A modular wall panel

By using magnesium sulfate boards in thermal insulation wall panels and combining them with nested assembly of components such as edge frames, connecting frames, damping pads, and top plates, the problems of outer surface damage and edge curling of decals during the assembly of thermal insulation wall panels are solved, thus improving the service life and stability of the panels.

CN114753585BActive Publication Date: 2026-04-14广西赛盾建材科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
广西赛盾建材科技有限公司
Filing Date
2022-04-25
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The outer surface of existing thermal insulation wall panels is easily damaged during assembly, and the decorative patterns are prone to peeling, reducing the service life of the panels.

Method used

Based on magnesium sulfate boards, the components such as edge frames, connecting frames, damping pads, and top plates are nested and assembled. Protective structures such as edge clips, connecting clips, damping pads, and locking blocks are used to form an integrated connection to prevent detachment.

Benefits of technology

It effectively prevents damage to the outer surface of the insulation wall panel during assembly, and improves the service life and stability of the panel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114753585B_ABST
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Abstract

The application discloses a combined wallboard, which is provided with a magnesium sulfate board with a heat preservation function, and comprises a decorative surface connected to the outer surface of the magnesium sulfate board, wherein the outer surface of the magnesium sulfate board is connected with an edge frame in a nesting mode, the outer surface end of the edge frame is provided with an edge clamp and a first spacing plate, the edge clamp is arranged on both sides of the outer surface of the first spacing plate, and a gap is formed between the edge clamp and the first spacing plate. The heat preservation wallboard with a metal frame edge protection is provided with a decorative surface connected in a close mode, and is stably connected with the edge frame in a nesting mode, and the edge clamp and the first spacing plate installed on the edge frame are used for clamping and positioning the right end of the outer surface of the magnesium sulfate board, so that falling is prevented, and a connecting frame is connected to the outer surface of the other end of the magnesium sulfate board in a nesting mode, which is used for continuously assembling and using connecting components and is clamped in cooperation with a connecting clamp and a second spacing plate.
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Description

Technical Field

[0001] This invention relates to the field of thermal insulation wall panel technology, specifically a composite wall panel. Background Technology

[0002] Insulated wall panels need to be assembled using a modular assembly to insulate the wall surface. However, existing insulated wall panels still have certain drawbacks, such as:

[0003] The existing technical solution has the following drawbacks: directly bonding the outer surfaces of the insulation wall panels together in pairs during assembly can easily lead to material damage. Furthermore, the decals on the outer surface of the insulation wall panels are also prone to damage and curling, which can reduce the service life of the panels and accelerate their deterioration.

[0004] To address the aforementioned issues, there is an urgent need for innovative designs based on existing thermal insulation wall panels. Summary of the Invention

[0005] The purpose of this invention is to provide a modular wall panel to solve the problems mentioned in the background art, which are that directly bonding the outer surfaces of the insulation wall panels in pairs during assembly can easily lead to material damage, and the decals on the outer surface of the insulation wall panels are also prone to damage and curling, which can reduce the service life of the panels and accelerate their damage.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a combined wall panel, which is provided with a magnesium sulfate board for heat insulation;

[0007] include:

[0008] The decorative surface is connected to the outer surface of the magnesium sulfate board, and the outer surface of the magnesium sulfate board is nested with an edge frame. An edge clip and a first spacer are installed at the outer end of the edge frame. The edge clip is located on both sides of the outer surface of the first spacer, and a gap is formed between the edge clip and the first spacer.

[0009] A connecting frame is connected to the other end of the outer surface of the magnesium sulfate plate, and a connecting clip and a second spacer are installed on the outer surface end of the connecting frame. The connecting clip is located on both sides of the outer surface of the second spacer, and a gap is formed between the connecting clip and the second spacer.

[0010] A damping pad is connected between the outer surfaces of the two sets of magnesium sulfate plates, and the left and right ends of the outer surface of the damping pad are connected to a first spacer plate and a second spacer plate. The middle frame is installed between the outer surfaces of the two sets of connecting frames, and the outer surface of the middle frame is provided with a slot.

[0011] The top plate is nested at the upper and lower ends of the outer surface of the magnesium sulfate board. The inner surface of the top plate is equipped with a fixing strip, and the inner side of the outer surface of the fixing strip is provided with a nesting groove. The inner surface of the nesting groove is equipped with a nesting strip, and the inner side of the outer surface of the nesting strip is equipped with a serrated anti-slip pad. The inner surface of the top plate is provided with a locking block for engaging the locking groove.

[0012] The above structure allows for effective nested assembly during use and provides protection.

[0013] Preferably, the magnesium sulfate board is embedded in the outer surface of the decorative surface, and the outer surface of the magnesium sulfate board is attached to the inner side of the outer surface of the edge frame. The edge frame, the edge clamp, and the first spacer form an integrated connection with a mountain-shaped structure.

[0014] The above structure allows for stable assembly during use, and the nested edge protection device prevents damage.

[0015] Preferably, the edge clamp and the first spacer form a nested structure with the magnesium sulfate plate for limiting, and the other end of the outer surface of the magnesium sulfate plate is attached to the end of the outer surface of the connecting frame. The connecting frame, the connecting clamp and the second spacer form an integral structure, and the magnesium sulfate plate is symmetrically arranged about the middle of the outer surface of the second spacer.

[0016] The above structure allows for effective nested assembly during use, preventing damage to the edges of the sheet material.

[0017] Preferably, the outer surface end of the damping pad is attached to the rear end of the outer surface of the magnesium sulfate plate, and the outer surface thickness of the damping pad and the outer surface thickness of the second spacer are both 1mm, and the connecting frame is symmetrically arranged about the middle of the outer surface of the intermediate frame.

[0018] With the above structure, the same thickness is set during use to prevent other gaps from forming between the plate and the protective component.

[0019] Preferably, the top plate and the two sets of magnesium sulfate plates form a nested structure, and the top plate and the fixing strip form an integrated structure. The fixing strip and the anti-slip pad form an interlocking structure through the nesting groove and the nesting strip. At the same time, the outer surface of the anti-slip pad has a serrated shape.

[0020] The above structure allows for effective assembly during use, and the addition of top and bottom protective features enhances protection.

[0021] Preferably, the card block forms an integral structure with the inner surface of the top plate, and the top plate forms an engaging structure with the middle frame through the card block and the card slot.

[0022] The above structure ensures effective engagement during use, preventing detachment and improving stability.

[0023] The magnesium sulfate plate comprises, by weight:

[0024] 11-21 parts silicon dioxide, 20-30 parts quartz sand, 25-35 parts fly ash, 6-12 parts calcium carbonate, 7-13 parts sodium silicate, and 7-13 parts water.

[0025] The magnesium sulfate plate comprises, by weight:

[0026] 16 parts silica, 25 parts quartz sand, 30 parts fly ash, 9 parts calcium carbonate, 10 parts sodium silicate, and 10 parts water.

[0027] The method for preparing the magnesium sulfate board includes the following steps:

[0028] Pour the weighed silica, quartz sand, fly ash, calcium carbonate, sodium silicate, and water into a mixing container and stir for 30 seconds until the materials are evenly mixed.

[0029] The mixed material is evenly distributed into the mold blank, and heated and pressurized until the material is formed.

[0030] Demolding, high-pressure steam curing or natural curing, yields the insulation board.

[0031] 1. A decorative surface is provided on the magnesium sulfate board for close connection, and a stable nested assembly edge frame is provided. The edge clip and the first spacer plate installed on the edge frame are used to clamp and position the right end of the outer surface of the magnesium sulfate board to prevent it from falling off. A connecting frame is nested and assembled on the outer surface of the other end of the magnesium sulfate board for connecting parts that are continuously assembled and used, and is clamped in conjunction with the connecting clip and the second spacer plate.

[0032] 2. Magnesium sulfate plates are symmetrically arranged on both sides of the second partition plate, and damping pads formed by damping adhesive are installed between the two sets of magnesium sulfate plates. The thickness of the damping pads is the same as that of the first and second partition plates, which is 1mm. In conjunction with the top plate, the assembled magnesium sulfate plates, edge frames, and connecting frames are nested together to protect the upper and lower surfaces of the magnesium sulfate plates. During use, the nesting strips and locking blocks prevent the top plate from falling off after connection, thus improving the stability of the device. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the three-dimensional structure of the magnesium sulfate plate of the present invention;

[0034] Figure 2 This is a schematic diagram of the three-dimensional structure of the middle frame of the present invention in half section view;

[0035] Figure 3This is a partial cross-sectional three-dimensional structural diagram of the connecting frame of the present invention;

[0036] Figure 4 This is a partial cross-sectional three-dimensional structural diagram of the card block of the present invention;

[0037] Figure 5 This is a schematic diagram of the exploded three-dimensional structure of the present invention.

[0038] In the diagram: 1. Magnesium sulfate board; 2. Decorative surface; 3. Edge frame; 4. Edge clip; 5. First partition plate; 6. Connecting frame; 7. Connecting clip; 8. Second partition plate; 9. Damping pad; 10. Middle frame; 11. Slot; 12. Top plate; 13. Fixing strip; 14. Nesting slot; 15. Nesting strip; 16. Anti-slip pad; 17. Clip. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] Please see Figure 1-5 This invention provides a composite wall panel, comprising magnesium sulfate board in parts by weight, including:

[0041] 11-21 parts silicon dioxide, 20-30 parts quartz sand, 25-35 parts fly ash, 6-12 parts calcium carbonate, 7-13 parts sodium silicate, and 7-13 parts water.

[0042] The magnesium sulfate plate comprises, by weight:

[0043] 16 parts silica, 25 parts quartz sand, 30 parts fly ash, 9 parts calcium carbonate, 10 parts sodium silicate, and 10 parts water.

[0044] The method for preparing the magnesium sulfate board includes the following steps:

[0045] Pour the weighed silica, quartz sand, fly ash, calcium carbonate, sodium silicate, and water into a mixing container and stir for 30 seconds until the materials are evenly mixed.

[0046] The mixed material is evenly distributed into the mold blank, and heated and pressurized until the material is formed.

[0047] Demolding, high-pressure steam curing or natural curing, yields the insulation board.

[0048] This type of composite wall panel mainly consists of magnesium sulfate board 1; including:

[0049] The decorative surface 2 is connected to the outer surface of the magnesium sulfate board 1, and the outer surface of the magnesium sulfate board 1 is nested with an edge frame 3. An edge clip 4 and a first spacer 5 are installed at the outer end of the edge frame 3. Meanwhile, the edge clip 4 is located on both sides of the outer surface of the first spacer 5, and a gap is formed between the edge clip 4 and the first spacer 5.

[0050] The connecting frame 6 is connected to the other end of the outer surface of the magnesium sulfate plate 1, and the connecting frame 6 is equipped with a connecting clip 7 and a second spacer 8 at the end of the outer surface of the connecting frame 6. The connecting clip 7 is located on both sides of the outer surface of the second spacer 8, and a gap is formed between the connecting clip 7 and the second spacer 8.

[0051] Damping pad 9 is connected between the outer surfaces of two sets of magnesium sulfate plates 1, and the left and right ends of the outer surface of the damping pad 9 are connected to the first spacer plate 5 and the second spacer plate 8. The middle frame 10 is installed between the outer surfaces of two sets of connecting frames 6, and the outer surface of the middle frame 10 is provided with a slot 11.

[0052] The magnesium sulfate board 1 is embedded in the outer surface of the decorative surface 2, and the outer surface of the magnesium sulfate board 1 is attached to the inner side of the outer surface of the edge frame 3. The edge frame 3, the edge clamp 4, and the first spacer 5 form an integrated connection with a mountain-shaped structure.

[0053] The edge clamp 4 and the first spacer 5 form a nested structure with the magnesium sulfate plate 1 for limiting, and the other end of the outer surface of the magnesium sulfate plate 1 is attached to the end of the outer surface of the connecting frame 6. The connecting frame 6, the connecting clamp 7, and the second spacer 8 form an integrated structure. At the same time, the magnesium sulfate plate 1 is symmetrically arranged about the middle of the outer surface of the second spacer 8.

[0054] The outer surface end of the damping pad 9 is attached to the rear end of the outer surface of the magnesium sulfate plate 1, and the outer surface thickness of the damping pad 9 and the outer surface thickness of the second spacer 8 are both 1mm. The connecting frame 6 is symmetrically arranged about the middle of the outer surface of the intermediate frame 10.

[0055] In use, the decorative surface 2 is attached to the outer surface of the magnesium sulfate board 1. Then, one end of the outer surface of the magnesium sulfate board 1 is attached to the outer surface of the edge frame 3 and engaged in the gap formed between the edge clip 4 assembled with the edge frame 3 and the first partition plate 5. At the other end of the magnesium sulfate board 1, the connecting frames 6 symmetrically arranged on both sides of the middle frame 10 are connected, and the other end of the magnesium sulfate board 1 is stably engaged in the gap formed between the connecting clip 7 assembled with the connecting frame 6 and the second partition plate 8. At the same time, the magnesium sulfate board 1 is symmetrically arranged in the middle of the second partition plate 8 and engaged in the gap formed between the edge frame 3 and the connecting frame 6. Then, a damping pad 9 of the same thickness as the second partition plate 8 is set between the symmetrically arranged magnesium sulfate boards 1. The damping pad 9 is 1mm thick and is made of damping adhesive, which can effectively protect the outer surface of the magnesium sulfate board 1 and facilitate assembly and use.

[0056] The top plate 12 is nested at the upper and lower ends of the outer surface of the magnesium sulfate board 1. The inner surface of the top plate 12 is equipped with a fixing strip 13, and the inner side of the outer surface of the fixing strip 13 is provided with a nesting groove 14. The inner surface of the nesting groove 14 is equipped with a nesting strip 15, and the inner side of the outer surface of the nesting strip 15 is equipped with a serrated anti-slip pad 16. The inner surface of the top plate 12 is provided with a locking block 17 that engages with the locking groove 11.

[0057] The top plate 12 and the two sets of magnesium sulfate plates 1 form a nested structure, and the top plate 12 and the fixing strip 13 form an integrated structure. The fixing strip 13 forms an interlocking structure with the anti-slip pad 16 through the nesting groove 14 and the nesting strip 15. At the same time, the outer surface of the anti-slip pad 16 has a serrated shape.

[0058] The locking block 17 and the inner surface of the top plate 12 form an integrated structure, and the top plate 12 and the middle frame 10 form a locking structure through the locking block 17 and the locking groove 11.

[0059] When the magnesium sulfate plate 1 is assembled by the edge frame 3 and the middle frame 10, a top plate 12 for protecting the magnesium sulfate plate 1 is first set at the bottom. After the magnesium sulfate plate 1 is assembled, the upper surface of the plate is encapsulated with the nested top plate 12. When using the top plate 12, the anti-slip pads 16 installed on the nested strips 15 assembled by the symmetrical fixing strips 13 installed on the top plate 12 and the nested strips 14 set in the fixing strips 13 form a locking and limiting connection on the surface of the magnesium sulfate plate 1 to prevent it from falling off. In addition, the locking block 17 installed on the top plate 12 is stably locked in the locking groove 11 set in the middle frame 10 to improve the stability of the device.

[0060] Working principle: When using this insulated wall panel with metal frame edges, according to... Figure 1-5First, place the device in the desired working position. During use, attach the decorative surface 2 to the outer surface of the magnesium sulfate board 1. Then, attach one end of the outer surface of the magnesium sulfate board 1 to the outer surface of the edge frame 3, and engage it in the gap formed between the edge clamp 4 assembled with the edge frame 3 and the first spacer 5. At the other end of the magnesium sulfate board 1, connect the connecting frames 6 symmetrically arranged on both sides of the middle frame 10, and stably engage the other end of the magnesium sulfate board 1 in the gap formed between the connecting clamp 7 assembled with the connecting frame 6 and the second spacer 8. Simultaneously, magnesium sulfate boards 1 are symmetrically arranged at the middle of the second spacer 8, and simultaneously engaged in the gap formed between the edge frame 3 and the connecting frame 6. Then, damping pads 9 of the same thickness as the second spacer 8 are placed between the symmetrically arranged magnesium sulfate boards 1. The damping pad 9 is 1mm thick and is formed of damping adhesive. It can effectively protect the outer surface of the magnesium sulfate plate 1 and can be used in assembly. When the magnesium sulfate plate 1 is assembled by the edge frame 3 and the middle frame 10, a top plate 12 for protecting the magnesium sulfate plate 1 is first set at the bottom. After the magnesium sulfate plate 1 is assembled, the upper surface of the plate is encapsulated and nested with the top plate 12. When using the top plate 12, the anti-slip pad 16 installed on the nesting strip 15 assembled by the symmetrical fixing strip 13 installed on the top plate 12 and the nesting groove 14 set in the fixing strip 13 forms a locking and limiting connection on the surface of the magnesium sulfate plate 1 to prevent it from falling off. The locking block 17 installed on the top plate 12 is stably locked in the locking groove 11 set in the middle frame 10, which improves the stability of the device and increases the overall practicality.

[0061] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0062] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite wall panel, incorporating magnesium sulfate boards with thermal insulation properties; Its features are, include: The decorative surface is connected to the outer surface of the magnesium sulfate board, and the outer surface of the magnesium sulfate board is nested with an edge frame. An edge clip and a first spacer are installed at the outer end of the edge frame. The edge clip is located on both sides of the outer surface of the first spacer, and a gap is formed between the edge clip and the first spacer. A connecting frame is connected to the other end of the outer surface of the magnesium sulfate plate, and a connecting clip and a second spacer are installed on the outer surface end of the connecting frame. The connecting clip is located on both sides of the outer surface of the second spacer, and a gap is formed between the connecting clip and the second spacer. A damping pad is connected between the outer surfaces of the two sets of magnesium sulfate plates, and the left and right ends of the outer surface of the damping pad are connected to a first spacer plate and a second spacer plate. The middle frame is installed between the outer surfaces of the two sets of connecting frames, and the outer surface of the middle frame is provided with a slot. The top plate is nested at the upper and lower ends of the outer surface of the magnesium sulfate board, and the inner surface of the top plate is equipped with a fixing strip. The inner side of the outer surface of the fixing strip is provided with a nesting groove. The inner surface of the nesting groove is equipped with a nesting strip. The inner side of the outer surface of the nesting strip is equipped with a serrated anti-slip pad. The inner surface of the top plate is provided with a locking block for engaging the locking groove. The magnesium sulfate board is embedded and installed at the end of the outer surface of the decorative surface, and the end of the outer surface of the magnesium sulfate board is attached to the inner end of the outer surface of the edge frame, and the edge frame, edge clamp and first spacer form an integrated connection with a mountain-shaped structure. The edge clamp and the first spacer form a nested structure with the magnesium sulfate plate for limiting, and the other end of the outer surface of the magnesium sulfate plate is attached to the end of the outer surface of the connecting frame. The connecting frame, the connecting clamp and the second spacer form an integral structure, and the magnesium sulfate plate is symmetrically arranged about the middle of the outer surface of the second spacer. The outer surface end of the damping pad is attached to the rear end of the outer surface of the magnesium sulfate plate, and the outer surface thickness of the damping pad and the outer surface thickness of the second spacer are both 1mm. The connecting frame is symmetrically arranged about the middle of the outer surface of the intermediate frame. The magnesium sulfate plate comprises, by weight: 11-21 parts silicon dioxide, 20-30 parts quartz sand, 25-35 parts fly ash, 6-12 parts calcium carbonate, 7-13 parts sodium silicate, and 7-13 parts water.

2. A composite wall panel according to claim 1, characterized in that: The top plate and the two sets of magnesium sulfate plates form a nested structure, and the top plate and the fixing strip form an integrated structure. The fixing strip and the anti-slip pad form an interlocking structure through the nesting groove and the nesting strip. At the same time, the outer surface of the anti-slip pad has a serrated structure.

3. A composite wall panel according to claim 1, characterized in that: The card block and the inner surface of the top plate form an integrated structure, and the top plate and the middle frame form a locking structure through the card block and the card slot.

4. A composite wall panel according to claim 3, characterized in that, The magnesium sulfate plate comprises, by weight: 16 parts silica, 25 parts quartz sand, 30 parts fly ash, 9 parts calcium carbonate, 10 parts sodium silicate, and 10 parts water.

5. A composite wall panel according to claim 4, characterized in that, The method for preparing the magnesium sulfate board includes the following steps: Pour the weighed silica, quartz sand, fly ash, calcium carbonate, sodium silicate, and water into a mixing container and stir for 30 seconds until the materials are evenly mixed. The mixed material is evenly distributed into the mold blank, and heated and pressurized until the material is formed. Demolding, high-pressure steam curing or natural curing, yields the magnesium sulfate board.

Citation Information

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