A brine boiling system for the production of marinated products

Abstract

The present invention provides a brine boiling system for the production of marinated products, belonging to the technical field of automated brine boiling equipment. The present invention includes a brine boiling tank, a steam heating system, a brine circulation system, and a vibrating screen. A spiral feeding shaft is arranged inside the brine boiling tank. A brine boiling tank inlet pipe and a brine boiling tank drain pipe are respectively arranged at both ends of the brine boiling tank. An outlet is arranged on the side of the brine boiling tank near one end of the brine boiling tank drain pipe. The steam heating system includes an industrial steam pipe and a clean steam pipe arranged on one side of the brine boiling tank. A number of groups of steam heating chambers are arranged on the bottom surface of the brine boiling tank. The industrial steam pipe is connected to the steam heating chamber. The clean steam pipe is connected to the inside of the brine boiling tank through a clean steam inlet. The vibrating screen is arranged at the outlet on one side of the brine boiling tank. The brine circulation system is arranged on one side of the brine boiling tank. The brine circulation system is connected to the brine boiling tank inlet pipe, the brine boiling tank drain pipe, and the vibrating screen through pipes. The present invention effectively improves the production efficiency and production quality of marinated products.

Description

Technical Field

[0001] The present invention relates to a brine boiling system for the production of marinated products, belonging to the technical field of automated brine boiling equipment. Background Art

[0002] Marinated meat products are made from fresh (frozen) livestock and poultry meat and edible by-products placed in water containing salt, soy sauce, and spices, and processed through processes such as pre-boiling, soaking, boiling, and marinating. Marinated meat products are a type of traditional meat products deeply loved by consumers in China, with broad development prospects. The marinated meat production industry is constantly developing towards industrialization, serialization, and intelligentization.

[0003] Most of the existing production of marinated products still adopts the manual operation method. The manual marinating method has the following deficiencies:

[0004] 1. Marinated products need to be cooked at high temperatures, which leads to a poor working environment, high environmental temperature, and is prone to harm the health of operators.

[0005] 2. Manually controlling the dosing of seasonings and the marinating time of marinated products cannot guarantee the production quality of marinated products.

[0006] 3. Manual production has low production efficiency and high production costs.

[0007] 4. The food safety quality cannot be guaranteed.

[0008] Based on the above deficiencies of the existing production method of marinated products, it is urgently necessary to design a marinated product production line that can realize the automated processing of marinated products.

[0009] Brine boiling is the most important production step in the production of marinated products. Most of the existing production of marinated products adopts manual brine boiling operations. The production of marinated products completely relies on the experience of operators, which leads to low production efficiency of marinated products. Moreover, different operators have different experiences, which easily causes deviations in the flavor of marinated products and reduces the production quality of marinated products. Summary of the Invention

[0010] In view of the above-mentioned disadvantages of the prior art, the purpose of the present invention is to provide a brine boiling system for the production of marinated products, which is used to solve the problems in the prior art that most of the existing production of marinated products adopts manual brine boiling operations, resulting in low production efficiency and low production quality of marinated products.

[0011] To achieve the above and other related objectives, the present invention provides a brine boiling system for the production of marinated products, which includes a brine boiling tank, a steam heating system, a brine circulation system, and a vibrating screen. A spiral feeding shaft is arranged inside the brine boiling tank. A brine boiling tank inlet pipe and a brine boiling tank drain pipe are respectively arranged at both ends of the brine boiling tank. An outlet is arranged on the side of the brine boiling tank near one end of the brine boiling tank drain pipe. The steam heating system includes an industrial steam pipe and a clean steam pipe arranged on one side of the brine boiling tank. A number of groups of steam heating chambers are arranged on the bottom surface of the brine boiling tank. The industrial steam pipe is connected to the steam heating chamber. The clean steam pipe is connected to the inside of the brine boiling tank through a clean steam inlet. The vibrating screen is arranged at the outlet on one side of the brine boiling tank. The brine circulation system is arranged on one side of the brine boiling tank. The brine circulation system is connected to the brine boiling tank inlet pipe, the brine boiling tank drain pipe, and the vibrating screen through pipes.

[0012] In an embodiment of the present invention, a driving mechanism for driving the spiral feeding shaft to rotate is arranged at one end of the brine boiling tank.

[0013] By adopting this technical solution: The driving mechanism includes a driving motor and a speed reducer. The driving motor drives the spiral feeding shaft to rotate at a constant speed through the speed reducer.

[0014] In an embodiment of the present invention, a cover plate is arranged above the brine boiling tank, and a feeding port is opened at one end of the cover plate near the brine boiling tank inlet pipe.

[0015] By adopting this technical solution: A cover plate is arranged above the brine boiling tank. The cover plate seals the brine boiling tank to prevent the water vapor generated during the brine boiling process from leaking. A feeding port is arranged on the cover plate to facilitate adding materials into the brine boiling tank.

[0016] In an embodiment of the present invention, a number of steam collecting pipes are evenly spaced on the side surface of the brine boiling tank, and the steam collecting pipes are connected to a steam condensation and circulation mechanism.

[0017] By adopting this technical solution: The steam generated during the brine boiling of marinated products enters the steam condensation and circulation mechanism through the steam collecting pipes for recycling the steam.

[0018] In an embodiment of the present invention, an industrial steam inlet and a condensate outlet are respectively arranged at both ends of the bottom surface of the steam heating chamber, and the industrial steam pipe is connected to the industrial steam inlet.

[0019] By adopting this technical solution: Industrial steam enters the inside of the steam heating chamber through the industrial steam inlet to heat the brine boiling tank. The condensate generated by the steam during the heating process is discharged through the condensate outlet.

[0020] In an embodiment of the present invention, a steam regulating valve group is arranged below the brine boiling tank, and the industrial steam pipe is connected to the industrial steam inlet through the steam regulating valve group.

[0021] By adopting this technical solution: The industrial steam pipeline is connected to the industrial steam inlet through a steam regulating valve group. The amount of steam entering the steam heating chamber can be adjusted through the steam regulating valve group, thereby adjusting the heating temperature of the steam heating chamber.

[0022] In an embodiment of the present invention, the brine circulation system includes a circulation tank and a batching tank. The circulation tank is respectively connected to the brine inlet pipeline and the brine discharge pipeline at both ends of the brine boiling tank and the vibrating screen through a liquid supply pipeline and a liquid discharge pipeline. A circulation pump is arranged in the liquid discharge pipeline. The batching tank is connected to the liquid supply pipeline through a pipeline.

[0023] By adopting this technical solution: During the brine boiling process, the brine circulates through the liquid discharge pipeline, the circulation tank and the liquid supply pipeline. At the same time, seasonings are quantitatively added to the brine through the batching tank to ensure the consistency of the brine flavor.

[0024] In an embodiment of the present invention, it further includes a first storage tank and a second storage tank. The first storage tank and the second storage tank are respectively connected to the liquid discharge pipeline through pipelines.

[0025] As described above, a brine boiling system for producing halogenated products of the present invention has the following beneficial effects:

[0026] In the present invention, a brine boiling tank, a steam heating system, a brine circulation system and a vibrating screen are provided. The brine boiling tank realizes the automatic brine boiling of materials and can adjust the brine boiling steps. The steam heating system uses steam to heat the brine boiling tank, with high heating efficiency, low cost and high control accuracy. The brine circulation system realizes the recycling of brine during the brine boiling process and ensures the consistency of the brine flavor, thereby ensuring the consistency of the flavor of halogenated products and improving the production quality of halogenated products. The vibrating screen realizes the separation of halogenated products from brine, facilitating the subsequent processing of halogenated products. The present invention realizes the automatic brine boiling operation of halogenated products, effectively improves the production efficiency and production quality of halogenated products, and has a simple device structure and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It shows a schematic diagram of the composition of a brine boiling system for producing halogenated products in an embodiment of the present invention.

[0028] Figure 2 It shows a schematic diagram of the internal structure of the brine boiling tank of a brine boiling system for producing halogenated products in an embodiment of the present invention.

[0029] Among them, 1. braising tank; 2. steam heating system; 3. brine circulation system; 4. vibrating screen; 5. braising tank inlet pipe; 6. industrial steam pipe; 7. clean steam pipe; 8. spiral push shaft; 9. steam regulating valve group; 10. steam collecting pipe; 11. discharge port; 12. braising tank drainage pipe; 13. batching tank; 14. liquid supply pipe; 15. first storage tank; 16. second storage tank; 17. circulation tank; 18. circulation pump; 19. drainage pipe; 20. feed port; 21. cover plate; 22. driving mechanism; 23. industrial steam inlet; 24. clean steam inlet; 25. steam heating chamber; 26. condensate outlet. DETAILED DESCRIPTION

[0030] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0031] See also Figures 1 to 2 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0032] See also Figure 1 and Figure 2, the present invention provides a brine cooking system for the production of marinated products, which includes a brine cooking tank 1, a steam heating system 2, a brine circulation system 3, and a vibrating screen 4. A spiral feeding shaft 8 is arranged inside the brine cooking tank 1, and a driving mechanism 22 for driving the spiral feeding shaft 8 to rotate is arranged at one end of the brine cooking tank 1. A brine cooking tank inlet pipe 5 and a brine cooking tank drain pipe 12 are respectively arranged at both ends of the brine cooking tank 1. A cover plate 21 is arranged above the brine cooking tank 1, and a feeding port 20 is opened at one end of the cover plate 21 close to the brine cooking tank inlet pipe 5. A discharge port 11 is arranged on the side of the brine cooking tank 1 close to the brine cooking tank drain pipe 12. A plurality of steam collecting pipes 10 are evenly spaced on the side of the brine cooking tank 1, and the steam collecting pipes 10 are connected to a steam condensation and circulation mechanism. The steam heating system 2 includes an industrial steam pipe 6 and a clean steam pipe 7 arranged on one side of the brine cooking tank 1. Five groups of steam heating chambers 25 are arranged on the bottom surface of the brine cooking tank 1. An industrial steam inlet 23 and a condensate outlet 26 are respectively arranged at both ends of the bottom surface of the steam heating chamber 25. A steam regulating valve group 9 is arranged below the brine cooking tank 1. The industrial steam pipe 6 is connected to the industrial steam inlet 23 through the steam regulating valve group 9, and the clean steam pipe 7 is connected to the inside of the brine cooking tank 1 through a clean steam inlet 24. The vibrating screen 4 is arranged at the discharge port 11 on one side of the brine cooking tank 1. The brine circulation system 3 is arranged on one side of the brine cooking tank 1. The brine circulation system 3 is connected to the brine cooking tank inlet pipe 5, the brine cooking tank drain pipe 12, and the vibrating screen 4 through pipes. The brine circulation system 3 includes a circulation tank 17 and a batching tank 13. The circulation tank 17 is respectively connected to the brine cooking tank inlet pipe 5 and the brine cooking tank drain pipe 12 at both ends of the brine cooking tank and the vibrating screen 4 through a supply pipe 14 and a drain pipe 19. A circulation pump 18 is arranged in the drain pipe 19. The batching tank 13 is connected to the supply pipe 14 through a pipe. It also includes a first storage tank 15 and a second storage tank 16. The first storage tank 15 and the second storage tank 16 are respectively connected to the drain pipe 19 through pipes.

[0033] The working principle of a brine boiling system for the production of marinated products is as follows: Materials enter the interior of the brine boiling tank 1 through the feed inlet 20 on the cover plate 21. After the materials enter the interior of the brine boiling tank 1, the industrial steam pipeline 6 on one side of the brine boiling tank 1 inputs high-temperature steam into the steam heating chamber 25 through the steam regulating valve group 9. The bottom surface of the brine boiling tank 1 is heated by the high-temperature steam to achieve the brining of the materials. The steam regulating valve group 9 can adjust the input amount of steam to control the heating temperature. Five steam heating chambers 25 are arranged on the bottom surface of the brine boiling tank 1 to form five different heating zones, and each heating zone can be independently temperature-controlled. While heating through the steam heating chamber 25, the clean steam pipeline 7 inputs high-temperature clean steam into the brine boiling tank 1 through the clean steam inlet 24. The high-temperature clean steam is used to heat the brine, and at the same time, the materials are agitated by the steam to facilitate uniform heating of the materials. The materials are uniformly transported to the right in the brine boiling tank 1 by the spiral feeding shaft 8. The materials sequentially pass through five heating zones for different brining. After the materials are brined, they are transported by the spiral feeding shaft 8 to the discharge port 11 on one side of the brine boiling tank 1 and discharged through the discharge port 19 into the vibrating screen 4. During the brining process of the materials, the brine moves in the brine boiling tank 1 along with the materials. The brine enters the drain pipeline 19 from the brine boiling tank drain pipeline 12. At the same time, the brine separated by the vibrating screen 4 also enters the drain pipeline 19. The brine is pumped into the circulation tank 17 by the circulation pump 18. The circulation tank 17 temporarily stores the brine. The supply pipeline 14 connects the circulation tank 17 and the brine boiling tank 1. The supply pipeline 14 uniformly pumps the brine in the circulation tank 17 into the brine boiling tank 1. When the supply pipeline 14 transports the brine to the brine boiling tank 43, the prepared seasonings are stored in the dosing tank 13. The prepared seasoning solution in the dosing tank 13 is quantitatively transported into the supply pipeline 14. The seasoning solution and the brine are uniformly mixed in the supply pipeline 14 and then enter the interior of the brine boiling tank 1 through the brine boiling tank inlet pipeline 5 to brine the materials. During the brining process, the brine circulates through the drain pipeline 19, the circulation tank 17, and the supply pipeline 14. At the same time, seasonings are quantitatively added to the brine through the dosing tank 13 to ensure consistent flavor of the brine. When the marinated products are finished being marinated, the supply pipeline 14 stops supplying liquid to the interior of the brine boiling tank 1. The brine inside the brine boiling tank 1 enters the drain pipeline 19 through the brine boiling tank drain pipeline 12, and then enters the first storage tank 15 and the second storage tank 16 through the drain pipeline 19 for storage. After the brine inside the brine boiling tank 1 is completely discharged, the operator can clean the brine boiling tank 1. When the brining operation is carried out again, the brine in the first storage tank 15 and the second storage tank 16 enters the circulation tank 17, and then is transported to the brine boiling tank 1 through the supply pipeline 14. At the same time, newly prepared brine is transported into the brine boiling tank 1. The old brine and the new brine are mixed inside the brine boiling tank 1, and then the first storage tank 15 and the second storage tank 16 are closed. The brine boiling tank 1 conducts the brining operation, and the brine circulates through the drain pipeline 19, the circulation tank 17, and the supply pipeline 14 for brining.

[0034] In summary, in the present invention, a stewing tank, a steam heating system, a brine circulation system, and a vibrating screen are provided. The stewing tank realizes the automatic stewing of materials and can adjust the stewing steps. The steam heating system uses steam to heat the stewing tank, with high heating efficiency, low cost, and high control accuracy. The brine circulation system realizes the recycling of brine during the stewing process and ensures the consistent flavor of the brine, thereby ensuring the consistent flavor of the stewed products and improving the production quality of the stewed products. The vibrating screen realizes the separation of the stewed products from the brine, facilitating the subsequent processing of the stewed products. The present invention realizes the automatic stewing operation of the stewed products, effectively improves the production efficiency and production quality of the stewed products, and has a simple device structure and convenient operation. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0035] The above embodiments are only illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A brine boiling system for the production of marinated products, characterized in that, It includes a brine boiling tank (1), a steam heating system (2), a brine circulation system (3), and a vibrating screen (4). A spiral feeding shaft (8) is arranged inside the brine boiling tank (1). A brine boiling tank inlet pipe (5) and a brine boiling tank drain pipe (12) are respectively arranged at both ends of the brine boiling tank (1). A discharge port (11) is arranged on the side of the brine boiling tank (1) near one end of the brine boiling tank drain pipe (12). The steam heating system (2) includes an industrial steam pipe (6) and a clean steam pipe (7) arranged on one side of the brine boiling tank (1). A number of steam heating chambers (25) are arranged on the bottom surface of the brine boiling tank (1). The industrial steam pipe (6) is connected to the steam heating chamber (25). The clean steam pipe (7) is connected to the inside of the brine boiling tank (1) through a clean steam inlet (24). The vibrating screen (4) is arranged at the discharge port (11) on one side of the brine boiling tank (1). The brine circulation system (3) is arranged on one side of the brine boiling tank (1). The brine circulation system (3) is connected to the brine boiling tank inlet pipe (5), the brine boiling tank drain pipe (12), and the vibrating screen (4) through pipes. A driving mechanism (22) for driving the spiral feeding shaft (8) to rotate is arranged at one end of the brine boiling tank (1). The brine circulation system (3) includes a circulation tank (17) and a batching tank (13). The circulation tank (17) is respectively connected to the brine boiling tank inlet pipe (5) and the brine boiling tank drain pipe (12) at both ends of the brine boiling tank and the vibrating screen (4) through a liquid supply pipe (14) and a drain pipe (19). A circulation pump (18) is arranged in the drain pipe (19). The batching tank (13) is connected to the liquid supply pipe (14) through a pipe.

2. The brine boiling system for the production of marinated products according to claim 1, characterized in that: A cover plate (21) is arranged above the brine boiling tank (1). A feed inlet (20) is opened at one end of the cover plate (21) near the brine boiling tank inlet pipe (5).

3. A brine boiling system for the production of marinated products according to claim 1, characterized in that: A number of steam collecting pipes (10) are evenly spaced on the side of the brine boiling tank (1). The steam collecting pipes (10) are connected to a steam condensation circulation mechanism.

4. A brine boiling system for the production of marinated products according to claim 1, characterized in that: The steam heating chamber (25) An industrial steam inlet (23) and a condensate outlet (26) are respectively arranged at both ends of the bottom surface. The industrial steam pipe (6) is connected to the industrial steam inlet (23).

5. A brine boiling system for the production of marinated products according to claim 4, characterized in that: A steam regulating valve group (9) is arranged below the brine boiling tank (1). The industrial steam pipe (6) is connected to the industrial steam inlet (23) through the steam regulating valve group (9).

6. The stewing system for producing marinated products according to claim 5, wherein: It also includes a first storage tank (15) and a second storage tank (16). The first storage tank (15) and the second storage tank (16) are respectively connected to the drain pipe (19) through pipes.

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