks 23 on the two third positioning dies 26 are stacked up and down at the joints of the two third positioning dies 26, a positioning groove 24 is provided on one side of the third positioning die 26 and at the joints between the two third positioning dies 26, a plurality of second positioning blocks 25 corresponding to the positions of the positioning grooves 24 are provided on the first die base 3 outside one side of the first positioning die 4, and the cross-sectional shape of the second positioning block 25 is T-shaped.

[0034] During the stamping process, the matching column 21 will be inserted into the positioning hole 18 in the matching seat 20, and the first positioning block 23 will be inserted into the positioning groove 24, so as to ensure the accuracy of the stamping position during the stamping process, thereby improving the stamping processing accuracy; the movable mold 2 is provided with a plurality of die structures consisting of a cutting die 5, a first punching die 6 and a second punching die 7. When the stamping equipment is in operation, the blank is stamped through these die structures to form multiple edges, which is suitable for mass production of bottle cap edges.

[0035] The present invention also provides a bottle cap edge wrapping production process, which is used for the above-mentioned mold, and the steps of the process are as follows:

[0036] A. Install the movable die 2 on the working end of the stamping equipment, install the fixed die 1 on the working table of the stamping equipment, place the blank on the surface of the third positioning die 26, drive the movable die 2 to move downward through the stamping equipment, and punch the blank through the first punching die 6 and the second punching die 7. The first punching die 6 is inserted into the first cavity 27 in the first cavity die 14, so as to punch out a first through hole on the blank; at the same time, the second punching die 7 is inserted into the second cavity 13 in the second cavity die 15, so as to punch out a second through hole on the blank. After the first through hole and the second through hole are punched, the stamping equipment drives the movable die 2 to reset;

[0037] B. The blank with the first through hole and the second through hole is placed on the surface of the second positioning die 9 below the cutting die 5, the movable die 2 is driven downward by the stamping equipment, the blank is stamped by the cutting die 5, the cutting die 5 is inserted into the cutting cavity 12, the blank is stamped and cut, and a bottle cap edging 19 having the same outer contour as the cutting cavity 12 and having the first through hole and the second through hole is formed.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A bottle cap edge production process, the process comprising a mold for producing bottle cap edge, characterized in that: The mold comprises a fixed mold and a movable mold, the movable mold comprises a first mold base, a first positioning mold, a cutting mold, a first punching mold and a second punching mold, the first positioning mold is arranged on the bottom end of the first mold base, a plurality of matching grooves are arranged on one side of the first positioning mold, a second positioning mold is arranged in the matching groove, one or both of the first punching mold and the second punching mold are arranged on the second positioning mold, a plurality of first matching holes are arranged on the first positioning mold outside one side of the matching groove, and the cutting mold is matched with the first matching holes; The fixed mold comprises a second mold base, a cutting cavity, a third positioning mold, a first cavity mold and a second cavity mold, at least two third positioning molds are arranged on the top surface of the second mold base, at least two cutting cavities are arranged in the middle of the third positioning mold, a plurality of second matching holes are arranged on the third positioning mold outside one side of the cutting cavity, the first cavity mold and the second cavity mold are matched in the second matching holes, the first cavity mold and the second cavity mold on a straight line are not repeated in the arrangement sequence, the first cavity mold and the second cavity mold are arranged close to each other in the middle of the third positioning mold, and the first cavity mold and the second cavity mold are arranged separately at both ends of the third positioning mold; The cross section of the first punching die is U-shaped or V-shaped, and the shape of the first punching die is the same as the shape of the first cavity in the first cavity mold; the cross section of the second punching die is circular, semicircular or rectangular, and the shape of the second punching die is the same as the shape of the second cavity in the second cavity mold; One end of the cutting die is a narrow body portion, the width of the narrow body portion is smaller than the width of the cutting die excluding the narrow body portion, and the narrow body portion transitions to the cutting die excluding the narrow body portion through an oblique angle; The shape of the cutting cavity is the same as that of the cutting die; A plurality of matching seats are provided on the first die base outside one side of the first positioning die, a plurality of matching posts corresponding to the positions of the matching seats are provided on the second die base outside one side of the third positioning die, the matching posts are matched in the positioning holes in the matching seats, a first positioning block is provided on one end of the third positioning die, the first positioning blocks of the two third positioning dies are stacked up and down at the butt joint of the two third positioning dies, positioning grooves are provided on one side of the third positioning die and at the butt joint between the two third positioning dies, a plurality of second positioning blocks corresponding to the positions of the positioning grooves are provided on the first die base outside one side of the first positioning die, and the cross-section of the second positioning block is T-shaped; The steps of the process are as follows: A. Install the movable die on the working end of the stamping equipment, install the fixed die on the working table of the stamping equipment, place the blank on the surface of the third positioning die, drive the movable die to move downward by the stamping equipment, and punch the blank by the first punching die and the second punching die. The first punching die is inserted into the first cavity in the first cavity die, so as to punch out a first through hole on the blank; at the same time, the second punching die is inserted into the second cavity in the second cavity die, so as to punch out a second through hole on the blank. After the first through hole and the second through hole are punched, the stamping equipment drives the movable die to reset; B. The blank with the first through hole and the second through hole is placed on the surface of the second positioning die below the cutting die, the movable die is driven downward by the stamping equipment, the blank is stamped by the cutting die, the cutting die is inserted into the cutting cavity, the blank is stamped and cut, and a bottle cap edging having an outer contour identical to that of the cutting cavity and having the first through hole and the second through hole is formed.